SEW Eurodrive DHE41B, DHF41B, DHR41B, DHE21B, DHF21B User Manual

Drive Technology \ Drive Automation \ System Integratio n \ Services

Manual

Controllers
DHE21B / DHF21B / DHR21B (standard)
DHE41B / DHF41B / DHR41B (advanced)

Edition 03/2010 16897226 / EN

SEW-EURODRIVE—Driving the world

Contents

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Contents

1 General Information............................................................................................ 6

1.1 How to use the documentation ................................................................... 6

1.2 Structure of the safety notes......................................... ... ........................... 6

1.2.1 Meaning of the signal words.......... ... ... .... ... ... ... ........................... 6

1.2.2 Structure of section safety notes ................................................. 6

1.2.3 Structure of embedded safety notes . ... .... ...... ... .... ... ... ... ... .... ... ... . 6

1.3 Right to claim under warranty ..................................................................... 7

1.4 Exclusion of liability..................................................................................... 7

1.5 Copyright..................................................................................................... 7

2 Safety Notes ........................................................................................................ 8

2.1 Other applicable documentation................................................................. 8

2.2 Bus systems................................................................................................ 8

2.3 Safety functions .......................................................................................... 8

2.4 Hoist applications........................................................................................ 8

2.5 Disposal ...................................................................................................... 9

3 Introduction ....................................................................................................... 10

3.1 General information ................................... ... ... ... .... ... ... ... .... ... ... ... ... .... ..... 10

3.1.1 Content of this manual............................................................... 10

3.1.2 Additional documentation .......................................................... 10

3.2 Overview of controllers ............................................................................. 11

3.2.1 Freely programmable motion and logic co nt ro ller
(MOVI-PLC

3.2.2 Configurable application controller (CCU)................................. 11

3.3 Controller DH.21B/41B ............................................................................. 12

3.3.1 Features..................................................................................... 12

3.3.2 Device types............................ ... ... ... ... ...................................... 12

3.3.3 Overview of communication interfaces...................................... 12

3.3.4 Engineering................................................................................ 13

3.3.5 System buses CAN 1, CAN 2 and Ethernet 1 ........................... 14

3.3.6 RS485 interfaces COM1 and COM2 ......................................... 14

3.3.7 Ethernet 2 .................................................................................. 14

3.3.8 Binary inputs and outputs.............................. ... .... ... .................. 14

3.3.9 Diagnostic LEDs........................................................................ 14

®

)............................................................................. 11

4 Assembly and Installation Notes..................................................................... 15

4.1 Installation options of DH.21B/41B ........................................................... 15

4.2 Installing the DH.21B/41B option in MOVIDRIVE

®

MDX61B.................... 15

4.2.1 Before you start ......................................................................... 15

4.2.2 Basic procedure for installing or removing an option card in
MOVIDRIVE

4.3 Installing the DH.21B/41B option in MOVIDRIVE

4.4 Installing the DH.21B/41B option in the MOVIAXIS

4.4.1 Functional description of terminals X5a / X5b
(MOVIAXIS

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

®

MDX61B................................................. ... .... ... .. 16

®

MDX61B.................... 17

®

master module....... 17

®

master module).................................................... 17

3

Contents

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4.5 Installing the DH.21B/41B option in MOVITRAC® B / stand-alone unit .... 19

4.5.1 Description of terminals and LEDs ............................................ 19

4.5.2 RS485 interface COM1 connection (connector X24)................. 19

4.5.3 Connecting CAN 1 system bus/voltage supply (X26)................ 20

4.5.4 LED when installing in MOVITRAC

4.6 Shielding and routing bus cables.............................................................. 22

4.7 Installing the DH.21B/41B option.............................................................. 23

4.7.1 Functional description of terminals, DIP switches and LEDs.....23

4.7.2 Connecting binary inputs and outputs (X31 terminal)................ 24

4.7.3 Connnection to system bus CAN 2 (X32) / CAN 1 (X33)........... 25

4.7.4 RS485 interface connection (X34)............................................. 26

4.7.5 System bus Ethernet 1 connection (X36).................................. 27

4.7.6 Ethernet 2 interface connection (X37)....................................... 27

4.7.7 LEDs of the DH.21B/41B option................................................ 27

4.7.8 DIP switch S1 ........................................................................... 29

4.7.9 SD memory card types OMH41B-T. and OMC41B-T................ 30

4.8 Installing the DHF21B/41B option............................................................. 32

4.8.1 Functional description of terminals, DIP switches and LEDs.....32

4.8.2 Connecting PROFIBUS (X30P)................................................. 33

4.8.3 LEDs in PROFIBUS mode......................................................... 34

4.8.4 Connecting DeviceNet (X30D)................................................... 35

4.8.5 LEDs in DeviceNet mode........................................................... 36

4.8.6 Connecting SEW safety bus (X38)............................................ 38

4.9 Installing the DHR21B/41B option ............................................................ 39

4.9.1 Functional description of the terminals, DIP switches

and LEDs.......... ... ... .... ...................................... .... ... ... ... ... .... ..... 39

