Schneider Electric ATV6000 UL Installation Manual

ltivar Process ATV6000 UL

GDE99019 09/2020

Altivar Process ATV6000 UL

Variable Speed Drives

Installation Manual

09/2020

GDE99019-02

www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

2 GDE99019 09/2020

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 1 Technical Data and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nameplate Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selection and ordering data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Key Interlock System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2 Steps for Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 Transportation, Storage and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Transport and Storage Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storage and Handling Instructions for Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

End of Life / Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lifting and Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

General Notes on Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cabinet Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Cell Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cooling Fan Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fan Shutter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 5 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Overview of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grounding Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

External Power cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Power cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Terminals Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 6 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Service and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spares and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Visual Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grounding Cable for Maintenance (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning and Replacement of Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scheduled Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7 ATV6000 UL Drive System I/O Interface Diagram (standard configuration) 79

I/O Interface Diagram (Standard Configuration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 8 Operating Environment Maintenance of VSD. . . . . . . . . . . . . . . . . . . . . . . 81

Operating Environment Maintenance of Variable Speed Drive (VSD) . . . . . . . . . . . . . . . . .

14 16 19 21 22 23 26

32 33 34 34 35

40 43 45 47 50 52

58 59 60 63 65 67 70

72 72 73 73 73 74 76

GDE99019 09/2020 3

4 GDE99019 09/2020

Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

Qualification Of Personnel

Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product. In addition, these persons must have received safety training to recognize and avoid hazards involved. These persons must have sufficient technical training, knowledge and experience and be able to foresee and detect potential hazards that may be caused by using the product, by changing the settings and by the mechanical, electrical and electronic equipment of the entire system in which the product is used. All persons working on and with the product must be fully familiar with all applicable standards, directives, and accident prevention regulations when performing such work.

GDE99019 09/2020 5

Intended Use

This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use according to this manual.

The product may only be used in compliance with all applicable safety standard and local regulations and directives, the specified requirements and the technical data. The product must be installed outside the hazardous ATEX zone. Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety measures must be implemented. Since the product is used as a component in an entire system, you must ensure the safety of persons by means of the design of this entire system (for example, machine design). Any use other than the use explicitly permitted is prohibited and can result in hazards.

Product Related Information

Read and understand these instructions before performing any procedure with this drive.

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

 Only appropriately trained persons who are familiar with and understand the contents of this manual

and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair and maintenance must be performed by qualified personnel.

 Before performing work on the drive system, follow the instructions given in the section ”Complete

drive system power Off procedure”

 Before applying voltage to the drive system:

 Verify that the work has been completed and that the entire installation cannot cause hazards.  Remove the ground and the short circuits on the mains input terminals and the motor output

 Verify proper grounding of all equipment.  Verify that all protective equipment such as covers, doors, grids is installed and/or closed.

Failure to follow these instructions will result in death or serious injury.

terminals.

DANGER

(see page 9)

Many components of the equipment, including the printed circuit board, operate with mains voltage, or present transformed high currents, and/or high voltages.

The motor itself generates voltage when the motor shaft is rotated.

AC voltage can couple voltage to unused conductors in the motor cable.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

 Verify compliance with all safety information, different electrical requirements, and standards that

apply to your machine or process in the use of this equipment.

 Verify compliance with all applicable standards and regulations with respect to grounding of all

equipment.

 Only use properly rated, electrically insulated tools and measuring equipment.  Do not touch unshielded components or terminals with voltage present.  Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation.  Do not create short circuits across the DC bus terminals or the DC bus capacitors or the braking

resistor terminals, if present.

Failure to follow these instructions will result in death or serious injury.

6 GDE99019 09/2020

Damaged products or accessories may cause electric shock or unanticipated equipment operation.

DANGER

ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION

Do not use damaged products or accessories.

Failure to follow these instructions will result in death or serious injury.

Contact your local Schneider Electric sales office if you detect any damage whatsoever.

This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.

DANGER

POTENTIAL FOR EXPLOSION

Install and use this equipment in non-hazardous locations only.

Failure to follow these instructions will result in death or serious injury.

Your application consists of a whole range of different interrelated mechanical, electrical, and electronic components, the drive being just one part of the application. The drive by itself is neither intended to nor capable of providing the entire functionality to meet all safety-related requirements that apply to your application. Depending on the application and the corresponding risk assessment to be conducted by you, a whole variety of additional equipment is required such as, but not limited to, external encoders, external brakes, external monitoring devices, guards, etc.

