Seaga PHEDRA Installation Manual

Automatic drink vending machine
Model
PHEDRA
Type: D.A. 5P07
WARNING: This instruction manual is intended exclusively for specialized personnel.
USE AND MAINTENANCE
English
CONTENTS ............................................. 2
MAIN PARTS - ESPRESSO VERSION .......... 3
MAIN PARTS - INSTANT VERSION ............ 5
MAIN PARTS - T.T.T. VERSION .................. 7
MAIN PARTS - CAPPUCCINO VERSION .... 9
1 - INTRODUCTION TO THE MANUAL ... 11
1.1 Introduction ...................................................11
1.2 Symbols used ................................................11
2 -
INFORMATION ON THE VENDING MACHINE
2.1 Information for the Maintenance Technician ..... 11
2.2 Description and intended use..........................12
2.3 Vending Machine Identification ......................12
2.4. Technical specifications .................................13
... 11
3 SAFETY ............................................ 13
3.1 Introduction ...................................................13
3.2 General safety regulations .............................. 13
3.3 Operators’ requirements ................................14
3.4 Safety devices ...............................................14
3.5 Residual risks ................................................15
4 - HANDLING AND STORAGE ............. 15
4.1 Unloading and handling ................................15
4.2 Storage ........................................................15
5 - INSTALLATION ............................... 15
5.1 Important ......................................................15
5.2 Unpacking and positioning ............................16
5.3 Label application ...........................................16
5.4 Fitting the payment systems ............................17
5.5 Connection to water mains .............................18
5.6 Connection to the electric network ...................18
5.7 Coffee Grounds Discharge Setting ..................19
5.8 Liquid Drain Setting ....................................... 19
5.9 Drip Tray Locking .......................................... 20
5.10 Front Door Intermediate Locking .....................20
6 - CONTROLS DESCRIPTION ............... 21
6.1 Display .........................................................21
6.2 Keypad .........................................................21
6.3 Key description in standard operation mode ....21
6.4 CPU card keys ............................................... 21
7 - SUPPLY AND STARTING UP ............ 22
7.1 Container supply (Espresso) ............................ 22
7.2 Container supply (Instant) ...............................22
7.3 Container supply (T.T.T.) ................................23
7.4 Container supply
7.4.1 Coffee bean supply ............................................ 24
7.4.2 Instant product supply .......................................... 24
(Cappuccino) ......................... 23
7.5 Coffee grinding calibration ............................25
7.6 Dose calibration ............................................25
7.7 First start-up of the vending machine ............... 26
7.8 Filling the boiler manually .............................. 26
7.9 Use of the vending machine ...........................26
8 - PROGRAMMING AND MAINTENANCE
MENU ........................................... 27
8.1 Key description of programming and
maintenance phases ......................................27
8.2 Programming menu .......................................27
8.2.1 Entering the programming menu ............................27
8.2.2 Structure of the programming menu ........................28
8.2.3 Description of messages in the programming menu ... 29
8.3 Maintenance menu ........................................41
8.3.1 Entering the maintenance menu ............................. 41
8.3.2 Structure of the maintenance menu ......................... 41
8.3.3 Description of messages in the maintenance menu ....41
8.4
Machine Ready/Free Button ................................. 43
8.5 Reset ............................................................43
9 - OPERATION AND USE .................... 44
9.1 Beverage selection ........................................ 44
9.2 Cappuccino with cold milk function
(only for Cappuccino version) ......................... 44
10 - CLEANING AND MAINTENANCE ..... 44
10.1 General notes for correct operation ................. 45
10.2 Cleaning and scheduled maintenance .............45