4.9.2 Connecting the DHR21B/41B controller to the

Ethernet network........................................................................ 40

4.9.3 Setting DIP switches 20 and 21................................................. 40

4.9.4 The integrated Ethernet switch.................................................. 41

4.9.5 TCP / IP addressing and subnets.............................................. 42

4.9.6 LEDs in PROFINET mode......................................................... 44

4.9.7 Setting IP address parameters via DCP.................................... 45

4.9.8 LEDs in EtherNet/IP and Modbus/TCP mode............................ 46

4.9.9 Setting IP address parameters.................................................. 47

4.10 Engineering interfaces of the DH.21B/41B option .................................... 49

5 Project Planning and Startup with MOVITOOLS

5.1 About MOVITOOLS

5.1.1 Tasks......................................................................................... 50

5.1.2 Establishing communication with other units............................. 50

5.1.3 Executing functions with the units.............................................. 50

5.2 First steps ................................................................................................. 50

5.2.1 Starting the software and creating a project.............................. 50

5.2.2 Establishing communication and scanning the network............ 51

®

MotionStudio.......................................................... 50

®

/stand-alone unit............... 21

®

MotionStudio... ... ... .... ... .. 50

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Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

Contents

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5.3 Connection mode................... .... ... ... ... .... ... ...................................... .... ... .. 52

5.3.1 Overview.................................................................................... 52

5.3.2 Selecting the communication mode (online or offline)............... 53

5.4 Communication via USB........................................................................... 54

5.4.1 Connecting the unit with the PC via USB .................................. 54

5.4.2 Installing the driver..................................................................... 55

5.4.3 Configuring USB communication............................................... 56

5.4.4 USB communication parameters............................................... 57

5.5 Communication via Ethernet..................................................................... 58

5.5.1 Direct communication.................... ... ... .... ... ... ... .... ..................... 58

5.5.2 Address Editor............................ ... ... ... .... ... ............................... 59

5.5.3 Configuring the communication channel via Ethernet ............... 62

5.5.4 Setting communication parameters for SMLP........................... 64

5.5.5 Communication parameters for SMLP.................................. ... .. 65

5.5.6 Communication ports used............ ... ... .... ... ... ... .... ... ... ... ... .... ... .. 65

5.6 Executing functions with the units............................................................. 66

5.6.1 Parameterizing units...... ... ... ....................................... ... ... .... ... .. 66

5.6.2 Reading or changing unit parameters........................................ 66

5.6.3 Starting up units (online)............................................................ 67

5.7 Configuration and startup of the drives..................................................... 68

5.8 Configuration and startup in the PLC Editor ............................................. 68

5.9 Replacing the unit...................... ... ... ... .... ... ... ....................................... ... .. 68

6 Error Diagnostics.............................................................................................. 69

6.1 Diagnostic procedure CAN 1/CAN 2 system bus...................................... 69

7 Technical Data and Dimension Drawings....................................................... 70

7.1 General technical data..................................................... .... ... ... ... ... .... ..... 70

7.2 DHE21B/41B option............................ .... ... ... ... ... .... ... ... ....... ... ... ... ... .... ... .. 71

7.3 DHF21B/41B option.................................................................................. 73

7.4 DHR21B/41B option.................................................................................. 74

7.5 Stand-alone unit........................................................................................ 74

7.6 Dimension drawings for stand-alone unit DH.21B/41B/UOH..B ............... 75

7.6.1 Dimension drawing for DHE21B/41B / UOH11B....................... 75

7.6.2 Dimension drawing for DHF/DHR21B/41B / UOH21B............... 76

Index................................................................................................................... 77

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

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General Information

How to use the documentation

1 General Information

Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

1.1 How to use the documentation

The manual is part of the product and contains important information on operation and
service. The manual is written for all employees who assemble, install, startup, and
service the product.

The manual must be accessible and legible. Make sure that persons responsible for the
system and its operation, as well as persons who work independently on the unit, have
read through the manual carefully and understood it. If you ar e unclear about any of the
information in this documentation, or if you require further information, contact SEW­EURODRIVE.

1.2 Structure of the safety notes

1.2.1 Meaning of the signal words

The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to propert y, an d ot he r no te s.

Signal word Meaning Consequences if disregarded

DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its

INFORMATION Useful information or tip: Simplifies the

handling of the drive system.

environment

1.2.2 Structure of section safety notes

Section safety notes do not apply to a specific action, but to several actions pertaining
to one subject. The used symbols indicate either a general or a specific hazard.

This is the formal structure of a section safety note:

SIGNAL WORD

Type and source of danger.
Possible consequence(s) if disregarded.

