Siemens SIMATIC CFU User Manual

SIMATIC Compact Field Unit PA Edition
Plug-and-produce simplicity and more flexibility through consistent decentralization
Ready for a change in perspective at the field level?
Digitalization offers important impulses for the process industry. You can benefit from higher flexibility with more simple device integration at highest availability. With our new approach to field device connection, the SIMATIC Compact Field Unit (CFU) makes it possible to transfer your conventional system concept into a digital plant.
What are the challenges you face today with field device connection?
High effort for device integration and replacement
Time-consuming, error-susceptible wiring and
marshalling ross multiple levels, resulting in complex hardware FAT
Miles of copper cabling, thousands of terminal points
High planning and documentation costs
Variety of individual control cabinets
Large numbers of different components and protocols
require costly spare parts inventories and training
The SIMATIC CFU has the answer to these challenges!
Plug-and-produce simplicity
More flexibility through consistent decentralization
The new thinking is already here
From a centralized to a distributed I/O
approach: Achieve highest flexibility through modularization of your plant.
From static to freely-configurable I/O: Benefit
from highly comfortable software wiring.
From complex to simple device integration:
The name of the game is plug-and-produce instead of trial and error.
From specific to standardized solutions:
Makes full cost control over the plant lifecycle possible.
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The new SIMATIC CFU is a real game changer in field device
SIMATIC CFU PA
connection and offers entirely new perspectives regarding simplicity and flexibility. This compact field unit is installed at the process level and is connected via PROFINET directly to the process control system to form the foundation for digitalization in the field. Utilization of digital fieldbus communication simplifies field device interfacing consider­ably compared to conventional 4…20-mA technology.
This absolutely innovative realization of the implementation of the PROFIBUS PA concept makes it possible to combine the simplicity of a point-to-point wiring system with the scalability of digital PROFIBUS PA fieldbus communication. As with digital field devices, it is not necessary to know prior to connection whether the discrete field device is a sensor or actuator – this is automatically identified and configured when the device is connected.
Plug-and-produce simplicity
Digitalization requires a consistent and digital communication down to the sensors and actors. This can be built up using the tried and tested, standard PROFIBUS PA which has been implemented into the PA Edition of the SIMATIC CFU, thus combining ruggedness and simplified integration with all the advantages of the PROFINET standard based on Industrial Ethernet. Connected devices are addressed automatically, and device integration is simple via standardized communi­cation profiles.
More flexibility through consistent decentralization
Thanks to the installation directly in the field, classic control cabinets are no longer required, resulting in significant savings for cables and number of terminations as well as reduction of planning and documentation effort. The high granularity (16 I/O per SIMATIC CFU) enables flexible as­signment to the higher-level controllers.
Device integration and replacement has never been easier!
Previously, device integration was associated with:
increased potential for errors
time intense set-up
training of personnel
We designed the SIMATIC CFU in order to make all this a thing of the past. Convince yourself from the new rules in the field level!
Device integration scenario
What does the integration of a conventional PROFIBUS PA pressure transmitter into the process control system of the future look like using a SIMATIC CFU?
After tool-free connection of the pressure transmitter using push-in terminals, the SIMATIC CFU carries out an initialization process whereby the field device is addressed automatically. The SIMATIC CFU then checks whether the connected field device supports the “pressure transmitter” communication profile pre-defined during engineering. The communication profiles are standardized worldwide by PROFIBUS & PROFINET International, they are available for all PROFIBUS PA field devices. That’s how fast and simple it is to integrate the pressure transmitter into the process control system, ready for use – that’s plug-and-produce!
Device replacement scenario
It’s an all-too familiar scene for plant operators: It’s Saturday night and a field device failure brings production to a plant shutdown. In addition to the LED diagnostics directly on the device, detailed reports are also provided by the SIMATIC PCS 7 Maintenance Station according to NE 107.
It’s now easy for the maintenance personnel on the scene thanks to SIMATIC CFU and plug-and-produce: whether latest version of device or different manufacturer – no difference thanks to the new standard profiles! After connecting the new device, the SIMATIC CFU carries out the addressing and standardized integration completely automatically. A static green LED light in the corresponding channel and a system message signal successful completion. The service call is over.
In order to facilitate preventive maintenance of the field devices, the SIMATIC CFU also features predictive diagnostic functions which continuously provide information about the current system status.
Compared with the previous manual integration process, the installation time is reduced from half an hour or more to less than a minute. This is where the benefits of integrated digitalization become especially visible.
Functionalities
The SIMATIC CFU was specifically designed to meet the requirements of the process industry in the Internet of Things environment:
System connection via Industrial Ethernet standard:
Redundant PROFINET connection (S2) for the highest
availability
Flexible connectivity options via PROFINET bus adapters
(e.g. electrical, optical or mixed)
Combination of digital fieldbus and discrete I/O:
8× digital fieldbus (PROFIBUS PA)
8x digital inputs/outputs, freely configurable
Ready for the field:
For installation in hazardous areas up to Ex-zone 2-22
Extended temperature range from -40 to +70 °C
Ease of use:
Automatic addressing of PROFIBUS PA field devices
System-supported identification and integration of
PROFIBUS PA field devices into the process control system:
– Use of standardized PA profiles
– Commissioning, device exchange and maintenance
wizards
Implementation of diagnostic messages according to
NAMUR recommendation NE107
35-mm DIN rail mounting
Conformal coating
Can be used at altitudes up to 4 000 meters
Enhanced interference immunity according to NAMUR
recommendation NE21
Easy, orderable standardized cabinet supports up to 96 I/O
SIMATIC CFU – Lay the cornerstone for digitalization
SIMATIC CFU PA in an aluminium housing
at the field level!
Benefits at a glance
Plug-and-produce simplicity – Fast and fail-safe device integration – Simple and safe device replacement without
additional engineering effort
Device integration is easier and fail-safe. The installation time is reduced from half an hour or more to less than a minute.
More flexibility through consistent decentralization – Complete elimination of individual cabinets – Reduction in marshalling and cabling effort – Less planning and documentation effort – Standardized design – no hardware FAT required – Parallelization of work processes – Flexible system expansion without need for
stocking of spares
– Reduced installation effort, less complexity and
lower maintenance costs
Up to 70% fewer terminations required and cabling reduction of 30% and more!
Siemens AG Digital Industries Process Automation Oestliche Rheinbrueckenstrasse 50 76187 Karlsruhe, Germany
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Subject to change without prior notice Article No.: DIPA-B10084-00-7600 Printed in Germany © Siemens 2019
The information provided in this flyer contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without prior notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.
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