Schneider Electric ATV61 User Manual

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Page 1

Altivar 61

Transition manual

Migration from ATV38 V ATV61

Page 2

This document has been designed to assist you when replacing an Altivar 38 with an Altivar 61 version V1.1 ie01 or later. Scope of application:

- Variable-torque applications

- Replacement of Altivar 38 on three-phase 380 V 460 V ranges

The Altivar 61 and its various options or accessories can be selected on the basis of the hardware configuration used on the Altivar 38. The fundamental expansions offered by the Altivar 61 affect features such as the number of I/O, application functions, operating

temperature, etc. This manual also outlines assembly, installation and wiring instructions. Migrating an Altivar 38 to an Altivar 61 software configuration is made simple by the use of the PowerSuite v2.20 software workshop.

Page 3

Table of contents

Determining catalog numbers____________________________________________________________________________________ 6

Choosing the Altivar 61 catalog number _____________________________________________________________________ 6 Selecting the power circuit options _________________________________________________________________________ 7 Mounting accessories ___________________________________________________________________________________ 8 Control circuit options ___________________________________________________________________________________ 9 Selecting I/O extension cards (VW3A58201, VW3A58202) _____________________________________________________ 10 Selecting communication channels ________________________________________________________________________ 12

Drive implementation _________________________________________________________________________________________ 14

Installation ___________________________________________________________________________________________ 14 Comparison of dimensions ______________________________________________________________________________ 17 Mounting the RFI filter __________________________________________________________________________________ 20 NEMA mounting kits ___________________________________________________________________________________ 24 Separate control card power supply _______________________________________________________________________ 26 Remote display terminal ________________________________________________________________________________ 26 Power cables _______________________________________________ __________________________________________ 27

Implementation of the Altivar 61 communication option cards __________________________________________________________ 37

General _____________________________________________________________________________________________ 37 Communication via Modbus network _______________________________________________________________________ 39 Communication via Unitelway/Modbus network and VW3 A3 303 option card _______________________________________ 42 Communication via CANopen network _____________________________________________________________________ 43 Communication via Profibus DP network ___________________________________________________________________ 45 Communication via Fipio network - VW3 A3 311 option card ____________________________________________________ 47 Communication via Interbus network _______________________________________________________________________ 49 Communication via Modbus Plus network ___________________________________________________________________ 50 Communication via DeviceNet network _____________________________________________________________________ 52 Communication via Ethernet network ______________________________________________________________________ 61 AS-i ________________________________________________________________________________________________ 70 Application-specific option cards __________________________________________________________________________ 73

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Implementation procedure

Migration from ATV 38 ATV 61

b 1 Identifying the existing ATV 38

Steps 3 and 4 must be performed with the power off.

v Make an inventory of your Altivar 38 installation.

b 2 Selecting the ATV 61

v Determine the Altivar 61 catalog number. v Choose the various options required.

b 3 Mounting

v Mount the drive in accordance with the

instructions in this document, using the substitution kit.

v Install any internal and external options.

b 4 Wiring

v Connect the motor, ensuring that its

connections correspond to the voltage.

v Connect the control. v Connect the speed reference. v Connect the line supply, after making sure

that the power is off.

b 5 Configuration

v Drive v Communication cards

Page 5

Altivar 38 hardware identification

Before selecting the Altivar 61, the Altivar 38 hardware configuration needs to be determined carefully.

Measure the line voltage and indicate the type of power supply:

Line voltage:_________V Three-phase

ATV38HD16N4

Input V : 380/460V-50/60Hz Input phase : 3

Note down the drive catalog number, which appears on the Altivar 38 nameplate:

ATV38______________________

Note down the catalog number of any EMC filter installed under the drive:

Input I : 35.4/28 A Input fuse : Type J : 60A Max

Cu AWG 6 : 75˚C : 20lb-in/2.26 Nm

LISTED 170M IND.CONT.EQ

Serial N . 1703001070 France - 6W 0202

VW3A584 ___________________

Note down the catalog number of any option cards installed in the Altivar 38; this can be found on the label attached to the card:

Motor Rating : 11 kW / 15HP

Output 3 Ph : 380/460V Output I : 22A Output I max. transient (1mn) : 24.2A Output frequency : 0.1-500Hz

N998

Motor Protective Device AIC 22000 A Protection type Classe 20

VW3A58_____________________

Note down whether the operator terminal is used:

VW3A58101: YES NO

Is the operator terminal connected remotely on the enclosure door?

Note down the catalog number of the NEMA type 1 mounting kit, if used:

VW3A5885___________________

Note down the catalog number of the control card fan kit, if used:

VW3A5882___________________

Make sure you have the diagrams for the existing installation.

YES NO

Page 6

1. Determining catalog numbers

1. 1. Choosing the Altivar 61 catalog number

Required information (refer to page 5): type of use, line voltage, Altivar 38 catalog number

1. 1. 1. Your catalog number starts with ATV38H

Power supply 380…460 V three-phase

ATV38 catalog

number

ATV38HU18N4 0.75 1 ATV 61H075N4 (1) VW3 A9 302

ATV38HU29N4 1.5 2 ATV 61HU15N4 (1) VW3 A9 302 ATV38HU41N4 2.2 3 ATV 61HU22N4 (1) VW3 A9 304 ATV38HU54N4 3.0 - ATV 61HU30N4 (1) VW3 A9 304 ATV38HU72N4 4.0 5 ATV 61HU40N4 (1) VW3 A9 304 ATV38HU90N4 5.5 7.5 ATV 61HU55N4 (1) VW3 A9 305 ATV38HD12N4 7.5 10 ATV 61HU75N4 (1) VW3 A9 306 ATV38HD16N4 11 15 ATV 61HD11N4 (1) VW3 A9 307 ATV38HD23N4 15 20 ATV 61HD15N4 (1) VW3 A9 308 ATV38HD25N4 (X) 18.5 25 ATV 61HD18N4 (2) VW3 A9 309 ATV38HD28N4 (X) 22 30 ATV 61HD22N4 (2) VW3 A9 310 ATV38HD33N4 (X) 30 40 ATV 61HD30N4 (2) VW3 A9 312 ATV38HD46N4 (X) 37 50 ATV 61HD37N4 (2) VW3 A9 312 ATV38HD54N4 (X) 45 60 ATV 61HD45N4 (2) VW3 A9 312 ATV38HD64N4 (X) 55 75 ATV 61HD55N4 (2) VW3 A9 312 ATV38HD79N4 (X) 75 100 ATV 61HD75N4 (2) VW3 A9 312 ATV38HC10N4 (X) 90 125 ATV 61HD90N4 (2) ATV38HC13N4 (X) 110 150 ATV 61HC11N4 (2) ATV38HC15N4 (X) 132 200 ATV 61HC13N4 (2) ATV38HC19N4 (X) 160 250 ATV 61HC16N4 (2) ATV38HC23N4 (X) 200 300 ATV 61HC22N4 (2) ATV38HC25N4 (X) 220 350 ATV 61HC22N4 (2) ATV38HC28N4 (X) 250 400 ATV 61HC25N4 (2) ATV38HC31N4 (X) 280 450 ATV 61HC31N4 (2) ATV38HC33N4 (X) 315 500 ATV 61HC31N4 (2)

Power

kW HP

ATV 61 catalog number Substitution kit

Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same mounting holes as the ATV38.

(1)Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add

the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal.

(2)On ATV38 catalog numbers ending with X, the RFI filter is disconnected in the event of use on an IT system (page 27

implementation).

1. 1. 2. Your catalog number starts with ATV38ED

You must install the Altivar 61 in an enclosure and customize the control devices yourself.

Page 7

1. Determining catalog numbers

1. 2. Selecting the power circuit options

1. 2. 1. Radio interference filters (VW3A684x)

The filters previously installed on the ATV38 are not compatible with the ATV 61 and must, therefore, be replaced.

No kit for substitution (mounting) between the 2 filter ranges.

Drive catalog number Filter catalog number

ATV 61H075N4, U15N4, U22N4 VW3 A4 401 ATV 61HU30N4, U40N4 VW3 A4 402 ATV 61HU55N4, U75N4 VW3 A4 403 ATV 61HD11N4 VW3 A4 404 ATV 61HD15N4, D18N4 VW3 A4 405 ATV 61HD22N4 VW3 A4 406 ATV 61HD30N4, D37N4 VW3 A4 407 ATV 61HD45N4, D55N4, D75N4 VW3 A4 408 ATV 61HD90N4, C11N4, C13N4, C16N4 VW3 A4 410 ATV61HC22N4, C25N4, C31N4 VW3 A4 411

1. 2. 2. Line chokes

VZ1L0xxxMxx, VW3A5850x, VW3A6650x, VW3A6850x

The line chokes used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.

1. 2. 3. Output filters (LR filters, LC filters)

VW3A584 5x, VW3A6641x, VW3A6642x

The output filters used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.

1. 2. 4. Motor chokes

VW3A6650x, VW3A6855x

The motor chokes used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.

1. 2. 5. Braking resistors

VW3A5870x, VW3A5873x, VW3A6670x

The braking resistors used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.

Page 8

1. Determining catalog numbers

1. 3. Mounting accessories

1. 3. 1. Removable power terminal kit (VW3A5881x)

There is no equivalent to this kit for the Altivar 61.

1. 3. 2. Air exchanger kit (VW3A5880x)

There is no equivalent to this kit for the Altivar 61. Alternative solution: Mount the power part outside the enclosure using the ATV 61 VW3 A9 5xx flange-mounting kit. This solution can be

used to reduce the heat dissipated inside the enclosure.

1. 3. 3. NEMA type 1 mounting kit

Required information: Altivar 61 catalog number Catalog number selectio n gu ide:

ATV 61 catalog number NEMA kit

ATV 61H075N4 VW3 A9 201 ATV 61HU15N4 VW3 A9 201 ATV 61HU22N4 VW3 A9 201 ATV 61HU30N4 VW3 A9 202 ATV 61HU40N4 VW3 A9 202 ATV 61HU55N4 VW3 A9 203 ATV 61HU75N4 VW3 A9 203 ATV 61HD11N4 VW3 A9 204 ATV 61HD15N4 VW3 A9 205 ATV 61HD18N4 VW3 A9 205 ATV 61HD22N4 VW3 A9 206 ATV 61HD30N4 VW3 A9 207 ATV 61HD37N4 VW3 A9 207 ATV 61HD45N4 VW3 A9 209 ATV 61HD55N4 VW3 A9 209 ATV 61HD75N4 VW3 A9 209

Page 9

1. Determining catalog numbers

1. 4. Control circuit options

1. 4. 1. Control card fan kit (VW3A5882x)

Required information: Altivar 61 catalog number At an ambient temperature between 50°C and 60°C, the Altivar 61 has a higher operati ng capacity than the Altivar 38. The control card fan kit is required for the following ATV 61 ratings if t he ambient temperature is between 50 and 60°C.

ATV 61 catalog number Control card fan kit

ATV 61HD22N4 VW3 A9 404 ATV 61HD30N4 VW3 A9 405 ATV 61HD37N4 VW3 A9 405 ATV 61HD45N4 VW3 A9 407 ATV 61HD55N4 VW3 A9 407 ATV 61HD75N4 VW3 A9 407

1. 4. 2. Separate control card power supply kit (VW3A5860x)

This kit serves no purpose as the ATV 61 integrates this function as standard and requires the presence of an external 24 V DC (30 W) supply.

1. 4. 3. Remote display terminal (VW3A58103)

Remote connection of the Altivar 61 graphic display terminal on the enclosure door

IP54 version Remote mounting kit : VW3 A1 102

3-meter cable : VW3 A1 104 R30

IP65 version Remote mounting kit : VW3 A1 102

IP65 door : VW3 A1 103 3-meter cable : VW3 A1 104 R30

RJ45 female/female adapter : VW3 A1 105 This should be used in the above two instances.

Note: Order an Altivar 61 with graphic display terminal (without Z at the end of the catalog number).

Other connection cable lengths are available:

Cable 1 m VW3 A1 104 R10

5 m VW3 A1 104 R50 10 m VW3 A1 104 R100

Note: The graphic display terminal catalog number is VW3 A1 101.

Page 10

1. Determining catalog numbers

1. 5. Selecting I/O extension cards (VW3A58201, VW3A58202)

1. 5. 1. ATV38 and I/O option cards (VW3A58201, VW3A58202)

Required information: Connection diagram, presence of an I/O extension card As standard the ATV 61 has more I/O than the ATV38.

• If the ATV38 is not equipped with an I/O extension card, there is no need to add a card to the Altivar 61. Ignore this section.

• If the ATV38 is equipped with an I/O extension card, it is important to know which inp uts/outputs are used as wel l as the function assigned to AI3 (VW3A58201 card) and to encoder input A, A

The tables below can be used to ascertain what was used previously and, therefore, to find the equivalent on ATV 61 with or without an option card.

Scenario 1: Replacing an ATV38 with or without a VW3A58201 option card:

Used: Becomes:

ATV38 ATV 61 Description VW3A58201 VW3 A3 201 VW3 A3 202 Description

R1A/R1B/

R1C

R2A/R2C R2A/R2C Programmable relay (R2)

AO 1 AO 1 0-20 mA analog output -10 -10 -10 -10 V output COM COM Analog input common TH1+ TH2+ PTC probe

AI 1 AI 1+ 0…10 V analog input TH1- TH2- PTC probe +10 +10

AI 2 AI 2

LI 1 LI 1

LI 2 LI 2

LI 3 LI 3

LI 4 LI 4

+24 +24 Logic input power supply LO 2 LO 4 Logic output

R1A/R1B/

R1C

LI 5

LI 6

Fault relay (R1) COM 0 V 0 V Common

1 to 10 kΩ potentiometer

power supply

Analog input

0…10 V 0..4/20 mA

24 V DC run forward logic

inputs

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

, B, B (VW3A58201 card).