• Measure(s) to prevent the danger.

1.2.3 Structure of embedded safety notes

Embedded safety notes are directly integrated in the instructions just before the
description of the dangerous action.

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the danger.

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Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

1.3 Right to claim under warranty

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A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Therefore, read the
manual before you start operating the device.

Make sure that the manual is available to persons responsible for the plant and its
operation as well as to persons wh o work independently on the device. You must also
ensure that the documentation is legible.

1.4 Exclusion of liability

You must observe this documentation and the documentation of the co nnected devices
from SEW-EURODRIVE to ensure safe operation and to achieve the specified product
characteristics and performance requirements. SEW-EURODRIVE assumes no liability
for injury to persons or damage to equipment or property resulting from no n-observance
of these operating instructions. In such cases, any liability for defects is excluded.

General Information

Right to claim under warranty

1

1.5 Copyright

© 2009 – SEW-EURODRIVE. All rights reserved.
Copyright law prohibits the unauthorized duplication, modification, distribution, and use

of this document, in whole or in part.

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

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Safety Notes

Other applicable documentation

2 Safety Notes

2.1 Other applicable documentation

• Read through this document carefully before you commence inst allation and st artup
of the DH.21B/41B options.

The following publications and documents apply to the connected units:

• Operating instructions for the units (such as for MOVIDRIVE
MOVIAXIS

• Only electrical specialists are allowed to perform installation and startup observing
the relevant accident prevention regulations and the operating instructions of the
connected units (such units are, for example, MOVIDRIVE
MOVITRAC

• For units with functional safety, also observe the corresponding manual "Functional
Safety" or "Safe Disconnection – Conditions".

• You must adhere to the information in the documentation as a prerequisite to fault­free operation and fulfillment of warranty claims.

®

)

®

B, MOVIAXIS®).

®

B, MOVITRAC® B,

®

MDX60B/61B,

2.2 Bus systems

The DH.21B and DH.41B options support various bus systems. A bus system makes it
possible to adapt frequency inverters to the particulars of the machinery within wide
limits. As with all bus systems, there is a danger of invisible, external (as far as the
inverter is concerned) modifications to the parameters which give rise to changes in the
unit behavior. This may result in unexpected, though not uncontrolled, syste m behavior.

2.3 Safety functions

MOVIDRIVE® MDX60B/61B and MOVITRAC® B inverters may not perform any safety
functions without higher-level safety systems. Use higher-level safety systems to ensure
protection of equipment and personnel. For safety applications, en sure that the informa­tion in the following publications is observed: "Safe Disconnection for MOVIDRIVE
MDX60B/61B / MOVITRAC® B".

2.4 Hoist applications

MOVIDRIVE® MDX60B/61B, MOVITRAC® B and MOVIAXIS® must not be used as a
safety device in hoist applications.

Use monitoring systems or mechanical protection devices as safety equipment to avoid
possible damage to property or injury to people.

®

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Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

2.5 Disposal

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Safety Notes

Disposal

Observe the applicable national regulations.

Dispose of the following materials separately in accordance with the country-specific
regulations in force, as:

• Electronics scrap

• Plastic

• Sheet metal

• Copper

2

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

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Introduction

General information

3 Introduction

3.1 General information

3.1.1 Content of this manua l

3.1.2 Additional documentation

This user manual describes the following:

• How to install the DH.21B/41B options in MOVIDRIVE

®

MDX61B

• Interfaces and LEDs of the DH.21B/41B options

• How to install the DH.21B/41B options in MOVIDRIVE
MOVITRAC

®

B inverters, in MOVIAXIS® servo inverters, and in stand-alone

®

MDX61B and

housings

• Engineering access to the DH.21B/41B options

• Project planning and startup of DH.21B/41B options

To be able to configure and start up the DH.21B/41B options simp ly and effectively, you
should also order the following publications in addition to this manual:

• "DHF21B/41B Controller PROFIBUS DP-V1 and DeviceNet Fieldbus Interfaces"
manual

• "DHR21B/41B Controller PROFINET IO, EtherNet/IP, Modbus TCP/IP Fieldbus
Interfaces" manual

•MOVIDRIVE

•MOVITRAC

•MOVIAXIS

®

MDX60/61B system manual

®

B system manual

®

system folder

When used as freely programmable motion and logic controller with SD card OMH41B:

•"MOVI-PLC
The "MOVI-PLC

®

Programming in the PLC Editor" system manual

®

Programming in the PLC Editor" system manual contains

instructions for IEC 61131-3 compliant programming.

• "MPLCMotion_MDX and MPLCMotion_MX Libraries for MOVI-PLC

• "MPLCMotion_MC07 and MPLCMotio n_M M Libr ar ies for MO VI- P L C

®

" manual

®

" manual

The library relevant manuals describe the motion libraries for controlling
MOVIDRIVE

®

MDX60B/61B, MOVIAXIS®, MOVITRAC®B, and MOVIMOT

inverters.