As a designer/manufacturer of machines, you must be familiar with and observe all standards that apply to your machine. You must conduct a risk assessment and determine the appropriate Performance Level (PL) and/or Safety Integrity Level (SIL) and design and build your machine in compliance with all applicable standards. In doing so, you must consider the interrelation of all components of the machine. In addition, you must provide instructions for use that enable the user of your machine to perform any type of work on and with the machine such as operation and maintenance in a safe manner.

The present document assumes that you are fully aware of all normative standards and requirements that apply to your application. Since the drive cannot provide all safety-related functionality for your entire application, you must ensure that the required Performance Level and/or Safety Integrity Level is reached by installing all necessary additional equipment.

WARNING

INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/OR UNINTENDED EQUIPMENT OPERATION

 Conduct a risk assessment according to EN ISO 12100 and all other standards that apply to your

application.

 Use redundant components and/or control paths for all critical control functions identified in your risk

assessment.

 If moving loads can result in hazards, for example, slipping or falling loads, operate the drive in closed

loop mode.

 Verify that the service life of all individual components used in your application is sufficient for the

intended service life of your overall application.

 Perform extensive commissioning tests for all potential error situations to verify the effectiveness of

the safety-related functions and monitoring functions implemented, for example, but not limited to, speed monitoring by means of encoders, short circuit monitoring for all connected equipment, correct operation of brakes and guards.

 Perform extensive commissioning tests for all potential error situations to verify that the load can be

brought to a safe stop under all conditions.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

GDE99019 09/2020 7

Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other errors.

WARNING

UNANTICIPATED EQUIPMENT OPERATION

 Carefully install the wiring in accordance with the EMC requirements.  Do not operate the product with unknown or unsuitable settings or data.  Perform a comprehensive commissioning test.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

LOSS OF CONTROL

 The designer of any control scheme must consider the potential failure modes of control paths and,

for critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.

 Separate or redundant control paths must be provided for critical control functions.  System control paths may include communication links. Consideration must be given to the

implications of unanticipated transmission delays or failures of the link.

 Observe all accident prevention regulations and local safety guidelines (1).  Each implementation of the product must be individually and thoroughly tested for proper operation

before being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.

WARNING

LOSS OF CONTROL

Perform a comprehensive commissioning test to verify that communication monitoring properly detects communication interruptions

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTICE

DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE

Before switching on and configuring the product, verify that it is approved for the mains voltage.

Failure to follow these instructions can result in equipment damage.

8 GDE99019 09/2020

Complete Drive System Power Off Procedure

Perform the following actions to verify the absence of voltage

Step Description

1 Only appropriately trained persons who are familiar with and understand the contents of this manual and

2 Wear appropriate personal protective equipment (PPE).

3 Before disconnecting mains voltage, verify that the red LEDs of all power cells are ON by checking the

4 Switch OFF all main power supply and ground the mains breaker.

5 Lock the grounding switch of the mains breaker with your personal lock and place a "Do Not Turn On"

6 Wait 20 minutes to allow the DC bus capacitors to discharge.

7 Verify that the red LEDs on all power cells are OFF.

8 Remove free key K0 from the medium voltage circuit breaker of the drive system and release the keys

9 Open the transformer cabinet doors and verify the absence of voltage with a properly rated voltage

10 If there is no voltage detected on the mains terminals, short circuit the input terminals to ground using a

11 If there is no voltage detected on the motor terminals, short circuit the terminal to ground using a properly

12 Verify that no other voltage is present in the drive system.

all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.

e.g. Arc flash protection, helmet & visor, Insulation gloves.

LED state via the openings in the cabinet doors. If one or more of the red LEDs of the power cells are OFF, do not perform any further work, but contact your local Schneider Electric representative.

Switch OFF all external auxiliary power supply (230V / 400V / ...) and lock them in off position.

label on the medium voltage circuit breaker.

The DC bus LEDs located on each power cell are not an indicator of the absence of DC bus voltage.

If one or more of the red LEDs of the power cells remain ON for 20 minutes after the mains voltage has been disconnected, do not perform any further work, but contact your local Schneider Electric representative

to open the cabinet doors.

sensing device on the mains terminals and motor terminals.

properly rated grounding equipment.

rated grounding equipment.

