Schneider Electric Modicon TM3 Instruction manual
ModiconTM3
EIO0000003125 06/2020
Modicon TM3
Digital I/O Modules
Hardware Guide
06/2020
EIO0000003125.03
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.
2 EIO0000003125 06/2020
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part I TM3 General Overview. . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 TM3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 TM3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.1 TM3 General Rules for Implementing . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 TM3 Expansion Module Installation. . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . .
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top Hat Section Rail (DIN rail) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling a Module to a Controller or Receiver Module . . . . . . . . .
Disassembling a Module from a Controller or Receiver Module . . . . .
Direct Mounting on a Panel Surface . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 TM3 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Power Supply Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part II TM3 Digital Input Modules . . . . . . . . . . . . . . . . . . . .
Chapter 3 TM3DI8A Module 8 Inputs 120 Vac . . . . . . . . . . . . . . . . 57
TM3DI8A Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI8A Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI8A Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 TM3DI8 / TM3DI8G Module 8 Regular Inputs 24 Vdc . . 63
TM3DI8 / TM3DI8G Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI8 / TM3DI8G Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI8 / TM3DI8G Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 TM3DI16 / TM3DI16G Module 16 Regular Inputs 24 Vdc 69
TM3DI16 / TM3DI16G Presentation . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI16 / TM3DI16G Characteristics . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI16 / TM3DI16G Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . .
15
18
22
24
28
29
32
33
34
37
38
41
43
44
46
47
53
55
58
59
61
64
66
68
70
72
75
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Chapter 6 TM3DI16K Module 16 Regular Inputs 24 Vdc . . . . . . . . . 77
TM3DI16K Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI16K Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI16K Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 7 TM3DI32K Module 32 Regular Inputs 24 Vdc . . . . . . . . . 85
TM3DI32K Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI32K Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DI32K Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part III TM3 Digital Output Modules. . . . . . . . . . . . . . . . . . .
Chapter 8 TM3DQ8R / TM3DQ8RG Module 8 Relay Outputs 2A
24 Vdc/240 Vac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
TM3DQ8R / TM3DQ8RG Presentation . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ8R / TM3DQ8RG Characteristics . . . . . . . . . . . . . . . . . . . . . .
TM3DQ8R / TM3DQ8RG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . .
Chapter 9 TM3DQ8T / TM3DQ8TG Module 8 Regular Transistor
Source Outputs 0.5A 24 Vdc . . . . . . . . . . . . . . . . . . . . . . 103
TM3DQ8T / TM3DQ8TG Presentation. . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ8T / TM3DQ8TG Characteristics . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ8T / TM3DQ8TG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . .
Chapter 10 TM3DQ8U / TM3DQ8UG Module 8 Regular Transistor
Sink Outputs 0.5A 24 Vdc . . . . . . . . . . . . . . . . . . . . . . . . 109
TM3DQ8U / TM3DQ8UG Presentation . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ8U / TM3DQ8UG Characteristics . . . . . . . . . . . . . . . . . . . . . .
TM3DQ8U / TM3DQ8UG Wiring Diagram . . . . . . . . . . . . . . . . . . . . . .
Chapter 11 TM3DQ16R / TM3DQ16RG Module 16 Relay Outputs 2A
24 Vdc/240 Vac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
TM3DQ16R / TM3DQ16RG Presentation . . . . . . . . . . . . . . . . . . . . . .
TM3DQ16R / TM3DQ16RG Characteristics . . . . . . . . . . . . . . . . . . . .
TM3DQ16R / TM3DQ16RG Wiring Diagram . . . . . . . . . . . . . . . . . . . .
Chapter 12 TM3DQ16T / TM3DQ16TG Module 16 Regular
Transistor Source Outputs 0.5A 24 Vdc . . . . . . . . . . . . . . 123
TM3DQ16T / TM3DQ16TG Presentation. . . . . . . . . . . . . . . . . . . . . . .
TM3DQ16T / TM3DQ16TG Characteristics . . . . . . . . . . . . . . . . . . . . .
TM3DQ16T / TM3DQ16TG Wiring Diagram . . . . . . . . . . . . . . . . . . . .
