Scania DI16 XPI series Operator's Manual
Marine engine
en-GB 2 587 322
Issue 2.0
DI16
Operator's manual
XPI
Important information
Serious risk of injury
When working on the engine, for example when adjusting drive belts and the clutch, or when changing the
oil, it is important not to start the engine. The engine could be damaged, but more importantly there is a
serious risk of injury.
For this reason, always secure the starting device or disconnect a battery cable before working on the engine.
This is especially important if the engine has a remote starter or automatic starting.
WARNING!
This warning symbol and text can be found next to those maintenance items where it is particularly important to bear in mind the risk of injury.
OPM 360 en-GB 2
© Scania CV AB 2017, Sweden
Start of warranty . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power classes . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Environment and safety . . . . . . . . . . . . . . . . . . 6
Environmental responsibility . . . . . . . . . . . . . 6
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warnings and advisories . . . . . . . . . . . . . . . . . 7
Engine data plate . . . . . . . . . . . . . . . . . . . . . . . 12
Component identification . . . . . . . . . . . . . . . . 13
Starting and running . . . . . . . . . . . . . . . . . . . . 15
Checks before first start . . . . . . . . . . . . . . . . 15
Checks before running . . . . . . . . . . . . . . . . . 15
Starting the engine . . . . . . . . . . . . . . . . . . . . 15
Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine shutdown. . . . . . . . . . . . . . . . . . . . . . 18
Checks after running . . . . . . . . . . . . . . . . . . . 18
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance intervals . . . . . . . . . . . . . . . . . . 21
Lubrication system . . . . . . . . . . . . . . . . . . . . . 22
Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Checking oil level . . . . . . . . . . . . . . . . . . . . . 24
Changing the oil . . . . . . . . . . . . . . . . . . . . . . 25
Maximum angles of inclination during operation
26
Cleaning the centrifugal oil cleaner . . . . . . . 27
Operational testing of the centrifugal oil cleaner
31
Renewing the oil filter. . . . . . . . . . . . . . . . . . 32
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Reading the vacuum indicator. . . . . . . . . . . . 33
Renewing the filter element . . . . . . . . . . . . . 33
Renewing the safety cartridge. . . . . . . . . . . . 34
Renewing an air filter with a non-renewable ele-
ment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . 35
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Checking coolant level . . . . . . . . . . . . . . . . . 38
Checking coolant antifreeze and corrosion pro-
tection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Checking sacrificial anodes . . . . . . . . . . . . . 40
Checking the sea water pump impeller . . . . . 40
Changing the coolant and cleaning the cooling
system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cleanliness requirements . . . . . . . . . . . . . . . 58
Checking fuel level . . . . . . . . . . . . . . . . . . . . 58
Draining and renewing the water separating pre-
filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Draining and renewing the single water separat-
ing prefilter . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Draining the commutative water separating pre-
filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Renewing the commutative, water separating
prefilter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Renewing the fuel filter . . . . . . . . . . . . . . . . .65
Bleeding the fuel system . . . . . . . . . . . . . . . .66
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . .68
Checking the drive belt . . . . . . . . . . . . . . . . .68
Checking for leaks . . . . . . . . . . . . . . . . . . . . .70
Checking and adjusting the valve clearance .71
Quality requirements for fuel . . . . . . . . . . . . .74
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Biodiesel (FAME) . . . . . . . . . . . . . . . . . . . . .76
Preparing the engine for storage . . . . . . . . . . .77
Preservative products . . . . . . . . . . . . . . . . . . .77
Preparations for storage . . . . . . . . . . . . . . . . .78
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . .80
General data . . . . . . . . . . . . . . . . . . . . . . . . . .80
Lubrication system . . . . . . . . . . . . . . . . . . . . .80
Intake system . . . . . . . . . . . . . . . . . . . . . . . . .81
Cooling system. . . . . . . . . . . . . . . . . . . . . . . .81
Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . .81
Electrical system . . . . . . . . . . . . . . . . . . . . . .81
Material content . . . . . . . . . . . . . . . . . . . . . . .82
Scania Assistance . . . . . . . . . . . . . . . . . . . . . . .83
Start of warranty
OPM 360 en-GB 3
© Scania CV AB 2017, Sweden
Start of warranty
The more we know about you, your company and your equipment, the more effectively we can adapt our
services to you. If you have started to use a new Scania engine, it is very important that you send in the warranty start report to us immediately. Quite simply, we need to register all the details on engine ownership
etc., so we can monitor it for you.
