Scotsman SCCG30MA1SU, SCCP30MA1SU, DCE33A1SSD, DCE33PA1SSD User Manual

0 (0)

SCCG50 & SCCP50

Service Manual

Introduction:

This ice machine is the result of Scotsman’s decades of experience as an industry leader in the design and manufacture of both commercial and residential ice machines.

This manual includes the information needed to install, start up and maintain the ice machine. Note any Caution or Warning indicators, as they provide notice of potential hazards. Keep this manual for future reference.

Table of Contents

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 2

Cabinet Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 3

Air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 4

Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 5

Door Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 6

Door Panel Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 7

Custom Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 8

Door swing change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 9

Installation: Water & Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 10

Gravity Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 11

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 12

Cube Size Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 13

Harvest Time Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 14

Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 15

Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 16

How to clean the condenser and winterize. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 17

How to remove scale from the ice making system. . . . . . . . . . . . . . . . . . . . . . . .

Page 18

System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 19

Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 20

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 21

Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 22

Performance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 23

Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 24

Thermistor Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 25

Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 26

Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 27

Removal and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 28

Removal and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 29

Removal and Repair - Cabinet Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 30

Refrigeration Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 32

June 2008

 

Page 1

 

SCCG50 & SCCP50

Service Manual

Specifications

This ice machine is designed to be used indoors, in a controlled environment. It can be used in a wide variety of environmental conditions, but there are limits. Use outside of the listed limitations is misuse and will void the warranty.

Air temperature limits:

The ice machine will operate adequately within the limits, but functions best in temperatures between 70 and 80 degrees F.

Minimum – 50 degrees F. (10oC)

Maximum – 100 degrees F. (38oC)

Water temperature limits:

Minimum – 40 degrees F. (4.5oC)

Maximum – 100 degrees F. (38oC)

Water pressure limits:

Minimum – 20 psi (1.4 bar)

Maximum – 80 psi (5.5 bar)

Options:

Door Panel kits: Finished door panels are available from Scotsman for attachment to the machine, or a custom panel can be made.

Kit Number

Panel Finish

Handle Finish

KDFW

White

White

KDFWS

White

Stainless Steel

KDFB

Black

Black

KDFBS

Black

Stainless Steel

KDFS

Stainless Steel

Stainless Steel

Kickplate Extension: In some situations the leg levelers will be extended enough to become visible. A kit to extend the kickplate over the legs is KKPF.

Cabinet Stability: In some free standing installations it may be prudent to add a bracket that secures the back of the cabinet to a wall. That kit number is KATB.

Drain Conversion:

Because the ice machine is making a food product, the water supply to the ice machine must be potable, or fit for human consumption.

Electrical

115 volt, 60 Hz. Plug into dedicated 15 amp circuit.

Power consumption: 275 - 400 Watts. Varies during Freeze and Harvest cycles.

Voltage limits:

Minimum - 104 volts

Maximum – 126 volts

A gravity drain model can be converted to a drain pump model by installing a drain pump kit. The drain pump kit consists of a drain pump, wiring harness and associated tubing. The kit number is A39462-021.

Warranty Information

Warranty information is supplied separately from this manual. Refer to it for coverage. In general, the warranty covers defects in materials or workmanship and does not cover corrections of installation errors or maintenance.

Models: There are six models, all air cooled:

SCCP50M-1WU – Pump model, white cabinet

SCCG50M-1WU – Gravity drain model, white cabinet

SCCP50M-1BU – Pump model, black cabinet

SCCG50M-1BU – Gravity drain model, black cabinet

SCCP50M-1SU – Pump model, stainless cabinet

SCCG50M-1SU – Gravity drain model, stainless cabinet

July 2008

Page 2

SCCG50 & SCCP50

Service Manual

Cabinet Layout

3 7/8"

FLOOR DRAIN

ACCESS HOLE

 

20 3/8"

 

 

14 7/8"

AIR OUT

AIR IN

22"

.75 SHEET METAL DOOR FRONT

.63 MIN.CABINET DOOR

29 1/4"

4"

2 3/4"

 

33 3/8"

MIN.

 

 

34 3/8" MAX.

DRAIN

 

 

 

 

 

 

FLEXIBLE TUBING

 

 

 

3/8 I.D.PUMP MODEL (INCLUDED)

 

 

 

5/8 I.D.GRAVITY MODEL (NOT INCLUDED)

 

 

 

POTABLE WATER INLET

 

 

 

1/4" COMPRESSION FITTING

 

 

 

3 1/4"

 

 

 

2 1/2"

1"

LEG ADJUSTMENT

 

1 1/2"

 

(4) PLACES

115 V

3 3/4"

 

 

POWER CORD

7 3/8"

 

 

 

June 2008

Page 3

SCCG50 & SCCP50

Service Manual

Air flow

The machine takes in room temperature air at the lower right front and forces warm air out the lower left front. Restricting the airflow will adversely affect the ability of the ice machine to make ice.

Control Panel

Ice Making

Area

Warm Air Out

Air Intake

Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of agencies like U.L.

Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman.

Scotsman reserves the right to make design changes and/or improvements at any time.

Specifications and designs are subject to change without notice.

June 2008

Page 4

SCCG50 & SCCP50

Service Manual

Water Quality

All water, including potable water supplied by municipalities, contains some impurities or minerals. Water absorbs impurities from the air as rain and/or as it flows through the ground. Some of the impurities are solid particles, these are known as suspended solids, and a fine particle filter will remove them. Other impurities are chemically bonded to the water molecules, and cannot be filtered out, these are called dissolved solids.

