Seaga CA10 Installation Manual

Page 1
Operator’s Manual
Seaga Manufacturing, Inc.
700 Seaga Drive
Freeport, IL USA 61032
www.seagamfg.com
9 / 10 Column
Mechanical Snack Vendor
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INTRODUCTION
READ THIS MANUAL COMPLETELY
Your Snack Vendor is designed to operate simply and reliably, but to take full advantage of your vendor, please read this owner's manual thoroughly. It contains important information regarding installation and operations, as well as a brief troubleshooting guide.
EQUIPMENT INSPECTION
After you have received your Snack Vendor and have it out of the box, place it on a secure surface for further inspection. Note: Any damages that may have occurred during shipping must be reported to the delivery carri­er immediately. Reporting damages and the seeking of restitution is the responsibility of the equipment owner. The factory is willing to assist you in this process in any way possible. Feel free to contact our Customer Care Department with any questions you may have on this process. Once you have your vendor located, we suggest that you keep this manual for future reference, or you can view this manual online at www
.seagamfg.com. Should any problems occur, refer to the section entitled “COMMON
QUESTIONS AND ANSWERS”. It is designed to help you quickly identify a problem and correct it.
MANUFACTURER'S WARRANTY
WHAT IS COVERED:
Manufacturer warrants TO THE ORIGINAL PURCHASER ONLY that each item of equipment manufactured is free from defects in material and workmanship under normal use and service. Manufacturer's obligation under this warranty shall be limited to repair or replacement, at our plant, of any parts of the equipment which shall, within one year of the date of shipment to the original purchaser, be demonstrated to be defective. The original purchaser may obtain repair or replace­ment of the equipment under this warranty by returning the defective item or entire vendor to the Manufacturer, freight pre­paid.
WHAT IS NOT COVERED:
Manufacturer's warranty obligations DO NOT EXTEND TO OR INCLUDE installation expenses, vandalism, or difficulties resulting from failure to operate equipment in accordance with Manufacturer's instructions under competent supervision and difficulties due to changes in vended products which are beyond the control of Manufacturer. SPECIAL NOTE: Manufacturer is not responsible for any loss of income due to a vending machine being out of service due to a warrantable item.
This warranty is in lieu of all other warranties, expressed or implied, including the warranty of merchantability and fitness or use, and of all other obligations or liabilities on Manufacturer's part. Manufacturer neither assumes, nor authorizes any other person to assume for it, any other liability in connection with the sale of equipment manufactured by itself. This war­ranty shall not apply to equipment manufactured or any part thereof which is subject to accident, negligence, alteration, abuse, misuse or damage in shipment. The term "original purchaser," as used in this warranty, shall be deemed to mean that person for whom the equipment is originally installed.
Manufacturer is not liable for any incidental, consequential or other damages of any kind whatsoever, directly or indirectly, arising from the use of the equipment whether based upon theories of contract negligence or tort.
Effective 9/01
Seaga Manufacturing, Inc.
700 Seaga Drive
Freeport, IL 61032 U.S.A.
Online: www.seagamfg.com
For Technical Support & Service
Contact our Customer Care Dept.
8:30 a.m. - 4:00 p.m. CST. Mon thru Fri
815.297.9500 ext 160
815.297.1758 Fax
For Parts
Contact our Parts Dept.
8:30 a.m. - 4:00 p.m. CST. Mon thru Fri
815.297.9500 ext 160
815.297.1758 Fax
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Mechanism Panel
Lock
Front Door
Coin Mechanism Knob
Product Window
Delivery Chamber
Coin Box
Mechanism Panel and Product Tray
9 / 10 Column
Mechanical Snack Vendor
(10 column not shown)
Vend Area
Optional Voice Module
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LOCKS
Your vendor has one (1) screw type Lock. To unlock the Front Door, unscrew the Lock counter clockwise until the door is free. To lock, apply firm pressure below the Lock as you tighten the Lock. Do not over tighten as you could ruin the seal. You will be able to remove the key, only when the key is vertical or horizontal.
MOUNTING (optional)
Your vendor offers you many flexible options within your vending environment. The vendor allows the versatility of a stand alone countertop vendor, mounting to the optional stand (Fig. 1), additionally, it may be mounted to the 5 select mechanical soda ven­dor which allows for optimum use of floor space within the vending environment. Mounting to the soda vendor offers your cus­tomers the variety of cold beverages along with their snack purchase.
1. To assemble the CTS stand. A.) Attach Legs to short, side supports as shown in Fig. 1, by inserting bolts
through Legs, and then attaching support to inside of Leg with nuts. B.) Once both ends are assembled attach Front/Rear Supports in same manner, one end at a time. C.) Vendor sits atop stand and is held in place by the Rear Legs.