+24 +24 +24 Logic input power supply

LI 5 also on control card

LI 6 also on control card

LO LO 1 LO 3 Logi c output

LO + CLO CLO Logic output power supply

AI 3A/AI3 B

AO AO 2

+10 +10 V output

R3A/R3B/

R3C

LI 7 LI 11

LI 8 LI 12

LI 9 LI 13

LI10 LI 14

AI3 +/AI3 -

R4A/R4B/

R4C

Current

AI4 Programmable analog input

AO 3

FP Pulse input

Programmable relay

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

Programmable analog input

Programmable analog

output

Programmable analog

output

g Review of the various instances of use of the AI3 input on the VW3A58201 card: AI3 assignment

PTC Use LI6 on ATV 61 control card in PTC mode and adjust SW2 (see page xx

Use the TH inputs on the VW3 A3 201 or VW3 A3 202 option cards (see page xx

Speed reference Two different options

ATV38 ATV 61

AI3 (0..10 V) AI1 or AI2 if available AI3 (+/- 10 V) AI1

)

Page 11

1. Determining catalog numbers

PI feedback or summed reference: Three different options

ATV38 ATV 61

AI3 (0..10 V) AI1 or AI2 if available

AI4 on VW3 A3 202 option card

AI3 (+/- 10 V) AI1

Tachometer: Totally incompatible. Alternative solution: use an incremental encoder. Scenario 2: Replacing an ATV38 with or without a VW3A58202 option card:

Used: Becomes:

ATV38 ATV 61 Description VW3A58202

R1A/R1B/

R1C

R2A/R2C R2A/R2C

AO 1 AO 1 COM COM Analog input common TH1+ TH2+ PTC probe

AI 1 AI 1+ 0…10 V analog input TH1- TH2- PTC probe +10 +10

AI 2 AI 2

LI 1 LI 1

LI 2 LI 2

LI 3 LI 3

LI 4 LI 4

+24 +24

R1A/R1B/

R1C

LI 5 LI 6

Fault relay (R1) COM 0 V 0 V Common

Programmable relay

(R2)

0-20 mA

analog output

1 to 10 kΩ

potentiometer power

supply

0…10 V 0..4/20 mA

analog input

24 V DC run forward

logic inputs

24 V DC programmable

logic input

24 V DC programmable

logic input

24 V DC programmable

logic input

Logic input power

supply

24 V DC programmable

logic input

24 V DC programmable

logic input

-10 -10 -10 -10 V output

+24 +24 +24

LI 5 also on control card

LI 6 also on control card

LO LO 1 LO 3 Logic output

LO + CLO CLO

AO AO 2

A3 201 A3 202 A3 407

R3A/R3B/

R3C

LI 7 LI 11

LI 8 LI 12

LI 9 LI 13

LI 10 LI 14

LO 2 LO 4 Logic output

VW3... card

R4A/R4B/

R4C

Current

AI3 +/AI3 -

AI4

AO 3

FP Pulse input

Description

Programmable relay

Logic input power

programmable logic

24 V DC programmable

programmable logic

Logic output power Programmable analog Programmable analog Programmable analog Programmable analog

24 V DC

logic input

24 V DC

supply

input

supply

input

input output output

A A

A- A-

B B

B- B-

Examples:

- If only LI5 and LI6 are used on the VW3A58202 card ª An option card is not needed with the ATV 61 because Li5 and Li6 are features of the standard product.

- If only the incremental encoder inputs are used on the VW3A58202 card ª Use the VW3 A3 407 encoder card.

Incremental encoder

input

Incremental encoder

input

Incremental encoder

input

Incremental encoder

input

0 V Encoder 0 V

PES Encoder 5 V

Page 12

1. Determining catalog numbers

1. 6. Selecting communication channels

1. 6. 1. Communication via Modbus network

With this type of communication, there are several possible scenarios:

1) The Altivar 38 was connected via the connector port using the RS485 connection kit (VW3A58306): The connection cable should be replaced because the ATV61 has an RJ45 type Modbus port, but the port on the ATV38 is a 9-way SUB-D.

ATV38 connected to Catalog number Description

TSXSCA50 junction box or other screw terminals VW3 A8 306 D30 Length 3 m, an RJ45 connector at one end and stripped at the

TSXSCA62 subscriber socket VW3 A8 306 Length 3 m, an RJ45 connector at one end and a 15-way

other

SUB-D connector at the other

The integrated Modbus port does not have any pulldown resistors, but d epending on the type of subscriber and the master modul e present on the bus, it may be necessary to match these pulldown resistors (see page 39

2) The Altivar 38 was connected via the VW3A58303 card to a Unitelway or 4-wire Modbus RTU/Jbus/ASCII network. The Altivar 61’s integrated Modbus port does not support these network services and it is, therefore, necessary to use an option card.

Card catalog number

ATV38 ATV 61

VW3A58303 VW3 A3 303

In this example, keep the existing connections.

If the VW3A58303 card was used with the 2-wire Modbus RTU protocol, connec tion on t he Alti var 61’s RJ45 port is pos sible, as this is compatible with the presence of the graphic displa y terminal . Only the di agnosti c service (08) is restri cted to subcodes 00, 0A, 0C, 0E. Use the connection method described in Point 1.

1. 6. 2. Communication with Profibus bus (VW3A58307)

Card catalog number

ATV38 ATV 61 VW3A58307 VW3 A3 307

Installation and connection

For the Altivar 61, keep the existing connections.

1. 6. 3. Communication with DeviceNet bus (VW3A58309)

Card catalog number

ATV38 ATV 61 VW3A58309 VW3 A3 309

Installation and connection

For the Altivar 61, keep the existing connections.

1. 6. 4. Communication via Modbus Plus bus (VW3A58302)

Card catalog number

ATV38 ATV 61 VW3A58302 VW3 A3 302

Installation and connection

For the Altivar 61, keep the existing connections.

Page 13

1. Determining catalog numbers

1. 6. 5. Communication with Metasys N2 bus VW3A58354U

Card catalog number

ATV38 ATV 61 VW3A58354U VW3 A3 313

1. 6. 6. Communication with INTERBUS bus (VW3A58304(E))

Card catalog number

ATV38 ATV 61

VW3A58304 VW3 A3 304 VW3A58304E VW3 A3 304

Installation and connection

For the Altivar 61, keep the existing connections. It is essential to use the Altivar 61 control card’s external power supply function so that the bus token can circulate continuously (see

page 26

1. 6. 7. Communication via Ethernet network (VW3A58310)

Card catalog number

ATV38 ATV 61 VW3A58310 VW3 A3 310

Installation and connection

For the Altivar 61, keep the existing connections.

1. 6. 8. Communication via Fipio bus VW3A58311

Card catalog number

ATV38 ATV 61

VW3A58311 VW3 A3 311

Installation and connection

If a TSX FP ACC12 connector is used to link the Altivar to the bus, keep the existing connections. However, it is necessary to alter the position of the cable(s) when using a TSX FP ACC2 connector (see page 47

1. 6. 9. Communication via CANopen bus (VW3A58308)

Card catalog number

The Altivar 61 integrates the ATV38 CANopen communication card’s connection and services as standard (VW3A58308). It is however necessary to modify the wiring.

ATV38 ATV 61

Screw terminals 9-way Sub-D

To adapt the wiring, order:

- 9-way Sub-D connector (1 per drive): VW3 CAN KCDF 180T

- 9-way Sub-D/RJ45 adapter (1 per drive): VW3 CAN A71

1. 6. 10. Communication via AS-i bus (VW3A58305)

Card catalog number

Although the AS-i communication card has not been continued in the Altivar 61 offer, there is a solution for substitution using a 4-input/ 4-output module on the AS-i bus.

ATV38 ATV 61

VW3A58305 ASI 20M T4I4OS

Page 14

2. Drive implementation

2. 1. Installation

2. 1. 1. Using catalog numbers starting with ATV38H

The dimensions given in the following sections can be used to compare those of an Al tivar 38 equipped with an optio n card and its operator terminal with an Altivar 61 also equipped with an opti on card and operator terminal.

These tables only include examples where the Altivar 61 takes up more space than the Altivar 38, as well as the proposed solutions.

Page 15

2. Drive implementation

2. 1. 1. 1. Three-phase supply 380…480 V (for catalog numbers starting with ATV38H)

Comparison of dimensions

Width (1) Height (2) Depth (3)

ATV38HU18N4 150 226 184

ATV 61H075N4 130 230 195

ATV38HU29N4 150 226 184

ATV 61HU15N4 130 230 195

ATV38HU41N4 150 226 184

ATV 61HU22N4 130 230 195

ATV38HU54N4 175 285 184

ATV 61HU22N4 155 260 207

ATV38HU72N4 175 285 184

ATV 61HU40N4 155 260 207

ATV38HU90N4 175 285 184

ATV 61HU55N4 175 295 207

ATV38HD12N4 230 325 210

ATV 61HU75N4 175 295 187

ATV38HD16N4 230 325 210

ATV 61HD11N4 210 295 213

ATV38HD23N4 230 415 210

ATV 61HD15N4 230 400 213

ATV38HD28N4 (X) 240 550 283

ATV 61HD15N4 230 400 213

ATV38HD25N4 (X) 240 550 283

ATV 61HD18N4 230 400 213

ATV38HD33N4 (X) 240 550 283

ATV 61HD30N4 240 550 266

ATV38HD46N4 (X) 240 550 283

ATV 61HD37N4 240 550 266

(1) No problem if space is left between 2 drives. Width incompatible if the ATV38 drives are mounted side by side. (2) This difference is easily made up by the space required for the drive wiring. (3) The depth of enclosures is usually considerably greater than that of the products.

If the enclosure depth poses a problem, it is alwa ys possible to order an Alt ivar 61 wit h a Z at the end of th e catalog numbe r. Your drive wi ll be supplied without a graphic display terminal and will, therefore , be 23 mm slimmer, e.g., ATV 61H075N4Z.

Page 16

2. Drive implementation

2. 1. 1. 2. Three-phase supply 380…480 V for catalog numbers starting with ATV38H.

Comparison of dimensions

Width (1) Height (2) Depth (3)

ATV38HD54N4 (X) 350 650 304

ATV 61HD45N4 320 630 290

ATV38H64N4(X) 350 650 304

ATV 61HD55N4 320 630 290

ATV38HD79N4 (X) 350 650 304

ATV 61HD75N4 320 630 290

ATV38HC10N4 (X) 370 630 360

ATV 61HD90N4 320 920 377

ATV38HC13N4 (X) 480 680 400

ATV 61HC11N4 320 920 377

ATV38HC15N4 (X) 480 680 400

ATV 61HC13N4 360 1022 377

ATV38HC19N4 (X) 480 680 400

ATV 61HC16N4 340 1190 377

ATV38HC23N4 (X) 660 950 440

ATV 61HC22N4 440 1190 377

ATV38HC25N4 (X) 660 950 440

ATV 61HC22N4 440 1190 377

ATV38HC28N4 (X) 660 950 440

ATV 61HC25N4 440 1190 377

ATV38HC31N4 (X) 660 950 440

ATV 61HC31N4 440 1190 377

ATV38HC33N4 (X) 660 950 440

ATV 61HC31N4 440 1190 377

Page 17

2. Drive implementation

2. 2. Comparison of dimensions

2. 2. 1. Dimensions

ATV38Hppp product on heatsink

ATV-38H a b c G H Ø

U18N4, U29N4, U41N4 150 230 184 133 210 5 U54N4, U72N4, U90N4 175 286 184 155 270 5.5 D12N4, D16N4 230 325 210 200 310 5.5 D23N4 230 415 210 200 400 5.5 D25N4p, D28N4p, D33N4p, D46N4p 240 550 283 205 530 7 D54N4p, D64N4p, D79N4p 350 650 304 300 619 9

ATV 61H

No option card

ppp y 15 kW without graphic display terminal, with and without option cards

With 1 option card

With 2 option cards

4 x

G a

ATV 61H a

mm (in.)

075N4, U15N4,U22N4

U30N4, U40N4

U55N4, U75N4

D11N4

D15N4

130

(5.12)

155

(6.10)

175

(6.89)

210

(8.27)

230

(9.05)

b mm (in.)

230

(9.05)

260

(10.23)

295

(11.61)

295

(11.61)

400

(15.75)

c mm (in.)

149

(5.87)

161

(6.34)

161

(6.34)

187

(7.36)

187

(7.36)

c1 mm (in.)

172

(6.77)

184

(7.25)

184

(7.25)

210

(8.27)

210

(8.27)

c2 mm (in.)

195

(7.68)

207

(8.15)

207

(8.15)

233

(9.17)

233

(9.17)

G mm (in.)

113.5 (4.47)

138

(5.43)

158

(6.22)

190

(7.48)

210

(8.26)

H mm (in.)

220

(8.66)5(0.20)5(0.20)

249

(9.80)4(0.16)5(0.20)

283

(11.14)6(0.24)6(0.24)

283

(11.14)6(0.24)6(0.24)

386

(15.20)8(0.31)6(0.24)

h mm (in.)

Ø mm (in.)

For

screws

M4 3

M4 4

M5 5.5

M5 7

M6 9

Weight

(lb.)

(6.61)

(8.82)

(12.13)

(15.43)

(19.84)

Page 18

2. Drive implementation

ATV 61Hppp y 15 kW with graphic display terminal, with and without option cards

No option card

With 1 option card (1)

With 2 option cards (1)

4 x

ATV 61H a

075N4, U15N4,U22N4 U30N4, U40N4 U55N4, U75N4 D11N4 D15N4, D18N4 D22N4 D30N4, D37N4 D45N4, D55N4, D75N4

ATV 61H

No option card

ppp y 75 kW with graphic display terminal, with and without option cards

(5.12) (6.10) (6.89) (8.27) (9.05) (9.45) (9.45)

(12.60)

With 1 option card (1)

(in.)

130 155 175 210 230 240 240 320

b mm (in.)

230

(9.05)

260

(10.23)

295

(11.61)

295

(11.61)

400

(15.75)

420

(16.54)

550

(21.65)

630

(24.80)

c mm (in.)

172

(6.77)

184

(7.25)

184

(7.25)

210

(8.27)

210

(8.27)

210

(8.27)

240

(9.45)

290

(11.42)

With 2 option cards (1)

c1 mm (in.)

195

(7.68)

207

(8.15)

207

(8.15)

233

(9.17)

233

(9.17)

243

(9.57)

263

(10.35)

315

(12.40)

c2 mm (in.)

218

(8.58)

230

(9.06)

230

(9.06)

256

(10.08)

256

(10.08)

266

(10.47)

286

(11.25)

335

(13.19)

(in.)

113.5 (4.47)

138

(5.43)

158

(6.22)

190

(7.48)

210

(8.26)

206

(8.11)

206

(8.11)

280

(11.02)

4 x

H mm (in.)

220

(8.66)5(0.20)5(0.20)

249

(9.80)4(0.16)5(0.20)

283

(11.14)6(0.24)6(0.24)

283

(11.14)6(0.24)6(0.24)

386

(15.20)8(0.31)6(0.24)

403

(15.87)11(0.45)

531.5

(20.93)11(0.45)

604.5

(23.80)15(0.59)9(0.22)

h mm (in.)

Ø mm (in.)