You can report the start of the warranty on the Scania website: www.scania.com.
Note:
If you do not send in the warranty report, the engine is not covered by the accompanying Scania warranty.
Also fill in below the details you enter in the warranty report. These details can facilitate contact with a
workshop, for example. The engine serial number is on the engine data plate and is also engraved on the
cylinder block.
Country
Engine serial number (e.g. 1111111)
Fartygsidentifikationsnummer (for example MMSI 111111111 or IMO 1111111)
Start date (yyyy-mm-dd)
Company name
Contact person
Telephone number
E-mail address
Address
Postcode
Town/City
State/County
OPM 360 en-GB 4
© Scania CV AB 2017, Sweden
Introduction
Introduction
This Operator's manual describes the operation
and maintenance of Scania marine engines.
The engines are direct-injection, liquid-cooled,
four-stroke turbocharged diesel engines.
The engines are available with different output
and engine speed settings. The engine power of
the engine ordered is indicated on the engine data
plate.
Note:
Only standard components are described in the
operator's manual. Information about special
equipment is contained in instructions from the
various manufacturers.
To ensure the maximum performance and the
longest service life for the engine remember the
following:
• Read through the Operator's manual before
starting to use the engine. Even regular users
of Scania engines will get new information
from the Operator's manual.
• Always follow the maintenance instructions.
• Read the section on safety carefully.
• Get to know your engine so that you know
what it can do and how it works.
• Always contact an authorised Scania workshop for maintenance and repairs.
The information in this Operator's manual was
correct at the time of going to press. Scania reserves the right to make alterations without prior
notice.
Note:
Always use Scania spare parts for maintenance
and repair.
Certification
IMPORTANT!
For Scania to guarantee that the engine corresponds to its certified configuration, and take responsibility for any damage and injuries that
occur, maintenance must be carried out in accordance with the instructions in this Operator's
manual.
An emissions certified engine fulfils the emissions requirements for a particular range of application.
On each emissions certified engine there is a label which shows which requirements the engine
fulfils. Scania guarantees that each such engine
fulfils the emissions requirements for the range
of application for which it is certified.
The following are required for the certified engine to fulfil the emissions requirements once it
has been taken into service:
• Maintenance is to be carried out in accordance with the instructions in this Operator's
manual.
• Maintenance and repairs of injection equipment are to be carried out by an authorised
Scania workshop.
• The engine may only be modified with equipment that has been approved by Scania.
• Seals may be broken and setting data edited
only once approval has been granted by Scania. Modifications may be made by authorised personnel only.
• Modifications affecting the exhaust and intake systems must be approved by Scania.
Otherwise, the instructions in the Operator's
manual for the running and maintenance of the
engine shall apply. Follow the safety precautions
on the following pages.
Power classes
OPM 360 en-GB 5
© Scania CV AB 2017, Sweden
Power classes
Scania supplies engines in 3 different power classes:
IFN, Intermittent service: Intended for periodic use, where the rated power is available for one hour per
three-hour period. The accumulated load factor must not exceed 80% of the rated power. Unlimited number
of operational hours per year.
Patrol craft long: Intended for periodic use, where the rated power is available for one hour per six-hour
period. In between periods of operation at full load, the engine speed must be reduced by at least 10% of the
maximum engine speed attained. The accumulated operating time must not exceed 2,000 hours per year.