Ice made by this machine will have a lower mineral content than the water it was made from. This is due to the method of making ice. Purer water will freeze first in the ice making molds. The reason for this is that anything dissolved in water lowers the water’s freezing temperature. This concentrates most of the impurities in the ice machine water reservoir where they may form hard deposits known as scale. The machine dilutes the concentration of minerals by over-filling the reservoir during the harvest cycle (with the excess water flowing down the drain). s. Between 2 and 4 pints of water flow into the unit each cycle. Between 1 and 3.5 pints of that rinses the reservoir and goes down the drain.

Some impurities will inevitably remain, and will stick to the parts in the machine, and will cause malformed ice cubes. Eventually, built up mineral scale can shorten machine life.

To keep the machine operating properly, these impurities or minerals will have to be regularly dissolved by an acid cleaning, using Scotsman Ice Machine Scale Remover. Directions for this may be found in the section under cleaning.

Filters and Treatment

In general, it is always a good idea to filter the water. A water filter, if it is of the proper type, can remove taste and odors as well as particles. Some methods of water treatment for dissolved solids include reverse osmosis, and polyphosphate feeders.

RO Water

This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm. A reverse osmosis system should include post treatment to satisfy the R.O. water’s potential aggressiveness. Deionized water is not recommended.

Because water softeners exchange one mineral for another, softened water may not improve water conditions when used with ice machines. Where water is very hard, softened water could result in white, mushy cubes that stick together.

If in doubt about the water, contact a local point of use water specialist for recommendations on water treatment.

Installation Overview

The ice machine must:

be connected to cold, potable water

be connected to a drain

be connected to the proper power supply

be able circulate air through the vents at the front.

Note: Do not build in so that the door is recessed.

June 2008

Page 5

SCCG50 & SCCP50

Service Manual

Door Covering

Door Panel

Custom Panel

The ice machine is supplied without a conventional door covering so it can be decorated to the user’s preference. Scotsman offers several coverings including white, black and stainless steel. In addition, a custom built panel can be placed onto the door.

Door Panel Attachment

To attach a Scotsman supplied panel:

Note: If door swing is to be changed, it must be done before panel is attached.

The panel will be held on by 6 sheet metal screws and 2 machine screws.

1.Remove the gasket and retain for later use.

2.If the door panel is stainless steel, remove any plastic covering the stainless steel panel.

3.Place the panel onto the outside of the door, and secure it to the door using two machine screws, located at the left center and right center.

4.Fasten the panel to the door using the 6 sheet metal screws. In the hinge area, use the outermost screw holes.

5.Place the covers over the hinge areas, and secure each cover to the door using a sheet metal screw.

A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose.

See instructions in information packet to create and attach a custom panel:

6.Insert hole plug over screw installed in step 5.

7.Return the gasket to its original position.

June 2008

Page 6

SCCG50 & SCCP50

Service Manual

Door Panel Attachment

Use Upper

Hole at the

Top

Scotsman

Door Panel

Gasket

Machine

Screw

Hole Plug

Use Lower

Hole at the

Bottom

Cover

June 2008

Page 7

SCCG50 & SCCP50

Service Manual

Custom Panel

A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose.

To create and attach a custom panel:

Panel width: 14 7/8”

Panel height: Between 29 3/8” and 30 3/8”.

Panel thickness: 5/8” to ¾”

10. Mount panel to door using wood screws or supplied panel mounting screws.

Note: When installed Ice machine must be adjusted for height to position top of door to desired clearance.

1.Measure overall height of cabinet opening where ice machine will be (floor to bottom of countertop edge).

2.Determine desired kickplate space (from bottom of door to floor). This could be equal to the adjacent cabinet’s kickplate space or another space the user wants.

3.Subtract kickplate space from cabinet opening.

4.Subtract 1/8 or more for clearance space between top of door and bottom of countertop edge from cabinet opening. This is the maximum door length.

5.Cut panel to width.

6.Cut panel to length (cabinet space - kickplate space - top clearance = length).

7.Determine top of panel.

8.Mark hole locations using drawing on the back of these instructions. Drawing assumes top of panel will be flush with top of door. Measure hole locations from the top of the panel.

9.Drill pilot holes for wood screws. Use drill stop to prevent drilling through the panel.

 

 

13 9/16"

 

 

6 25/32"

13/16"

8 1/4"

4 1/8"

 

 

 

13/32"

 

14 11/16"

 

 

Ø

1/8"

 

TYP.(10)

 

 

 

30 3/8"

 

 

29 3/8"

13 31/64"

 

 

13/32"

{Centerline}

 

 

 

 

14 7/8"

June 2008

Page 8

SCCG50 & SCCP50

Service Manual

Door swing change

Note: Prior models had separate hinge brackets and different directions to change swing.

Moving the hinges allows the door to open from either the left or right side. Change swing before attaching door panel.

To change:

1.Remove innermost screw holding each hinge to cabinet, loosen the other.

Remove

Loosen

4.Remove hole plugs or screws from unit's new hinge locations, set aside.

5.Move screws loosened in step 1 to opposite location.

6.Install screws or plugs removed in step 4 to the unit's original hinge location to fill the holes.

7.Remove the upper hinge from the door and move it to the door's opposite side, bottom location. Secure using the original screws.