5.5

(0.22)

5.5

(0.22)

For

screw

M4 3 M4 4 M5 5.5 M5 7 M6 9 M6 30 M6 37 M8 45

Weight

(lb.)

(6.61)

(8.82) (12.13) (15.43) (19.84) (66.14) (81.57) (99.21)

ATV 61H a

(in.)

075N4, U15N4,U22N4 U30N4, U40N4 U55N4, U75N4 D11N4 D15N4, D18N4 D22N4 D30N4, D37N4 D45N4, D55N4, D75N4

130

(5.12)

155

(6.10)

175

(6.89)

210

(8.27)

230

(9.05)

240

(9.45)

240

(9.45)

320

(12.60)

b mm (in.)

230

(9.05)

260

(10.23)

295

(11.61)

295

(11.61)

400

(15.75)

420

(16.54)

550

(21.65)

630

(24.80)

c mm (in.)

172

(6.77)

184

(7.25)

184

(7.25)

210

(8.27)

210

(8.27)

210

(8.27)

240

(9.45)

290

(11.42)

c1 mm (in.)

195

(7.68)

207

(8.15)

207

(8.15)

233

(9.17)

233

(9.17)

243

(9.57)

263

(10.35)

315

(12.40)

c2 mm (in.)

218

(8.58)

230

(9.06)

230

(9.06)

256

(10.08)

256

(10.08)

266

(10.47)

286

(11.25)

335

(13.19)

(in.)

113.5 (4.47)

138

(5.43)

158

(6.22)

190

(7.48)

210

(8.26)

206

(8.11)

206

(8.11)

280

(11.02)

H mm (in.)

220

(8.66)5(0.20)5(0.20)

249

(9.80)4(0.16)5(0.20)

283

(11.14)6(0.24)6(0.24)

283

(11.14)6(0.24)6(0.24)

386

(15.20)8(0.31)6(0.24)

403

(15.87)11(0.45)

531.5

(20.93)11(0.45)

604.5

(23.80)15(0.59)9(0.22)

h mm (in.)

Ø mm (in.)

5.5

(0.22)

5.5

(0.22)

For

screw

M4 3 M4 4 M5 5.5 M5 7 M6 9 M6 30 M6 37 M8 45

Weight

(lb.)

(6.61)

(8.82) (12.13) (15.43) (19.84) (66.14) (81.57) (99.21)

Page 19

2. Drive implementation

ATV 38Hppp > 75 kW and y 315 kW - Product on heatsink

ATV 61H a

C10N4X C13N4X, C15N4X, C19N4X C23N4X, C25N4X, C28N4X,

C31N4X, C33N4X

ATV 61H

ppp > 75 kW and y 315 kW with graphic display terminal, with and without option cards

With 2 option cards (1)With 0 or 1 option card (1) ATV61H C25N4 to C31N4 with braking unit

(14.57) (18.90) (25.98)

mm (in.)

370 480 660

b mm (in.)

630

(24.80)

680

(26.77)

950

(37.40)

ATV61H D55M3X to D90M3X ATV61H D90N4 to C31N4

(14.17) (15.75) (17.32)

c mm (in.)

360 400 440

G mm (in.)

317.5

(12.50)

426

(16.77)

598

(23.54)

H mm (in.)

609

(23.98)

652

(25.67)

920

(36.22)

670 (26.37)

Ø mm (in.)

(0.47)

(0.59)

HK1KK2

540 mm (21.26 in)

Ø mm (in.)

11.5

(0.45)

11.5

(0.45)

11.5

(0.45)

11.5

(0.45)

For

Weight

screws

M10 80

M10 110

M10 140

M10

(lb.)

(176)

(242)

(309)

140

(309)

mm (in.)

(14.17)

(13.39)

(17.32)

392 mm

(40.23)

(46.62)

(in.)

1022

1190

G mm (in.)

298

(11.73)

285

(11.22)

350

(13.78)

==G

(in.)

758

(29.84)

920

(36.22)

920

(36.22)

K mm (in.)

(in.)

K2 mm (in.)

150

(5.91)72(2.83)30(1.18)

150

(5.91)75(2.95)30(1.18)

150

(5.91)75(2.95)30(1.18)

377 mm

ATV61H a

C13N4 360

C16N4 340

C22N4 440

C25N4

595

C31N4 215

(23.43)

1190

(46.62)

540

(21.26)

920

(36.22)

150

(5.91)75(2.95)30(1.18)

(474)

Page 20

2. Drive implementation

2. 3. Mounting the RFI filter

The dimensions given in the following sections can be used to compare the dimensions of the Altivar 38 RFI filters with those used on the Altivar 61.

These tables only include examples where the Altivar 61 filters take up more space than those fitted on the Altivar 38, as well as the proposed solutions.

It is important to remember that, without ex ception, it will be necessary to adapt the mounting as the mounting di mensions are not the same.

2. 3. 0. 1. Three-phase supply 400 V for catalog numbers starting with ATV38H

Drive Filter

ATV38HU18N4 VW3A58402 150 276 60 133 260 ATV 61H075N4 VW3 A4 401 130 290 40 105 260

ATV38HU29N4 VW3A58402 150 276 60 133 260 ATV 61HU15N4 VW3 A4 401 130 290 40 105 260

ATV38HU41N4 VW3A58402 150 276 60 133 260 ATV 61HU22N4 VW3 A4 401 130 290 40 105 260

ATV38HU90N4 VW3A58403 175 340 60 153 320 ATV 61HU55N4 VW3 A4 403 175 370 60 150 355

ATV38HD23N4 VW3A58405 230 480 60 200 460 ATV 61HD15N4 VW3 A4 405 230 498.5 62 190 460

ATV38HD54N4 (X) VW3A58408 350 770 110 300 770 ATV 61HD45N4 VW3 A4 408 320 750 119 280 725

ATV38HD64N4 (X) VW3A58408 350 770 110 300 770 ATV 61HD45N4 VW3 A4 408 320 750 119 280 725

ATV38HD79N4 (X) VW3A58408 350 770 110 300 770 ATV 61HD55N4 VW3 A4 408 320 750 119 280 725

ATV38HC10N4 (X) VW3A68401 204 243 88 90 80

ATV 61HD90N4 VW3 A4 410 800 261 139 120 235

Width Height Depth Mounting

a b c G H

ATV38HC13N4 (X) VW3A68402 204 295 89 90 90 ATV 61HC11N4 VW3 A4 410 800 261 139 120 235

ATV38HC15N4 (X) VW3A68402 204 295 89 90 90 ATV 61HC13N4 VW3 A4 410 800 261 139 120 235

ATV38HC19N4 (X) VW3A68402 204 295 89 90 90 ATV 61HC16N4 VW3 A4 410 800 261 139 120 235

ATV38HC23N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC22N4 VW3 A4 411 800 261 139 120 235

ATV38HC25N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC22N4 VW3 A4 411 800 261 139 120 235

ATV38HC28N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC25N4 VW3 A4 411 800 261 139 120 235

ATV38HC31N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC31N4 VW3 A4 411 800 261 139 120 235

ATV38HC33N4 (X) VW3A68403 224 295 89 90 90 ATV 61HC31N4 VW3 A4 411 800 261 139 120 235

Page 21

2. Drive implementation

2. 3. 0. 2. Three-phase supply 400…460 V for catalog numbers starting with ATV38H

Drive Filter

ATV38HC10N4 (X) VW3A68415 260 386 115 235 240

ATV 61HD90N4 VW3 A4 410 800 261 139 120 235

ATV38HC13N4 (X) VW3A68435 260 386 115 235 240

ATV 61HC11N4 VW3 A4 410 800 261 139 120 235

ATV38HC15N4 (X) VW3A68435 260 386 115 235 240

ATV 61HC13N4 VW3 A4 410 800 261 139 120 235

ATV38HC19N4 (X) VW3A68435 260 386 115 235 240

ATV 61HC16N4 VW3 A4 410 800 261 139 120 235

ATV38HC23N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC22N4 VW3 A4 411 800 261 139 120 235

ATV38HC25N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC22N4 VW3 A4 411 800 261 139 120 235

ATV38HC28N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC25N4 VW3 A4 411 800 261 139 120 235

Width Height Depth Mounting

a b c G H

ATV38HC31N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC31N4 VW3 A4 411 800 261 139 120 235

ATV38HC33N4 (X) VW3A68465 260 386 135 235 240

ATV 61HC31N4 VW3 A4 411 800 261 139 120 235

Page 22

2. Drive implementation

2. 3. 1. Comparison of dimensions

2. 3. 1. 1. RFI filters

VW3 a (mm) b (mm) c (mm) G (mm) H (mm) H1 (mm) Ø (mm) A4 401 130 290 40 105 275 – 4.5 A4 402 155 324 50 130 309 – 4.5 A4 403 175 370 60 150 355 – 5.5 A4 404 210 380 60 190 365 – 5.5 A4 405 230 498.5 62 190 479.5 460 6.6 A4 409 230 498.5 62 190 479.5 460 6.6

a (mm) b (mm) c (mm) G (mm) H (mm) J (mm) Ø (mm)

VW3

A4 406 240 522 79 200 502.5 40 6.6 A4 407 240 650 79 200 631 40 6.6 A4 408 320 750 119 280 725 80 9

c10

GG==

6xØ12

VW3

a (mm) a1 (mm) b (mm) b1 (mm) c (mm) G (mm) H (mm)

A4 410 800 302 261 219 139 120 235 A4 411 800 302 261 219 139 120 235

Page 23

2. Drive implementation

Mounting under the drive

4 x

ATV 38

Side mounting against the ATV 61

ATV 61

Filter

Drive

Filter - Drive connection

Power connection

Page 24

2. Drive implementation

2. 4. NEMA mounting kits

Dimensions, in inches and (mm)

Kit

Kit catalog

number

Product

size

Kit

Drive catalog number

ATV38Hppppp

(in.)b(in.)c(in.)G(in.)H(in.)Ø(in.)d(lb.)

VW3A58852 2 U18N4, U29N4, U41N4 5.91

(150)

VW3A58853 3 U54N4, U72N4, U90N4 6.89

(175)

VW3A58854 4 D12N4, D16N4 9.06

(230)

VW3A58855 5 D23N4 9.06

(203)

9.06

(230)

11.26 (286)

12.80 (325)

16.35 (415)

7.24

(184)

7.24

(184)

8.27

(210)

8.27

(201)

5.20

(133)

6.10

(155)

7.9

(200)

7.9

(200)

8.27

(210)

10.63 (270)

12.20 (310)

15.75 (400)

0.20 (5)

0.22

(5.5)

0.22

(5.5)

0.22

(5.5)

2.81 (71)

2.94 (75)

Kit Kit

Kit catalog

number

Product

size

Drive catalog number

ATV38Hppppp

VW3A58856 6 D25N4, D28N4, D33N4,

D46N4

VW3A58857 7 D54N4, D64N4, D79N4 13.78

(in.)B(in.)C(in.)E(in.)F(in.)G(in.)I(in.)K(in.)Ø(in.)L(lb.)

9.45

21.65

(240)

25.59

(350)

(550)

(650)

11.14 (283)

11.97 (304)

5.57

(146)

9.29

(236)

12.05 (306)

15.35 (390)

8.07

(205)

11.81 (300)

20.87 (530)

24.37 (619)

0.39 (10)

0.28 (7)

0.36 (9)

3.5

(89)

6.75

(171)

Page 25

2. Drive implementation

VW3 A9 101…105, 201…205 VW3 A9 106…108, 206…208

VW3 A9 109…116, VW3 A9 209

Kit for UL NEMA Type 1 conformity or IP 21 protection

VW3 A9 ppp

Drive

Δb

VW3 A9 xxxxx kit

VW3 a (in.) b (in.) VW3 a (in.) b (in.) A9 101, 201 130 (5.12) 113 (4.45) A9 106, 206 240 (9.45) 185 (7.28) A9 102, 202 155 (6.10) 103 (4.06) A9 107, 207 240 (9.45) 180 (7.09) A9 103, 203 175 (6.89) 113 (4.45) A9 108, 208 32 0 (1 2. 6 0) 178 (7.01) A9 104, 204 210 (8.27) 113 (4.45) A9 105, 205 230 (9.06) 108 (4.25)

4xØ

VW3 a (in.) b (in.) c (in.) G (in.) K (in.) K1 (in.) K2 (in.) Ø (in.) A9 109, 209 320 (12.60) 220 (8.66) 377 (14.84) 250 (9.84) 95 (3.74) 65 (2.56) 75 (2.95) 11.5 (0.45)

Page 26

2. Drive implementation

2. 5. Separate control card power supply

ATV61Hppppp

P240V

0 V

+24 V

2. 6. Remote display terminal

Used to connect the programming terminal remotely on the fron t of the enclosure. Fixings:

As the dimensions are not the same, the fixing holes must be modified.

ATV38 ATV 61

55,6 mm

24 mm

This type of wiring is essential when using a VW3 A3 304 Interbus-S communication option card.

115 mm (4.53 in) 104 mm (4.09 in)

52 mm

79,6 mm

4 x 3,5 mm 36 mm

115 mm (4.53 in)

100 mm (3.93 in) 5 mm (0.2 in)

STO

RESET

REV

Page 27

2. Drive implementation

2. 7. Power cables

The layout and type of power terminals have changed: Ring terminals must be used rather than ferrules for the ground terminals, alth ough for the power terminals the f errules used previously can be retained if they are in good condition (a flattened ferrule will not make a good connection).

Table of correspondence for power terminals

ATV38 ATV 61

Power supply L1 R/L1

L2 S/L2 L3 T/L3

DC bus + PO

-PC/-

Braking resistor PA PA/+

PB PB

Motor output U U/T1

VV/T2 WW/T3

Connecting to the Altivar 38 Connecting to the Altivar 61

3 a

R1A

R1B

R1C

Braking resistor

R2A

R2C

ATV58pppppp

(if used)

Disconnecting the RFI filter if using an IT system

IT system: Isolated or impedance grounded neutral. Use a permanent insulation monitor compatible with non-linear loads, such as a Merlin Gerin type XM200 or equivalent.