Patrol craft short: Intended for periodic use, where the rated power is available for one hour per 12-hour
period. In between periods of operation at full load, the engine speed must be reduced by at least 10% of the
maximum engine speed attained. The accumulated operating time must not exceed 1,200 hours per year.
The engine serial numbers and power classes for the engines that are used in this installation should be listed
below: You can find the power class of your engine in the engine type data sheet on the Scania website,
www.scania.com.
Engine serial number:
Engine type:
Engine power: kW at rpm
IFN, Intermittent service
Patrol craft long
Patrol craft short
OPM 360 en-GB 6
© Scania CV AB 2017, Sweden
Environment and safety
Environment and safety
Environmental responsibility
Scania develops and produces engines that are as
environmentally-friendly as possible. Scania has
made major investments in the reduction of
harmful exhaust emissions in order to fulfil the
environmental requirements in force in almost
every market.
At the same time, we have been able to maintain
a high level of performance and operating economy for Scania engines. To maintain these
throughout the entire service life of the engine, it
is important for the user to follow the instructions on running, maintenance and fuel and lubricating oil as outlined in the Operator's manual.
Other green initiatives taken include ensuring
that, following maintenance and repair, waste
that is harmful to the environment (for example
oil, fuel, coolant, filters and batteries) is disposed
of accordance with the applicable environmental
requirements.
Safety
The following pages contain a summary of the
safety precautions to be complied with when operating and maintaining Scania engines. The
equivalent text can also be found under the relevant maintenance item.
To prevent damage to the engine and to ensure
that it runs optimally, follow the instructions in
the warnings and advisories.
If the instructions are not followed, the warranty
can cease to apply.
Different types of advisory
Warning!
All advisories preceded by Warning! are very
important. They warn of serious faults and incorrect operation that could lead to personal injury.
Example:
WARNING!
Block the starting device when working on the
engine. If the engine starts unexpectedly, there is
a serious risk of injury.
Important!
Advisories preceded by Important! warn of
faults and incorrect operation that could lead to
equipment being damaged. Example:
IMPORTANT!
An excessive coolant temperature can cause engine damage.
Note:
Advisories preceded by Note: refer to information important to ensure the best possible operation and functionality. Example:
Note:
Leave the engine off for at least 7 minutes before
you check the oil level.
OPM 360 en-GB 7
© Scania CV AB 2017, Sweden
Environment and safety
Environment
This Operator’s Manual contains specially highlighted text with instructions to help protect the
environment during maintenance. Example:
Environment
Use a suitable container. The fuel collected must
be disposed of as specified in national and international laws and regulations.
Warnings and advisories
Smoking
WARNING!
Smoking is prohibited
• in the vicinity of flammable or explosive material, e.g. fuel, oils, batteries, chemicals
• when refuelling and in the vicinity of the filling station
• when working on the fuel system
Safety precautions for running the
engine
Daily maintenance
Always carry out a visual inspection of the engine and engine compartment before starting the
engine or when the engine has been switched off
after operation.
This inspection should be done to detect fuel, oil
or coolant leaks, or anything else that may require corrective action.
Fuel
WARNING!
The wrong fuel grade can cause breakdowns or
stoppages by causing the injection system to
malfunction. This can cause damage to the engine and, possibly, personal injury.
REQUIREMENT!
Use only fuel which fulfils the requirements in
the Quality requirements for fuel section.
Refuelling
WARNING!
During refuelling there is a risk of fire and explosion. The engine must be switched off and smoking is prohibited.
Never overfill the tank as the fuel needs space to
expand. Make sure that the filler cap is fully
closed.
Hazardous gases
WARNING!
Only start the engine in a well-ventilated area.
The exhaust gases contain carbon monoxide and
nitrogen oxides, which are toxic.
When the engine is run in an enclosed space,
there must be an effective device to extract exhaust gases and crankcase gases.
OPM 360 en-GB 8
© Scania CV AB 2017, Sweden
Environment and safety
Starter lock
IMPORTANT!
If the instrument panel is not fitted with a starter
lock, the engine compartment should be locked
to prevent unauthorised personnel from starting
the engine. Alternatively, a lockable master
switch or battery master switch can be used.
