SHARP XEA102U, XE-A102 Service Manual

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SERVICE MANUAL
MODEL
CONTENTS
CODE : 00Z
XEA102USME
ELECTRONIC CASH REGISTER
XE-A102
SRV KEY PRINTER
(U and V version)
: Not necessary : M-31
CHAPTER 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
CHAPTER 2. OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAPTER 3. MASTER RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CHAPTER 4. HARDWARE DESCRIPTION. . . . . . . . . . . . . . . . . . . . 5
CHAPTER 5. TEST FUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CHAPTER 6. SERVICE PRECAUTION . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 7. CIRCUIT DIAGRAM AND PWB LAYOUT . . . . . . . . . 11
PARTS GUIDE
Parts mark ed w ith "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been pub lished to be used
SHARP CORPORATION
LEAD-FREE SOLDER
The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” sol­der. The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder>
Solder composition Sn-Ag-Cu Sn-Ag-Bi
Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P
Bi-Sn-Ag
5mm
Lead-Free
Solder composition code (Refer to the table at the right.)
a
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the exclu­sive-use soldering iron is recommendable.
Solder composition code
a b z
i n s
p
(2) NOTE FOR SOLDERING WORK
Since the melting point of lead-free solder is about 220°C, which is about 40°C higher t han that of conventional lead solder, and its solder­ing capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip
after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
CAUTIONS
THERE IS A RISK OF EXPLOSION IF THE BATTERY
IS REPLACED BY AN INCORRECT TYPE.
PROPERLY DISPOSE OF USED BATTERIES ACCORDING
TO THE INSTRUCTIONS.
XE-A102 LEAD-FREE SOLDER
– 2 –
CHAPTER 1. SPECIFICATIONS
1. APPEARANCE
Front vie w
Printer cove
Keyboard
r
Display
P
Drawer
Drawer lock
2. RATING
UV Weight Approx 5.0kg External dimension
(Including the drawer) Power source AC 120V (10%) 60Hz AC 220-230V (
Power consumption Stand-by 4W
Working temperature 0~40°C (32 to 104°F)
330 (W) x 363 (D) x 234 (H) mm 13 (W) x 14.3 (D) x 9.2 (H) inches
Operating 12.5W
Mode switch
50/10Hz AC 230-240V (
50Hz Stand-by 6.3W
Operating 13W
10%)
m
10%)
m
2) KEY LIST
Keytop Description 0-9,00 Numeric keys CL Clear key @/TM Multiplication & Time display key
2
Paper feed key Tax 1 Shift/RA Tax 1 shift and Received on account key Tax2 Shift/PO Tax 2 shift and Paid out key % Percent key ESC Error escape key VOID Void key CLK# Clerk code Entry key PLU PLU code entry key SHIFT Department shift key #/SBTL Non-add code & Tax Included subtotal key CHK Check key CH Charge key CA/AT/NS Cash Sale/ Amount Tender and No Sale key Dept1-8 Department key
4. MODE SWITCH
1) LAYOUT
• Rotary SW
REG
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X/Flash
Z/PGM
3. KEYBOARD
1) KEYBOARD LAYOUT
Type Normal keyboard Key position STD/MAX 30 Key pitch 19 (W) x 19 (H) mm Key layout Fixed type
[U version]
TAX1
@/TM
SHIFT
/RA
TAX2
%
SHIFT
/PO
VOID
ESC
[V version]
x /
TAX
/RA
TM
%
/PO
ESC
SHIFT PLU
7
3
4
2
1
SHIFT PLU
7
3
4
2
1
5. DISPLAY
1) OPERATOR DISPLAY
Display device: LED numeric display Number of lines: 1 line Number of positions: 8 positions numeric display (U)
CHK CLK#
8
#/
CH
SBTL
6
CA/AT/NS
5
EX
CR
8
#/
ST
CH
6
TL/AT/NS
5
Color of display: Yellow Green Character size: Numeric 14.20 (H) x 7.80 (W) mm
(Layout)
Department code
[V version]
9 positions numeric display (V)
PLU code
Repeat
XE-A102 SPECIFICATIONS
– 1 –
2) DISPLAY CONTENTS
Departments/PLU Code:
The department code or PLU code entered appears on the left. For example, if the key for department 1 is pressed, "1" would appear in the extreme left position.
Repeat:
Indicates the number of times the same department key is pressed. If an entry is repeated more than ten times, only the first digit is dis­played (12 displays as "2").
(E) Error:
This symbol appears, accompanied by a warning beep, when an error is made. If this occurs during a transaction because of an ex­cessive digit entry, simply press [CL] and re-enter correctly.
(P) Program:
This symbol remains on the display when the cash register is being programmed in the Z/PGM mode.
(F) Finalization:
This symbol appears when a transaction is finalized by pressing [CA/AT/NS], [CH] or [CHK].
(o) Subtotal:
This symbol appears when [#/SBTL] is pressed and the cash register computes the subtotal and also when the amount tendered is less than the total sale amount.
(C) Change:
This symbol appears whenever the change due amount is displayed.
(L) Low battery:
This symbol appears when the power of the installed batteries is low or you need to replace the batteries with new ones. (see the "Maintenance" section for explanation.)
(
) No battery:
L
This symbol appears when no batteries are installed. (see "Mainte­nance" and "Getting Started" sections for explanation.)
In addition, the following appear when appropriate:
• The minus sign (-) can appear in positions 2 to 8.
• The decimal point appears in positions 1 to 3.
• When entry of the secret code is necessary, "---" appears in positions 1 to 4.