GDE99019 09/2020 9

10 GDE99019 09/2020

At a Glance

Document Scope

Validity Note

About the Book

The purpose of this document is to:

 give you mechanical and electrical information related to the ATV6000 drive.  show you how to install and wire this drive.

Original instructions and information given in this manual have been written in English (before optional translation).

This documentation is valid for the Altivar Process ATV6000 Medium Voltage Drives.

The asterisks (*) available to this document is linked to the following information: Based on previous data. This is not a guarantee of future performance or performance in your particular circumstances.

The technical characteristics of the devices described in the present document also appear online. To access the information online:

Step Action

1 Go to the Schneider Electric home page

2 In the Search box type the reference of a product or the name of a product range.

 Do not include blank spaces in the reference or product range.  To get information on grouping similar modules, use asterisks (

3 If you entered a reference, go to the Product Datasheets search results and click on the reference that

interests you. If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests you.

4 If more than one reference appears in the Products search results, click on the reference that interests

you.

5 Depending on the size of your screen, you may need to scroll down to see the datasheet.

6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.

www.schneider-electric.com

The characteristics that are described in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.

GDE99019 09/2020 11

Technical Data and Features

Chapter 1

Technical Data and Features

What Is in This Chapter?

This chapter contains the following topics:

Presentation 14

Benefits 16

General Technical Data 19

Type designation 21

Nameplate Example 22

Selection and ordering data 23

Key Interlock System 26

Topic Page

GDE99019 09/2020 13

Technical Data and Features

Presentation

Control and Transformer Cabinet

Clever and modular arrangement of control section in front of transformer.This section with independent access allows the integration of additional components according to your personal needs.

Benefits

 Space optimized dimensions without squeezing

components in small compartments, granting you a nominal service life avoiding hot spot inside the system.

 The integrated transformer and multilevel structure

helps to avoid bearing currents in existing motors. This results in a capability to run your old motor on a new MV drive, leading to a drastic reduction of energy costs where your damper controlled fan or throttle controlled pump is concerned.

Fig. Control and transformer cabinet

GDE99019 09/2020

Power cells Cabinet

Technical Data and Features

The power cells cabinet contains the inverter function of the ATV6000. It is a modular cabinet that can be used with the transformer cabinet according to the implementation requirements. The power cells are placed onto a fast-track system providing a convenient access to it.

Benefits

 Clear arrangement of components helping your team

in maintenance and service

 Compact and low weight cell design saving

maintenance shutdown time

 Easier installation to save time

Drive Topology

Fig. Power cells cabinet and Power cell

Fig. ATV6000 multilevel architecture

Its simple two level power cell design takes away the complexity of multilevel architecture and makes it into a clear and easy understandable technology. This saves your maintenance cost because the crew will easily understand Altivar 6000.

One of the core component of ATV6000 is the “Power cell”. This “Power cell” is a single phase, two level output switching device, supplied by a 700/720 V low voltage winding of a transformer.

The big advantage of this is, that the switching elements are state-of-the-art LV components. By putting this AC - supplies in series, higher voltages are achieved. The number of “Power cells” determines the output voltage. Every cell provides a small step of motor supply, resulting in a smooth waveform. Phase shifting can be done on the secondary windings of transformer, allowing an elimination of harmonics of input.

The drive regulation system and control system are installed at front of the drive to provide an optimized footprint. The transformer and cell section can be separated for easy installation.

As an option the adequate cooling fans on top of the cabinet can be supplied by an additional secondary windings of the integrated transformer to avoids additional 3phase supplies for the drive

Schneider Electric offers this transformer in a standard efficiency as well as in increased high efficiency.

GDE99019 09/2020 15

Technical Data and Features

Benefits

Services-oriented drives

Increase availability and reduce Downtime for service continuity by 20%*

Improved operator efficiency

 Generation of robust, actionable, and relevant information  Advanced communication and predictive maintenance capabilities  Functionalities for remote intervention and online support  Easy troubleshooting with QR code  Comfortable usability with the connected 10" Magelis HMI screen  Key performance indicators

Fast and easy on-site maintenance operation

 Quicker intervention  Optimized management of spare parts stock with modular architecture  Easy front access design

Digital services

More uptime & shorter recovery time with predictive maintenance and reduce TCO by 20%*