Starter gas
WARNING!
Never use starter gas or similar agents to help
start the engine. This can cause an explosion in
the intake manifold and possible injury.
Running
WARNING!
The engine must not be run in environments
where there is a risk of explosion, as all of the
electrical or mechanical components can generate sparks.
Approaching a running engine always poses a
safety risk. Parts of the body, clothes or dropped
tools can get caught in rotating parts such as the
fan and cause injury. For personal safety all rotating parts and hot surfaces must be fitted with
guards.
Safety precautions for handling materials
Fuel and lubricating oil
WARNING!
All fuels and lubricants as well as many chemicals are flammable. Always follow the instructions on the relevant packaging.
The work must be carried out on a cold engine.
Fuel leaks and spillage on hot surfaces can cause
fire.
Store used rags and other flammable materials
safely so as to avoid spontaneous combustion.
Batteries
WARNING!
The batteries contain and form oxyhydrogen gas,
particularly during charging. Oxyhydrogen gas
is flammable and highly explosive.
There must be no smoking, naked flames or
sparks near the batteries or the battery compartment. Incorrect connection of a battery cable or
jump lead can cause a spark, which can cause the
battery to explode.
OPM 360 en-GB 9
© Scania CV AB 2017, Sweden
Environment and safety
Chemicals
WARNING!
Most chemicals such as glycol, anti-corrosive
agents, preservative oils and degreasing agents,
are hazardous to health. Some chemicals are also
flammable: preservative oil, for example. Always follow the safety precautions on the packaging.
Store chemicals and other materials which are
hazardous to health in approved and clearly
marked containers, where they are inaccessible
to unauthorised persons.
Environment
Excess and used chemicals must be disposed of
as specified in national and international laws
and regulations.
Safety precautions for maintenance
Switch off the engine
WARNING!
Working with a running engine always poses a
safety risk. Parts of the body, clothes or dropped
tools can get caught in rotating parts and cause
injury.
Always switch off the engine before carrying out
maintenance, unless otherwise indicated.
Make it impossible to start the engine: Remove
any starter key, or cut the power using the main
power switch or battery master switch and lock
them.
Fix a warning plate somewhere appropriate,
showing that work is being carried out on the engine.
Hot surfaces and fluids
WARNING!
There is always a risk of sustaining burns when
an engine is hot. Particularly hot parts are engine
manifolds, turbochargers, oil sumps, as well as
hot coolant and oil in pipes and hoses.
OPM 360 en-GB 10
© Scania CV AB 2017, Sweden
Environment and safety
Lubrication system
WARNING!
Hot oil can cause burns and skin irritation. Wear
protective gloves and goggles when changing
hot oil.
Make sure that there is no pressure in the lubrication system before starting work on it.
Make sure that the oil filler cover is fitted when
starting and running in order to avoid oil escaping.
Environment
Used oil must be disposed of as specified in national and international laws and regulations.
Cooling system
WARNING!
Never open the coolant filler cap when the engine is hot. Hot coolant and steam may spray out
and cause burns.
If the cap has to be opened do it slowly to release
the pressure before removing the cap. Wear protective gloves as the coolant is still very hot.
Environment
Used coolant must be disposed of as specified in
national and international laws and regulations.
Fuel system
WARNING!
Maintenance and repairs of injection equipment
are to be carried out by an authorised Scania
workshop.
Always use Scania spare parts for the fuel and
electrical systems. Scania spare parts are designed to minimise the risk of fire and explosion.
Environment
Use a suitable container. The fuel collected must
be disposed of as specified in national and international laws and regulations.
Electrical system
WARNING!
Switch off the engine and switch off the power
by disconnecting the electrical cables to the battery. External power supplies to extra equipment
on the engine must also be disconnected.
Always use Scania spare parts for the fuel and
electrical systems. Scania spare parts are designed to minimise the risk of fire and explosion.