78
80
83
86
88
91
93
96
98
102
104
105
107
110
111
113
116
118
121
124
126
128
4 EIO0000003125 06/2020
Chapter 13 TM3DQ16TK Module 16 Regular Transistor Source
Outputs 0.1A 24 Vdc. . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
TM3DQ16TK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ16TK Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ16TK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 14 TM3DQ16U / TM3DQ16UG Module 16 Regular
Transistor Sink Outputs 0.5A 24 Vdc . . . . . . . . . . . . . . . 135
TM3DQ16U / TM3DQ16UG Presentation . . . . . . . . . . . . . . . . . . . . . .
TM3DQ16U / TM3DQ16UG Characteristics . . . . . . . . . . . . . . . . . . . .
TM3DQ16U / TM3DQ16UG Wiring Diagram. . . . . . . . . . . . . . . . . . . .
Chapter 15 TM3DQ16UK Module 16 Regular Transistor Sink Outputs
0.1A 24 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
TM3DQ16UK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ16UK Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ16UK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 16 TM3DQ32TK Module 32 Regular Transistor Outputs 0.1A
24 Vdc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
TM3DQ32TK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ32TK Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ32TK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 17 TM3DQ32UK Module 32 Regular Transistor Outputs 0.1A
24 Vdc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
TM3DQ32UK Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ32UK Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3DQ32UK Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part IV TM3 Digital Mixed Input/Output Modules . . . . . . . . .
Chapter 18 TM3DM8R / TM3DM8RG Mixed I/O Module 4 Inputs/4
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
TM3DM8R / TM3DM8RG Presentation . . . . . . . . . . . . . . . . . . . . . . . .
TM3DM8R / TM3DM8RG Characteristics . . . . . . . . . . . . . . . . . . . . . .
TM3DM8R / TM3DM8RG Wiring Diagram . . . . . . . . . . . . . . . . . . . . .
Chapter 19 TM3DM24R / TM3DM24RG Mixed I/O Module 16
Inputs/8 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
TM3DM24R / TM3DM24RG Presentation. . . . . . . . . . . . . . . . . . . . . .
TM3DM24R / TM3DM24RG Characteristics . . . . . . . . . . . . . . . . . . . .
TM3DM24R / TM3DM24RG Wiring Diagram . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
130
132
134
136
138
140
142
144
146
148
150
152
156
158
160
163
166
168
174
176
178
184
187
189
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6 EIO0000003125 06/2020
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
EIO0000003125 06/2020 7
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this
manual and all other pertinent product documentation are authorized to work on and with this
product.
The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the
prevention of industrial accidents, which they must observe when designing and implementing the
system.
INTENDED USE
The products described or affected by this document, together with software, accessories, and
options, are expansion modules, intended for industrial use according to the instructions,
directions, examples, and safety information contained in the present document and other
supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives,
the specified requirements, and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application.
Based on the results, the appropriate safety-related measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the
safety of persons by means of the design of this overall system.
Operate the product only with the specified cables and accessories. Use only genuine accessories
and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in unanticipated
hazards.
8 EIO0000003125 06/2020
About the Book
At a Glance
Document Scope
This guide describes the hardware implementation of TM3 digital I/O expansion modules. It
provides the parts description, characteristics, wiring diagrams, and installation details for TM3
digital I/O expansion modules.
Validity Note
This document has been updated for the release of EcoStruxureTM Machine Expert V1.2.4.
The technical characteristics of the devices described in the present document also appear online.
To access the information online, go to the Schneider Electric home page
https://www.se.com/ww/en/download/
The characteristics that are described in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document
and online information, use the online information as your reference.
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium
.
.