6. PRINTER
1) PRINTER
• Model name : M-31
• No. of stations : 1
• Printing system : Print wheel selective type
• Printing capacity : max. 13 characters
• Character size : 1.6mm (W) x 2.8mm (H)
• Print pitch : Column distance 2.1mm (numeric to
• Print speed : Approximate 1.4 lines/s (6 digits/line)
• Paper feed speed : Approximate 4.3 lines/s
• Reliability : MCBF 0.3 million lines
numeric), 2.6mm (numeric to symbol) Row distance 4.6mm
XE-A102 SPECIFICATIONS
2) PAPER
• Paper roll dimension : 57.5mm ± 0.5mm
• Paper quality : Bond paper (paper thickness: 0.06 to
0.085mm paper weight: 47 to 64g/m
3) INKING
Ink supply system : Ink roll From : Roller Specification : Material - rubber Ink roll type : 1 million characters Print color : purple
4) LOGO STAMP (NONE)
5) CUTTER
• Manual cutter
6) PRINTING WHEEL LAYOUT
[U version]
123456789101112 0
0
0
0
0
0
0
0
0
0
1
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
9
9
9
#
#
#
0
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
– 2 –
[V version]
0 1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
7
7
7
7
7
7
7
7
8
8
8
8
8
8
8
8
9
9
9
9
9
9
9
9 10 11 12
#
#
#
#
#
#
13
123456789101112
0
0
0
0
0
1
1
1
1
1
2
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
7
7
7
7
7
8
8
8
8
8
9
9
9
9
9 10 11 12 13
#
0
0
0
1
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
7
7
7
8
8
8
9
9
9
2
)
13
0
0
X
1
1
Z
2
2
RA
3
3
PO
4
4
VD
5
5
%
6
6
@
7
7
ST
8
8
TX
9
9
CA
CH CK
#
#
CG
13
X
0
0
0
Z
1
1
1
RA
2
2
2
PO
3
3
3
VD
4
4
4
%
5
5
5
@
6
6
6
ST
7
7
7
TX
8
8
8
CA
9
9
9
CH CK CG
7. DRAWER [OUTLINE]
• Standard equipment : Yes (1)
• Max. number of drawers : 1
• The drawer consists of : (1) Drawer box (outer case) and drawer (2) Money case (3) Coin case (4) Lock (attached to the drawer)
[SPECIFICATION]
1) DRAWER BOX AND DRAWER
Material Plastic Bell Release lever Standard equipment: situated at the bottom Drawer open sensor
-
-
2) MONEY CASE
Separation from the drawer Disallowed Separation of the bill compartments from the coin Allowed compartments Bill separator Number of compartments 4B/5C (U)
Layout:
-
-
3B/5C (V)
2) LOW BATTERY
Low battery indication will appear on the left side of display when the battery voltage is low.
CASE 1: When sitting idle or after completion of transaction.The
machine can indicate the low battery condition (Always)
CASE 2: Low battery indication will not appear during key operations,
but will appear after power up of the cash register.
[Display sample]
" 0.00 " : Battery is OK . "L 0.00" : Low battery (You have to change the batteries.)
After finalization "F 12.34": Battery is OK.
"L 12.34": Low battery ("L" indicate instead of "F".)
3) NO BATTERY
If the user forgets to replace the battery and the battery voltage falls below a certain level, or if a power failure occurs with no batteries installed, the memory contents cannot be retained. The CPU judges it as no battery and performs the master reset . In this case, all the set­tings and registrations are cleared. If, however, the power is continu­ously supplied to the AC cord, the memory contents are retained.
Low battery : Batteries are installed, but the voltage is low. Memory
back up can be done.
No battery : Batteries are not installed or the voltage is extremely low.
The master reset is executed when a power failure occurs, when the batteries are not properly changed.
4B/5C (u) 3B/6C (v)
3) LOCK (LOCK KEY : LKGIM7331BHZZ)
• Location of the lock: Front
• Method of locking and unlocking:
• To lock, insert the drawer lock key into the lock and turn it 90 degrees counter clockwise. To unlock, insert the drawer lock key and turn it 90 degrees clockwise.
• Key No: SK1-1
8. BATTERY
1) MEMORY BACK UP BATTERY
For memory back up, the dry battery ULM-3 (3 ) are needed.
1. Memory holding time: Approx. 1 year after New dry batteries are installed.
2. Battery exchange method: When the low battery symbol "L" lights up, replace the bat teries (3 AA) replaced by the following method;
1) Power on the ECR.
2) Mode switch turn to "REG" mode.
3) Remove the OLD dry batteries (3 pieces).
4) The nobattery symbol "L" light up.
5) Insert the NEW dry batteries (3 pieces).
6) Confirm the low battery symbol "L" and nobattery symbol "L" is
off.
XE-A102 SPECIFICATIONS
Low battery & No battery indication will appear at the most left position of display when the battery voltage is low.
CASE 1: When any numeric entry & item entry is not done or just after
finalization. The machine can indicate the battery condition. (Always)
CASE 2:W hen numer ic entry or item entry is done.
Battery condition does not appear. Except when power is restored after power failure, the Low battery & No battery indication will appear on the display only when the battery voltage is low. And the indication will disappear after any key entry.
[Display sample]
" 0.00" : Battery is OK. "L 0.00" : Low battery "L 0.00" : No battery
After finalization
"F 12.34": Battery is OK. "L 12.34": Low battery ("L" indicate instead of "F".)
12.34": No battery ("L" indicate instead of "F".)
L
"
L L
– 3 –
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