10.2.1 Maintenance schedule ........................................ 45
10.2.2 Cleaning the Drip Tray and the Coffee Grounds
Drawer .............................................................45
Cleaning the tray and drawer - Version with extension
10.2.3
10.2.4 Cleaning of the coffee brew group ........................ 46
10.2.5 Cleaning the dispensing arm ................................ 46
Cleaning the instant product dispenser and the mixer
10.2.6
10.2.7 Cleaning the containers ....................................... 48
10.2.8 Cleaning the coffee grinder .................................. 48
Semi-automatic cleaning of the Cappuccinatore
10.2.9
(only for Cappuccino version) ................................49
10.2.10
Manual cleaning of the Cappuccinatore
(only for Cappuccino version) ...............................50
10.3 Software Update ...........................................51
... 45
... 47
11 - DISPLAY MESSAGES ....................... 52
11.1 Messages during operation ............................52
11.2 Error messages ..............................................52
12 - STORAGE - DISPOSAL .................... 54
12.1 Change of location ........................................54
12.2 Inactivity and storage periods ......................... 54
13 - INSTRUCTIONS FOR END-OF-LIFE DI-
SPOSAL TREATMENT ...................... 54
2
MAIN PARTS - ESPRESSO VERSION
1 2
3 4
English
5
Fig. 1
1 Top door 2 Display 3 Front door 4 Buttons 5 Dispensing outlet (beverage dispensing)
6 7
6 Coupling for connection to water network 7 Power cord outlet
Fig. 2
3
English
8 9
10
11 12 13
14 15 16 17
18 19
21
22 23
20
Fig. 3
8 Door lock 9 Front door fastener knob 10 CPU electronic board 11 Coffee bean hopper 12 Container 2/3 (instant products) 13 Container 1 (instant products) 14 Adjustable powder dispensing channel 15 Instant product dispenser
4
16 Mixer 17 Spiral mixer 18 Safety switch 19 Brewing arm 20 Coffee grounds drawer 21 Grill 22 Coffee grinder 23 Brew group
MAIN PARTS - INSTANT VERSION
1 2
3 4
English
5
24
Fig. 1
1 Top door 2 Display
6 7
3 Front door 4 Buttons 5 6
Dispensing outlet (beverage dispensing) Coupling for connection to water network
7 Power cord outlet 24 Extension (option)
Fig. 2
5
English
8 9
10
25 26 12 13
14 15 16
18 19
27
21
8 Door lock 9 Front door fastener knob 10 CPU electronic board 12 Container 2/3 (instant products) 13 Container 1 (instant products) 14 Adjustable powder dispensing channel 15 Instant product dispenser 16 Mixer 18 Safety switch 19 Brewing arm
28 20
29 30 31
Fig. 3
20 Coffee grounds drawer 21 Grill 25 Container 5 (instant products) 26 Container 4 (instant products) 27 Grill for extension (option) 28 Powder diverter for small-type containers 29 Coffee grounds drawer (option) 30 Drip conveyor (option) 31 Drip tray (option)
6
MAIN PARTS - T.T.T. VERSION
1 2
3 4
English
5
Fig. 1
1 Top door 2 Display 3 Front door 4 Buttons
6 7
5 6
Dispensing outlet (beverage dispensing) Coupling for connection to water network
7 Power cord outlet
Fig. 2
7
English
8 9
10
11 32 12
14 15 16
18 19
21
8 Door lock 9 Front door fastener knob 10 CPU electronic board 11 Coffee bean hopper 12 Container 1/2 (instant products) 14 Adjustable powder dispensing channel 15 Instant product dispenser 16 Mixer
22 33
20
Fig. 3
18 Safety switch 19 Brewing arm 20 Coffee grounds drawer 21 Grill 22 Coffee grinder 32 Container 3 (“fresh brew” pre-ground coffee) 33 T.T.T. Brew group
8
MAIN PARTS - CAPPUCCINO VERSION
1 2
3 4
English
5
24
Fig. 1
1 Top door 2 Display
6 7
3 Front door 4 Buttons 5 6
Dispensing outlet (beverage dispensing) Coupling for connection to water network
7 Power cord outlet 24 Extension (option)
Fig. 2
9
English
8 9
10
11 12 13
14 15 16
22 23
20
29 30 31
18 34 19
27
21
8 Door lock 9 Front door fastener knob 10 CPU electronic board 11 Coffee bean hopper 12 Container 2/3 (instant products) 13 Container 1 (instant products) 14 Adjustable powder dispensing channel 15 Instant product dispenser 16 Mixer 18 Safety switch 19 Brewing arm
35
Fig. 3
20 Coffee grounds drawer 21 Grill 22 Coffee grinder 23 Brew group 27 Grill for extension (option) 29 Coffee grounds drawer (option) 30 Drip conveyor (option) 31 Drip tray (option) 34 Cappuccinatore 35 Hose for Cappuccinatore
10
English
1 - INTRODUCTION TO THE
MANUAL
1.1 Introduction
Important
This publication is an integral part of the vending machine and must be read carefully to ensure the machine is used correctly and in compliance with essential safety requirements.