When used as configurable application controller with SD card OMC41B:

• Manuals for the respective application modules

®

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Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

Overview of controllers

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3.2 Overview of controllers

3.2.1 Freely programmable motion and logic controller (MOVI-PLC®)

The controller can be operated as freely programmable motion and logic controller
MOVI-PLC
programmable motion and logic controllers. It allows drive solutions, logic processes
and sequence controls to be automated simply and efficiently using IEC 61131-3
compliant programming languages.

•MOVI-PLC
SEW inverters and offers a simple upgrade to a more powerful MOVI-PLC
due to the fact that all possible programs can be executed.

•MOVI-PLC
advanced, etc.) and modular software concept s (libraries for numerous applications).

•MOVI-PLC
synchronous operation) and the control of demanding app lications (such as material
handling).

®

when using SD cards of the type OMH41B. MOVI-PLC® is a series of

®

is a universal solution because it is able to control the entire portfo lio of

®

is scalable due to several different hardware platforms (standard,

®

is powerful due to extensive technologies (such as electronic cam,

Introduction

®

version

3

Performance class
MOVI-PLC
standard

Performance class
MOVI-PLC
advanced

3.2.2 Configurable application controller (CCU)

CCU standard
performance class

®

®

• DH.21B controllers enable coordinated single axis movements and integration of
external inputs/outputs as we ll as Drive Operator Panels (DOP). The DH.21B.. option
is therefore suitable for use as a module controller or stand-alone controller for
machines of medium complexity.

• The DH.41B controller is characterized by a great variety of interfaces and a higher
performance level, which allows complex calculations and interpolated movements,
for example. The DH.41B option is therefore suitable for the automation of cells and
machines. The integrated Ethernet interface enables direct connection of the
DH.41B controller to the control level.

The controller can be used as configurable application controller (CCU) by using SD
cards of the type OMC41B. Only standardized application modules created by
SEW-EURODRIVE can be executed. The application modules can be sta rted up quickly
and conveniently by graphical configuration. A defined process data interface provides
this functionality to a higher-level controller. A process data monitor with control mode
is available to support the startup procedure.

The "CCU standard" performance class is intended for application mod ules with single­axis functionality and medium response times. A maximum of 16 axes can be connected
to a configurable application controller. The following application modules are available
and can be started up using the AxisConfigurator tool.

• Speed specification

• Cam positioning

• Bus positioning with 6 process data

• Single-axis universal module

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

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Introduction

Controller DH.21B/41B

Performance class
CCU advanced

The "CCU advanced" performance class is intended for application modules with single­axis and multi-axis functionality and fast response times. The following application
modules are available:

• Single-axis functionality:
– Speed specification
– Cam positioning
– Bus positioning 6 process data
– Single-axis universal module

• Multi-axis functionality:
– SyncCrane
– Energy-efficient SRU

3.3 Controller DH.21B/41B

3.3.1 Features

Two types of DH.21B/41B controllers are available:

•As option card DH.21B/41B for MOVIDRIVE
DHE21B/41B) and for MOVIAXIS

®

®

servo inverters

B and MOVITRAC®B inverters (only

•In stand-alone housing DH.21B/41B UOH.1B prepared for installation on a
mounting rail.

3.3.2 Device types

Three types of DH.21B/41B controllers are available, which differ in the fieldbus inter­faces:

DH.21B/41B type Fieldbus interfaces

DHE21B/41B Ethernet TCP/IP, UDP
DHF21B/41B Ethernet TCP/IP, UDP, PROFIBUS DP-V1, DeviceNet
DHR21B/41B Ethernet TCP/IP, UDP, PROFINET, EtherNet/IP, ModbusTCP/IP

3.3.3 Overview of communication interfaces

The DH.21B/41B option is equipped with numerous communication interfaces.
The two system bus interfaces CAN 1 and CAN 2 are primarily used for co nnecting and

controlling several inverters and for integrating decentralized I/O modules.
You can operate this machine module on a higher-level controller using the integrated

fieldbus interface.
An operator terminal (e.g. DOP11B) or a MOVIMOT

frequency inverter is connected to the RS485 interfaces.
SEW drives and SEW I/O modules with EtherCAT interface ca n be connected to the

PLUS®

SBUS

system bus interface.