EIO0000003125 06/2020 9
Related Documents
Title of Documentation Reference Number
Modicon TM3 Expansion Modules Configuration - Programming
Guide (EcoStruxure Machine Expert - Basic)
Modicon TM3 Expansion Modules Configuration - Programming
Guide (EcoStruxure Machine Expert)
Modicon M221 Logic Controller - Hardware Guide
Modicon M241 Logic Controller - Hardware Guide
Modicon M251 Logic Controller - Hardware Guide
TM3 Digital I/O Modules Instruction Sheet
EIO0000003345 (ENG)
EIO0000003346 (FRE)
EIO0000003347 (GER)
EIO0000003348 (SPA)
EIO0000003349 (ITA)
EIO0000003350 (CHS)
EIO0000003351 (POR)
EIO0000003352 (TUR)
EIO0000003119 (ENG)
EIO0000003120 (FRE)
EIO0000003121 (GER)
EIO0000003122 (SPA)
EIO0000003123 (ITA)
EIO0000003124 (CHS)
EIO0000003313 (ENG)
EIO0000003314 (FRE)
EIO0000003315 (GER)
EIO0000003316 (SPA)
EIO0000003317 (ITA)
EIO0000003318 (CHS)
EIO0000003319 (POR)
EIO0000003320 (TUR)
EIO0000003083 (ENG)
EIO0000003084 (FRE)
EIO0000003085 (GER)
EIO0000003086 (SPA)
EIO0000003087 (ITA)
EIO0000003088 (CHS)
EIO0000003101 (ENG)
EIO0000003102 (FRE)
EIO0000003103 (GER)
EIO0000003104 (SPA)
EIO0000003105 (ITA)
EIO0000003106 (CHS)
HRB59605
You can download these technical publications and other technical information from our website
https://www.se.com/ww/en/download/
at
10 EIO0000003125 06/2020
.
Product Related Information
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
POTENTIAL FOR EXPLOSION
Only use this equipment in non-hazardous locations, or in locations that comply with Class I,
Division 2, Groups A, B, C and D.
Do not substitute components which would impair compliance to Class I, Division 2.
Do not connect or disconnect equipment unless power has been removed or the location is
known to be non-hazardous.
Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions will result in death or serious injury.
DANGER
DANGER
EIO0000003125 06/2020 11
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.
Each implementation of this equipment must be individually and thoroughly tested for proper
1
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
12 EIO0000003125 06/2020
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as
safety, safety function, safe state, fault, fault reset, malfunction, failure
error, error message, dangerous
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
General principles for design.
Part 1: General requirements and tests.
reduction
requirements
for design and selection
and electronic programmable control systems
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
related systems: Software requirements.
fieldbuses - General rules and profile definitions.
,
, etc.
EIO0000003125 06/2020 13
In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term
hazards, and is defined as it is for a
2006/42/EC
(
zone of operation
) and
ISO 12100:2010
may be used in conjunction with the description of specific
hazard zone
or
danger zone
in the
Machinery Directive
.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.
14 EIO0000003125 06/2020
ModiconTM3
TM3 General Overview
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TM3 General Overview
Part I
TM3 General Overview
What Is in This Part?
This part contains the following chapters:
Chapter Chapter Name Page
1 TM3 Description 17
2 TM3 Installation 27
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TM3 General Overview
16
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ModiconTM3
TM3 Description
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TM3 Description
Chapter 1
TM3 Description
What Is in This Chapter?
This chapter contains the following topics:
General Description 18
Physical Description 22
Accessories 24
Topic Page
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TM3 Description
General Description
Introduction
The range of TM3 digital I/O expansion modules includes:
Input modules
Output modules
Mixed input/output modules
All TM3 digital I/O expansion modules are equipped with (depending on the reference):
Removable screw terminal blocks
Removable spring terminal blocks
HE10 (MIL 20) connectors
For modules with HE10 (MIL 20) connectors, a group of products known as Telefast 2 are a v ailable
that enable these modules to be quickly connected to sensors and actuators.