This manual contains the technical information required for the correct use, installation, cleaning, and maintenance of the vending machine model PHEDRA. Always refer to this publication before carrying out any operation.
Manufacturer: SAECO Vending S.p.A. Località Casona, 1066 - 40041 Gaggio Montano Bologna, Italy
This publication should be kept carefully, together with the vending machine throughout its operational life, even in case of changes of ownership.
Should this manual be lost or worn out, a copy can be requested from the Manufacturer or an Authorized Customer Service Centre by indicating all data on the identification plate on the back of the vending machine.
User
Indicates the user of the vending machine. This person is not authorized to carry out any cleaning or maintenance operation.
Supply operator
Indicates operations to be carried out only by personnel in charge of supplying and cleaning the vending machine. Maintenance operations requiring a Maintenance Technician are not to be performed by the supply operator.
Maintenance Technician
Indicates operations to be carried out by qualified personnel in charge of maintenance. The Maintenance Technician is the only person authorized to keep the MICROSWITCH ENABLING KEY, by which the security systems can be disabled.
2 - INFORMATION ON THE
VENDING MACHINE
1.2 Symbols used
This publication contains various warnings which indicate different degrees of danger or skills required.
The symbol is integrated with a message suggesting use procedures or actions and providing useful information for the correct operation of the machine.
Warning
Indicates dangerous situations for the users, supply operators and maintenance technicians dealing either with the vending machine or the product to be dispensed.
Important
Indicates the operations for keeping the vending machine in good working order.
Recommended solutions
Indicates alternative procedures that make the programming and/or maintenance operations quicker.
2.1 Information for the Maintenance Technician
The vending machine must be installed in a well-lit, dry and not dusty area, protected from exposure.
To guarantee the correct operation and reliability over time, the following is recommended:
- ambient temperature: from +1°C to +32°C;
- maximum humidity: 90% (not condensed).
For special installations not covered in this publication, please contact the dealer or the local importer. If this is not possible, please contact the Manufacturer directly.
AUTHORIZED CUSTOMER SERVICE CENTRES are available for information and explanations about the vending machine, and to provide technical assistance or spare parts.
The Maintenance Technician must carefully read and respect the safety warnings contained in this manual so that every intervention concerning installation, starting up, use and maintenance will be safely carried out.
It is the Maintenance Technician’s absolute responsibility to give the keys to access the inside of the vending machine to another operator (Supply Operator), provided that the Maintenance Technician bears full responsibility for all work carried out.
This manual is an integral part of the machine and must be always read carefully before performing any operation.
11
English
2.2 Description and intended use
The vending machine is intended for automatic distribution of coffee and hot beverages (decaffeinated coffee, cappuccino, chocolate, etc.) and is programmable for every single type of dispensing dosage. The instant products must be consumed immediately, and cannot be preserved for a long time.
Any other use is to be considered improper and therefore dangerous.
Do not place any product inside the distributor which may be dangerous as a result of unsuitable temperatures.
With reference to the definition of “professional appliance” given by the standard EN60335-2-75 for vending machines, this appliance can not be
classed as professional.
Important
Improper use of the vending machine invalidates all warranties. The Manufacturer declines any liability for damage to property or injury to persons. Improper use also includes:
- any use of the vending machine other than the intended use
and/or according to procedures which are not described in this publication;
- any intervention on the vending machine which differs from
the instructions given in this publication;
2.3 Vending Machine Identification
The vending machine is identified by the name, model and serial number which can be found on the relevant data plate (Fig. 4).