Note: If door panel is attached, it must be removed to access hinge screws and to reverse handle position.

8.Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws.

9.Install pocket covers and hole plugs onto door.

10.Attach the door to the cabinet using the original screws.

Installation Notes

2. Slide door to the side and remove from cabinet.

Plug

Pocket

 

Cover

3.Remove plug and hinge pocket covers from door.

Note: There are either plugs or screws in the holes where the hinges will mount. They must be moved.

Built In Situations: If a finished floor is to be installed in the area after the ice machine has been built in, shims the expected thickness of the floor should be installed under the unit to keep the machine level with the planned floor level.

Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high.

Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor.

Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face.

January 2012

Page 9

SCCG50 & SCCP50

Service Manual

Door swing change

The door can be attached to open with hinges on the left or right using new brackets shipped loose in the ice bin. Retain all screws for re-use.

To change:

1.Remove innermost screw holding each hinge to cabinet, loosen the other.

2.Slide hinges to the side and remove door from cabinet. Remove screws loosened in step

1 from both hinge brackets.

3.Remove two screws securing top panel to back, pull top panel back and remove from cabinet.

4.Remove two screws at the top and lift the door hinge bracket out of the cabinet. Replace with the one supplied loose with the machine. Fasten it to the cabinet using the original screws.

Door Hinge

Bracket

5.Return the top panel to the cabinet and fasten it with the original screws.

6.Remove kickplate and front service panel.

7.Remove two front screws and two bottom screws holding the bottom cross brace to the cabinet. Replace the brace with the one supplied loose with the machine. Secure it using the original screws.

Note: If door panel is attached, it must be removed to access hinge screws and to reverse handle position.

8.Remove the upper hinge and move it to the door's opposite side, bottom location. Secure using the original screws.

9.Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws.

10.Install a screw removed in step 2 in outermost hole of upper and lower cross braces.

11.Attach the door to the cabinet using the original screws.

12.Return kickplate and front service panel to their original positions and attach to the cabinet using the original screws.

Installation Notes

Built In Situations: If a finished floor is to be installed in the area after the ice machine has been built in, shims the expected thickness of the floor should be installed under the unit to keep the machine level with the planned floor level.

Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high.

Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor.

Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face.

Screw Below

September 2011

Page 9

SCCG50 & SCCP50

Service Manual

Installation: Water & Drain

Water Supply, all models: The recommended water supply tubing is ¼ inch OD copper. Stainless steel flex or reinforced PVC tube may also be used. Install an easily accessible shut-off valve between the supply and the unit. This shut-off valve should not be installed behind the unit.

Note: Do not use self-piercing type valves.

1. Remove the front service panel.

Water Inlet Connection, located at the FRONT of the machine. Do NOT connect to tubing at the back.

Drains

There are two types of ice machine models, one that drains by gravity and one that has an internal drain pump.

Screw

Securing

Front Service

Panel

2.Route the tubing through the right hole in the back to the inlet water solenoid valve inlet.

3.Install a compression fitting on the tubing and connect to the inlet of the solenoid.

Drain Pump Model drain installation

1.Locate the coil of 3/8” ID plastic drain tubing secured to the back of the unit.

2.Route the plastic drain tube from the back of the unit to the drain connection point.

IMPORTANT NOTE: Often an air gap is required by local codes between the ice maker drain tube and the drain receptacle.

Water Inlet Tube (field supplied)

Drain Tube, Route to building drain

Back View, Drain Pump Model

September 2011

Page 10

SCCG50 & SCCP50

Service Manual

Gravity Drain

Caution: Restrictions in the drain system to the machine will cause water to back up into the ice storage bin and melt the ice. Gravity drain tubing must be vented, have no kinks and slope to the building drain. Air gaps are typically required by local code.

1.Place the ice machine in front of the installation opening. Adjust leveling legs to the approximate height.

2.Remove the front service access panel and the upper back panel.

Note: If you are connecting a gravity drain model and the drain opening has been located in the floor under the base pan according to the pre install specifications, follow steps 3 through 5 to drain the unit through the base. If not, proceed to step 6b.

3. Remove the clamp and barbed elbow and take off the plastic cover in the base pan below the drain hose.

4.Connect a straight 5/8” barbed connector to the drain hose, securing with the clamp removed in step 4.

5.Cut an 8” piece of 5/8” ID X 7/8” OD tygon (clear plastic) tubing. Slide one end of the tube onto the outlet of the barbed connector and secure with a clamp. Leave the other end of the tube lying on the floor of the base pan until the unit is positioned over the floor drain.

6.Route the drain tube. Either a) Insert the drain tube through the base pan into the floor drain or b) Route the drain tube through the left hole in the lower back panel and connect to barbed elbow and secure with a clamp.

7.Reinstall the upper back panel.

8.Reinstall the service access panel. Level the unit.

Barbed Elbow

Drain Hose

Water Inlet Tube (field supplied)

Drain Hose, Route to building drain

Back View, Gravity Drain Model

June 2008

Page 11

SCCG50 & SCCP50

Service Manual

Electrical

The ice machine is supplied with a power cord. Do not remove the grounding pin from the cord’s plug. Do not use extension cords. Follow all codes.

Connect the machine to its own 115 volt, 15 amp circuit.

1.If the electrical outlet for the ice maker is behind the unit, plug in the unit.

2.Position the unit in the installation opening.

3.Turn on the water supply. Make sure that the ice maker is plugged in and the power is on.