®

gearmotor with integrated

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Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

Introduction

SBUS (CAN2)

SBUS (CAN1)

EtherCAT

SBUS

PLUS*

DH.41B

[3]

XM

X32X33

[2]

X37

X36

X35

[2]

[1]

[1]

X34

[4]

2
4
6

1
3
5

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Controller DH.21B/41B

3

3.3.4 Engineering

2384673547

[1] Engineering interface USB (X35) and Ethernet 2 (X37)
[2] SEW inverter with SBus interface (X32/X33)
[3] SEW inverter with EtherCAT interface (X36)
[4] 2 × RS485 interfaces (X34)

Engineering of the DH.21B/41B option includes the following activities:

• Configuration

• Parameterization

• Programming (only MOVI-PLC

These activities are carried out using the MOVITOOLS
software. The software has a number of useful features for startup an d diagnostics of all
SEW-EURODRIVE units. The DH.21B/41B option is connected with the engineering PC

®

)

®

MotionStudio engineering

via

• Ethernet communication interface (X37)

• USB interface (X35)

• Engineering channels of the fieldbus system used

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

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3.3.5 System buses CAN 1, CAN 2 and Ethernet 1

3.3.6 RS485 interfaces COM1 and COM2

Introduction

Controller DH.21B/41B

You can use the DH.21B/41B option to control a machine module by connecting se veral
inverters via the system bus. The DH.21B/41B option controls all drives within the
machine module and in this way takes load off the higher-leve l controller (e.g. machine/
system PLC). You can connect a total of maximum 16 units to the DH.21B option, and
a total of maximum 64 units to the DH.41B option via system buses CAN 1, CAN 2,
and Ethernet 1:

®

•MOVITRAC

•MOVIDRIVE

•MOVIAXIS

• Gearmotor with integrated frequency inverter MOVIMOT
DeviceNet MFD... required)

• I/O coupler (OCC11B/OCE11B)

Connect one of the following devices each to the RS485 interfaces COM1 or COM2:

B frequency inverter

®

MDX60B/61B drive inverter

®

servo inverter

®

(Fieldbus interface

• DOP11B operator terminal

• MOVIMOT

3.3.7 Ethernet 2

You can implement the following functions and connections using the Ethernet 2
communication interface:

• Connection of a DOP11B operator terminal

• PC visualization (e.g. OPC interface)

• Connection to master level

3.3.8 Binary inputs and outputs

Binary inputs and outputs enable you to switch actuators (e.g. valves) and evaluate
binary input signals (e.g. sensors).

3.3.9 Diagnostic LEDs

The LEDs of the DH.21B/41B options indicate the following states:

• Voltage supply of the binary inputs and outputs

• General state of the DH.21B/41B options

®

gearmotor with integrated frequency inverter

• State of the control program

• State of the fieldbus interface (DHF/DHR)

• State of the Ethernet interface

• State of both CAN interfaces

You can connect operator terminals to perform diagnostics. It is recommended to
connect an operator terminal to the communication interface Ethernet 2.

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Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

Assembly and Installation Notes

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Installation options of DH.21B/41B

4 Assembly and Installation Notes

4.1 Installation options of DH.21B/41B

Observe the following installation instructions:

INFORMATION

• You can insert the DH.21B/41B option in the MOVIDRIVE®MDX61B inverter. Do
not insert it in the MOVIDRIVE

• Option cards can only be installed or remove d for M OVIDRIVE
to 6.

• The installation or removal of option cards for MOVIDRIVE
inverters must only be carried out by SEW-EURODRIVE engineers.

• The installation or removal of the DH.21B/41B option in MOVIAXIS
installation of the stand-alone housing DH.21B41B/UOH..B must only be carried
out by SEW-EURODRIVE engineers.

4.2 Installing the DH.21B/41B option in MOVIDRIVE®MDX61B

®

MDX60B inverter.

®

MDX61B sizes 1

®

MDX61B size 0

®

as well as the

4

• You must insert the DHE21B/DHE41B option into the fieldbus slot of

• Y ou must inser t the DHF21B/DHR21B and DHF41B/DHR41B opti ons into the expan-

4.2.1 Before you start
Read the following notes before installing or removing DH.21B/41B options:

• Disconnect the inverter from power. Switch off the DC 24 V and the line voltage.

• Before touching the DH.21B/41B option, take appropriate measures (discharge

• Before installing the DH.21B/41B option, remove the keypad and the front cover.

• After installing the DH.21B/41B option, replace the front cover and the keypad.

• Keep the DH.21B/41B option in its original packaging until immediately before you

• Hold the DH.21B/41B option only by its edges. Do not touch any of the components.

• Never place the DH.21B/41B option on a conductive surface.

®

MOVIDRIVE
DHE21B/41B option into the expansion slot.

sion slot of MOVIDRIVE
size 0.

strap, conductive shoes, etc.) to protect it from electrostatic charge.

are ready to install it.

MDX61B. If the fieldbus slot is not available, you can plug the

®

MDX61B. It cannot be installed in MOVIDRIVE® MDX61B

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

15

4

1.

4.

3.

2.

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Assembly and Installation Notes

Installing the DH.21B/41B option in MOVIDRIVE®MDX61B

4.2.2 Basic procedure for installing or removing an option card in MOVIDRIVE® MDX61B

2102036363

1. Remove the retaining screws holding the card retaining bra cket. Pull the card retain-

ing bracket out evenly from the slot (do not twist!).