Altivar 61 drives feature built-in RFI filters. These filters can be isolated from ground for operation on an IT system as follows: Remove the jumper located to the left of the power terminals

Layout of the ATV38 power terminals

t L1 L2 L3

t L1 L2 L3 + -

UVWt ATV-38HD18N4 to D23N4

UVWt ATV-38HD25N4(X) to D79N4(X)

R / L1

U / T1

3 a

S / L2

V / T2

T / L3

W / T3

R1A

R1B

R1C

PA / +

Braking resistor

(if used)

R2A

R2C

PWR

ATV71HpppM3

PC / -

Normal (filter connected)

IT system (filter disconnected)

+24

++-t ATV-38HC10N4(X)

L1 L2 L3 U V W

L1 L2 L3 tt ATV-38H13N4(X) to C15N4(X)

- UVW

L1 L2 L3 tt ATV-38HC23N4(X) to C33N4(X)

++UVW

Do not use

Page 28

2. Drive implementation

Characteristics of the ATV38 power terminals

ATV 38 E rating

Maximum wire size AWG mm

Tightening torque in Nm

D05N4, D07N4, D09N4, AWG 8 6 0.75 D12N4, D16N4, D23N4 AWG 6 10 2 D25N4, D28N4 AWG 4 16 3 D33N4, D46N4 AWG 2 35 4 D54N4, D64N4, D79N4 AWG 2/0 70 10

Layout of the ATV 61 power terminals and tightening torque

For ATV 61pppppp drives

PO PA/+ PB PC/-

R/L1 S/L2 T/L3

For ATV 61pppppp drives

U/T1 V/T2 W/T3

ATV 61H Maximum wire

size

mm² AWG Nm

075N4, U15N4, U22N4

U30N4, U40N4

2,5 14

Tightening

torque

(lb.in)

1.2

(10.6)

1.2

(10.6)

R/L1 S/L2 T/L3

For ATV 61pppppp drives

R/L1 S/L2 T/L3

PO PA/+ PB PC/-

U/T1 V/T2 W/T3

ATV 61H Maximum wire

size

mm² AWG Nm

U55N4, U75N4

D11N4

D15N4, D18N4

10 6

16 4

35 1

ATV 61H Maximum wire

size

mm² AWG Nm

D22N4, D30N4, D37N4

50 1/0

ATV 61H Maximum wire

size

mm² kcmils Nm

D45N4, D55N4, D75N4

120 350

Tightening

torque

(lb.in)

(17.7)

2,4

(21)

2,4

(21)

Tightening

torque

(lb.in)

(53)

Tightening

torque

(lb.in)

(168)

PO PA/+ PB PC/-

Page 29

2. Drive implementation

Layout of the ATV 61 power terminals and tightening torque

ATV61H D55M3X, D75M3X, D90N4, C11N4

Front view

320 (12.54)

View from above

View from below

70 (2.74) 60 (2.35)

115 (4.50)

M12

5 (0.2)

PC/-PA/+PO

M10

295 (11.55)

230 (9.01)

172 (6.74)

U/T1 V/T2

R/L1

S/L2 T/L3

W/T3

PA PB

225 (8.81)

100 (3.92)

65 (2.55)

14 (0.55)

M10

85(3.33)

105(4.11)

M10

60(2.35)

50 (1.96)

Maximum terminal wire size/tightening torque

Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ PA, PB

2 x 100 mm 2 x 250 MCM/212 lb.in 2 x 250 MCM/360 lb.in 250 MCM/106 lb.in

/24 Nm 2 x 100 mm2/41Nm 60 mm2 /12 Nm

38 (1.49)57(2.23)

32 (1.25)

Page 30

2. Drive implementation

ATV61H D90M3X, C13N4

Front view

View from above

320 (12.54)

125 (4.90)

149(5.84)

67 (2.62)

M12

5 (0.2)

PC/-PA/+PO

View from below

Fan terminals

M10

38 (1.49)

(1)

62 (2.43)

70 (2.74)

265 (10.38)

250 (9.80)

U/T1 V/T2

R/L1

S/L2 T/L3

W/T3

PA PB

328 (4.02)

260 (10.18)

200 (7.83)

155 (6.07)

27 (1.06)

55,5 (2.17)

M10

34 (1.33)

58 (2.27)

60 (2.35)

79,5 (3.11)

217 (8.50)

Maximum terminal wire size/tightening torque

Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ PA, PB RO, SO, TO

2 x 100 mm

/24Nm 2 x 150 mm2/41 Nm 60 mm2 /12 Nm 5.5 mm2 /1.4 Nm

2 x 250 MCM/212 lb.in 2 x 250 MCM/360 lb.in 250 MCM/106 lb.in AWG 10/12 lb.in

(1)

137 (5.37)

(1)Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase

supply by L1/R, L2/S, L3/T.

Page 31

2. Drive implementation

ATV61HC16N4

View from above

Front view

80 (3.13) 56 (2.19) 58 (2.28)

317 (12.43)

PA/+

View from below

115 (4.50)

M12

PC/-PO

Fan terminals (1)

321 (12.58)

322 (12.62)

281 (11.01)

252 (9.87)

U/T1 V/T2

R/L1

S/L2 T/L3

W/T3

PA PB

252 (9.87)

99 (3.88)

80 (3.13)

76 (2.98)

18 (0.71)

43 (1.68)

72 (2.83)

80 (3.13)

M10

75 (2.94)

M10

75 (2.94)

257 (10.07)

M10

68 (2.66)

38 (1.49)

Maximum terminal wire size/tightening torque

Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ PA, PB RO, SO, TO

2 x 120 mm

/24 Nm 2 x 120 mm2/41 Nm 120 mm2 /24 Nm 5.5 mm2 /1.4 Nm

2 x 250 MCM/212 lb.in 2 x 250 MCM/360 lb.in 250 MCM/212 lb.in AWG 10/12 lb.in

(1)Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase

supply by L1/R, L2/S, L3/T.

(1)

Page 32

2. Drive implementation

ATV61HC22N4

View from above

47 (1.84)

Front view

100 (3.92) 150 (5.88)

319,50 (12.52)

PO PA/+ PC/-

View from below

319,50 (12.52)

112 (4.39)

40 (1.57)

M12

Fan terminals (1)

68 (2.66)

286 (11.20)

321 (12.58)

270 (10.58)

251 (9.83)

U/T1 V/T2

R/L1

S/L2 T/L3

W/T3

PA PB

260 (10.18)

104 (4.07)

80 (3.13)

74 (2.90)

114 (4.47) 102 (4.00)

21 (0.82) 104 (4.07) 102 (4.00)

102 (4.00)74 (2.90)

357 (13.99)

M12

38 (1.49)

Maximum terminal wire size/tightening torque

Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ PA, PB RO, SO, TO

2 x 150 mm

/41 Nm 2 x 150 mm2/41 Nm 120 mm2 /24 Nm 5.5 mm2 /1.4 Nm

2 x 350 MCM/360 lb.in 2 x 350 MCM/360 lb.in 250 MCM/212 lb.in AWG 10/12 lb.in

Power supply for the fans, compulsory i f t he d rive is onl y powe red b y t he DC bu s. Do no t use if t he d rive is powered wit h a 3-p h a se s upply by L1/R, L2/S, L3/T.

(1)

Page 33

2. Drive implementation

ATV61H C25N4, C31N4

Front view

View from above

PO PA/+ PC/-

View from below

319,50 (12.52)

102 (4.00)

145 (5.68)

87 (3.41)

100 (3.92) 112 (4.39)

2 x M12

Fan terminals (1)

67 (2.62)

70 (2.74)

98 (3.84)

271 (10.61)

251 (9.83)

R/L1

U/T1 V/T2

S/L2 T/L3

W/T3

322 (12.62)

36 (1.41)

43 (1.67)

113,5 (4.45) 175 (6.85)

173,5 (68.01)

130 (5.09)

M12

176,5 (69.19)

175 (6.85)175 (6.85)

M12

Maximum terminal wire size/tightening torque

Drive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PC/-, PO, PA/+ RO, SO, TO

4 x 185 mm

/41 Nm 4 x 185 mm2/41 Nm 5.5 mm2 /1.4 Nm

3 x 350 MCM/360 lb.in 3 x 350 MCM/360 lb.in AWG 10/12 lb.in

(1)Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase

supply by L1/R, L2/S, L3/T.

(1)

Page 34

2. Drive implementation

Control wiring and I/O characteristics

(Warning: Check the I/O assignment made by PowerSuite) In order to ensure that the Altivar 61 works correctly, the following rules must be adhered to:

• Check that the SW1 switch on the Altivar 61 and the SW3 and SW4 switches on the option cards are in "Source" position.

SW1

SW2

R1A

R1B

P24

R1C

LI1

R2A

R2C

LI2

LI3

+10

LI4

AI1+

LI5

AI1-

LI6

COM

+24

AI2

PWR

AO1

COM

RJ45

• Check that the strap is present between +24 and PWR.

Source

Sink

Int Ext

SW3

SW4

Source

Ext

Sink

Int

VW3 A3 201

Source

Ext

Sink

Int

VW3 A3 202

+24

PWR

ATV71HpppM3

• The PTC probes connected on an ATV 61 correspond to market standards. Please note that t he values are sli ghtly diff erent. Check tha t the trip thresholds are suitable for the temperature levels supported by the motor.

ATV38 value (kOhms) ATV 61 value (kOhms)

Probe short-circuit 0.200 < 0.05 Reset 1.5 1.8 Overheating 2 3 Probe break 20 > 100

In PTC mode, Li6 is only taken into account after a Power on.

Control and option card logic input wiring

Control card connection diagram

+24

ATV71Hppppp

LI1

LI2

LI3

LI4

LI5

LI6

Page 35

2. Drive implementation

Connection diagram for logic I/O option card (VW3 A3 201)

+24

R3A

R3C

LI7

R3B

LO1

LO2

VW3A3201

CLO

TH1+

TH1-

Motor

Connection diagram for extended I/O option card (VW3 A3 202)

+24

R4A

R4C

LI11

R4B

LO3

LO4

CLO

VW3A3202

AO2

AO3

AI4

COM

AI3-

AI3+

TH2+

TH2-

Source 0-20 mA 4-20 mA X-Y mA

0 ± 10 V or X-Y mA

AI1 input on the ATV 61 wired as non differential 0-10 V (same as AI1 on the ATV38)

+ 10

COM

Al 1

Reference

potentiometer

X-Y mA

ATV 38

AI2

+10

AI1+

AI1-

COM

AI2

Reference

potentiometer

ATV61

LI6 wired as PTC probe

ATV61Hppppp

Motor

SW2

PTC

LI6

Motor

Page 36

2. Drive implementation

Wiring the VW3 A3 401 option card encoder input when replacing an ATV38

On the Altivar 38, encoder signals A A- or B B- had to be reversed in order to avoid the motor rotating in the wrong direction. This anomaly has been corrected on the Altivar 61 and, therefore, the wiring conforms to the signal order A A- B B-.

ATV38

A-

ATV 61

B-

A-

B-

Encoder Encoder

0 V

5 V

0 V

5 V

A-

B-

A-

B-

0 V

5 V

0 V

5 V

VW3 A3 40p

A-

Encoder

B-

0 Vs

+ Vs

The encoder card’s connector does not have a terminal for connecting the cable shielding.

This shielding must, therefore, be connected to the power terminals; use a tag connector or an accessory: D23 FA3.

R/L1 S/L2 T/L3

PO PA/+ PB PC/-

U/T1 V/T2 W/T3

Page 37

3. Implementation of the Altivar 61 communication option cards

3. 1. General

Acceptance

Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order. Remove the option card from its packaging and check that it has not been damaged in transit.

Check that the drive is turned off.

Check that there is no voltage on the DC bus: Red LED (POWER) off, wait for 3 minutes after turning off the drive.

ATV 61 075N4 to D18N4 ATV 61H D22N4 to C31N4

Red LED indicating that

the DC bus is turned on.

Installing the communication option card

See Installation Manual pages 16 and 17. When migrating an Altivar 38 installation to Altivar 61, t he PowerSui te v2.40 program must be used to configure the ATV61 in 8 serie mode

in order to ensure absolute consistency of the communication, drive and adjustment parameters between the two drive ranges. However, for some communications options, one or more of the microswitches on the card have to be toggled manually.

The connector for connecting the option card to th e communic ation bus i s not the same on t he Altivar 61. This is n ow on the top righ t-hand side of the drive. You should, therefore, make sure that the cable(s) is(are) long enough to make this connection.

If necessary, you should do one of the following:

- Reconnect the wiring up and/or downstream of the drive

- Adjust the drive position

- Use an extension cable

Page 38

3. Implementation of the communication option cards

Option card fault

The [internal com. link] (ILF-) fault appears when the following seri ous problems occur:

- Hardware fault on the option card

- Dialog fault between the option card and the drive

[Internal link fault 1] (ILF1) diagnostic parameter can be used to obtain more detailed information about the origin of the last

The

[internal com. link] (ILF) fault:

This parameter can be accessed on the graphic display terminal onl y, in the

INFO]

(AFI-).

Value Description of parameter values Value Description of parameter values

0 No fault 8 Faulty analog input 1 Loss of internal communication with the drive 9 Faulty analog output 2 Hardware fault detected 10 Faulty logic input 3 Error in the EEPROM checksum 11 Faulty logic output 4 Faulty EEPROM 101 Unknown card 5 Faulty Flash memory 102 Exchange problem on the drive internal bus 6 Faulty RAM memory 103 Time out on the drive internal bus (500 ms) 7 Faulty NVRAM memory

• When the External Fault function is used via a communication card, the Altivar 38 would display EPF, but the Altivar 61 now displays EPF2.

• When the Fast Stop function is used via a communication card, the Altivar 38 would display RDY, but the Altivar 61 now displays FST.

• It is essential to follow the Altivar 38 internal variables manual when the Altivar 61 is being used in 8 serie mode. If not, migration may not proceed smoothly.

[1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT

Page 39

3. Implementation of the communication option cards

3. 2. Communication via Modbus network

3. 2. 1. Calculating the polarization resistors

Mixed schematic

Slaves with 4.7 kΩ polarization can be integrated into a standard schematic. Suitable polarization resistance (Rp) must be calculated.

Schematic diagram

Master

5 V

0 V

120 Ω

1 nF

Common

4,7 kΩ

Slave 1

5 V

4,7 kΩ

0 V

Slave n

Type of trunk cable Shielded cable with 1 twisted pair and at least a 3rd conductor

Maximum length of bus 1000 m at 19200 bps Maximum number of stations (without repeater) Up to 32 stations, i.e., 31 slaves (depending on Rp and the number of 4.7 kΩ resistors) Maximum length of tap links • 20 m for a single tap link

• 40 m divided by the number of tap links on a multiple junction box

Bus polarization • One pulldown resistor at the 5 V (Rp)

• One pulldown resistor at the Common (Rp) This polarization can be provided in the master. The value of Rp should be validated (or determined) by calculating the eq uivalent polarization (Re) according to the polarization of the master and slave stations.