EcoStruxure Asset Advisor

Preventive analytics to increase operational performance of your drives systems

 Predictive maintenance, including continuous monitoring, risk assessment, and

mitigation plan, with EcoStruxure

 Identification of energy saving potential  Optimized maintenance budgeting  360° diagnostics, with report and analysis  Records of your crucial assets  Access to 24/7 Schneider Electric service assistance

™

Asset Advisor

ATV6000 UL provides a unique solution to optimize the operation and maintenance of your installation. It allows you to manage maintenance tasks on your assets with preventive and predictive management based on real-time assessments and predictive analytics. All thanks to the combination of smart connected device technologies and powerful cloud-based risk prediction capabilities. The ATV6000 UL with EcoStruxure Asset Advisor transforms data into insight to help run your operations more efficiently and safer, with more availability, and increased profits.

Continuous health monitoring The operator gets a complete health monitoring view of its assets and conditions of usage (drive, transformer, MCB, motor) and the assets are seen as super-sensors providing relevant data and KPIs.

Risk evaluation The operator knows in real-time where and what risks are on the installation. Predictive analytics constantly evaluates the level and criticality of risk by looking at an asset, the process duty cycle, and the condition of usage. This enables the ability to predict, in advance, a potential failure or dysfunction of the installation.

Risk mitigation The operator receives notification of the necessary maintenance task required at the right time to secure the asset and production at minimal cost, mitigating the risks of downtime.

GDE99019 09/2020

QR code interface

Energy management

Technical Data and Features

Empowered operator to improve efficiency

The ATV6000 UL provides a smart and easy to use QR-code interface to provide the operator with relevant drive information. With just one scan of the QR-code with a mobile device (as tablet or smartphone) on the name plate or the HMI screen you get easy access to technical documentation or technical online support for easy error management.

Optimize usage of energy and reduce consumption by up to 30%*

Better usage of energy

 Embedded power management with < 5% measurement error  Key performance indicators and service life monitoring on energy usage  Smart data collection and access to real-time information

1 Voltage on motor side 2 Current on motor side

A Mains 1 Drive input voltage, Drive input current, Drive input

power

2 Motor current, Motor voltage, Motor speed, Motor

winding & bearing temperature, Consumption kWH

3 Over-/Underload, Stall, Cavitation, Flow, Pressure,

BEP

Use of clean power

 Designed for seamless integration into installation  No need to add harmonic mitigation on mains side  Minimized energy waste  Reduced motor losses, vibrations, and torque pulses with advanced harmonic-

free technology

GDE99019 09/2020 17

Technical Data and Features

Process optimization

Improve productivity and availability by up to 20%*

BEP Best Efficiency Point Function

Error tolerant operations Equipped with level inverter bypass features, ATV6000 UL help to reduce process interruption.

Proactive maintenance approach With improved warning functions in case of unusual conditions, and sophisticated measures to help protect equipment against damage. The ATV6000 UL is also highly modular, enabling fast maintenance operation.

Maximized performance and production output Ensuring sustainable operation efficiency through making necessary adjustment in case of best efficiency point (BEP) deviation.

Our IIoT-enabled EcoStruxure solution Provides compatibility with Process Expert System (PES) architectures, Modicon M580 controllers, and Foxboro EVO DCS systems.

The ATV6000's smart drive capabilities offer innovative features based on IIoT, mobility, detecting, analysing, and recommending solutions to boost your operation and maintenance activities. The drive is EcoStruxure-ready, providing a complete integrated solution for overall equipment effectiveness. It allows you to save time and exploit the full range of capabilities of your equipment on a single platform.

 EcoStruxure PES and Modicon

™

M580-compatible, enabling use of dedicated

libraries for quicker product implementation and commissioning

 DTM library and application function blocks provide full programming and

diagnostic functions

 EcoStruxure Asset Advisor uses the drive as a super sensor for predictive

maintenance

Tailored solutions

Deliver solutions to optimize your operation efficiency and investment (time & expenditure)

 Delivers a highly versatile platform to meet demanding customer requirements beyond those of

standard drives

 Provides a high level of customization to fit specific purposes  Offers flexibility with electrical or mechanical modifications and extensions easily delivered  Utilizes a simplified design process and shortened system implementation time

GDE99019 09/2020

General Technical Data

Input 18-66 pulse diode rectifier bridge

Output Multilevel PWM with 2 level low-voltage IGBT inverter cells

Input voltage

Allowable voltage fluctuation The drive is subject to derating operation when the voltage drop of power