2. Remove the retaining screws of the black cover plate on the card retaining bracket.

Remove the black cover plate.

16

3. Position the option card onto the retaining bracket so th at the retaining screws fit into

the corresponding bores on the card retaining bracket.

4. Insert the retaining bracket with the installed option card into the slot, pressing

slightly so it is seated properly. Secure the option card retaining bracket with the
retaining screws.

5. Follow the instructions in reverse order when removing the option card.

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

Assembly and Installation Notes

Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [e-mail]

Installing the DH.21B/41B option in MOVIDRIVE®MDX61B

4.3 Installing the DH.21B/41B option in MOVIDRIVE®MDX61B

INFORMATION

The DH.21B/41B option is installed as described in the "Installation options of DH.21B/
41B" chapter. The DH.21B/41B option is powered via MOVIDRIVE
separate voltage supply is only required for the binary inputs and outputs (connector
X31). For wiring the system bus, connect the X33 plug (CAN 1) or X32 (CAN 2) of the
DH.21B/41B option with X12 of MOVIDRIVE

®

MDX61B.

4.4 Installing the DH.21B/41B option in the MOVIAXIS® master module

INFORMATION

The DH.21B/41B option is installed as described in the "Installation options of DH.21B/
41B" chapter. For wiring the system bus, connect connector X33 (CAN 1) or X32
(CAN 2) of the DH.21B/41B option with X9 (signal bus of the MOVIAXIS
module or of a MOVIAXIS
axis module). The MOVIAXIS® master module provides additional connections that
are described in the following section.

®

axis module), or with X12 (CAN 2 bus of a MOVIAXIS

®

MDX61B. A

®

supply

4

®

4.4.1 Functional description of terminals X5a / X5b (MOVIAXIS® master module)

MOVIAXIS® master
module MXM

1

X5b

2
3
4

1

X5a

2
3
4

2107418379

• The terminals X5a and X5b are connected in parallel. In this way, the voltage supply

of the MOVIAXIS

Designation Terminal Function

X5b connector X5b:1

X5b:2
X5b:3
X5b:4

Terminal X5a X5a:1

X5a:2
X5a:3
X5a:4

®

master module can be provided from the right to X5b or from

DC 24 V
DGND
DC 24 V
BGND

DC 24 V
DGND
DC 24 V
BGND

Voltage supply for control electronics

E

Reference potential for control electronics
Voltage supply for brake

B

Reference potential for brake connection
Voltage supply for control electronics

E

Reference potential for control electronics
Voltage supply for brake

B

Reference potential for brake connection

below to X5a. With connection to X5a, further modules can be connected via X5b
(e.g. supply module, axis module). The voltage supply for the brake (X5a/b:3,4) is fed
through the MOVIAXIS

• The DH.21B/41B option can be supplied from the MOVIAXIS

®

master module.

®

supply (MXS) or from an external voltage source. To do so, connect X5 between the
individual units.

• If the DH.21B/41B option is connected with DC 24 V from the MOVIAXIS

mode power supply, the functioning of the DH.21B/41B option is maintained after
disconnection from the power supply. This is the case if the DC link voltage is
maintained or an external DC 24 V supply is present from the MOVIAXIS
mode power supply.

switched-mode power

®

switched-

®

switched-

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

17

4

MOVIAXIS®
master module MXM

2

X5b

1

DC 24V

E

DGND

3

DC 24V

B

4 BGND

DC 24 V for

brake power supply

DC 24 V supply
for control electronics

+-+-

X16

-

+

External DC 24 V

X5a

2

1

3
4

X5a

2

1

3
4

X5b

2

1

3
4

MOVIAXIS®
switched-mode
power supply MXS

X35

X36

X37

2
4
6

1
3
5

X34

Version

DHE41B

1
2
3

1

342

1

2
3

1
2
3

1
2
3

X32X33

2
4
6

1
3
5

8107

9

X31

T1

S1

L1 L2 L3 L5XM L6 L7 L8 L9L4 L10

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Wiring diagram

Assembly and Installation Notes

Installing the DH.21B/41B option in the MOVIAXIS® master module

2107421323

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

18

Assembly and Installation Notes

Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [e-mail]

Installing the DH.21B/41B option in MOVITRAC® B / stand-alone unit

4.5 Installing the DH.21B/41B option in MOVITRAC® B / stand-alone unit

INFORMATION

The DH.21B/41B option is installed as described in the "Installation options of DH.21B/
41B" chapter. The option card slot MOVITRAC
additional connections for the DH.21B/41B option. These connections are described
below.