OPM 360 en-GB 11
© Scania CV AB 2017, Sweden
Environment and safety
Electric welding
WARNING!
When carrying out welding work on and near the
engine, disconnect the battery and alternator
leads. Pull out the multi-pin connector for the engine control unit as well.
Connect the welding clamp close to the component to be welded. The welding clamp must not
be connected to the engine, or so that the current
can cross a bearing.
When welding is finished:
1. Connect the alternator and engine control
unit cables.
2. Connect the batteries.
Batteries
WARNING!
The batteries contain highly corrosive sulphuric
acid. Take care to protect your eyes, skin and
clothes when charging or handling batteries.
Wear protective gloves and goggles.
If sulphuric acid comes in contact with the skin:
Wash with soap and plenty of water. If it gets in
your eyes: Rinse immediately with plenty of water and seek medical attention.
Environment
Used batteries must be disposed of as specified
in national and international laws and regulations.
Before starting
WARNING!
Ensure that all guards are in place before starting
the engine. Ensure that no tools or other objects
have been left on the engine.
The air filter must be fitted before starting the engine. Otherwise there is a risk of objects being
sucked into the compressor impeller or of injury
if you come into contact with the air filter.
Engine data plate
OPM 360 en-GB 12
© Scania CV AB 2017, Sweden
Engine data plate
The engine data plate indicates, in the form of a
code, the engine type, its size and applications. It
also indicates the engine power and the nominal
engine speed. The engine EU type approval for
exhaust emissions is indicated under Output.
The engine serial number is stamped onto the top
of the cylinder block at the front right.
Example: DI16 076M
DI Supercharged diesel engine with water-
cooled charge air cooler.
16 Displacement in whole dm
3
.
076 Performance and certification code. The
code indicates, together with the application code, the normal gross engine output.
M Code for application. M means for
marine use.
Madeby
T
ype
Engine No
Output.
k
W
r
pm.
DI16 076M
Type approval No:
e5*97/68VC*2012/46*0182*00
123456
7
809
2300
Output.
k
W
r
pm.
357 566
Example of an engine data plate.
Component identification
OPM 360 en-GB 13
© Scania CV AB 2017, Sweden
Component identification
12
11
10
98 7
3
4
5
6
3
21
381 636
1817
16
15
14
13
23
22
21
20
19
381 637
Component identification
OPM 360 en-GB 14
© Scania CV AB 2017, Sweden
1.
Oil filler.
2. Air filter.
3. Sacrificial anodes (6).
4. Sea water pump.
5. Sea water intake.
6. Sea water outlet (1 on each side)
7. Valve for draining and filling coolant (1 on
each side behind the heat exchanger).
8. Oil plug.
9. Heat exchanger (1 on each side).
10. Fuel filter.
11. Hand pump for fuel.
12. Oil filter.
13. Expansion tank.
14. Level glass for checking coolant level.
15. Filling coolant.
16. Engine number, stamped into the cylinder
block.
17. Engine data plate.
18. Fuel manifold bleed nipple.
19. Bleed nipple on high pressure pump.
20. Charge air cooler.
21. Holes for draining condensation in charge air
cooler (2 off on the underside).
22. Oil dipstick.
23. Centrifugal oil cleaner.
Note:
The two water separating prefilters for the fuel
are located between the fuel tank and engine.
OPM 360 en-GB 15
© Scania CV AB 2017, Sweden
Starting and running
Starting and running
Checks before first start
Before the engine is started for the first time, carry out the maintenance items listed under First
start in the maintenance schedule. Check the following (also see Maintenance intervals
):
• Oil level.
• Coolant.
• Fuel level.
• Fluid level in batteries.
• State of battery charge.
• Condition of the drive belt.
Checks before running
Carry out daily maintenance as described in the
maintenance schedule prior to operation. See
Maintenance intervals
.
Starting the engine
WARNING!
Never use starter gas or similar agents to help
start the engine. This can cause an explosion in
the intake manifold and possible injury.
Only start the engine in a well ventilated area.