Input frequency 50/60 Hz ± 5 %

Incoming short circuit withstand 31.5 kA for 150 ms

Overload capability

Total harmonics THD(i) Comply with the requirements of power quality standard of IEEE519-2014

Input power factor ≥0.96 from 20 % to 100 % of load

Cable entry Bottom (on request for others)

Frequency resolution 0.01 Hz

Power cells command signals transmission

Efficiency at rated power Inverter efficiency is 98.5 %. Drive efficiency including input transformer is

Type of motor Asynchronous motor, synchronous motor, permanent magnet motor

Three-phase output voltage for motor connection

Output frequency 0.1 to 120 Hz

Input transformer Indoor type integrated in the frequency variable device, the dry phase-

Control power supply 100...240 Vac ± 10 % (47...63 Hz), 1 kVA capacity.

Auxiliary power supply 120 Vac +/- 10%, single phase, 60 Hz, 1kVA capacity for standard

Cooling fan power supply 480 VAC ± 10 %, 3-phase, 60Hz, actual capacity depending on drive

Communication protocols Modbus TCP, EtherNet/IP, Modbus serial

HMI 10 inch, color graphic, touch screen, multi-languages

Control interface 8 DI, 3AI, 2AO,3 relay output (more on request)

Protection class UL type 1

Paint RAL 7035

Cooling Forced air ventilation

EMC EN/IEC 61800-3 environment 2 category C4 for power, C3 for control

Reference standard IEC EN 61800-3, IEC EN 61800-4, IEC EN 61800-5-1, IEC EN 60529,

Product certification CE, EAC, cULus

Technical Data and Features

 2.4 kV, 4.16 kV, 6.6 kV  Variation: standard ± 10 %

supply is within -25 %.

 Normal duty: 120 % 60 s/10 min and 150 % 3 s/10 min  Heavy duty: 150 % 60 s/10 min, 185 % 3 s/10 min

Fiber optic transmission

96 % to 96.5 % depending on product.

(Surface / Interior magnet).

0 to respective output voltage.

shifting transformer can be supplied for 18-66 pulse rectifier

Power supply must be secured (uninterrupted) or UPS to be selected. Other AC and DC voltage on request.

configuration, actual capacity depending on auxiliary options used.

reference. Other voltage on request

IEEE 519 and other optional ones

Environment features

Storage temperature 0 °C to 50 °C

Transportation temperature -25 °C to 70 °C

Working temperature

0 to 40 °C, up to 50°C possible with derating

(1)

Relative humidity Up to 90% (without condensation)

Optional: maximum up to 95% (without condensation)

Altitude

≤1000 m, up to 2000m possible with derating

(1)

(1): Derating must be applied on the drive system and the value of the derating is defined by Schneider Services depending on the customer application and the local environment conditions

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Technical Data and Features

Environment features

Noise level 80/83/85 dB (A)

Over Voltage Category IEC61800 (Adjustable speed electrical power drive systems - Part 5-1:

 Drive line side  Drive motor side  Secures Control power supply  Auxiliary and fan power supply

Pollution in accordance with IEC 618005-1

Environmental parameters (operation) Refer to IEC60721-3-3

 Climatic conditions  Mechanical conditions  Biological conditions  Chemical conditions  Mechanically active substances

(1): Derating must be applied on the drive system and the value of the derating is defined by Schneider Services depending on the customer application and the local environment conditions

Ambient conditions for operation such as temperature, relative humidity, air contamination, shock, and vibration must be in compliance with the maximum permissible levels.

Safety requirements - Electrical, thermal and energy)

Category III Category II Category II Category III

Pollution degree 2

3K3 3M1 3B1 3C2 3S1

DANGER

HAZARD OF EXPLOSION AND ARC FLASH

The product must never be operated in explosive atmospheres and where vibrations and inductive bursts occur.

Failure to follow these instructions will result in death or serious injury.

Contact Schneider Electric if the condition of the installation site is not within the specifications.

GDE99019 09/2020

Type designation

Technical Data and Features

The product designation of the ATV6000 consists of several points of reference (characters and figures). The meaning of each point is illustrated in the following example.

For ATV6000 UL

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Technical Data and Features

Nameplate Example

For ATV6000 UL

The nameplate contains the following data:

Legend

Marking Description Marking Description

Product Type Part number

Technical data Manufacturing date

Serial number Certifications

QR code Legal information

NOTE: Use the nameplate to validate that the product characteristics are compatible with your local installation.