4.5.1 Description of terminals and LEDs

®

B and the stand-alone unit provide

4

Front view
MOVITRAC
stand-alone unit

Side view
Stand-alone unit

®

2108468363

X26

2345671

2108496651

B/

H1
H2

X24

Designation

LED H1

X24 connector:
RS485 COM 1
(RJ10 socket)

Designation Terminal Function

X26 connector:
CAN 1 and

voltage supply
(plug-in

terminal)

LED
Terminal

H2
X24:4

X24:3
X24:2
X24:1

X26:1
X26:2
X26:3
X26:4
X26:5
X26:6
X26:7

4.5.2 RS485 interface COM1 connection (connector X24)

The connectors X24 and X34:1/3/5 are connected in parallel. You can connect a
DOP11B operator terminal at X24. If X24 is unassigned, you can connect an operator
terminal or a gearmotor with integrated MOVIMOT

DGND
RS–
RS+
5V

CAN 1H
CAN 1L
DGND
Reserved
Reserved
DGND
DC 24 V

®

Function

Reserved
Reserved

Reference potential COM 1
Signal RS485–
Signal RS485+
Voltage output DC +5 V

System bus CAN 1 high
System bus CAN 1 low
Reference potential control/CAN1

-

­Reference potential control/CAN1
Voltage supply for controller

frequency inveter to X34:1/3/5.

For more information, refer to "RS485 interface connection (X34) ".

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

19

4

X45

X46

1

23456HL ⊥

FSC11B

MOVITRAC® B

S1

OFF

ON

7

S2

X44

X26

1234567

X24

H1

H2

X12

1
2
3
4
5
6
7
8

24V IO

DC 24V

-

+

9

GND

=

120W

X35

X36

X37

2
4
6

1
3
5

X34

DHE41B

1
2
3

1

342

1

2
3

1
2
3

1
2
3

X32X33

2
4
6

1
3
5

8107

9

X31

T1

S1

L1 L2 L3 L5XM L6 L7 L8 L9L4 L10

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Assembly and Installation Notes

Installing the DH.21B/41B option in MOVITRAC® B / stand-alone unit

4.5.3 Connecting CAN 1 system bus/voltage supply (X26)

X26:1/2/3 and connector X33 are connected in parallel. The DH.21B/41B option in the
compact controller is supplied with voltage via X26:6/7.

The DHE21B/41B option can be supplied with the required voltage by MOVITRAC
To do so, connect X26:3 (6)/7 with X46:3 (6)/7 or with X12:9/8. If MOVITRAC
supplies the DHE21B/41B option with DC 24 V, then the functions of the DHE21B/41B
option are also ensured after disconnection from the supply system. This requires an
external DC 24 V supply to X12:8/9 of MOVITRAC

®

B.

®

B

®

B.

2108499339

20

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

Assembly and Installation Notes

X26

1

23456

7

SEW drive

Compact controller

DC +24 V
GND

X24

H1

H2

SC11 System bus +, CAN high

SC12 System bus -, CAN low

GND, CAN GND

120W

X35

X36

X37

2
4
6

1
3
5

X34

DHE41B

1
2
3

1

342

1

2
3

1
2
3

1
2
3

X32X33

2
4
6

1
3
5

8107

9

X31

T1

S1

L1 L2 L3 L5XM L6 L7 L8 L9L4 L10

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Installing the DH.21B/41B option in MOVITRAC® B / stand-alone unit

4

4.5.4 LED when installed in MOVITRAC®/stand-alone unit

LED H1, H2 LEDs H1 and H2 are reserved.

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

2108502027

21

4

Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [e-mail]

Assembly and Installation Notes

Shielding and routing bus cables

4.6 Shielding and routing bus cables

Only use shielded cables and connection elements that also meet the requirements of
category 5, class 2 in compliance with IEC 11801 edition 2.0.

Correct shielding of the bus cable atte nuates electrical interference that can occur in
industrial environments. The following measures ensure the best possible shielding:

• Manually tighten the mounting screws on the connectors, modules, and equipotential

bonding conductors.

• Use only connectors with a metal housing or metallized housing.

• Connect the shielding in the connector over a wide surface area.

• Apply the shielding of the bus cable on both ends.

• Route signal and bus cables in separate cable ducts. Do not route them parallel to

power cables (motor leads).

• Use metallic, grounded cable racks in industrial environments.

• Route the signal cable and the corresponding equipotential bonding close to each

other using the shortest possible route.

• Avoid using plug connectors to extend bus cables.

• Route the bus cables closely along existing grounding surfaces.

NOTICE

In case of fluctuations in the ground potential, a compensating current may flow via the
bilaterally connected shield that is also connected to the protective earth (PE). In such
a case, make sure you supply adequate equipotential bonding in accordance with
relevant VDE regulations.