TM3 Digital Input Modules
The following table shows the TM3 digital input expansion modules
corresponding channel type, nominal voltage/current, and terminal type:
(see page 55)
, with
Reference Channels Channel Type Voltage
Current
TM3DI8A
TM3DI8
TM3DI8G
TM3DI16
TM3DI16G
TM3DI16K
TM3DI32K
18
(see page 57)
(see page 63)
(see page 63)
(see page 69)
(see page 69)
(see page 77)
(see page 85)
8 Regular inputs 120 Vac
7.5 mA
8 Regular inputs 24 Vdc
7mA
8 Regular inputs 24 Vdc
7mA
16 Regular inputs 24 Vdc
7mA
16 Regular inputs 24 Vdc
7mA
16 Regular inputs 24 Vdc
5mA
32 Regular inputs 24 Vdc
5mA
Terminal Type / Pitch
Removable screw
terminal block /
5.08 mm
Removable screw
terminal block /
5.08 mm
Removable spring
terminal block /
5.08 mm
Removable screw
terminal blocks /
3.81 mm
Removable spring
terminal blocks /
3.81 mm
HE10 (MIL 20)
connector
HE10 (MIL 20)
connector
EIO0000003125 06/2020
TM3 Digital Output Modules
The following table shows the TM3 digital output expansion modules
corresponding channel type, nominal voltage/current, and terminal type:
(see page 93)
TM3 Description
, with
Reference Channels Channel Type Voltage
Current
TM3DQ8R
TM3DQ8RG
TM3DQ8T
TM3DQ8TG
TM3DQ8U
TM3DQ8UG
TM3DQ16R
TM3DQ16RG
TM3DQ16T
(see page 95)
(see page 95)
(see page 103)
(see page 103)
(see page 109)
(see page 109)
(see page 115)
(see page 115)
(see page 123)
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
8 Regular transistor
outputs (source)
8 Regular transistor
outputs (source)
8 Regular transistor
outputs (sink)
8 Regular transistor
outputs (sink)
16 Relay outputs 24 Vdc / 240 Vac
16 Relay outputs 24 Vdc / 240 Vac
16 Regular transistor
outputs (source)
24 Vdc
4 A maximum per
common line/0.5 A
maximum per output
24 Vdc
4 A maximum per
common line/0.5 A
maximum per output
24 Vdc
4 A maximum per
common line/0.5 A
maximum per output
24 Vdc
4 A maximum per
common line/0.5 A
maximum per output
8 A maximum per
common line / 2 A
maximum per output
8 A maximum per
common line / 2 A
maximum per output
24 Vdc
8 A maximum per
common line / 0.5 A
maximum per output
Terminal Type / Pitch
Removable screw terminal
block / 5.08 mm
Removable spring terminal
block / 5.08 mm
Removable screw terminal
block / 5.08 mm
Removable spring terminal
block / 5.08 mm
Removable screw terminal
block / 5.08 mm
Removable spring terminal
block / 5.08 mm
Removable screw terminal
blocks / 3.81 mm
Removable spring terminal
blocks / 3.81 mm
Removable screw terminal
blocks / 3.81 mm
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TM3 Description
Reference Channels Channel Type Voltage
Current
TM3DQ16TG
TM3DQ16U
TM3DQ16UG
TM3DQ16TK
TM3DQ16UK
TM3DQ32TK
TM3DQ32UK
(see page 123)
(see page 135)
(see page 135)
(see page 129)
(see page 141)
(see page 147)
(see page 155)
16 Regular transistor
outputs (source)
16 Regular transistor
outputs (sink)
16 Regular transistor
outputs (sink)
16 Regular transistor
outputs (source)
16 Regular transistor
outputs (sink)
32 Regular transistor
outputs (source)
32 Regular transistor
outputs (sink)
24 Vdc
8 A maximum per
common line / 0.5 A
maximum per output
24 Vdc
8 A maximum per
common line / 0.5 A
maximum per output
24 Vdc
8 A maximum per
common line / 0.5 A
maximum per output
24 Vdc
2 A maximum per
common line / 0.1 A
maximum per output
24 Vdc
2 A maximum per
common line / 0.1 A
maximum per output
24 Vdc
2 A maximum per
common line / 0.1 A
maximum per output
24 Vdc
2 A maximum per
common line / 0.1 A
maximum per output
Terminal Type / Pitch
Removable spring terminal
blocks / 3.81 mm
Removable screw terminal
blocks / 3.81 mm
Removable spring terminal
blocks / 3.81 mm
HE10 (MIL 20) connector
HE10 (MIL 20) connector
HE10 (MIL 20) connectors
HE10 (MIL 20) connectors
20
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TM3 Digital Mixed Input/Output Modules
This following table shows the TM3 mixed I/O modules
channel type, nominal voltage/current, and terminal type:
(see page 163)
TM3 Description
, with corresponding
Reference Channels Channel Type Voltage
Current
TM3DM8R
TM3DM8RG
TM3DM24R
TM3DM24RG
(see page 165)
(see page 165)
(see page 175)
(see page 175)
4 Regular inputs 24 Vdc
7mA
4 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
4 Regular inputs 24 Vdc
7mA
4 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
16 Regular inputs 24 Vdc
7mA
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
16 Regular inputs 24 Vdc
7mA
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
Terminal Type / Pitch
Removable screw terminal
block / 5.08 mm
Removable spring terminal
block /5.08 mm
Removable screw terminal
blocks / 3.81 mm
Removable spring terminal
blocks / 3.81 mm
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TM3 Description
Physical Description
Introduction
This section describes the physical characteristics of the TM3 modules. The modules, depending
on the reference, support one of two different types of connectors:
Removable screw or spring terminal block
HE10 (MIL 20) connector
TM3 with Removable Screw or Spring Terminal Block
The following figure shows the main elements of a TM3 expansion module with removable screw
or spring terminal block:
22
This table describes the main elements of the TM3 expansion modules shown above:
Label Elements
1 LEDs for displaying the state of the I/O channel.
2 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail). DIN Rail
3 Removable terminal block. Rules for Removable
Screw Terminal Block
(see page 38)
(see page 49)
4 Expansion connector for TM3 I/O bus (one on each side).
5 Locking device for attachment to the previous module.
6 Removable terminal block. Rules for Removable
Spring Terminal Block
(see page 50)
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TM3 with HE10 (MIL 20) Connector
The following figure shows the main elements of a TM3 expansion module with HE10 (MIL 20)
connector:
This table describes the main elements of the TM3 expansion module shown above:
Label Elements
1 LEDs for displaying the state of the I/O channel.
2 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail). DIN Rail
3 HE10 (MIL 20) connector socket. Cable list
4 Expansion connector for TM3 I/O bus (one on each side).
5 Locking device for attachment to the previous module.
TM3 Description
(see page 38)
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TM3 Description
Accessories
Overview
This section describes the accessories, cables, and Telefast.
Accessories
Reference Description Use Quantity
TMAT2MSET Set of 8 removable screw terminal
blocks:
4 x Removable screw terminal
blocks (pitch 3.81 mm) with 11
terminals for inputs/outputs
4 x Removable screw terminal
blocks (pitch 3.81 mm) with 10
terminals for inputs/outputs
TMAT2MSETG Set of 8 removable spring terminal
blocks:
4 x Removable spring terminal
blocks (pitch 3.81 mm) with 11
terminals for inputs/outputs
4 x Removable spring terminal
blocks (pitch 3.81 mm) with 10
terminals for inputs/outputs
NSYTRAAB35 End brackets Helps secure the controller or receiver
TM2XMTGB Grounding Bar Connects the cable shield and the module to
TM200RSRCEMC Shielding take-up clip Mounts and connects the ground to the
TMAM2 Mounting Kit Mounts the controller and I/O modules
Connects the module I/Os. 1
Connects the module I/Os. 1
1
module and their expansion modules on a
top hat section rail (DIN rail).
1
the functional ground.
25 pack
cable shielding.
1
directly to a flat, vertical panel.
Cables
Reference Description Details Length
TWDFCW30K Digital I/O cables with free
wires for 20-pin Modular
TWDFCW50K 5m
controller
24
Cable equipped at a one end with an HE10
connector. (AWG 22 / 0.34 mm
2
).
3m
(9.84 ft)
(16.4 ft)
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TWDFCW••K Cable Description
The following table provides specifications for the TWDFCW30K/50K with free wires for 20-pin
connectors (HE10 or MIL20):
Cable illustration Pin Connector Wire Color
TM3 Description
1White
2Brown
3 Green
4Yellow
5Grey
6Pink
7Blue
8Red
9Black
10 Violet
11 Grey and pink
12 Red and blue
13 White and green
14 Brown and green
15 White and yellow
16 Yellow and brown
17 White and grey
18 Grey and brown
19 White and pink
20 Pink and brown
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TM3 Description
Telefast Pre-Wiring Sub-bases
The following illustration shows the Telefast system:
26
1 TM3DI16K / TM3DI32K
2 TM3DQ16TK / TM3DQ32TK
3 Cable equipped with a 20-way HE 10 connector at each end.)
4 16 channel sub-base for input extension modules.
5–6 16 channel sub-base for output extension modules.
Refer to
TM3 Digital I/O Modules Instruction Sheet
.