4.Slide unit into installation opening, paying careful attention to water supply and drain connections. Do not kink!

5.Pour a couple of quarts of water into the ice storage bin; on drain pump equipped machines the drain pump should start and water should pump out. Check for leaks.

6.Replace the service access panel.

7.Level the unit as needed.

Installation check list:

1.Has the unit been connected to the proper water supply?

2.Has the water supply be checked for leaks?

3.Has the unit been connected to a drain?

4.Has the drain been tested for flow and leaks?

5.Has the unit been connected to the proper electrical supply?

6.Has the unit been leveled?

7.Have all packing materials been removed from the machine?

8.Has the door covering been installed?

Initial Start Up

1.Turn on the water supply.

2.Switch on the electrical power.

3.Push and release the On/Off switch to start the machine. The Ice Making light next to the On/Off switch will glow Green.

4.Water will begin to flow into the unit. When the reservoir is full, water will start to drain from the machine. After a few minutes the compressor, water pump and fan motor will begin to operate and the first ice making cycle will have begun.

No adjustments are needed.

After about a half hour, ice will fall into the ice storage bin. The machine makes 24 cubes per batch. It is normal for the first batches of ice to melt, that continues until the bin has cooled. It will take 8 to 10 hours of continuous run time to fill the ice bin. When the bin is full of ice, the ice machine will shut off. It will automatically restart when the ice level falls, either from use or normal meltage.

June 2008

Page 12

SCCG50 & SCCP50

Service Manual

Cube Size Adjustment

The cube size can be adjusted by changing the amount of freeze cycle time. This is done by a button press sequence.

Note: There is only one correct cube size. See the illustrations.

To adjust cube size:

1.Shut the machine off: If it's off on bin full press and release the On/Off button once, switching the Ice Making light off. If the machine is making ice hold the On/Off button in until the Ice Making light is off.

2.Press and hold the Clean button for 5 seconds (light on), then release (light out)

Side Views of Cubes

Too Small, Adjust Cycle Longer

3. View the lights. Compare to the table below.

Cube Size Change Table

 

On/Off

Water

Clean

Default

off

off

off

Add 1 minute

on

off

off

Add 2 minutes

off

on

off

Add 3 minutes

off

off

on

Add 4 minutes

on

on

on

- 1 minute

flash

off

off

- 2 minutes

off

flash

off

- 3 minutes

off

off

flash

- 4 minutes

flash

flash

flash

4.Select the amount of change.

5.Push and release the On/Off button until the correct light pattern is displayed.

6.Push and release the Clean button to select that setting.

Just Right

Too Large, Adjust Cycle Shorter

7. Push and release On/Off to return to ice making.

June 2008

Page 13

SCCG50 & SCCP50

Service Manual

Harvest Time Adjustment

The harvest time can be adjusted so that all the ice harvests during the cycle, plus a few seconds extra. This is done by a button press sequence.

Note: Do not set harvest time shorter than the actual time it takes to release all the cubes.

To adjust Harvest Time:

1.Shut the machine off by holding the On/Off button in until it shuts off (Ice Making light off).

2.Press and hold the On button again for 5 seconds, then release (Ice Making light will switch off).

3.View the lights. Compare to the table below.

Harvest Time Table

 

On/Off

Water

Clean

Default

off

off

off

Add 10 seconds

on

off

off

Add 20 seconds

off

on

off

Add 30 seconds

off

off

on

Add 40 seconds

on

on

on

- 10 seconds

flash

off

off

- 20 seconds

off

flash

off

- 30 seconds

off

off

flash

- 40 seconds

flash

flash

flash

4.Select the amount of change.

5.Push and release the Clean button until the correct light pattern is displayed.

6.Push and release the On button to select that setting.

7.Push and release On/Off to return to ice making.

June 2008

Page 14

SCCG50 & SCCP50

Service Manual

Control Settings

Automatic water purge enable / disable

The control is set at the factory to automatically select the proper amount of water purge. If desired, that can be disabled, and a typical purge amount used.

To disable Automatic purge selection:

1.Press and hold the On/Off button until the unit shuts off. No lights should be on.

2.Press and hold the ON button for 5 seconds, then release.

3.Wait between 5 and 20 seconds, then repeat step 1. All lights will flash once.

To return to Automatic purge selection:

1.Press and hold the ON button for 5 seconds, then release.

2.Wait between 5 and 20 seconds, then repeat step 1. All lights will flash twice.

Manual Harvest - from the OFF or Standby Mode (powered but no lights are on)

1.Press and hold the Clean-Reset button for 5 seconds and release.

2.Wait between 5 and 20 seconds, then repeat step 1. All lights will flash once. The On/Off light will be on until harvest has timed out.

Reset time to clean indicator light

Press and hold the Clean-Reset button for 3 seconds.

June 2008

Page 15

SCCG50 & SCCP50

Service Manual

Use

No special instructions are needed for use. Just take as much ice as you need, the machine will replace it. A scoop is provided, and it can be stored in the machine using the loop of tubing on the right side as a holder.

The machine can be shut off anytime by just pushing and releasing the On/Off button. The machine will shut off at the end of the next cycle. To shut off immediately, push and hold the On/Off button in until the machine stops.

What shouldn’t be done?

Never keep anything in the ice storage bin that is not ice. Objects like wine or beer bottles are not only unsanitary, but the labels can slip off and plug up the drain.