GDE99019 09/2020

Technical Data and Features

Selection and ordering data

Voltage class 2.4 kV

Power specifications for output voltage 2.4 kV, 9 power cells, 18 input pulses

Model Transformer

rating (1)

kVA kW HP A A kW HP A A A A

ATV6000D200A2424●●● 200 160 214 46 55.2 150 201 44 66 65 97.5

ATV6000D280A2424●●● 280 220 295 65 78 180 241 52 78 65 97.5

ATV6000D350A2424●●● 350 280 375 80.6 96.7 260 348 77 116 100 150

ATV6000D430A2424●●● 430 340 455 100 120 270 362 80 120 100 150

ATV6000D570A2424●●● 570 450 603 130 155 410 549 120 180 150 225

ATV6000D650A2424●●● 650 520 697 150 180 410 549 120 180 150 225

ATV6000D790A2424●●● 790 630 844 181 218 550 737 160 240 200 300

ATV6000D950A2424●●● 950 760 1019 220 264 610 818 176 264 220 330

ATV6000C122A2424●●● 1220 970 1300 280 336 770 1032 224 336 280 420

ATV6000C139A2424●●● 1390 1100 1475 320 384 880 1180 256 384 320 480

ATV6000C163A2424●●● 1630 1300 1743 374 449 1130 1515 328 492 410 615

ATV6000C178A2424●●● 1780 1420 1904 410 492 1130 1515 328 492 410 615

ATV6000C200A2424●●● 2000 1600 2145 460 552 1360 1823 392 588 490 735

ATV6000C213A2424●●● 2130 1700 2279 490 588 1360 1823 392 588 490 735

(1) For higher drive power please contact Schneider Electric. (2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88. (3) Please contact Schneider Electric for other combinations of input and output voltage.

Maximum

motor shaft

power (2)

NOTE: For dimensions and outline drawings please refer to chapter Technical data.

Normal duty Heavy duty Individual

Nominal

continuous

current

Voltage class: 2.4 kV (3)

120% overload 1 min/10

mins

Maximum

motor shaft

power (2)

Nominal

continuous

current

150% overload 1 min/10

power cell

rating

mins

Max overload 3 sec/10

mins

GDE99019 09/2020 23

Technical Data and Features

Voltage class 4.16 kV

Power specifications for output voltage 4.16 kV, 12 power cells, 24 input pulses

Model Transformer

rating (1)

kVA kW HP A A kW HP A A A A

ATV6000D350A4242●●● 350 280 375 46.5 55.8 260 348 44 66 65 97.5

ATV6000D490A4242●●● 490 390 522 65 78 310 415 52 78 65 97.5

ATV6000D570A4242●●● 570 450 603 74.7 89.6 420 563 71 107 100 150

ATV6000D630A4242●●● 630 500 670 83 99.6 470 630 79 119 100 150

ATV6000D750A4242●●● 750 600 804 100 120 480 643 80 120 100 150

ATV6000D890A4242●●● 890 710 952 118 141 680 911 113 170 150 225

ATV6000C100A4242●●● 1000 800 1072 133 159 720 965 120 180 150 225

ATV6000C113A4242●●● 1130 900 1206 150 180 720 965 120 180 150 225

ATV6000C125A4242●●● 1250 1000 1341 166 199 950 1273 159 239 200 300

ATV6000C150A4242●●● 1500 1200 1609 199 239 960 1287 160 240 200 300

ATV6000C165A4242●●● 1650 1320 1770 220 264 1060 1421 176 264 220 330

ATV6000C188A4242●●● 1880 1500 2011 249 299 1340 1796 224 336 280 420

ATV6000C210A4242●●● 2100 1680 2252 280 336 1340 1796 224 336 280 420

ATV6000C240A4242●●● 2400 1920 2574 320 384 1540 2065 256 384 320 480

ATV6000C275A4242●●● 2750 2200 2950 365 438 1970 2641 328 492 410 615

ATV6000C308A4242●●● 3080 2460 3298 410 492 1970 2641 328 492 410 615

ATV6000C338A4242●●● 3380 2700 3620 448 538 2360 3164 392 588 490 735

ATV6000C369A4242●●● 3690 2950 3956 490 588 2360 3164 392 588 490 735

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Maximum

motor shaft

power (2)

(1) For higher drive power please contact Schneider Electric.