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ModiconTM3
TM3 Installation
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TM3 Installation
Chapter 2
TM3 Installation
What Is in This Chapter?
This chapter contains the following sections:
Section Topic Page
2.1 TM3 General Rules for Implementing 28
2.2 TM3 Expansion Module Installation 33
2.3 TM3 Electrical Requirements 46
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TM3 Installation
TM3 General Rules for Implementing
Section 2.1
TM3 General Rules for Implementing
What Is in This Section?
This section contains the following topics:
Environmental Characteristics 29
Certifications and Standards 32
Topic Page
28
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Environmental Characteristics
Enclosure Requirements
TM3 expansion module components are designed as Zone B, Class A industrial equipment
according to IEC/CISPR Publication 11. If they are used in environments other than those
described in these standards, or in environments that do not meet the specifications in this manual
the ability to meet electromagnetic compatibility requirements in the presence of conducted and/or
radiated interference may be reduced.
All TM3 expansion module components meet European Community (CE) requirements for open
equipment as defined by IEC/EN 61131-2. You must install them in an enclosure designed for the
specific environmental conditions and to minimize the possibility of unintended contact with
hazardous voltages. Use metal enclosures to improve the electromagnetic immunity of your TM3
expansion module components. Use enclosures with a keyed locking mechanism to minimize
unauthorized access.
Environmental Characteristics
All the TM3 expansion module components are electrically isolated between the internal electronic
circuit and the input/output channels. This equipment meets CE requirements as indicated in the
table below. This equipment is intended for use in a Pollution Degree 2 industrial environment.
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
TM3 Installation
WARNING
The following table shows the general environmental characteristics:
Characteristic Minimum
Specification
Standard compliance IEC/EN 61131-2 –
Ambient operating temperature – Horizontal installation –10...55 °C (14...131 °F)
– Vertical installation –10...35 °C (14...95 °F)
Storage temperature – –25...70 °C (- 13...158 °F)
Relative humidity – Transport and storage 10...95 % (non-condensing)
Degree of pollution IEC/EN 60664-1 2
Tested Range
Operation 10...95 % (non-condensing)
NOTE: The tested ranges may indicate values beyond that of the IEC Standard. However, our internal standards
define what is necessary for industrial environments. In all cases, we uphold the minimum specification if indicated.
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TM3 Installation
Characteristic Minimum
Tested Range
Specification
Degree of protection IEC/EN 61131-2 IP20
Corrosion immunity – Atmosphere free from corrosive gases
Operating altitude – 0...2000 m (0...6560 ft)
Storage altitude – 0...3000 m (0...9843 ft)
Vibration resistance IEC/EN 61131-2 Panel mounting or
mounted on a top hat
section rail (DIN rail)
10 mm (0.39 in) fixed amplitude
from 5...8.7 Hz
29.4 m/s
2
(96.45 ft/s2) (3 gn)
fixed acceleration from
8.7...150 Hz
Mechanical shock resistance –
147 m/s
2
or 482.28 ft/s2 (15 gn) for a duration of 11 ms
NOTE: The tested ranges may indicate values beyond that of the IEC Standard. However, our internal standards
define what is necessary for industrial environments. In all cases, we uphold the minimum specification if indicated.
Electromagnetic Susceptibility
The TM3 expansion module components meets electromagnetic susceptibility specifications as
indicated in the following table:
Characteristic Minimum Specification Tested Range
Electrostatic discharge IEC/EN 61000-4-2 8 kV (air discharge)
4 kV (contact discharge)
Radiated electromagnetic
field
Magnetic field IEC/EN 61000-4-8 30 A/m 50 Hz, 60 Hz
Fast transients burst IEC/EN 61000-4-4 –
1 Common Mode
2 Differential Mode
IEC/EN 61000-4-3 10 V/m (80...1000 MHz)
3 V/m (1.4...2 GHz)
1 V/m (2...3 GHz)
AC/DC Power lines –
Relay Outputs 2 kV
24 Vdc I/Os 1 kV
Analog I/Os –
Communication line –
CM
1
and DM
2
NOTE: The tested ranges may indicate values beyond that of the IEC Standard. However, our internal standards
define what is necessary for industrial environments. In all cases, we uphold the minimum specification if indicated.
30
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