Never allow the machine to operate without regular cleaning. The machine will last longer if it is kept clean. Regular cleaning should happen at least once per year, and preferably twice. Some water conditions will dictate even more frequent cleaning of the ice making section, and some carpets or pets will dictate more frequent cleaning of the condenser.

Note: The Time to Clean light will switch ON after 6 months of use. It will remain ON until the ice making system is cleaned using the process on page 13.

Noise:

The ice machine is designed for quiet operation, but will make some noise during the ice making cycle. During a freezing cycle, it is normal to hear the fan moving air and the water pump circulating water. Ice hitting the bin or ice in the bin can be heard during harvest.

If ice making noise is objectionable, an appliance grade timer can be added to the power supply. Set the timer to turn the machine off at the time(s) of day when the noise is most objectionable.

Normal cubes are tapered cylinders. If the cubes are ragged and mis-shaped, mineral scale must be removed from the ice making system

Maintenance

There are 5 things to keep clean:

1.The outside cabinet & door.

2.The ice storage bin.

3.The condenser.

4.The ice making system.

5.The ice scoop.

How to clean the cabinet.

Wipe off any spills on the surface of the door and handle as they occur. If anything spilled on the door or gasket dries onto the surface, wash with soap and warm water to remove.

How to clean the ice storage bin.

The ice storage bin should be sanitized occasionally. It is usually convenient to sanitize the bin after the ice making system has been cleaned, and the storage bin is empty.

A sanitizing solution can be made of 1 ounce of household bleach and two gallons of hot (95oF. – 115oF.) water. Use a clean cloth and wipe the interior of the ice storage bin with the sanitizing solution, pour some of the solution down the drain.

Allow to air dry.

June 2008

Page 16

SCCG50 & SCCP50

Service Manual

How to clean the condenser and winterize.

Condenser cleaning

Winterizing

The condenser is like the radiator on a car, it has fins and tubes that can become clogged with dirt and lint. To clean:

1.Remove the kickplate and front service panel.

2.Locate the condenser surface.

1.Clean the ice making system.

2.Open the door and push and release the On/Off switch to turn the machine off.

3.Turn off the water supply.

4.Drain the water reservoir by removing the rubber cap under the reservoir - it's near the back wall of the ice storage bin.

Rubber Cap

3.Vacuum the surface, removing all dust and lint. Caution: Do not dent the fins.

4.Return the kickplate and front service panel to their original positions. Fasten them to the cabinet using the original screws.

5.Disconnect the incoming water line at the inlet water valve.

6.Open the door, push and release the on/off switch to turn the machine on.

7.Blow air through the inlet water valve; a tire pump could do the job.

8.Drain pump models should have about 1/2 gallon of RV antifreeze (propylene glycol) poured into the ice storage bin drain.

Note: Automotive antifreeze must NOT be used.

9. Switch off and unplug the machine.

June 2008

Page 17

SCCG50 & SCCP50

Service Manual

How to remove scale from the ice making system.

1.Scoop out all of the ice, either discard it or save it in an ice chest or cooler.

2.Press and HOLD the On/off button in for 3 seconds until the Green light goes out.

3.Press and HOLD the both the Clean-Reset and On/Off buttons for 5 seconds. The Time to Clean light will blink on and off.

4.Pour 8 ounces of Scotsman Ice Machine Scale Remover (available from a local Scotsman Distributor or Dealer) into the ice machine reservoir.

5.Operate the machine for about ½ hour.

6.Push and release the On/Off switch. The machine will begin to flush out the cleaning solution.

7.Operate the machine for another ½ hour.

8.Push and release the On/Off switch. The machine will stop the cleaning process.

9.Pour a gallon of hot (95oF. – 115oF.) water into the bin to flush out the drain.

10.Clean the bin liner of mineral scale by mixing some ice machine scale remover and hot water, and using that solution to scrub the scale off of the liner.

11.Rinse the liner with hot water.

12.Sanitize the bin interior.

13.Replace the ice removed in step 1.

14.Push and release the On/Off button to restart ice making.

The ice scoop should be washed regularly, wash it just like any other food container.

Pour Scale

Remover Here

June 2008

Page 18

SCCG50 & SCCP50

Service Manual

System Information

Overall:

Electrical Sequence:

Refrigerant: 8 oz R-134a

A closed bin thermostat signals to the controller a

Compressor: Hermetic, 1300 BTUH, X HP

need for ice. The controller checks for water, if

water is needed , the controller opens the inlet

Condenser: Forced draft

water solenoid valve to fill the reservoir. The hot

Fan blade: 5 blade, 7 inch

gas valve is open to equalize the system. When the

Evaporator: Inverted, 24 cube cells. Copper

reservoir is full, the compressor, fan motor, water

 

cups attached to continuous serpentine

 

pump are switched on. After 5 seconds the hot gas

Metering device: Cap tube

valve shuts and ice making begins.

 

 

Defrost method: Hot gas bypass with water

 

 

assist

Water is sprayed up into the inverted cup mold. As

Spray method: 6 water jets

the water is cooled and ice begins to form in the

Water charge: 40 ounces

cups, the temperature of the evaporator will fall.

Water valve: 115 volt solenoid, .19 GPM

The freeze cycle continues until the temperature of

Water fill time: Varies with harvest time &

the thermistor attached to the evaporator outlet

 

purge setting

 

tube falls to about zero degrees F. At that point the

Spray pump: Pedestal type.

controller starts a freeze cycle timer, whose default

Drain pump: Magnetic drive, controlled by

time is 10 minutes. At the end of the freeze cycle's

 

pressure switch

 

timed portion the controller switches to the harvest

 

 

Purge method: Overflow standpipe

cycle.

