Schneider Electric AM-230 Series Data Sheet

APPLICATION

Linkage for connection MM and MMR-400/500 Series Modular Motors to dampers.
Each AM-230 kit contains:
One (1) AM-230 Motor crank arm assembly for connecting
e shafts of MM & MMR-400/500 Series
to squar
Each AM-234 kit contains:
One (1) AM-230 Motor crank arm kit for connecting to
e shafts of MM & MMR-400/500 Series
squar
er shaft
damp Two (2) AM-132 ball joint linkage connectors One (1) AM-301 Motor mounting kit Four (4) #10 x 3/4" round head sheet metal screws Four (4) 1/4-20 x 3/4" hex head bolts (with washers and
One (1) General Instruction Sheet
Each AM-235 kit contains:
One (1) AM-230 Motor crank arm kit for connecting to
Three (3) AM-113 damper crank arms for 1/2" diameter
Four (4) AM-132 ball joint linkage connectors One (1) AM-301 Motor mounting kit Four (4) #10 x 3/4" round head sheet metal screws Four (4) 1/4-20 x 3/4" hex head bolts (with washers and
One (1) General Instruction Sheet
Other Schneider Electric Components Required:
MM or MMR Modular Motor, MMC Control Module, and other
Other Schneider Electric Components That May Be Required:
AM-125-XXX Damper rod AM-111 For 5/16" diameter damper shaft AM-112 For 3/8" diameter damper shaft AM-113 For 1/2" diameter damper shaft (included in AM-234
AM-115 For 7/16" diameter damper shaft
s)
nut
e shafts of MM & MMR-400/500 Series
squar
er shaft
damp
s)
nut
equired accessories.
r
AM-235 kits)
and

PRE-INSTALLATION

Inspection

Visually inspect the package for damage. If damaged, notify the appropriate carrier immediately. If undamaged, open the package and visually inspect the device for obvious defects. Return damaged or defective products.

AM-230 Series

Damper Linkage Kits
General Instructions

INSTALLATION

Caution:

1. Installer must be a qualified, experienced technician.

2. MM-400/500 Series and MMR-400/500 Series General Instru
ction sheets contain specific information on
modular motor installation.

3. Avoid locations where excessive moisture, corrosive fumes or vibration are present. AM-230 Series linkages are intended for mounting only to the MM-400/500 Series and MMR-400/500 Series Modular Motors.

4. Damper rod (AM-125-XXX) should be: a. Long enough for easy adjustment. b. Short enough to be rigid, providing good damper

response.

Required Installation Items

Tools (not provided):
Appropriate screwdriver and wrenches.
Printed in U.S.A. 6-10 © Copyright 2010 Schneider Electric All Rights Reserved. F-23377-5

Figure-1 Crank Arm/Hub AM-230.

Figure-2 Crank Arm Mounting to Motor Output Shaft.

1. Align the modular motor output shaft to the shaft hole in the motor crank arm/hub (AM-230) and insert the crank arm/hub (AM-230) on the motor output shaft.

2. Finger tighten the motor crank arm/hub screws at this phase of the installation.

Note: Do not install retainer clip until adjustments are complete.
3. Insert the damper crank arm on the damper shaft (AM-113 for 1/2" dia. shaft). Position the damper blades in the position required with the motor in CCW (counterclockwise) position (as viewed from the “Load” or “Load, Normally Closed-CCW Spring Return” end).
Note: The crank arm must be firmly installed on the motor output shaft and rest against the output shaft shoulder.

4. Finger tighten the damper crank arm screws only at this point of the installation.

5. Install a ball joint linkage (AM-132) as close as possible to motor output shaft.

6. Install a ball joint linkage (AM-132) at the positions shown on the damper crank arm (see Figure 3) - adjust after linkage is assembled and the motor is run through its stroke.

Figure-3 Balljoint Linkage Position on Damper Crank Arm
AM-11X.

LINKAGE MOUNTING

Table-1 Position of Ball Joint on Damper Crank Arm.
(Ball Joint at minimum position on motor crank arm.)
Damper Rotation
Motor
Rotation
75°
90°
110°
160°
Dimensions in inches (mm). * not obtainable with standard AM-11X damper crank arm. ** Recommended damper rotation for two position control.
See Figures 1 through 4 and Table 1.
40° 50° 60° 75° 90°**
2-11/16
(68)
3-1/8
(79)
3-9/16
(90)*
4-5/16*
(110)
2-3/16
(56)
2-1/2
(64)
2-7/8
(73)
3-1/2*
(89)
1-13/16
(46)
2-1/8
(54)
2-7/16
(62)
2-15/16
(75)
1-1/2
(38)
1-3/4
(44)
2 (51)
2-7/16
(62)
1-5/16
(33)
1-1/2
(38)
1-3/4
(44)
2-1/16
(52)
Two Position Damper Ball Joint Position on Damper Crank Arm (See Figure 3 and Table 1)
Set the ball joint on the damper crank arm as indicated in Table 1. the damper will be completely open or com­pletely closed if required by a two position controller.
Proportional Damper Ball Joint Position on Damper Crank Arm (See Figure 3 and Table 1)
Set the ball joint on the damper crank arm (see T able 1). A damper set to open at 60° will allow approximately 96% of the maximum air flow through the damper. Fur­ther damper opening will pass little, if any, additional air. Motor shaft rotation of 160° and a maximum damper shaft rotation of 60° will provide the best possible air flow control by the damper.

7. Assemble the pushrod to the ball joints. Finger tighten the ball joint setscrews.

ADJUSTMENTS

See Figure 5.

1. Position the damper midstroke.

2. Slide the motor crank arm off the output shaft.

3. With the motor output shaft in line with the motor crank arm rotate the motor crank arm around the motor output shaft axis and the damper crank arm around the damper shaft until both crank arms are perpendicular to the imaginary line between the motor and damper shafts.

4. Tighten the set screws on the damper crank arm and ball joint.

5. With the motor crank arm still off the output shaft: a. Rotate the motor crank arm CW (clockwise) through

the remainder of the motor stroke.
2 © Copyright 2010 Schneider Electric All Rights Reserved. F-23377-5
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