When the engine is run in an enclosed space,
there must be effective devices to extract exhaust
gases and crankcase gases.
IMPORTANT!
The starter motor must only be cranked twice for
30 seconds at a time. After that, it must rest for at
least 5 minutes before the next attempt to start it.
For environmental reasons the Scania engine has
been developed to be started with a low fuel feed.
Using unnecessarily large amounts of fuel when
starting the engine always results in emissions of
unburnt fuel.
1. Open the fuel cock if fitted.
2. Disengage the engine.
3. If the engine has a battery master switch:
Switch on the power by means of the battery
master switch.
4. Start the engine.
If the fuel tank has been run dry or if the engine
has not been used for a long time, bleed the fuel
system. See the section Bleeding the fuel system
.
OPM 360 en-GB 16
© Scania CV AB 2017, Sweden
Starting and running
Starting at low temperatures
Take the local environmental requirements into
account. Use a fuel heater and engine heater to
avoid starting problems and white smoke.
Scania recommends that an engine heater should
be used if the engine will be used at temperatures
below -10°C (14°F).
A low engine speed and a moderate load on a
cold engine limits white smoke, gives better
combustion and warms up the engine more
quickly than warming it up with no load.
Avoid running it longer than necessary at idling
speed.
Running
Check instruments and warning lamps at regular
intervals.
Engine speed range
The engine operating speed range is between low
idling and the nominal engine speed. The nominal engine speed is indicated on the engine data
plate. Low idling can be set between 500 and
1,050 rpm.
Limp home mode
If there is a fault in the normal throttle opening or
if CAN communication is interrupted, the following emergency operation option is provided:
A CAN fault or throttle opening fault in an allspeed engine (both signal and idling switch):
• The throttle opening value is 0% and the engine is running at normal idling speed.
• The throttle opening value is 0% and the engine is running at raised idling speed (750
rpm) if this function is activated.
Throttle opening fault, but the idling switch is
working:
• The throttle opening value can be increased
slowly between 0 and 50% by using the idling
switch.
CAN fault:
• The engine is switched off if the shutdown
function is activated.
Driving at high altitude
When driving at high altitudes engine power is
reduced automatically due to the lower oxygen
content in the air. It is then not possible to run the
engine at maximum power.
The engine must not be run at an altitude of more
than 1,000 metres. Contact Scania if the operating conditions deviate from these.
OPM 360 en-GB 17
© Scania CV AB 2017, Sweden
Starting and running
Coolant temperature
IMPORTANT!
An excessive coolant temperature can cause engine damage.
Normal coolant temperature during operation is
approximately 94°C (200°F).
The alarm levels are set in the engine control
unit. The default setting for the lowest and highest limit values for high coolant temperature are
95 °C (203 °F) and 105°C (221°F) respectively.
The high coolant temperature alarm has the following functions:
• Alarm only.
• Alarm and torque reduction at the lowest limit value.
• Alarm at the lowest limit value and engine
shutdown at the highest limit value.
• Alarm, torque reduction at the lowest limit
value and engine shutdown at the highest limit value.
• Alarm at the lowest limit value and engine
shutdown at the highest limit value with the
possibility of engine shutdown override control.
• Alarm, torque reduction at the lowest limit
value and engine shutdown at the highest limit value, with the possibility of engine shutdown override control.
If run for extended periods under an extremely
light load, the engine may have difficulty in
maintaining the coolant temperature. At an increased load the coolant temperature rises to the
normal value.
Oil pressure
Normal oil pressure during operation is 3-6 bar
(43.5-87 psi). The lowest permitted oil pressure
when idling is 0.7 bar (10.2 psi).
The engine management system issues an alarm
at the following levels:
• At an engine speed below 1,000 rpm and an
oil pressure below 0.7 bar (10.2 psi).
• At an engine speed above 1,000 rpm and an
oil pressure below 2.5 bar (36.3 psi) for
longer than 3 seconds.
The incorrect oil pressure alarm has the following functions:
• Alarm only.