Data plate
Fig. 4
The following data can be found on the plate:
- name of Manufacturer;
- marks of compliance;
- model;
- serial number;
- year and month of manufacture;
- supply voltage (V);
- supply frequency (Hz);
- electrical power consumption (W).
- any alteration of components and/or safety devices without prior consent of the Manufacturer or carried out by personnel not authorized for such operations;
- any location of the appliance which is not recommended in this manual.
Warning
It is strictly forbidden to tamper with or modify the data plate.
Important
When contacting the AUTHORIZED CUSTOMER SERVICE CENTRES always refer to this plate and its relevant data.
12
English
2.4. Technical specifications
Extension version
Standard version
714
594
430
394
Fig. 5
594 mm standard
Height: Width: 394 mm Depth: 430 mm
Weight: Power consumption: see data plate Supply voltage: see data plate Electric voltage frequency: see data plate Power cord length: 1,600 mm Water mains connection: 3/4” Gas type Water mains pressure: see figure 6
714 mm with extension
31 kg Espresso 35 kg Instant with extension 31 kg T.T.T. 38 kg Cappuccino with extension
3 SAFETY
3.1 Introduction
In compliance with the Low Tension Directive 2006/95/ EC (which replaces the directive 73/23/EEC and following amendments) and CE Marking Directive 93/68/EEC,
SAECO VENDING has drawn up a technical file of the PHEDRA vending machine held at its plants. The following
regulations were taken into account during the design phase:
- EN 55014 - EN 6100-3-2
- EN 61000-3-3 - EN 61000-4-2
- EN 61000-4-3 - EN 61000-4-4
- EN 61000-4-5 - EN 61000-4-11
- EN 60335-2-75 - EN 60335-1
3.2 General safety regulations
It is forbidden to:
- tamper with or disable the safety systems installed on the vending machine;
- carry out maintenance on the vending machine without unplugging it first;
- install the vending machine outdoors. It should be placed in dry areas where the temperature never falls below 1°C;
- use the vending machine for purposes other than those indicated in the sale contract and in this publication;
- connect the appliance to the mains using multi-sockets or adapters;
- use water jets to clean the vending machine (Fig. 6).
Data plate
showing minimum
and maximum
water supply
pressure
Fig. 6
Container capacity
Coffee beans Chocolate
: 0,65 kg
Milk Lemon tea
Ginseng: Ground coffee: 0,62 kg Freeze-dried coffee: Barley:
: 1,00 kg
: 1,75 kg
: 1,50 kg
double: 1,85 kg, standard: 1,15 kg
standard: 0,41 kg, small: 0,23 kg standard: 0,36 kg, small: 0,20 kg
Fig. 7
It is compulsory to:
- check the electrical power line for conformity;
- use original spare parts;
- read the instructions contained in this publication and in the enclosed documents carefully;
- use personal protection devices during installation, testing and maintenance operations.
13
English
Precautions for preventing human errors:
- make the operators aware of safety issues;
- handle the vending machine, either packaged or unpackaged, in safe conditions;
- have a thorough knowledge of the installation procedures, its operation and limits;
- dismantle the vending machine in safe conditions, in accordance with the environmental protection and health and safety laws in force.
Warning
In case of failure or malfunctioning contact only qualified CUSTOMER SERVICE personnel.
Important
The Manufacturer declines any liability for any damage caused to property or injury caused to persons as a result of failure to observe the safety regulations described here.
Important
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
3.4 Safety devices
The vending machine is equipped with:
- A microswitch (Ref. 18, Fig. 8) automatically cuts out the power supply when the front panel is opened.
The microswitch can be disabled by inserting the key (Ref.
24, Fig. 8).
- A microswitch (Ref. 25, Fig. 8) blocks vending machine operation when the drip tray and/or coffee grounds drawer are not correctly positioned. A message indicating the incorrectly positioned part appears on the display.
18
24
3.3 Operators’ requirements
Three operators with different skills are required in order to guarantee the safety of the vending machine:
User
Access to the internal part of the vending machine is forbidden to the user.