The value of Re must be between 162 Ω and 650 Ω (recommended value: 650 Ω). Line termination One 120 Ω 0.25 W resistor in series with a 1 nF 10 V capacitor Common polarity Yes (Common)

• To calculate the polarization resistance (Rp), all station polarizations must be deemed to be connected in parallel.

Example

If the bus Rp polarization is 470 Ω (installed in the master) and 2 slaves have 4700 Ω polarization, the equivalent polarization is: 1/Re = 1/470 + 1/4700 + 1/4700, i.e., Re = 1/(1/470 + 1/4700 + 1/4700) and, therefore, Re = 390 Ω 390 Ω is greater than 162 Ω, and the schematic is correct.

For an ideal equivalent polarization (650 Ω), Rp bus polarization can be installed so that: 1/650 = 1/Rp + 1/4700 + 1/4700, i.e., Rp = 1/(1/650 - 1/4700 - 1/4700) and, therefore, Rp = 587 Ω.

• If the master has 470 Ω polarization, up to 18 slaves with 4.7 kΩ polarization can be connected.

Page 40

3. Implementation of the communication option cards

3. 2. 2. Reminder of the various connection methods:

ATV 61 RJ45 connector on TSXSCA50 or other screw terminals: Use cable VW3 A8 306 D30 (RJ45 to stripped end, 3 meters)

2 = 0 V - brown 3 = D_B - blue 12345 4 = D_A 5 = D_A - white/blue 5 = D_B

8........................1

ATV 61 RJ45 connector on TSXSCA62: Use cable VW3 A8 306 (RJ45 to 15-way Sub-D)

0VL 0VL D(A) D(B) 2 = 0 V

8........................1

2 = 0 V - brown 15 = 0 V 3 = D_B - blue 14 = D_A 5 = D_A - white/blue 7 = D_B

234

5678

1514131211109

3. 2. 2. 1. Configuring the drive

There are two possible scenarios.

Scenario 1 Using the built-in port when replacing the VW3A58303 Modbus/Unitelway option card

As the PowerSuite software workshop is not able to anticipate this scenario, the communication, address and protocol-format parameters must be entered manually:

Configuring the address

Transfer the Altivar 38 parameters to the Altivar 61 using the integrated display terminal, the graphic display terminal or the PowerSuite software workshop:

The configuration of the Modbus network parameters can be acce ssed via the

- COMMUNICATION]

Modbus parameter Description/Possible values Terminal display Default value

(COM-) menu.

[Modbus Address] (Add) 1 to 247

Drive Modbus disabled (0)

[Modbus baud rate] (tbr) 4800 bps

[MODBUS NETWORK] (MdI-) submenu in the [1.9

[1] (1) to [247] (247) [Off] (OFF)

[4.8 Kbps] (48)

[19200] (192)

9600 bps 19200 bps 38400 bps

[Modbus format] (tFO) 8 data bits, odd parity, 1 stop bit

8 data bits, even parity, 1 stop bit 8 data bits, no parity, 1 stop bit 8 data bits, no parity, 2 stop bits

[9.6 Kbps] (96) [19.2 Kbps] (192) [38.4 Kbps] (384)

[8-0-1] (8o1) [8-E-1] (8E1) [8-N-1] (8n1) [8-N-2] (8n2)

[8 E 1] (8E1)

Configuring the drive control mode

Check and configure the control mode applied to t he drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop.

[Profile] (CHCF) = [8 serie] (SE8)

Page 41

3. Implementation of the communication option cards

Configuring communication monitoring

Since the Altivar 38’s communication monitoring time out is th e same as the default value of the Al tivar 61’s [Modbus time out] (ttO) field (10 s), there is no point in modifying the value of thi s field.

Modification of these parameters will only take effect on the next power-up.

After transfer of the drive configuration by the PowerSuite software workshop, the automatically assigned to

[8 serie] (SE8), thus providing access to memory mapping for the Altivar 38 compatible with the Altivar 61.

[Channel switching] (CHCF) parameter is

PLC configuration and application

The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) means that no changes need to be made in the PLC application.

However, in response to a function 43 identification request (16 #2B) the drive will ident ify itself as an Altivar 61, not an Altivar 38.

Scenario 2 Using the built-in port when replacing the ATV38 terminal port Configuring the drive

This example is implemented in the PowerSuite software workshop and consequently all the settin gs linked to the configuration p arameters (address, baud rate, parity) will be assigned automatically, identical to the Altivar 38.

Configuring communication monitoring

Modification of these parameters will only take effect on the next power-up.

PLC configuration and application

The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) means that no changes need to be made in the PLC application.

However, in response to a function 43 identification request (16 #2B) the drive will ident ify itself as an Altivar 61, not an Altivar 38.

Page 42

3. Implementation of the communication option cards

3. 3. Communication via Unitelway/Modbus network and VW3 A3 303 option card

3. 3. 1. Reminder of possible connection methods

ATV38 ATV 61

3 = D(A) 4 = 0 V 7 = D(B)

If the chosen communication interface is the VW3 A3 303 option card (Modbus RTU/Jbus/Ascii, Unitelway) both the address and the protocol format must be configured manually.

3. 3. 2. Configuring the drive address on the Modbus/Unitelway network

Transfer the Altivar 38 address to the Altivar 61: An Altivar 38 was identified on the bus by its address, coded between 0 and 31.

The address corresponds to the number represented by the binary value 1 or 0 of the 8 card switches (in fact only micro-switches 3 to 7 are used).

The least significant bits are on the right. Transfer the Altivar 38 address to the Altivar 61 using the 8 switches on the right of the card; the value 0 being the OFF position,

the value 1 the ON position. The least significant bits are on the right.

3 = D(A) 4 = 0 V 7 = D(B)

On the Altivar 38, the binary value 1 of a switch is in the up position, on the Altivar 61 this position is reversed, and the value 1 is effective in the down position.

Example

ATV38 ATV 61

Address 11 = 2#0001011

Address ATV38 switches ATV61 switches Address ATV38 switches ATV61 switches

12345678 12345678 12345678 12345678

0 0000 0000 0000 0000 16 0010 0000 0001 0000 1 0000 0010 0000 0001 17 0010 0010 0001 0001 2 0000 0100 0000 0010 18 0010 0100 0001 0010 3 0000 0110 0000 0011 19 0010 0110 0001 0011 4 0000 1000 0000 0100 20 0010 1000 0001 0100 5 0000 1010 0000 0101 21 0010 1010 0001 0101 6 0000 1100 0000 0110 22 0010 1100 0001 0110 7 0000 1110 0000 0111 23 0010 1110 0001 0111 8 0001 0000 0000 1000 24 0011 0000 0001 1000 9 0001 0010 0000 1001 25 0011 0010 0001 1001 10 0001 0100 0000 1010 26 0011 0100 0001 1010 11 0001 0110 0000 1011 27 0011 0110 0001 1011 12 0001 1000 0000 1100 28 0011 1000 0001 1100 13 0001 1010 0000 1101 29 0011 1010 0001 1101 14 0001 1100 0000 1110 30 0011 1100 0001 1110 15 0001 1110 0000 1111 31 0011 1110 0001 1111

Address 11 = 2#0001011

Use of address 0 is not recommended on a Modbus/Unitelway network as this address has the effect of deactivating the option card.

Page 43

3. Implementation of the communication option cards

3. 3. 3. Configuring polarity on the drive RS 485 bus

The card is equipped with 2 line polarity configuration switches but the orientation is not the same for the Altivar 38 and the Altivar 61. Configure the polarity according to the following method.

ATV38 ATV 61

Unitelway protocol

Modbus/Jbus protocol

Configuring the drive control mode

Check and configure as necessary the control mode applied to the drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop.

[Profile] (CHCF) = [8 serie] (SE8)

3. 3. 4. PLC configuration and application

The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application. However, in response to a function 43 identification reque st (16#2B) the drive will identify itself as an Altivar 61, not an Altivar 38.

3. 4. Communication via CANopen network

3. 4. 1. Reminder of possible connection methods

ATV38 ATV 61

1 = CAN_GND 2 = CAN_L 4 = CAN_H

The ATV61 CANopen adapter must be used when connecting the Altivar 61 to a CANopen network.

ATV61

CANopen

adapter

E.g., ATV61HU22M3

2 = CAN_L 3 = CAN_GND 7 = CAN_H

3. 4. 2. Matching the line termination resistor

The VW3 CAN KCDF 180T connector for connecting to the CANopen bus incorporates a line termination resistor. You should ensure this has been activated when the drive is at the end of the trunk cable.

Page 44

3. Implementation of the communication option cards

3. 4. 3. Configuring the drive

On the Altivar 38’s CANopen communication option card, both addresses and the bus speed could be set via switches. The PowerSuite software workshop is not capable of configuring the Al tivar 61 automaticall y since these parameters we re not stored in t he

Altivar 38 but in the option card. The Altivar 61 parameters should, therefore, be set via the programming terminal, and where the product is bei ng migrated, the PowerSuite

software workshop is responsible for configuring the drive so that it is identical to the configuration that existed on the Altivar 38.

3. 4. 4. Address and Baud rate

Configuration of the Altivar 61’s CANopen communication functions is accessed via the [CANopen] (CnO-) submenu in the [1.9 -

COMMUNICATION]

The configuration can only be modified when the motor is s topped and the drive locked (no run command present). In order for modifications to take effect, the drive must be shut down then restarted.

[CANopen address] (AdCO) 0 to 127 [0] (0) to [127] (127) 0 [CANopen bit rate] (bdCO) 50 kbps [50 kbps] (50)

(COM-) menu on the graphic di splay te rminal, i ntegrated disp lay termina l or the PowerSuite software work shop.

Parameter Possible values Terminal display Default value

125 kbps 250 kbps 500 kbps 1000 kbps

[125 kbps] (125) 125 kbps [250 kbps] (250) [500 kbps] (500) [1 Mbps] (1M)

3. 4. 5. PLC configuration and application

The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application.

In fact, the PDO used by default in the Altivar 61 in 8 serie mode is PDO1 type and is, therefore, compatible with that in the Altivar 38.

Configuring the drive control mode

Check and configure the control mode applied to t he drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop.

[Profile] (CHCF) = [8 serie] (SE8)

Page 45

3. Implementation of the communication option cards

3. 5. Communication via Profibus DP network

3. 5. 1. Reminder of the possible connection methods: Same as existing

3 = Rx/Tx5 = GND

3. 5. 2. Configuring the drive address on the Profibus DP network

With the Altivar 38’s VW3-A58307 Profibus DP option card, the drive address was co ded via the programming terminal. You need, therefore, to use this terminal to find this address before turning off the drive and replacing it.

Transfer the Altivar 38 address to the Altivar 61 using the 7 swit ches on the ri ght of t he card; th e val ue 0 bei ng the OFF posi ti on, th e value 1 the ON position.

Example

Address 23

Address Switches Address Switches Address Switches Address Switches

1234 5678 1234 5678 1234 5678 1234 5678

6 = VP 8 = Rx/Tx+

Address 89

0 1000 0000 32 1010 0000 64 1100 0000 96 1110 0000 1 1000 0001 33 1010 0001 65 1100 0001 97 1110 0001 2 1000 0010 34 1010 0010 66 1100 0010 98 1110 0010 3 1000 0011 35 1010 0011 67 1100 0011 99 1110 0011 4 1000 0100 36 1010 0100 68 1100 0100 100 1110 0100 5 1000 0101 37 1010 0101 69 1100 0101 101 1110 0101 6 1000 0110 38 1010 0110 70 1100 0110 102 1110 0110 7 1000 0111 39 1010 0111 71 1100 0111 103 1110 0111 8 1000 1000 40 1010 1000 72 1100 1000 104 1110 1000

9 1000 1001 41 1010 1001 73 1100 1001 105 1110 1001 10 1000 1010 42 1010 1010 74 1100 1010 106 1110 1010 11 1000 1011 43 1010 1011 75 1100 1011 107 1110 1011 12 1000 1100 44 1010 1100 76 1100 1100 108 1110 1100 13 1000 1101 45 1010 1101 77 1100 1101 109 1110 1101 14 1000 1110 46 1010 1110 78 1100 1110 110 1110 1110 15 1000 1111 47 1010 1111 79 1100 1111 111 1110 1111 16 1001 0000 48 1011 0000 80 1101 0000 112 1111 0000 17 1001 0001 49 1011 0001 81 1101 0001 113 1111 0001 18 1001 0010 50 1011 0010 82 1101 0010 114 1111 0010 19 1001 0011 51 1011 0011 83 1101 0011 115 1111 0011 20 1001 0100 52 1011 0100 84 1101 0100 116 1111 0100 21 1001 0101 53 1011 0101 85 1101 0101 117 1111 0101 22 1001 0110 54 1011 0110 86 1101 0110 118 1111 0110 23 1001 0111 55 1011 0111 87 1101 0111 119 1111 0111 24 1001 1000 56 1011 1000 88 1101 1000 120 1111 1000 25 1001 1001 57 1011 1001 89 1101 1001 121 1111 1001 26 1001 1010 58 1011 1010 90 1101 1010 122 1111 1010 27 1001 1011 59 1011 1011 91 1101 1011 123 1111 1011 28 1001 1100 60 1011 1100 92 1101 1100 124 1111 1100 29 1001 1101 61 1011 1101 93 1101 1101 125 1111 1101 30 1001 1110 62 1011 1110 94 1101 1110 31 1001 1111 63 1011 1111 95 1101 1111

126 0111 1110

If the PLC module was configured using the Sycon < v2.8 configurati on t ool, it was po ssib le to use ad dress 1 26 for a s ubscri ber (Altivar or other). This address is reserved and, therefore, its use is prohibited from version v2.8 onward s in accordance with the recommendatio ns of the Profibus consortium.

Page 46

3. Implementation of the communication option cards

3. 5. 3. Configuring the drive in "ATV38 Interchangeability" mode

The Profibus protocol operates according to the principle of exchanging periodic data. In order to use the output data and input data from Altivar 38 cyclic exchanges, rather than those from Altivar 61, you need to set switch 1

to the ON position and restart the drive. This also enables the card to identify it self as an Alti var 38 (Ident_Number= 0x 00B9) when the bus module is turned on.

• Switch 0 (OFF) : Altivar 61 mode

• Switch 1 (ON) : Altivar 38 Interchangeability mode

Configuring the drive control mode

Check and configure the control mode applied to t he drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop.

[Profile] (CHCF) = [8 serie] (SE8)

3. 5. 4. PLC configuration and application

In "ATV38 Interchangeability" mode, the Altivar 61’s PKE, R/W and R/W/N parameters are adapted in order to make the PKW service compatible with the Altivar 38’s parameters. There is, therefore, no need to change the application GSD file.