Control method: Electronic

 

Cycle control: Thermistor + timers

The harvest cycle begins with the controller

Freeze cycle timer: 10 minutes, + - 4

stopping the water pump and fan motor. At the

same time it opens the hot gas valve and the inlet

Harvest cycle timer: 20 seconds, + - 40

water solenoid valve. The ice is released by the

Cube size adjustment: Freeze timer change.

combination of discharge refrigerant gas entering

Harvest cycle adjustment: Harvest timer

the evaporator serpentine and warming up the

 

change

 

copper, plus the inlet water that flows to the

 

 

Bin control: Thermostat. Opens on

evaporator, floods across the plastic platen to

 

temperature fall, Cut Out: 35 degrees F. Cut

warm it up and be pre-chilled for the next cycle. Ice

 

In 45 degrees F. Range is adjustable.

cubes drop individually and harvest continues until

 

 

the thermistor attached to the suction line warms

Electrical Components:

up to about 50 degrees F. At that point a harvest

 

 

timer starts, whose default time is 20 seconds. At

Compressor

the end of that time the harvest cycle ends and the

Fan motor

freeze cycle restarts.

Spray pump motor

Bin control.

Drain pump motor

 

Drain pump switch

The machine's on and off modes are regulated by a

Bin light - LED type

bin thermostat. The cap tube for the bin thermostat

 

 

Bin light switch - magnetic reed

is in the tube that holds the scoop. The machine

Inlet water solenoid valve

will only begin ice making when the thermostat's

Hot gas valve

contacts close. If the contacts re-open before the

Transformer

temperature of the evaporator drops below a preset

point, the machine will stop. If the temperature is

Controller

below that point when the contact s open, the

Water sensor

machine will continue through a complete cycle

Thermistor

and stop at the end of the harvest cycle.

 

 

Bin thermostat

 

September 2008

Page 19

SCCG50 & SCCP50

Service Manual

Water System

The controller uses a Water Sensor to check for the presence of water in the reservoir and to measure the conductivity of the water.

The water sensor consists of two stainless steel probes located in a holder next to the water pump.

The probes sense the conductivity of the water. The higher the mineral content of the water, the better it can conduct electricity. The control system is capable of sensing water as clean as 10 microSiemens/cm.

If the controller cannot sense water and the bin thermostat is closed the controller will power the inlet water solenoid valve to fill the reservoir. The water fill is timed. There is a maximum amount of time allowed from the time the controller turned on the inlet water valve until the water sensor signals to the controller. That time is 2 1/2 minutes. If water is not sensed within 2 1/2 minutes, the controller will not proceed with an ice making cycle. Instead it will blink the Water light and try filling the reservoir in 20 minutes.

Reservoir water dilution

The process of making ice from circulating water causes the pure water to freeze first, because it freezes at the warmest temperature. The remaining water will develop an increasing concentration of minerals. If that mineral concentration were allowed to continue, eventually the ice machine would become coated with mineral scale.

To combat the mineral build up, the reservoir water is diluted with fresh water every cycle. The controller adds enough water to fill the reservoir and extra water to overfill it. The extra water drains out through the standpipe in the reservoir.

The controller keeps the inlet water solenoid valve open until the evaporator temperature set point is reached, plus some extra time. The extra time is either pre-set or automatically determined by the controller.

Evaporator

Pump

Reservoir

Drain

Freeze Cycle Water Schematic

Standpipe

Inlet Water Solenoid Valve

Harvest Cycle Water Schematic

November 2008

Page 20

Scotsman SCCG30MA1SU, SCCP30MA1SU, DCE33A1SSD, DCE33PA1SSD User Manual

SCCG50 & SCCP50

Service Manual

Components

Model and

Serial Tag

Location

Scoop and Thermostat Bracket

Control Panel, Bin Light and Curtain

Evaporator Platen

Evaporator and Controller

Inlet Water Solenoid Valve

Condenser and Bin Thermostat

June 2008

Page 21

SCCG50 & SCCP50

Service Manual

Controller

High

Voltage Evaporator

Connector Thermistor

 

Bin

 

Thermostat

Comp

Water Sensor

 

Water

Bin Light

 

Hot Gas

 

Fan

 

Power

 

Power Supply

Control Panel

Connector

Ribbon

The controller is located at the front of the unit,

Control Safeties:

under the top panel.

 

It is powered by a 12 volt transformer. It has 5 indicator lights:

Compressor - Light is ON if compressor is powered

Water - Light is ON if inlet water solenoid valve is powered

Hot Gas - Light is ON when Hot Gas Valve is powered

Fan - Light is ON when Fan motor is powered

Power - Light is ON when power is connected to controller

No Water. If the Water Sensor cannot detect water, and the inlet water solenoid valve has been on for the maximum fill time, the controller will stop all action and wait 20 minutes to re-try water fill. During this time the Check Water light on the control panel will be blinking,

Maximum Freeze Time. If the freeze cycle should extend to 60 minutes, the controller will automatically put the machine into a Harvest cycle.

Maximum Harvest Time. 6 minutes

Time between restarts. After the machine has operated and then turned off, the controller will not restart the machine for four minutes.