Note: The vendor rests on the stand, attaching the stand permanently to the vendor is at the owner's discretion.
Your vendor can be mounted to the 5 select mechanical soda vendor to form the Mechanical Combination Vendor. The vendor comes with mounting hardware. You will need tools for mounting.
1. To Mount the snack vendor to the soda vendor: B.) Set the snack vendor on top of soda vendor. C.) Unlock and open the Front Door of the snack vendor. The beverage vendor does not need to be opened.
(The following is to be done inside the snack vendor.)
D.) Remove bottom Product Tray. Pull Product Tray fully forward, and out. E.) Attach the snack vendor to the top of the soda vendor. Insert the two (2) Phillips
head screws down through the snack vendor into the threaded holes in the top of the soda vendor.
F.) Reassemble.
Figure 1 Optional Stand Assembly
Side Supports
Front/Rear Supports
Front Legs
Small arrows indicate direction for inserting bolts
Leg detail Note: Front Legs are folded over on both ends.
Rear Leg
Figure 2 Optional Soda Vendor Mount
Soda Vendor
Mounting holes
Snack Vendor
Vend Area
Phillips mounting screws
Lower Product Tray (Remove)
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DELIVERY SYSTEM
Your new snack vendor features a rear-drop delivery system to prevent theft. The snack vendor delivery system is made up of three (3) components, the Product Tray, the Helix Coils, and the Coin Mechanism (Fig. 3). Once the proper amount of coins is received the Coin Mechanism drives the Helix Coil and pushes the product out the back of the Product Tray.
DRIVER
MECHANISM
The Mechanism Panel is the front panel. This panel controls the receiving of money and the action of the Helix Coil. Once the correct amount of money is received, the Mechanism Knob can be turned clockwise to the right. Product is vended by turning the Mechanism Knob one (1) complete revolution.
The Driver Mechanism (Fig. 4) comes factory preset, but can be changed to suit your needs. The Coin Sub-Assembly is made up of a series of discs consisting of white, black and metal Coin Discs. The white spacers are thinner than the black, and the combination of the two place the Coin Discs in the proper position to receive coins.
In some cases you will find all one (1) color of spacers. This is common in an all-quarter configuration. Contact our Customer Care Department for additional instructions on changing your Coin Sub­Assembly if necessary.
1.To access Coin Mechanism: A.) Unlock and remove Front Door. B.) Remove the Mechanism Panel by first removing the two (2) Silver Screws
on both sides of the Mechanism Panel. C.) Pull the Mechanism Panel outward. Carefully free Drivers from all Helix Coils. D.) Turn desired Mechanism Knob clockwise ¼" turn and place Mechanism
Panel face down on a flat surface, exposing the Driver Mechanism and "S" bracket assembly. (Fig. 7)
Note: Change one Driver Mechanism at a time.
E.) To change Driver Mechanisms, remove two (2) nuts (Fig. 5) and gently remove "S" Bracket Assembly. F.) Unscrew and remove the two (2) Screws holding Driver to the Coin Sub-Assembly. (Fig. 5 & Fig. 6 ) G.) Coin Sub-Assembly (Fig. 4 & Fig. 6 ) will come apart from Knob, and can be carefully removed.
2. To assemble Driver Mechanism: A.) Lubricate backside of Mechanism Panel around holes with a small amount of petroleum jelly. B.) Insert two (2) screws through Coin Sub-Assembly to Knob. Make sure Knob is seated properly and
tighten screws into place. If handle is hard to turn, loosen the two (2) screws
1
/8 to ¼ turn.
C.) Turn mechanism Knob to align Coin Discs with "S" bracket mounting studs. Install "S" bracket assembly
over mounting studs. Do not install the nuts yet.
D.) Now turn Mechanism Knob so Coin Disc slots are facing down. The Anti-Reverse Dog can now be raised
Figure 3 Delivery System
Driver Mechanism
Helix Coil
Product Tray
Figure 4 Driver Mechanism reference
From Knob to Driver is the “Driver Mechanism”
All discs are the “Coin Sub-Assembly”
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enough to enable the Anti-Reverse Dog Spring to seat under the Anti-Reverse Dog. At the same time the "S" bracket assembly will be seated against Mechanism Panel. Place Keps Nut on upper mounting stud. (DO NOT TIGHTEN NUTS.) (Fig. 4, & Fig. 6)
E.) Turn Knob to align coin discs with "S" bracket assembly, once again. Use a screwdriver to push top of "S"
bracket assembly fully to right and tighten Keps Nut. You may now tighten Nylon Threaded Nut to lower mounting stud. (DO NOT OVER TIGHTEN.)