Supply operator
The Maintenance Technician assigns the safekeeping of the access key to the Supply operator who is in charge of product supply, external cleaning, and starting up / stopping of the vending machine.
Warning
The Supply Operator is not authorized to carry out operations which are indicated as being the duties of the Maintenance Technician in this publication.
Maintenance Technician
The Maintenance Technician is the only person authorized to intervene and start programming procedures, and perform adjusting, setting up and maintenance operations on the vending machine.
25
Fig. 8
Maintenance Technician
In case of programming or setting up operations only the Maintenance Technician can intervene by inserting the relevant key into the safety switch (rif. 24, fig. 8) and resetting the voltage even if the door is open.
Warning
This operation, necessary for starting up the vending machine, disables the safety system. It must therefore be carried out by qualified personnel (Maintenance Technician) aware of the risks resulting from the presence of live or moving components.
14
English
3.5 Residual risks
Warning
Risk of scalding if hands are placed inside the outlet during brewing.
Do not remove the cup or put your hands inside the compartment during beverage brewing before the brewing cycle has finished.
Before removing the cup from the outlet, please wait for the message “REMOVE CUP” on display.
Important
Before brewing another beverage, check that the previous one has been taken out and that the cup support is empty.
4 - HANDLING AND
STORAGE
4.1 Unloading and handling
Unloading and handling operations after transportation must be carried out only by qualified personnel and using suitable equipment.
5 - INSTALLATION
5.1 Important
Warning
The vending machine cannot be installed outdoors; avoid placing it in areas where the temperature is less than 1°C or more than 32°C and in particularly dump or dusty areas.
Before unpacking, check that the installation area complies with the following specifications:
- the power socket must be located in an easily accessible area, not more than 1.5 meters away;
- the socket voltage must comply with that on the identification plate;
- the surface or floor must NOT have a gradient of more than 2°.
If the vending machine needs to be positioned close to a wall, it is necessary to leave a space of at least 15 cm between the back and the wall in order to keep the air outlet grille free (Fig. 9).
Warning
The vending machine must always be kept in the upright position. Avoid:
- dragging the vending machine;
- overturning or laying the vending machine flat during transport and handling;
- shaking the vending machine;
- leaving the vending machine exposed to the elements, in humid areas or close to heat sources.
4.2 Storage
If the vending machine is not installed immediately, it should be stored in a sheltered area, conforming to the following instructions:
- the packaged vending machine must be stored in a closed,
dry area at a temperature between 1°C and 40°C;
- do not put other appliances or boxes on the vending
machine;
- it is always good practice to protect the vending machine
from any deposits of dust or other material.
Fig. 9
15
English
5.2 Unpacking and positioning
On receipt of the vending machine make sure that it has not been damaged during transportation and that package has not been tampered with or that internal parts have not been removed.
An envelope, called “CUSTOMER KIT” is supplied with the vending machine; it contains the objects shown in Fig. 10.
- Instruction booklet
- Power cord
- Product labels and prices
5.3 Label application
Product labels
Open the vending machine. Insert the product labels (Fig.
12).
Fig. 12
Fig. 10
The vending machine is protected by an expanded polyethylene foam sheet and a plastic bag inside a box (Fig. 11).
Fig. 11
If damage of any kind is found, the courier must be informed and notice must be given to the importer or the seller immediately. If these are not in the purchaser’s country, please contact the manufacturing company directly.
Check the exact position of the labels against the selection key (Fig. 13a,13b, 13c, 13d).
The accessory bag contains:
- 1 key for the brew group;
16
Espresso version
Fig. 13a
English
Instant version
Fig. 13b
Cappuccino version
Fig. 13d
5.4 Fitting the payment systems
Important
The vending machine is not supplied with any payment system, which must be installed by the person in charge of its fitting.
The vending machine is designed for the installation of various payment systems, such as:
- Parallel coin validator, 24 V DC
- Cashless reader (EXECUTIVE, PRICE HOLDING, MDB, and
BDV systems)
Coin
validator
T.T.T. version
Fig. 13c
Cashless
reader
Fig. 14
17
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