3. 5. 5. Communication fault

Profibus communication faults are indicated by the red RD LED on the card. Parameter

on the graphic display terminal, in the

Value Description of the values of the [Network fault] (CnF-) parameter

[Network fault] (CnF-) can be used to obtain more detailed information about t he origin of the fault. It can only be accessed

[1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).

0 No fault 1 Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. 2 Identification fault between the drive Profibus card and the Profibus master 3 Initialization fault on the drive Profibus card (hardware problem)

Page 47

3. Implementation of the communication option cards

3. 6. Communication via Fipio network - VW3 A3 311 option card

3. 6. 1. Reminder of the possible connection methods: Same as existing

6 = Tx+ 7 = Tx-

3. 6. 2. Presentation

The VW3 A3 311 Fipio communication card can be used to co nnect an Altivar 61 drive to a Fipio ne twork as a replacement for an Altivar 38. Its functions have been designed specifically for both perio dic- and aperiodic-data transfer by means of a messaging service.

It is designed to replace an Altivar 38 equipped with a VW3-A58311 Fipio card.

3. 6. 3. Connecting to the Fipio bus

If the tap junction connector used with the Altivar 38 is a TSX FP ACC12 connector, no restrictions are imposed when replacing an Altivar 38 with an Altivar 61.

TSX FP ACC2 connector

with wiring on the right.

If this tap junction connector is a TSX FP ACC2, the Fipio cables and/or the TSX FP ACC7 line terminator must be located on this tap junction connector on the side indicated opposite.

This involves modifying the internal connections to the tap junction connector, and it is possible that thi s may pose new p roblems concern ing cable length(s), see General, page 37

3. 6. 4. Configuring the drive address on the Fipio network

Examples

Address 11: 2#001011

Address Switches Address Switches Address Switches Address Switches

1234 5678 1234 5678 1234 5678 1234 5678

0 0000 0000 16 0001 0000 32 0010 0000 48 0011 0000

1 0000 0001 17 0001 0001 33 0010 0001 49 0011 0001

2 0000 0010 18 0001 0010 34 0010 0010 50 0011 0010

3 0000 0011 19 0001 0011 35 0010 0011 51 0011 0011

4 0000 0100 20 0001 0100 36 0010 0100 52 0011 0100

5 0000 0101 21 0001 0101 37 0010 0101 53 0011 0101

6 0000 0110 22 0001 0110 38 0010 0110 54 0011 0110

7 0000 0111 23 0001 0111 39 0010 0111 55 0011 0111

8 0000 1000 24 0001 1000 40 0010 1000 56 0011 1000

9 0000 1001 25 0001 1001 41 0010 1001 57 0011 1001 10 0000 1010 26 0001 1010 42 0010 1010 58 0011 1010 11 0000 1011 27 0001 1011 43 0010 1011 59 0011 1011 12 0000 1100 28 0001 1100 44 0010 1100 60 0011 1100 13 0000 1101 29 0001 1101 45 0010 1101 61 0011 1101 14 0000 1110 30 0001 1110 46 0010 1110 62 0011 1110 15 0000 1111 31 0001 1111 47 0010 1111

Address 34: 2#100010

63 0011 1111

Note: Addresses 0 and 63 must not be used on an Altivar 38 or an Altivar 61.

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3. Implementation of the communication option cards

3. 6. 5. Configuring the drive in "ATV38 Interchangeability" mode

In order to use the Altivar 38’s periodic input/output varia bles rather than th ose of the Altivar 61, you need to set switch 1 to the ON positi on and restart the drive.

• Switch 0 (OFF) : Altivar 61 mode

• Switch 1 (ON) : 8 serie mode

The PowerSuite software workshop will activate 8 serie mode once the configuration has been transferred.

Configuring the drive control mode

[Profile] (CHCF) = [8 serie] (SE8)

•

3. 6. 6. PLC configuration and application

In the TSX Premium master’s Fipio configurator, only the base module described in the table below is compatible with an Altivar 61 used in 8 serie mode.

Family Base module

ATV-38 ATV38 PKW

3. 6. 7. Altivar 38 PKW indexed periodic variables

In "ATV38 Interchangeability" mode, we do not recommend using the PKW service for the Altivar 61 indexed periodic variables, as this service is only designed for accessing the Altivar 61 parameters.

You should, therefore, use the PKW service for the Altivar 38 indexed periodic variables, as described in the User’s Manual for the Altivar 38 VW3-A58311 Fipio card. This service can be used to access only the Altivar 38 parameters.

3. 6. 8. Managing loss of Fipio communication

In order to imitate the Altivar 38’s behavior on disconnect ion of the bus ("stop on ramp" imposed by the drive), you should configure it using the integrated display terminal or the graphic display terminal.

[COMMUNICATION FAULTS] (COF-) submenu in the [1.8 - FAULT MANAGEMENT] (FLt-) menu, assign the

In the

[ramp] (rMP) to the [Com Bus Flt Mgt] (CLL) parameter, which is used to i mitate the Altivar 38’ s behavior on disco nnection

value of the Fipio bus.

Hence, when the drive is disconnected from the Fipio bus, the CNF fault will be activated and the value of parameter CLL will cause the motor to stop on a ramp.

3. 6. 9. Communication fault

Fipio communication faults are indicated by the red RD LED on the card. Parameter

on the graphic display terminal, in the

[Network fault] (CnF-) can be used to obtain more detailed information about t he origin of the fault. It can only be accessed

[1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).

Value Description of the values of the [Network fault] (CnF-) parameter

0 No fault 1 Initialization fault on the Fipio card (hardware problem) 2 Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. 3 Hardware fault on the Fipio card 4 Hardware fault on the Fipio card 5 Master PLC changes from Run to STOP

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3. Implementation of the communication option cards

3. 7. Communication via Interbus network

3. 7. 1. Reminder of the possible connection methods: Same as existing

1 = DO2 2 = DI2 3 = GNDO

The profile used by the Altivar 61 in the CMD Tool bus configurator is compatible with that of the Altivar 38, i.e., DRIVECOM Type Profile 21 (RB) and, therefore, there is no difference in the process data.

Use the Altivar 61 control card’s external power supply function, as in the event of a break in the drive power supply all communication on the Interbus-S bus will cease.

3. 7. 2. Configuring the communication parameters

The drive is configured by default to communi cate on the bus wit h limited service s. The data ex changed on the bus i s not transmi tted to the drive.

4 = NC 5 = VCCO 6 = DO2/

7 = DI2 8 = NC 9 = RBST

On the display terminal, in the value of the

To operate in normal mode, in which the data exchanged on the bus is transmitted to the drive by the INTERBUS card, the value of this

[Address] (AdrC) parameter is 0.

[1.9 COMMUNICATION] (COM-) menu, [COMMUNICATION CARD] (CBD-) submenu, the

[Address] (AdrC) parameter must be changed to 1.

Configuring the drive control mode

Check and configure the control mode applied to t he drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop.

[Profile] (CHCF) = [8 serie] (SE8)

3. 7. 3. PLC configuration and application

The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application.

However, in response to an "Identify" service request the drive will identify itself as an Altivar 61, not an Altivar 38.

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3. Implementation of the communication option cards

3. 8. Communication via Modbus Plus network

3. 8. 1. Reminder of the possible connection methods: Same as existing

1 = GND 2 = Tx 3 = Rx

3. 8. 2. Configuring the drive address on the Modbus Plus network

On the Altivar 38’s Modbus Plus option card, the drive address is coded using switches 1 to 6 (LSB to MSB). Therefore, simply transfer the switch configuration of a Modbus Pl us option card for Altivar 38 to the swit ches of a Modbus Plus optio n card

for Altivar 61. The address corresponds to the binary number given by position 0 or 1 of the 6 switches increased by 1.

E.g., address 6 = 5 (+1)

ATV38 ATV61

Address Switches Address Switches Address Switches Address Switches

1234 5678 1234 5678 1234 5678 1234 5678

1 0000 0000 17 0000 1000 33 0000 0100 49 0000 1100

2 1000 0000 18 1000 1000 34 1000 0100 50 1000 1100

3 0100 0000 19 0100 1000 35 0100 0100 51 0100 1100

4 1100 0000 20 1100 1000 36 1100 0100 52 1100 1100

5 0010 0000 21 0010 1000 37 0010 0100 53 0010 1100

6 1010 0000 22 1010 1000 38 1010 0100 54 1010 1100

7 0110 0000 23 0110 1000 39 0110 0100 55 0110 1100

8 1110 0000 24 1110 1000 40 1110 0100 56 1110 1100

9 0001 0000 25 0001 1000 41 0001 0100 57 0001 1100 10 1001 0000 26 1001 1000 42 1001 0100 58 1001 1100 11 0101 0000 27 0101 1000 43 0101 0100 59 0101 1100 12 1101 0000 28 1101 1000 44 1101 0100 60 1101 1100 13 0011 0000 29 0011 1000 45 0011 0100 61 0011 1100 14 1011 0000 30 1011 1000 46 1011 0100 62 1011 1100 15 0111 0000 31 0111 1000 47 0111 0100 63 0111 1100 16 1111 0000 32 1111 1000 48 1111 0100 64 1111 1100

3. 8. 3. Configuring the drive in "ATV38 Interchangeability" mode

In order to use the Altivar 38 Peer Cop and Global Data va riables rather than those of the Altivar 61, you need to set the right-h and swit ch to the ON position and restart the drive.

• Switch 0 (OFF): Altivar 61 mode

• Switch 1 (ON): 8 serie mode

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3. Implementation of the communication option cards

3. 8. 4. Configuring the drive in "ATV38 Interchangeability" mode

The following bus management parameters: Time out, Peer Cop node, Control station, Number of registers are transferred by the PowerSuite software wo rkshop with th e same values as they had in the Altivar 38.

Configuring the drive control mode

Check and configure the control mode applied to t he drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop.

[Profile] (CHCF) = [8 serie] (SE8)

3. 8. 5. PLC configuration and application

The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop means that no changes need to be made in the PLC application.

3. 8. 6. Communication fault

Modbus Plus communication faults are indicated by the red RD LED on the card. Parameter

on the graphic display terminal, in the

Value Description of the values of the [Network fault] (CnF-) parameter

[Network fault] (CnF-) can be used to obtain more detailed information about t he origin of the fault. It can only be accessed

[1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).

0 No fault 1 Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. 2 Master PLC changes from Run to STOP 3 Initialization fault on the Modbus Plus card (hardware problem)

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3. Implementation of the communication option cards

3. 9. Communication via DeviceNet network

3. 9. 1. Reminder of the possible connection methods: Same as existing

ATV38

1 = GND 2 = CAN_L 3 = SHIELD

3. 9. 2. Configuring the drive on the network

Configuring the switches

MAC ID Baud Rate

When switches 7 and 8 are in position 1 (ON), the baud rate value as well as the drive MAC ID address correspond to the attributes ID 1 (MAC ID) and ID 2 (Baud rate) of the DEVICENET Class ID 03hex object.

Black Blue Bare

4 = CAN_H 5 = V+

White Red

All devices connected on a DEVICENET network must have an identical baud rate: 125, 250, or 500 kbps. In accordance with the table below:

Switch 7 Switch 8 Baud Rate

0 0 125 kbps 0 1 250 kbps 1 0 500 kbps 1 1 both the baud rate value and the drive MAC ID address correspond to the attributes of the

DEVICENET Class ID 03hex object.

3. 9. 3. Configuring the drive address on the DeviceNet network

MAC

address

00 0000 00 16 0100 00 32 1000 00 48 1100 00 01 0000 01 17 0100 01 33 1000 01 49 1100 01 02 0000 10 18 0100 10 34 1000 10 50 1100 10 03 0000 11 19 0100 11 35 1000 11 51 1100 11 04 0001 00 20 0101 00 36 1001 00 52 1101 00 05 0001 01 21 0101 01 37 1001 01 53 1101 01 06 0001 10 22 0101 10 38 1001 10 54 1101 10 07 0001 11 23 0101 11 39 1001 11 55 1101 11 08 0010 00 24 0110 00 40 1010 00 56 1110 00 09 0010 01 25 0110 01 41 1010 01 57 1110 01 10 0010 10 26 0110 10 42 1010 10 58 1110 10 11 0010 11 27 0110 11 43 1010 11 59 1110 11 12 0011 00 28 0111 00 44 1011 00 60 1111 00 13 0011 01 29 0111 01 45 1011 01 61 1111 01 14 0011 10 30 0111 10 46 1011 10 62 1111 10 15 0011 11 31 0111 11 47 1011 11 63 1111 11

Switches

1234 56 1234 56 1234 56 1234 56

MAC

address

Switches

MAC

address

Switches

MAC

address

Switches

Configuring the drive control mode

Check and configure the control mode applied to t he drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the integrated display terminal or the PowerSuite software workshop

[Profile] (CHCF) = [8 serie] (SE8)

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3. Implementation of the communication option cards

PLC configuration and application

Only activate the Device Type option in the "Electronic Key" zone, so that there is no control over the node type when the bus starts. The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop

means that no changes need to be made in the PLC application.

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3. Implementation of the communication option cards

3. 9. 4. Drive implementation on the DeviceNet network

Before attempting to replace an Altivar 38 with an Altiva r 61, its configurati on must be backed up usi ng the RSNetWorx software wo rkshop.

1 Launch the RSNetWorx application then "browse" the network by clicking on this icon.

2 The scanner identifies the various nodes present on the network.

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3. Implementation of the communication option cards

3 "Upload" the Altivar 38 configuration:

Once the network has been identified correctly, the wh ole configuration can be retrieved from a slave. Double-click with the left mouse button on the relevant Altivar 38. Th e following window appears:

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3. Implementation of the communication option cards

4 Click on the "Device Parameter" tab; a window appears asking whether you want to "Upload" or "Download".

Choose Upload in order to retrieve the Altivar 38 configuration.

Uploading in progress:

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3. Implementation of the communication option cards

5 Once uploading is complete, a window appears; click on the "Device Parameters" tab to display all the Altivar 38 parameters.

The whole Altivar 38 configuration has now been retrieved. Click "OK" to exit this window and retain a trace of the original configuration.

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3. Implementation of the communication option cards

Backing up the configuration before transfer to the Altivar 61 in 8 serie mode: Select "Save As…" in the File menu to retain this configuration:

Give your configuration a name:

Then back up the file:

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3. Implementation of the communication option cards

6 Preparation of the Altivar 61:

It is vital to perform a special setting on the Altivar 61 so that it can accept the old Altivar 38 configuration, which will be transmitted by the DeviceNet network.