Note: The fingers of the Coin Rejecter must align with Coin Discs of the Coin Sub-Assembly. The Coin Discs strike the center of each finger to prevent vending without coins. This alignment is critical. If the fingers are misaligned the vendor will not vend. (Fig 8)
F.) Check to see that "S" bracket assembly is firmly seated against Mechanism Panel and upper mounting stud.
Check that Anti-Reverse Dog Spring is engaged on Anti-Reverse Dog. Make sure Anti-Reverse Dog moves freely and locks into Ratchet Disc as the mechanism is rotated counter-clockwise. If Anti-Reverse Dog does not move freely, loosen Nylon Threaded Nut on the lower mounting stud. If this does not help, remove "S" bracket assembly
Figure 5 Inside view of Driver Mechanism
“S” Bracket Assembly
Coin Deflector
Driver Mechanism
Driver
Screws
Figure 6 Driver Mechanism exploded view
Knob
PL104
Mechanism Panel
Ratchet Disc
ST103
Quarter Disc
ST105
White Spacer
ST108
Driver
ST110
Screws
SS112
Black Spacer
ST104
Black Spacer
ST104
Standard $.50 configuration shown
Figure 7 “S” Bracket Assembly
Keps Nut
SS206
Nylon Threaded Nut
SS207
“S” Bracket
ST201
Anti-Reverse Dog
PL204
Anti-Reverse Dog Spring
ST203
Screws (2)
SS914
Coin Rejecter
ST202
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and close Anti-Reverse Dog Spring to put more pressure on Anti-Reverse Dog. Check that coin discs are properly aligned with the Coin Rejecter by inserting money through slots in the top of the Mechanism Panel. Make sure the Coin Rejecter is properly engaging the coin disc stops. (Improper alignment will allow coins to slip between slots in
the Coin Rejecter.) Refer to the optional mechanism configurations at the end of this manual. Always make sure your Driver Mechanism is built as specified in the diagram. Note: The disc next to the Driver is always placed upside down (the rounded side will be at the top of the disc only) to prevent coins from jamming the mechanism.
LOADING PRODUCT
To present your product in as an attractive and professional manner as possible, do not load any damaged items, and make sure items are facing forward for easy identification by your customer. Note: The size of the item being vended must be larger than the Helix Coil but smaller than the Column to vend correctly. Never force an oversized item into the Helix Coil or Column, or attempt to vend an item that is smaller than the Helix Coil as this will create problems and deter customers.
1. To Load Product:
A.) Pull Product Tray forward. B.) Place product in proper size Helix Coil. Note: Bottom of product must rest on the Product Tray and not on the
Helix Coil. (Fig.9) Load each Helix Coil from back to front. Note: Fill all Helix Coils fully, do not leave any empty
spaces behind or between items. If you must leave empty space leave it in the front of the Tray closest to the
Product Window.
C.) Once Product Tray is fully loaded, lift and push it back in.
Special Note: We suggest that you always partially fill the vendor with product and perform at least five (5) test vends.
COIN
RETRIEVAL
One (1) Coin Box is provided with your vendor. They are stored below the Product Tray directly behind and below the Coin Mechanisms. Once the Front Door is open, pull out the product tray and then pull the Coin Box out to the right to empty it.
Figure 8b Vend! Accepted coins push the fingers over the Coin Discs’ catches to vend.
Figure 8 Proper Finger Alignment
Figure 8a Accepted!
Coins should push the fingers out. Make sure coins contact the center of the fingers.
Figure 9 Loading Product
Correct - load product between Helix Coils, resting on the product tray
Incorrect
Product Tray
Columns
Helix Coil
Rear view
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OPTIONAL TALKING VENDOR
The snack vendor can be equipped with a Voice Module to increase sales. The Voice Module consists of three parts, the Voice Box, the Battery Tray and the Record Button. The Voice Module comes with a prerecorded message such as: “Hey, how about a soda, or maybe a snack?” But you can record your own.
1. To record a new message.
A.) Remove the Voice Module and turn it so the Microphone is facing you. B.) Press the Record Button and begin speaking. The Red LED will light up.
You have 10 seconds of recorded time available.
C.) Release the Record Button, the message will play back to you.