June 2008

Page 22

SCCG50 & SCCP50

Service Manual

Performance Information

Freeze Cycle, Minutes

 

 

Air Temperature

 

 

100

90

80

70

60

50

 

 

 

 

100

37-38

36-37

34-35

32-33

31-32

29-30

 

90

 

36-37

35-36

33-34

31-32

30-31

28-29

 

80

 

36-35

32-33

30-31

28-29

27-28

26-27

Water

70

 

32-33

28-29

27-28

25-26

23-24

22-23

Temperature

 

60

 

27-28

25-26

24-25

22-23

20-21

19-20

 

 

 

50

 

20-21

19-20

18-19

17-18

16-17

15-16

 

40

 

18-19

17-18

16-17

15-16

15-16

15-16

 

 

 

 

 

 

 

 

Harvest Cycle, Seconds

 

 

Air Temperature

 

 

100

90

80

70

60

50

 

 

 

 

80

-100

55-60

60-70

70-80

80-90

90-100

110-115

Water

70

- 80

65-75

70-80

75-85

85-95

95-105

115-120

Temperature

50

- 70

70-80

75-85

85-95

125-135

140-150

160-170

 

 

40

- 50

100-120

115-125

130-140

150-170

180-200

210-230

 

 

 

 

 

 

 

 

Total Cycle, Minutes

 

 

Air Temperature

 

 

100

90

80

70

60

50

 

 

 

 

100

38-39

37-38

36-37

34-35

33-34

31-32

 

90

 

38-39

36-37

35-36

33-34

32-33

30-31

 

80

 

37-38

33-34

31-32

30-31

29-30

27-28

Water

70

 

33-34

29-31

28-29

26-27

25-26

24-25

Temperature

 

60

 

29-30

27-28

25-26

24-25

22-23

21-22

 

 

 

50

 

21-22

20-21

19-20

19-20

19

18-19

 

40

 

20-21

19-20

19

18-19

19

19-21

Ice per cycle: 1 lb

Water drained / cycle: Varies by harvest cycle length and purge setting. Typical amounts are @ 70/50 = 52 oz. @ 90/70 = 13 oz

Compressor amps: 2.6 - 3.2

June 2008

Page 23

SCCG50 & SCCP50

Service Manual

Refrigeration System

Suction Pressure

 

70

 

60

 

50

PSIG

40

30

 

 

20

 

10

 

0

 

-10

 

Time

Discharge Pressure

 

150

 

140

 

130

 

120

 

110

PSIG

100

 

 

90

 

80

 

70

 

60

 

50

 

Time

June 2008

Page 24

SCCG50 & SCCP50

Service Manual

Thermistor Values

Deg. F ·

Ohms

Deg. F ·

Ohms

Deg. F. · Ohms

Deg. F.

 

Ohms

Deg. F. · Ohms

0· · · ·

85325

52

·

·

·

18873

104

·

·

5325

156

·

·

1819

208

·

·

724

1· · · ·

82661

S3 ·

·

·

18381

105

·

·

5208

157

·

·

1785

209

·

·

713

2· · · ·

80090

54 ·

·

·

17903

106

·

·

5093

158

·

·

1752

210

·

·

701

3· · · ·

77607

55 ·

·

·

17439

107

·

·

4981

159

·

·

1719

211

·

·

690

4· · · ·

75210

56 ·

·

·

16988

108

·

·

4872

160

·

·

1687

212

·

·

679

5· · · ·

72896

57 ·

·

·

16551

109

·

·

4766

161

·

·

1655

213

·

·

668

6· · · ·

70660

58 ·

·

·

16126

110

·

·

4663

162

·

·

1624

214

·

·

657

7· · · ·

68501

59 ·

·

·

15714

111

·

·

4562

163

·

·

1594

215

·

·

646

8· · · ·

66415

60 ·

·

·

15313

112

·

·

4463

164

·

·

1565

216

·

·

636

9· · · ·

64400

61 ·

·

·

14924

113

·

·

4367

165

·

·

1536

217

·

·

626

10 · · ·

62453

62 ·

·

·

14546

114

·

·

4273

166

·

·

1508

218

·

·

616

11 · · ·

60571

63 ·

·

·

14179

115

·

·

4182

167

·

·

1480

219

·

·

606

12 · · ·

58752

64 ·

·

·

13823

116

·

·

4093

168

·

·

1453.