• Alarm and torque reduction by 30%.
• Alarm and engine shutdown.
• Alarm and engine shutdown override control.
Note:
High oil pressure (above 6 bar/87 psi) is normal
if the engine is cold when started.
Charging indicator lamp
If the lamp comes on during operation: Check
and adjust the alternator drive belt according to
the instructions in the section Checking the drive
belt.
If the charging indicator lamp is still on, this
could be due to an alternator fault or a fault in the
electrical system.
Belt transmission
When the belt transmission is new, it may make
a squeaking noise when running. The noise is
normal and disappears after 50-100 hours of operation. The noise does not affect the service life
of the belt transmission.
OPM 360 en-GB 18
© Scania CV AB 2017, Sweden
Starting and running
Engine shutdown
IMPORTANT!
There is risk of post boiling and of damage to the
turbocharger if the engine is switched off without cooling. The power must not be switched off
before the engine has stopped.
Note:
The battery voltage must remain on for a few
seconds after the 15 voltage is switched off so
that the control units can store the values and
switch to standby mode.
10 prohibited engine shutdowns will cause a
torque reduction (70% of fuel quantity). Reset
the engine by switching it off correctly once.
1. Run the engine without a load for a few min-
utes if it has been run continuously with a
heavy load.
2. Switch off the engine.
Checks after running
WARNING!
Block the starting device when working on the
engine. If the engine starts unexpectedly, there is
a serious risk of injury.
There is always a risk of sustaining burns when
an engine is hot. Particularly hot parts are engine
manifolds, turbochargers, oil sumps, as well as
hot coolant and oil in pipes and hoses.
IMPORTANT!
Check the coolant level following the first start.
Top up with coolant as necessary.
1. Check that the power supply has been cut.
2. Top up the fuel tank. Make sure that the filler
cap and the area round the filler opening are
clean to avoid contamination of the fuel.
3. If there is a risk of freezing, the cooling sys-
tem must contain enough glycol. See the section Coolant resistance to cold
.
4. If the temperature is below 0°C (32°F): Pre-
pare for the next start by connecting the engine heater (if fitted).
Maintenance
OPM 360 en-GB 19
© Scania CV AB 2017, Sweden
Maintenance
The maintenance programme covers a number of
points that are divided into the following sections:
• Lubrication system.
• Air cleaner.
• Cooling system.
• Fuel system.
•Other.
WARNING!
Block the starting device when working on the
engine. If the engine starts unexpectedly, there is
a serious risk of injury.
There is always a risk of sustaining burns when
an engine is hot. Particularly hot parts are engine
manifolds, turbochargers, oil sumps, as well as
hot coolant and oil in pipes and hoses.
The maintenance programme includes the following:
• S maintenance: Minimum basic maintenance.
• M maintenance: More extensive maintenance.
• L maintenance: Almost all maintenance
items.
• XL maintenance: All maintenance items.
During a period, the sequence is S-M-S-L-S-MS-L-S-M-S-XL.
XL
6000
S
5500
M
5000
S
4500
L
4000
S
3500
M
3000
S
2500
L
2000
S
1500
M
1000
S
500
313 153
Maintenance
OPM 360 en-GB 20
© Scania CV AB 2017, Sweden
IMPORTANT!
On delivery a Scania engine is optimised for its
application. However, regular maintenance is
necessary to:
• prevent unplanned stops
• extend the service life of the engine
• maximise the long-term emission performance of the engine
• give the best possible operating economy.