GENERAL
NOTES
It is suggested that a tool box accompany you to each of your locations. Suggested items for this tool box would include a socket set, (up to a
1
/2" socket size suggested) a Phillips and a Standard screwdriver. Additional items would be a small jar of Petroleum Jelly (such as Vaseline), a small brush for applying the Petroleum Jelly, a soft rag and perhaps a black permanent marker. The black marker is useful in touching up light scratches that may occur to your vendor.
COMMON QUESTIONS
AND ANSWERS
MAINTENANCE
Q: My knob turns without coins. A: Your Coin Rejecter is loose, misaligned or broken. Refer to the Driver
Mechanism section of this manual for proper placement of the Coin Rejecter. (See Fig. 7 & Fig. 11)
Q: My mechanism screws keep coming loose. A: Remove Mechanism Panel. Disassemble Knob. Apply Lock-Tight to Knob
screw threads. If this does not remedy the problem a replacement knob may be needed.
Q: My mechanism rotates backward. A: Your Knob should not do this. Remove the Mechanism Panel and check for
Figure 10 Optional Voice Module
Voice Box
Light Sensor
Red LED
Microphone
Record Button
Battery Tray
Figure 11 Coin Rejecter Fingers
Figure 11a Caught!
Empty Coin Discs should catch on the center of the Coin Rejector fingers.
Figure 11b Accepted! Coins should push the fingers out. Make sure coins contact the center of the fingers.
Figure 11c Vend! Accepted coins push the fingers over the Coin Discs’ catches to vend.
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proper placement and condition of the Anti-Reverse Dog.
Q: My mechanism rotates but product will not drop. A: Check to see if the product is jammed in the Column.
Check to see if the vendor is level. Check product for damage, and make sure it is the proper size.
Q: My knob turns ¼" turn and jams. A: First remove your Mechanism Panel. Check the position of the coins to see if
they are in-between the Coin Rejecter fingers. If this is the case, place a screwdriver in-between the Coin Rejecter and the discs and lift up freeing the Coin Rejecter. At this point the Driver Mechanism can now be rotated backwards. Reposition the Coin Rejecter fingers with your screwdriver to line up with coins and vend through. (Fig.10)
GENERAL
Q: Can customers reach up and help themselves to product? A: No. The Vendor pushes product out the back of the Product Trays.
Q: My key won't turn my Lock to open. A: Check to be sure that you are using the proper key. If the correct key is being
used, your Lock may have been damaged or vandalized. Vandalism to locks is quite common. Having spare Locks in your toolbox at all times is recommended.
Q: What can I use to clean the outside of my vendor? A: A lint free rag and a mild window cleaner are recommended.
Be sure however not to directly spray decals as the ink could run.
Q: How do I remove a Lock that won’t open. A: Drill into the center of the Lock with a 1/4” drill bit. The Lock should fall apart
and be easily removed. Increase the bit size and try again if the Lock does not come out.
Q: Why is my Voice Module silent? A: Make sure the Voice Module is turned on.
Record a new message. Replace the batteries.
Q: Can the Voice Module store more than one message? A: No. The Voice Module can only store 10 seconds of record time.
Figure 12 Optional $.60 configuration
Knob
PL104
Mechanism Panel
Ratchet Disc
ST103
Quarter Disc
ST105
White Spacer
ST108
Driver
ST110
Screws
SS112
Black Spacer
ST104
Black Spacer
ST104
Dime Disc
ST107
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Figure 13 Optional $.65 configuration
Knob
PL104
Mechanism Panel
Ratchet Disc
ST103
Quarter Disc
ST105
White Spacer
ST108
Driver
ST110
Screws
SS112
Black Spacer
ST104
Dime Disc
ST107
Nickel Disc
ST107
Figure 15 Optional $.75 configuration
Knob
PL104
Mechanism Panel
Ratchet Disc
ST103
Quarter Disc
ST105
White Spacer
ST108
Driver
ST110
Screws
SS112
Black Spacer
ST104
Black Spacer
ST104
Figure 14 Optional $.70 configuration
Knob
PL104
Mechanism Panel
Ratchet Disc
ST103
Quarter Disc
ST105
White Spacer
ST108
Driver
ST110
Screws
SS112
Black Spacer
ST104
Dime Disc
ST107
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Figure 16 Optional $.80 configuration
Knob
PL104
Mechanism Panel
Ratchet Disc
ST103
Quarter Disc
ST105
White Spacer
ST108
Driver
ST110
Screws
SS112
Nickel Disc
ST106
Black Spacer
ST104
Figure 17 Optional $1.00 configuration
Knob
PL104
Mechanism Panel
Ratchet Disc
ST103
Quarter Disc
ST105
White Spacer
ST108
Driver
ST340
Screws
ST112
Black Spacer
ST104
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