Normal duty Heavy duty Individual

Nominal

continuous

current

Voltage class: 4.16 kV (3)

efficiency of 95%, and power factor 0.88.

120% overload 1 min/10

mins

Maximum

motor shaft

power (2)

Nominal

continuous

current

150% overload 1 min/10

mins

power cell

rating

Max overload 3 sec/10

mins

NOTE: For dimensions and outline drawings please refer to chapter Technical data.

GDE99019 09/2020

Technical Data and Features

Voltage class 6.6 kV

Power specifications for output voltage 6.6 kV, 15 (18) power cells, 30 (36) input pulses

Model Transforme

r rating (1)

kVA kW HP A A kW HP A A A A

ATV6000D450A6666●●● 450 355 476 37.1 44.5 330 442 35 52.5 65 97.5

ATV6000D570A6666●●● 570 450 603 47.1 56.5 430 576 45 67.5 65 97.5

ATV6000D630A6666●●● 630 500 670 52.3 62.7 470 630 50 75 65 97.5

ATV6000D780A6666●●● 780 620 831 65 78 590 791 62 93 100 150

ATV6000D890A6666●●● 890 710 952 74.3 89.1 670 898 71 107 100 150

ATV6000C100A6666●●● 1000 800 1072 83.7 100 760 1019 80 120 100 150

ATV6000C119A6666●●● 1190 950 1273 100 120 760 1019 80 120 100 150

ATV6000C138A6666●●● 1380 1100 1475 115 138 1050 1408 110 165 150 225

ATV6000C163A6666●●● 1630 1300 1743 136 163 1140 1528 120 180 150 225

ATV6000C179A6666●●● 1790 1430 1917 150 180 1140 1528 120 180 150 225

ATV6000C200A6666●●● 2000 1600 2145 167 201 1520 2038 160 240 200 300

ATV6000C225A6666●●● 2250 1800 2413 188 226 1520 2038 160 240 200 300

ATV6000C263A6666●●● 2630 2100 2816 220 264 2010 2695 211 317 280 420

ATV6000C288A6666●●● 2880 2300 3084 241 289 2140 2869 224 336 280 420

ATV6000C334A6666●●● 3340 2670 3580 280 336 2140 2869 224 336 280 420

ATV6000C382A6666●●● 3820 3050 4090 320 384 2930 3929 307 461 410 615

ATV6000C425A6666●●● 4250 3400 4559 356 427 3130 4197 328 492 410 615

ATV6000C489A6666●●● 4890 3910 5243 410 492 3740 5015 392 588 490 735

ATV6000C538A6666●●● 5380 4300 5766 450 540 3740 5015 392 588 490 735

ATV6000C585A6666●●● 5850 4680 6275 490 588 3740 5015 392 588 490 735

Maximum

motor shaft

power (2)

Normal duty Heavy duty Individual

Nominal

continuous

current

Voltage class: 6.6 kV (3)

120% overload 1 min/10

mins

Maximum

motor shaft

power (2)

Nominal

continuous

current

150% overload 1 min/10

power cell

rating

mins

Max overload 3 sec/10

mins

NOTE: For dimensions and outline drawings please refer to chapter Technical data.

GDE99019 09/2020 25

Technical Data and Features

Key Interlock System

Main Features

Key interlock system is used to help to prevent opening a door when the mains supply is present and also helps to prevent powering on the drive system when a door is still unlocked. (Only the control cabinet is unlocked when the mains supply is applied).

Key box is used to mechanically lock electrical installations. The basic functionalities are:

 The lock only can work with special key.  The lock must self- lock (i.e. cannot rotate) without special key.  The key can not be pulled out when it is rotated to locked position.  The lock can not popup the key automatically. Hereafter, a 4 key product example.

Description

Figure 1-8

NOTE: the keys for interlock system are located in a file box inside the control cabinet.

Free Key Captive Key

Figure 1-9

GDE99019 09/2020

+ 58 hidden pages

Schneider Electric ATV6000 UL Installation Manual

Altivar Process ATV6000 UL

Table of Contents

Safety Information

About the Book

Technical Data and Features

Presentation

Benefits

General Technical Data

Type designation

Nameplate Example

Selection and ordering data

Key Interlock System