This operation consists of declaring in the Altivar 61 the version of the Altivar 38 it is to replace. Identify and note down the Altivar 38 software version; this information can be found on the drive above the connector for connecting the

programming terminal, and in our example it is version 5.3 ie12; only the first two numbers are required (in our example: 5.3). Enter the following parameters in the

terminal,

[DeviceNet] (dnEt) submenu:

Parameter no. To be entered Exampl e ATV 3 8 v 5. 3 ie 12

[1.9 - COMMUNICATION] (COM-) menu on the graphic display terminal or integrated display

[P06] (P06) ATV38 version 53 [P08] (P08) 11

Parameter P08 can be used to save the data entered in parameters P06; its value returns to 0 after it has been taken into account and saved in the Altivar 61’s EEPROM.

Install the Altivar 61 in place of the Altivar 38 (this operation must be performed with the power off). Then turn the Altivar 61 back on. Right-click to load the Altivar 38 configuration that you have already saved and select "Download to Device".

Once downloading is complete, the Altivar 61 has retrieved the whole Altivar 38 configuration. Turn the drive off and then back on again. This operation is essential so that the Assembly devices are taken into account by the drive.

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3. Implementation of the communication option cards

3. 9. 5. Communication fault

DeviceNet communication faults are indicated by the red RD LED on the card. Parameter

on the graphic display terminal, in the

Value Description of the values of the [Network fault] (CnF-) parameter

[Network fault] (CnF-) can be used to obtain more detailed information about t he origin of the fault. It can only be accessed

[1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).

0 No fault 1 Fault caused by the user 2 Duplication of the MAC ID address 3 Error on the reception buffer 4 Error on the transmission buffer 5 Initialization fault on the drive DeviceNet card (hardware problem) 6 Error during sending of a telegram 7 DeviceNet bus not operating 8 Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software. 9 Cyclic or COS data acknowledgement error

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3. Implementation of the communication option cards

3. 10. Communication via Ethernet network

3. 10. 1. Reminder of the possible connection methods: Same as existing

1 = TD+ 2 = TD 3 = RD+ 6 = RD-

8........................1

Warning

Because of certain minor incompatibilities, described below, the replaceme nt of an Altivar 38 by an Al tivar 61 on an Ethernet bus is supposed to be definitive.

The reason is that modifications, which can be made when migrating from Altivar 38 to Altivar 61, only work in the context of upward compatibility (ATV38 to ATV61).

3. 10. 2. Transmission speed

The VW3 A3 310 Ethernet card supports speeds of 10 Mbps and 100 Mbps, as well as half-duplex and full-duplex modes for both these transmission speeds, and is fully compatible with the VW3 A58310 Ethernet card.

In order to configure the Ethernet card parameters, the Altivar 61 must be configured in Expert mode ; moreover, use of the graphic display terminal is essential for assignment of the DeviceName if DHCP-FDR protocol is used.

3. 10. 3. Drive configuration in Expert mode

The Altivar 61 must be in Expert mode in order to configure the VW3 A3 310 Ethernet card functions; from the main screen, open the

[2.0 - ACCESS LEVEL] menu and select Expert mode.

3. 10. 4. Assigning a dynamic IP address to the drive

Using the BOOTP protocol

In the BOOTP address server configuration, the Altivar 38 Ethernet card’s MAC address must be replace d with the Altivar 61 Ethernet card’s MAC address, since this type of address is unique and linked to the hardware.

Location of the MAC address:

ATV38 ATV61

This only applies if the drive IP address is supplied by a BOOTP serve r, i.e., if the drive IP address is 0 .0.0.0 an d the FDR fu ncti on has not been enabled (parameter in the

validation]

(FdrU) set to [No] (nO)).

[ETHERNET] (EtH-) submenu in the [1.9 - COMMUNICATION] (COM-) menu, [FDR

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3. Implementation of the communication option cards

3. 10. 5. Using the DHCP-FDR protocol

The DHCP-FDR protocol is only supported by version 2.1 of the VW3 A58310 Ethernet option card. This section, therefore, only applies to replacement of an Altivar 38 equipped with this type of card.

This only applies if the drive IP address is supplied by a DHCP serve r, i.e., if the d rive IP address is set to 0.0.0.0 and the FDR function has been enabled (

The DHCP-FDR address server configuration remains the same when the Altivar 38 drive is replaced by an Altivar 61. Important: It is essential to transfer the name of the Altivar 38 to the Altivar 61: Before turning off the Altivar 38 to be replaced, check its DHCP name (its "DeviceName") from the "8-Communication" (SL) menu via the

programming terminal or the PowerSuite software workshop.

Procedure on the Altivar 38: 1 Select "Parameter 05" (-P05 or -O05) and press ENT.

2 Use the arrow keys to enter the value "4" and press ENT; this value is reset shortly afterwards by the drive. 3 Select "Parameter 01" (-P01 or -O01) and press ENT. 4 Note down the value which then appears: "xxxx" (between "0" and "9999").

The drive DHCP name is based on this value and becomes: "ATV_xxxx". E.g., "ATV_0004" instead of "4".

[FDR validation] (FdrU) parameter set to [Yes] (YES)).

You should then transfer this DHCP name to the Altivar 61 using the graphic display terminal or the PowerSuite software tool. From the main screen, open the

use the navigation button as well as function keys F1, F2, F3, F4 to enter the text "ATV_xxxx", in our example ATV_0004.

[7.0 - DISPLAY CONFIG.] menu then [7.1 - USER PARAMETERS] and [DEVICE NAME];

3. 10. 6. Faulty Device Replacement (FDR)

Activating the service

The FDR service is only supported by version 2.1 of the VW3 A58310 Ethernet option card. This section, therefore, only applies to replacement of an Altivar 38 equipped with this type of card.

If the Altivar 38 to be replaced was using the FDR service (IP address set to 0.0.0.0 and FDR service activated/enabled), the Altivar 38 configuration should be transferred to the Altivar 61 f ollowing the procedure described below:

1 With the Altivar 38 supplied with power, retrieve the drive configuration using the PowerSuite v2.40 software workshop; save this

configuration in order to create an original ATV38 configurati on file.

2 Turn off the Altiva r 38 . 3 Now implement the hardware (Altivar 61 and VW3 A3 310 Ethernet card). 4 In the PowerSuite software workshop, transfer the configuration retr ieved from the Al tivar 38 to the drive; this has bee n processed by the

PowerSuite software workshop to make it compatible with the Altivar 61.

5 Modify the 6 Start up the DHCP-FDR server (e.g., TSX Premium PLC) and check that the drive itself receives an IP address (green IP LED lit). 7 The drive configuration is automatically saved in the server. 8 Once it has been saved at least once, modify parameter 9 Use a Web browser to connect to the Ethernet card HTTP server, then access the "FDR Agent" page located in the "Setup" menu, and

press the "Save" button.

[Ethernet local conf] (LCFG) = [Yes] (YES) parameter and also the DeviceName (ATV_xxxx).

[Ethernet local conf] (LCFG) = [No] (nO).

Incompatible FDR files

VW3 A58310 Ethernet card FDR files are incompatible with those on VW3 A3 310 Ethernet cards. The procedure for replacing an Altivar 38 with an Altivar 61 on an Ethernet network, described above, causes the FDR file for

Altivar 38 present on the FDR serv e r to be lo st. However, the drive configuration can be retrieved in the PowerSuite software workshop if it has been saved to a file, and the

Altivar 38 that has been replaced still has its configuration. It is, therefore, possible (if necessary) to rebu ild the origina l FDR file on t he FDR server. The procedu re for doing thi s is simi lar to the procedure described above.

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3. Implementation of the communication option cards

3. 10. 7. Programming the Altivar 38 Ethernet parameters

Apart from the drive DHCP name ("DeviceName" parameter), all the parameters that can be accessed using the Altivar 38’ s program ming terminal are present on an Altivar 61 equipped with a VW3 A3 310 Ethernet card.

They can be accessed from the correspondence of these parameters between the two types of drive is described in the following table:

Command Description

P05/O05 1 IP address P01/O01 to P04/

2 Subnet mask P01/O01 to P04/

3 Gateway address P01/O01 to P04/

4 DeviceName P01/O01 DeviceName XXXX

5 FDR configuration P01/O01 Validation

6 FDR-Autosave

configuration

[ETHERNET] (EtH-) submenu in the [1.9 - COMMUNICATION] (COM-) menu. The

Altivar 38

Value in …

O04

Short

parameter name

AdrIP[1] to AdrIP[4] [IP card] (IPC-) + (IPC1) to (IPC4)

Mask[1] to Mask[4]

Gtw[1] to Gtw[4]

Graphic display terminal or integrated display

[IP Mask] (IPM-) + (IPM1) to (IPM4)

[IP Gate] (IPG-) + (IPG1) to (IPG4)

[FDR validation] (FdrU) + (NO/YES)

P02/O02 Local Config

P03/O03 FileDef

P01/O01 AutoSave

P02/O02 Timer

[Ethernet local conf] (LCFG) +(OFF/ON)

[FDR file error] (FdrF) + (OFF/ON)

[FDR autosave] (FdrS) + (NO/YES)

[FDR t. autosave] (Fdrt) + 2 to 255

Altivar 61

terminal

7 FDR status P01/O01 Action

P02/O02 Status

P03/O03 ErrCode

8 DHCP-FDR server

IP address

9 IP Master address P01/O01 to P04/

10 IO Scanner

configuration

P01/O01 to P04/ O04

O04 P01/O01 Activation

P02/O02 Time out

Ip[1] to Ip[4] (DHCP-FDR)

Ip[1] to Ip[4] (Master)

[FDR Action] (FdrA) + (IDLE, SAVE, REST, DEL)

[FDR state] (FdrE)

[FDR Fault] (FdrD) + 0 to 65535

[IP FDR] (IPF-) + (IPF1) to (IPF4)

[IP Process] (IPP-) + (IPP1) to (IPP4)

[Eth IO Scan act] (IOSA) + (OFF/ON)

[Ethernet Timeout] (tOUt) + 0 to 60.0

3. 10. 8. Modbus service

Available address fields

In "ATV38 Interchangeability" mode (SE8 mode), addresses W1 to W615, described in the Altivar 38 "Internal communication variables" User’s Manual, can now be accessed in order to insure that an Altivar 38 can be replaced by an Altivar 61.

In order to access these variables by means of TCP/Modbus messaging, a UNIT_ID of 0 must be used, in the same way as before on the Altivar 38.

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3. Implementation of the communication option cards

Ethernet card access to the Modbus server

With the VW3 A3 310 Ethernet card, access to address fields W40 ppp (values transmitted by the IO Scanner), W50 ppp"" (addresses assigned to the IO Scanner) and W60 ppp"" (Ethernet parameters) is only possible by using a (UNIT_ID) address of 251 in your TCP/ Modbus requests.

E.g.,

(* Writing one of the ATV61 Ethernet card parameters *)

IF (NOT %MW810 :X0 AND %M65) THEN

%MW811 :3 :=0; WRITE_VAR(ADR# {1.101} 6.0.251,'%MW', %MD2400, %MW2, %MW3000 :6,%MW810 :4); RESET %M65;

END_IF;

In "ATV38 Interchangeability" mode (SE8 mode), it is still essential to use this new address in order to obtain access to these fields, which had been available via address 0 with the VW3 A58310 Ethernet card. This address is no longer used for this purpose on the Altivar 61’s VW3 A3 310 card.

Modbus functions available

The "Drive Identification" function on the VW3 A3 310 Ethern et card is incompatible with that on the VW3 A58310 Ethernet card.

Modification to be made in the contex t of upward compatibility

Function 65 (16#41) in the VW3 A58310 Ethernet card must be replaced by function 43 (16#2B), described in the "Drive Identification" Request section, pages 32 and 36 in the VW3 A3 310 card Programming Manual.

This new function conforms to the Modbus protocol identification function and is used by the new products marketed by

Schneider Electric.

3. 10. 9. IO Scanning service

IO Scanning control

In order to imitate the Altivar 38’s behavior when a CNF fault is triggered by IO Scanning control ("freewheel stop" imposed by the drive), you should configure it using the integrated display terminal, graphic display terminal or the PowerSuite software workshop.

[1.8 - FAULT MANAGEMENT] (FLt-) menu, assign the value [Freewheel] (nSt) to the [Network fault mgt]

In the parameter in the [Com. Fault Mgt] (CLL) submenu.

In this way, when a CNF fault is triggered by IO Scanning control, the value of the CLL parameter will cause a freewheel stop. Note: The CMD command word cannot be removed from the Altivar 38’s I O Scanner, and the check on writing of the CMD command word

by TCP/Modbus messaging does not apply to an Altivar 61 when it is used in "ATV38 Interchangeability" mode (SE8 mode).

Configuring the periodic parameter assignment table

If the Altivar 38’s VW3 A58310 Ethernet card uses periodic parameters configured by default (factory settings), it is still necessary to configure the periodic parameter assignment table in the Altivar 61’s VW3 A3 310 Ethernet card since, by default, only the first two input periodic parameters (CMD and LFRD) and the first two output periodic parameters (ETA and RFRD) are the same as those on the Altivar 38’s VW3 A58310 Ethernet card.

Configuration is performed either by TCP/Modbus messaging, or from the "IO Scanner" page of the stan dard HTTP server (see bel ow), or using PowerSuite.

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3. 10. 10. Communication fault

Ethernet communication faults are indicated by the red FLT LED on the card. Parameter

on the graphic display terminal, in the

Value Description of the values of the [Network fault] (CnF-) parameter

[Network fault] (CnF-) can be used to obtain more detailed information about t he origin of the fault. It can only be accessed

[1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).

0 No fault

Tcp/Modbus Time out fault. The Tcp/Modbus Time out is activated as soon as the control word is received:

- If no IP master has been configured, the period of activity is maintained by receipt of the control word.

- If an IP master has been configured, th e p erio d of act ivi ty is ma int ai ned by any t ype of Tc p/Mo dbus requ est on t his I P addres s.

No Time out is managed if its value equals 0. 10 Ethernet network overload 11 No signal from the Ethernet network, cable pulled out, etc.

3. 10. 11. FDR service fault (EPF2)

The EPF2 communication fault is indicated by the red RD LED on the card. This fault appears when a problem arises during the FDR status diagram sequence on the drive, provided that the FDR service is being

used and that FDR errors are permitted on the drive (

[Yes] (YES)). This fault is resettable.