22

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

Assembly and Installation Notes

X35

X36

X37

2
4
6

1
3
5

X34

1
2
3

1

342

1

2
3

1
2
3

1
2
3

X32X33

2
4
6

1
3
5

8107

9

X31

T1

S1

L1 L2 L3 L5XM L6 L7 L8 L9L4 L10

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Installing the DH.21B/41B option

4.7 Installing the DH.21B/41B option

4.7.1 Functional description of terminals, DIP switches and LEDs

4

Front view
DH.21B/41B
option

2102456075

LED

Designation

DIP switch
Terminal

LED LED 10

LED 9
LED 8
LED 7
LED 6
LED 5
LED 4
LED 3
LED 2
LED 1

Terminal X31:
Binary inputs and outputs
(plug-in terminals)

X31:1
X31:2
X31:3
X31:4
X31:5
X31:6
X31:7
X31:8
X31:9
X31:10

Terminal X34:
RS485 interfaces COM1, COM2
(plug-in terminals)

X34:1
X34:2
X34:3
X34:4
X34:5
X34:6

X35 terminal:
USB connection

X35:1
X35:2
X35:3
X35:4

X36 terminal:

X36
Ethernet 1 connection
System bus (RJ45 socket)

24 V / I/O OK
DIO0/1
DIO2/3
DIO4/5
DIO6/7
User LED
PLC state
IEC progr. state
CAN 2 state
CAN 1 state

+24 V input
BZG 24 V
DIO 0
DIO 1
DIO 2
DIO 3
DIO 4
DIO 5
DIO 6
DIO 7

RS+
RS+ insulated
RS–
RS– insulated
DGND
GND insulated

USB +5 V
USB–
USB+
DGND

Function

State of voltage supply I/O
State of input or output DIO 0/1
State of input or output DIO 2/3
State of input or output DIO 4/5
State of input or output DIO 6/7
Freely programmable
State of control firmware
State of control program
State of CAN 2 system bus
State of CAN 1 system bus

Voltage input DC +24 V
Reference potential for binary signals
Binary input or output (DIO 0)
Binary input or output (DIO 1)
Binary input or output (DIO 2)
Binary input or output (DIO 3)
Binary input or output (DIO 4)
Binary input or output (DIO 5)
Binary input or output (DIO 6)
Binary input or output (DIO 7)

Signal RS485+ (COM 1)
Signal RS485+ insulated (COM 2)
Signal RS485– (COM 1)
Signal RS485– insulated (COM 2)
Reference potential (COM 1)
Reference potential (COM 2)

Standard USB-B assignment

X37 terminal:

X37

Standard Ethernet assignment

Ethernet 2 connection
(RJ45 socket)

X32 terminal:
CAN 2 system bus

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)

(electrically isolated)
(plug-in terminals)

X33 terminals:
C

AN 1 system bus

(plug-in terminals)

DIP switch S1

X32:1

X32:2

X32:3

X33:

X33:2

X33:3

1

BZG_CAN 2
CAN 2H
CAN 2L

DGND
CAN 1H
CAN 1L

Up
Down

Reference potential for system bus
CAN 2

System bus CAN 2 high
System bus CAN 2 low

Reference potential for system bus
CAN 1

System bus CAN 1 high
System bus CAN 1 low

Default IP address (192.168.10.4)
IP parameter from SD memory card

23

4

X31

1
3
5
7
9

2
4
6
8
10

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Assembly and Installation Notes

Installing the DH.21B/41B option

4.7.2 Connecting binary inputs and outputs (X31 terminal)

Terminal X31 provides eight binary inputs or outputs (e.g. for controlling external
actuators/sensors).

Binary inputs • The binary inputs are electrically isolated by optocouplers.

• The permitted input voltages are defined according to IEC 61131.
+13 V – +30 V = "1" = contact closed
–3 V – +5 V = "0" = contact open

2102458763

Binary outputs • The binary outputs are electrically isolated by optocouplers.

• The binary outputs are short-circuit proof but not interference-voltage-proof.

• The maximum permitted output current is 150 mA per binary output. All eight bi nary
outputs can be operated simultaneo usly with this current.

NOTICE

The supply voltage must be present on X31:1/2 when using binary inputs and outputs.
The DH.21B/41B option might be damaged. In this case, the specified function of the

binary inputs and outputs is no longer ensured.
If the supply voltage is switched off, you must switch off all ot he r vo lta ges at X31:1 to

10, e.g. DC 24 V of switches and sensors at the binary inputs.

• To prevent dangerous voltage peaks from occurring, do not connect inductive loads
to the supply voltage or the binary inputs or outputs without free running diodes.

Cable specification • Only connect cables with a minimum core cross section of 0.25 mm

a maximum core cross section of 1 mm
sleeves is possible in accordance with IEC 60999.

• Choose the type and core cross section of the connected cable in dependency of the
required cable length and the load expected from your application.

For more information on binary inputs or outputs, refer to the "Technical Data" chapter.

2

(AWG18). Clamping without conductor end

2

(AWG23) and

24

Manual – Controllers DHE/DHF/DHR21B (standard) and DHE/DHF/DHR41B (advanced)