220

·

·

597

13 · · ·

56995

65 ·

·

·

13476

117

·

·

4006

169

·

·

1427

221

·

·

587

14 · · ·

55296

66 ·

·

·

13139

118

·

·

3921

170

·

·

1401

222

·

·

578

15 · · ·

53653

67 ·

·

·

12812

119

·

·

3838

171

·

·

1375

223

·

·

569

16 · · ·

52065

68 ·

·

·

12494

120

·

·

3757

172

·

·

1350

224

·

·

560

17 · · ·

50529

69 ·

·

·

12185

121

·

·

3678

173

·

·

1326

225

·

·

551

18 · · ·

49043

70 ·

·

·

11884

122

·

·

3601

174

·

·

1302

226

·

·

543

19 · · ·

47607

71 ·

·

·

11592

123

·

·

3526

175

·

·

1279

227

·

·

534

20 · · ·

46217

72 ·

·

·

11308

124

·

·

3452

176

·

·

1256

228

·

·

526

21 · · ·

44872

73 ·

·

·

11031

125

·

·

3381

177

·

·

1234

229

·

·

518

22 · · ·

43571

74 ·

·

·

10763

126

·

·

3311

178

·

·

1212

230

·

·

510

23 · · ·

42313

75 ·

·

·

10502

127

·

·

3243

179

·

·

1190

231

·

·

502

24 · · ·

41094

76 ·

·

·

10247

128

·

·

3176

180

·

·

1169

232

·

·

495

25 · · ·

39915

77 ·

·

·

10000

129

·

·

3111

181

·

·

1149

233

·

·

487

26 · · ·

38774

78 ·

·

·

9760

130

·

·

3047

182

·

·

1129

234

·

·

480

27 · · ·

37669

79 ·

·

·

9526

131

·

·

2985

183

·

·

1109

235

·

·

472

28 · · ·

36600

80 ·

·

·

9299

132

·

·

2924

184

·

·

1090

236

·

·

465

29 · · ·

35564

81 ·

·

·

9077

133

·

·

2865

185

·

·

1071

237

·

·

458

30 · · ·

34561

82 ·

·

·

8862

134

·

·

2807

186

·

·

1052

238

·

·

451

31 · · ·

33590

83 ·

·

·

8652

135

·

·

2751

187

·

·

1034

239

·

·

444

32 · · ·

32649

84 ·

·

·

8448

136

·

·

2696

188

·

·

1016

240

·

·

438

33 · · ·

31738

85 ·

·

·

8250

137

·

·

2642

189

·

·

998

241

·

·

431

34 · · ·

30855

86 ·

·

·

8056

138

·

·

2589

190

·

·

981

242

·

·

425

35 · · ·

30000

87 ·

·

·

7868

139

·

·

2537

191

·

·

965

243

·

·

419

36 · · ·

29171

88 ·

·

·

7685

140

·

·

2487

192

·

·

948

244

·

·

412

37 · · ·

28368

89 ·

·

·

7507

141

·

·

2438

193

·

·

932

245

·

·

406

38 · · ·

27589

90 ·

·

·

7333

142

·

·

2390

194

·

·

916

246

·

·

400

39 · · ·

26835

91 ·

·

·

7164

143

·

·

2343

195

·

·

901

247

·

·

394

40 · · ·

26104

92 ·

·

·

6999

144

·

·

2297

196

·

·

885

246

·

·

389

41 · · ·

25395

93 ·

·

·

6839

145

·

·

2252

197

·

·

871

249

·

·

383

42 · · ·

24707

94 ·

·

·

6683

146

·

·

2208

198

·

·

856

250

·

·

377

43 · · ·

24041

95 ·

·

·

6530

147

·

·

2165

199

·

·

842

 

 

 

 

44 · · ·

23394

96 ·

·

·

6382

148

·

·

2123

200

·

·

828

 

 

 

 

45 · · ·

22767

97 ·

·

·

6238

149

·

·

2082

201

·

·

814

 

 

 

 

46 · · ·

22159

98 ·

·

·

6097

150

·

·

2042

202

·

·

800

 

 

 

 

47 · · ·

21569

99 ·

·

·

5960

151

·

·

2003

203

·

·

787

 

 

 

 

48 · · ·

20997

100

·

·

5826

152

·

·

1965

204

·

·

774

 

 

 

 

49 · · ·

20442

101

·

·

5696

153

·

·

1927

205

·

·

761

 

 

 

 

50 · · ·

19903

102

·

·

5569

154

·

·

1890

206

·

·

749

 

 

 

 

51 · · ·

19381

103

·

·

5446

155

·

·

1855

207

·

·

737

 

 

 

 

June 2008

Page 25

 

 

SCCG50 & SCCP50

 

 

Service Manual

Service Diagnosis

 

 

No Ice

 

 

 

 

 

Problem

Likely Cause

Probable Solution

No power to unit

Power disconnected

Check breaker or fuse. Reset or

replace, restart and check

 

 

No power to controller

Transformer open

Replace transformer

Control panel open

Switch failure

Test ribbon cable, see page 32

Shut down on maximum

 

 

water fill time - water light

Water shut off

Restore water supply

flashing

 

 

 

Water leak

Check curtain, sump

 

Dirty condenser

Clean condenser

 

Restricted location, intake air too

Eliminate restriction, have machine

 

hot or blocked

moved

 

Evaporator thermistor not sensing

Check thermistor

 

properly

 

 

Very long freeze cycle

Spray jets dirty

Remove spray platform and clean

spray jets

 

 

 

 

Inlet water valve leaks through

Check inlet water valve

 

during freeze

 

 

 

Low on refrigerant

Check cube formation,

 

 

Check for bleed thru from missing /

 

Connected to hot water

broken check valve in building

 

 

water supply

 

Spray pump not pumping

Check pump motor

 

Fan motor not turning

Check fan motor, check fan blade,

 

check controller for voltage output

 

 

 

Pump hose disconnected

Check hose

 

 

Add access valve, add refrigerant

 

Very low on refrigerant

as a test. If unit makes ice, find and

 

 

correct leak.

 

 

Check compressor start

Cannot make ice

 

components, check PTCR

 

Compressor not operating

resistance and temperature

 

Check compressor voltage

 

 

 

 

Check compressor windings

 

Hot gas valve leaks through during

Check hot gas valve for hot outlet

 

freeze

during freeze

 

 

Check compressor amp draw, if low

 

Compressor inefficient

and all else is correct, change

 

 

compressor

 

January 2012

 

 

Page 26

 

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