The EPF2 fault is also triggered if the drive IP address is already being used by an other device. In this case , the EPF2 fault is not resettable. You should then modify the drive IP address, or that of the device using this IP address, then restart the drive.

It is possible to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display

terminal, in the

[1.9 COMMUNICATION] (COM-) menu, [Ethernet] (EtH-), [FDR fault] (Fdrd).

[FDR Error Mgt.] (FdrG) = [Yes] (YES) or FDR file error (address 60 060) =

Value Description of the values of the [Network fault] (CnF-) parameter

2 FDR configuration file incompatible 3 Error reading the FDR file 4 Error writing the FDR file 7 Time out for access to the FTP server has elapsed. This time out cannot be set (90 s) 9 Duplication of the IP address

12 FDR file not present in the FTP server

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3. Implementation of the communication option cards

Configuring the "IO Scanner" page from the HTTP server

Click the "Setup" button.

Click the "IO Scanner" button.

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3. Implementation of the communication option cards

Click the "PassWord" button, enter USER in the Password field; press the Enter key on your keyboard, then Deact ivate the IO scan ner by setting IoScanner to No.

Complete the "IO Scanning" table, save the table and reactivate the IO Scanner by setting IoScanner to Yes.

Do not take account of the new logic addresses that appear to the right of the register:

When IO Scanner is configured via the HTTP server or PowerSuite, the Altivar 61’s logic addresses are displayed, but only the description matters to you.

No modification should be made in the PLC when the IO Scanner function is being used.

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3. Implementation of the communication option cards

Configuring the "IO Scanner" page using TCP/Modbus messaging

Using TCP/Modbus services and calling on the Ethernet card’s Modbus server, assign the same drive parameter as for the Altivar 38 register to each periodic register.

The table below represents the default table for the Altivar 38 periodic data as seen by the PLC module.

Ethernet

server

address

50 001

50 002

50 003

50 004

50 005

50 006

50 007

50 008

50 009

50 010

We recommend that you use the configuration prese nted above due to the fa ct that neither PowerSui te nor the pages of the dri ve standard HTTP server offer the Altivar 38 parameter addresses during configuration of the periodic parameter assignment table for the Altivar 61’s VW3 A3 310 Ethernet card.

Description

Output periodic

no. 1

Output periodic

no. 2

Output periodic

no. 3

Output periodic

no. 4

Output periodic

no. 5

Output periodic

no. 6

Output periodic

no. 7

Output periodic

no. 8

Output periodic

no. 9

Output periodic

no. 10

ATV61 register

and address

CMD 8 501 50 017

LFRD 8 602 50 018

CMI 8 504 50 019

IOLR 0 478 50 020

-- 0 000 50 021

-- 0 000 50 022

-- 0 000 50 023

-- 0 000 50 024

-- 0 000 50 025

-- 0 000 50 026

Ethernet

server

address

Description

Input periodic

no. 1

Input periodic

no. 2

Input periodic

no. 3

Input periodic

no. 4

Input periodic

no. 5

Input periodic

no. 6

Input periodic

no. 7

Input periodic

no. 8

Input periodic

no. 9

Input periodic

no. 10

ATV61 register

and address

ETA 3 201

RFRD 8 604

LCR 3 204

IOLR 0 478

AI1R 5 232

OTR 3 205

DF1 7 101

ETI 3 206

-- 0 000

If the Altivar 38’s VW3 A58310 Ethernet card uses one or more periodic parameters alongside those that are configured by default (modification of factory settings):

Using the PowerSuite software workshop, pages of the drive standard HTTP server or TCP/Modbus services, you should modify the configuration of the periodic parameter assignment table for the Altivar 61’s VW3 A3 310 Ethernet card so that it has exactly the same configuration as that of the Altivar 38 (see previous section).

Parameter incompatibilities

When the IO Scanner is configured via the HTTP server or PowerSuite, the register’s Altivar 61 logic address is displayed, but only the description matters to you.

No modification should be made in the PLC when the IO Scanner function is being used.

Altivar 38 PKW parameter-setting service

In "ATV38 Interchangeability" mode (SE8 mode), we recommend use of th e Altivar 38’s PKW parameter-set ting service as descri bed in the Altivar 38 VW3 A58310 Ethernet card User’s Manual.

Note: Both these services use the same PKE, R/W and PWE output variables (output registers 28, 29 and 31), as well as the same PKE, R/W/N and PWE input variables (input registers 28, 29 and 31) of the Altivar 38.

SNMP agent

The following modifications apply to the Altivar 61’s VW3 A3 310 Ethernet card:

• "SysName" object: This object took the name of the Ethe rnet card in the case of the Altiv ar 38 ("VW3A58310"), whereas it now takes the name of the Altivar 61, if it exists.

• "SysService" object: Value equals -1 in the case of the Altivar 38, as against 72 with the Altivar 61.

• Use of a "community name": the "community string" character string in read/write mode for the Altivar 61 is "schneider"; "public" in read-only mode.

For the Altivar 38, it was:

PRIVATE

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3. Implementation of the communication option cards

Standard HTTP server

The storage capacity of the VW3 A3 310 Ethernet card for Web server files has been increased: 1.536 kb, as against 196 kb for the VW3 A58310 Ethernet card.

The maximum number of URL files has changed from 50 to 150. Transferring all the URL files present on the Altivar 38’s Web server to the Altivar 61’s Web server is not permitted. There are several

reasons for this:

• The drive parameter addresses are totally different between the two drives and these addresses are displayed in the Web pages by means of a file that can be found on the drive Web server: "DataFile.txt".

Apart from that, the content of the Web pages remains identical, and the Applets support the developments on the VW3 A3 310 card (example: the "Altivar Viewer"/"Altivar" page has been updated to support the Alti var 61’s additional inputs, outputs and relays).

Nonetheless, if you have added functions to the Altivar 38’s standard HTTP server and you wish to apply them to the Altivar 61’s HTTP server, it is your responsibility to adapt them in acco rdance with the Altiva r 61 Web page format, befo re transf erring them to the Altivar 61’s Web server.

"PDA Altivar" page: Last Fault = ILF Fault

This page is no longer used with the Altivar 61’s VW3 A3 310 Ethernet card.

Communication fault

Ethernet communication faults are indicated by the red RD LED on the card. Parameter

on the graphic display terminal, in the

[Network fault] (CnF-) can be used to obtain more detailed information about t he origin of the fault. It can only be accessed

[1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT INFO] (AFI-).

Value Description of the values of the [Network fault] (CnF-) parameter

0No fault

Tcp/Modbus Time out fault. The Tcp/Modbus Time out is activated as soon as the control word is received:

10 Ethernet network overload 11 No signal from the Ethernet network, cable pulled out, etc.

• If no IP master has been configured, the period of activity is maintained by receipt of the control word.

• If an IP master has been configured, the period of activity is maintained by an y t ype of Tcp/ Modbu s reque st on this IP address.

No Time out is managed if its value equals 0

FDR service fault (EPF2)

used and that FDR errors are permitted on the drive (

[FDR Error Mgt.] (FdrG) = [Yes] (YES) or FDR file error (address 60 060) =

[No] (nO)). This fault is resettable.

terminal, in the [1.9 COMMUNICATION] (COM-) menu, [Ethernet] (EtH-), [FDR fault] (Fdrd).

It is possible to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display

Value Description of the values of the [Network fault] (CnF-) parameter

2 FDR configuration file incompatible 3 Error reading the FDR file 4 Error writing the FDR file 7 Time out for receipt of the FDR file has elapsed. This time out can be set by the network configuration software. 9 Duplication of the IP address

12 FDR file not present in the FTP server

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3. Implementation of the communication option cards

3. 11. AS-i

The bus configuration must be modified in the PLC because the profile used by the 4I /4O (S.7.0.F.E) module is different from that of a drive (7E).

4I/4O module wiring: ASI20MT4I4OR

AS-i

- +

S+

S-

R/L1

V/T2

U/T1

1/L1

3/L2

2/T1

4/T2

M1 3

S/L2

5/L3

6/T3

W/T3

T/L3

PC/-

R1A

R1C

R1B

PA/+

R2A

+ 10

R2C

AI1+

LI1

AI1-

LI2

LI3

AI2

LI4

LI5

COM

LI6

+ 24

AO1

PWR

COM

3. 11. 1. Controlling the Altivar 61 (without using parameter-setting bits)

This configuration does not include all the As-i o ption card functions used on the Alti var 38. Below is a list of everything that coul d be deemed economically feasible.

It is however necessary to assign and configure the logic inputs in th e Al tivar 61 manu all y usi ng th e HMI keypa d or PowerSuit e; automa tic processing is impossible because the ASI20MT4140R module cannot be configured using PowerSuite.

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3. Implementation of the communication option cards

3. 11. 1. 1. +/- speed mode

Control bits

D3(O) D2(O) D1(O) D0(O)

LI4

- speed

00 0100 1000 1100 0 0 0 1 0 1 0 1 + speed 1 0 0 1 - speed

LI3

+ speed

LI2

reverse

0 0

LI1

forward

Stop

Forward

Command

Normal

"speed maintenance"

0 0 1 0 0 1 1 0 + speed 1 0 1 0 - speed

0011 0111 1011 1111

Assignment of the Inputs/Outputs

4 logic inputs used on the terminals, 2-wire control LI1: Forward LI2: Reverse LI3: + speed LI4: - speed

3. 11. 1. 2. 7-speed mode, 1 direction of operation

Control bits

D3(O) D2(O) D1(O) D0(O)

LI4

8-spd

000 0100 1000 1100 0 0 1 0 Not used 0 1 1 0 Not used 1 0 1 0 Not used 1 1 1 0 Not used 0 0 0 1 0 0 1 1 2nd speed: SP2 0 1 0 1 3rd speed: SP3 0 1 1 1 4th speed: SP4 1 0 0 1 5th speed: SP5 1 0 1 1 6th speed: SP6 1 1 0 1 7th speed: HSP 1111Reset

LI3

4-spd

LI2

2-spd

Forward

LI1

"speed maintenance"

Reverse operation

Reset

Command

Normal

Stop

1st speed: LSP+AI

Forward

Assignment of inputs/outputs

4 logic inputs used on the terminals, 2-wire control LI1: Forward LI2: 2 preset speeds LI3: 4 preset speeds LI4: 8 preset speeds

Note: The application function on the drive is "8-speed" even though with the AS-i mode only 7 are used.

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3. Implementation of the communication option cards

3. 11. 2. 4-speed mode, 2 directions of operation

Control bits

D3(O) D2(O) D1(O) D0(O)

LI4

4-spd

00 0100 1000 1100 0 0 0 1 0 1 0 1 2nd speed: SP2 1 0 0 1 3rd speed: SP3 1 1 0 1 4th speed: HSP 0 0 1 0 0 1 1 0 2nd speed: SP2 1 0 1 0 3rd speed: SP3 1 1 1 0 4th speed: HSP 0011 0111 1011 1111

LI3

2-spd

LI2

Reverse

0 0

LI1

Forward

Stop

Forward

Reverse operation

Reset

Command

Normal

1st speed: LSP+AI

Assignment of inputs/outputs

4 logic inputs used on the terminals, 2-wire control LI1: Forward LI2: Reverse LI3: 2 preset speeds LI4: 4 preset speeds

3. 11. 3. Managing the terminal outputs (AS-i monitoring bits)

Mode parameterization bits

(not used)

P3 P2 P1 P0 D3(I) D2(I) D1(I) D0(1)

xxxx

Monitoring bits Command

Names of the AS-i variables

R2 R1

Example 1:

Example of assignment to the terminal relays

D0(I)=1: drive ready for remote control D1(I)=1: motor running

3. 11. 4. Limitations

The commands transmitted by the data bits on the AS-i bus, which cannot be reproduced by means of direct wiring, are:

• Fast stop (0 1 0 0)

• Stop with DC injection (1 0 0 0)

• Freewheel stop (1 1 0 0)

• Fault reset (1 1 1 1) In fact, it is not possible to wire directly, for example, bit D2 (0 1 0 0 = fast stop) on an additional logic input of the Altivar 61 and assign to

it the fast stop function, because each time bit D2 is at 1 but for another command (e.g., 0 1 0 1 = forward - SP2), the motor is stopped because the stop function has priority.

3. 11. 5. Configuring the drive logic I/O

Please refer to the Programming Guide for information about customizing Lix and Rx assignment.

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3. Implementation of the communication option cards

3. 12. Application-specific option cards

Pump card VW3A58210

This card is continued on the Altivar 61 and its catalog number is VW3A3502 . The functions of the t wo cards are identical.

Multi-motor card VW3A58211

Compatibility can be assured by adding an extended I/O option card VW3A3202 providing access to AI3 and LO and requires the multi-motors function to be configured manuall y, because the PowerSuite software workshop cannot access data stored on the old option card. To do this , in menu:

[1.7 APPLICATION FUNCT.] (FUn-) adjust [MULTIMOTORS/CONFIG.] (MMC-).

Multi-parameter card VW3A58212

This card has not been continued on the Altivar 61H. Only the parameter-switching function is integrated on the ATV61 and supports the switching of 3 sets of

15 selectable parameters.

[1.7 APPLICATION FUNCT.] (FUn-) then [PARAM. SET SWITCHING] (MLP-)

For other operating modes (indexing, sequencing functions, etc.), it is necessary to use the Controller Inside card.

Please refer to the Altivar 61 Programming Guide for information about how to use these different functions.

Page 74

atv61_migration_en_v1

2006-04

Schneider Electric ATV61 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1. Determining catalog numbers

1. 1. Choosing the Altivar 61 catalog number

1. 2. Selecting the power circuit options

1. 3. Mounting accessories

1. 4. Control circuit options

1. 5. Selecting I/O extension cards (VW3A58201, VW3A58202)

1. 6. Selecting communication channels

2. Drive implementation

2. 1. Installation

2. 2. Comparison of dimensions

2. 3. Mounting the RFI filter

2. 4. NEMA mounting kits

2. 5. Separate control card power supply

2. 6. Remote display terminal

2. 7. Power cables

3. Implementation of the Altivar 61 communication option cards

3. 1. General

3. 2. Communication via Modbus network

3. 3. Communication via Unitelway/Modbus network and VW3 A3 303 option card

3. 4. Communication via CANopen network

3. 5. Communication via Profibus DP network

3. 6. Communication via Fipio network - VW3 A3 311 option card

3. 7. Communication via Interbus network

3. 8. Communication via Modbus Plus network

3. 9. Communication via DeviceNet network

3. 10. Communication via Ethernet network

3. 11. AS-i

3. 12. Application-specific option cards