Maintenance
OPM 360 en-GB 21
© Scania CV AB 2017, Sweden
Maintenance intervals
Daily First time at Interval (hours) At least
first start 500 500 1,000 2,000 6,000 annual-lyevery 5
years
RSMLXL
Lubrication system
Checking oil level XX
Changing the oil XXXXX X
Cleaning the centrifugal oil
cleaner
XXXXX X
Renewing the oil filter XXXXX X
Air cleaner
Reading the vacuum indicator X XXXXX
Renewing the filter element XX X
Renewing the safety cartridge XX X
Renewing an air filter with a
non-renewable element
XX X
Cooling system
Checking coolant level X X XXXXX
Checking coolant antifreeze
and corrosion protection
XXXX
Checking sacrificial anodes XXXXX X
Checking the sea water pump
impeller
XXXXX X
Changing the coolant and
cleaning the cooling system
XX
Fuel system
Checking fuel level XX
Draining the water separating
prefilter
XXXXX
Renewing the fuel filters XXXXX X
Miscellaneous
Checking the drive belt XXXXX
Checking for leaks X XXXXX
Checking and adjusting the
valve clearance
XXX
Lubrication system
OPM 360 en-GB 22
© Scania CV AB 2017, Sweden
Lubrication system
Oil grade
Scania LDF stands for the Scania Long Drain
Field test standard. Scania LDF oils have been
carefully selected after extensive testing. The approval is only granted to the highest quality engine oils available on the market.
The engine oil must fulfil the following quality
requirements:
• ACEA E5/API CI-4.
• ACEA E7/API CI-4 +.
• For engines not run on low-sulphur fuel, the
TBN (Total Base Number) should be at least
12 (ASTM D2896).
• Oils with a low ash content (ACEA E9/API
CJ4) are not recommended.
Check with your oil supplier that the oil meets
these requirements.
If the engine is used in areas of the world where
engine oil with ACEA or API classification is
not available, the oil grade must be measured in
actual operation. In this case contact the nearest
Scania workshop.
For operation at extremely low outdoor temperatures: Consult your nearest Scania representative
on how to avoid starting difficulties.
Recommended engine oil
Scania Oil LDF-3
Scania Oil LDF-2
Scania Oil LDF
Scania Oil E7
Viscosity class Outdoor temperature
SAE 20W-30 -15°C (5°F) - +30°C (86°F)
SAE 30 -10°C (14°F) - +30°C (86°F)
SAE 40 -5°C (23°F) - +45°C (113°F)
SAE 50 0°C (32°F) - +45°C (113°F)
SAE 5W-30 < -40°C (-40°F) - +30°C (86°F)
SAE 10W-30 -25°C (-13°F) - +30°C (86°F)
SAE 15W-40 -20°C (-4°F) - +45°C (113°F)
Lubrication system
OPM 360 en-GB 23
© Scania CV AB 2017, Sweden
Oil grade labels
When changing oil it is important to use the correct engine oil grade. The oil filler cap must
therefore be clearly marked with a label for the
oil grade that is required.
If the label is missing or if the engine oil grade is
changed, a new label must be fitted.
Parts
Oil grade Colour Part number
Scania LDF-3 Red 2 296 066
Scania LDF-2 Blue 2 296 064
Scania LDF Grey 2 296 071
ACEA E7 White 2 296 065
Scania Low Ash Green 2 296 067
Scania Bioethanol Black 2 296 068
Scania BEO-2 Orange 2 296 070
ACEA E9 - 2 296 069
353 114
Oil filler label.
Lubrication system
OPM 360 en-GB 24
© Scania CV AB 2017, Sweden
Oil analysis
To be able to extend the oil change intervals using an oil analysis, Scania LDF-2 and LDF-3 oils
must be used. Most oil companies offer analysis
of the engine oil.
The following conditions must remain fulfilled when the oil is changed:
• Viscosity at 100°C (212°F): max. ±20% of
original value of the fresh oil.
• TBN (in accordance with ASTM D4739): >
3.5.
• TBN (in accordance with ASTM D4739): >
TAN (in accordance with ASTM D664).
• Soot (in accordance with DIN 51452): < 3%.
Such analysis measures the oil's TBN (Total
Base Number), TAN (Total Acid Number), fuel
dilution, water content, viscosity and the quantity of particles and soot in the oil. A suitable oil
change interval is determined based on a series
of oil analyses.
If the conditions are changed, a new series of oil
analyses must be carried out to establish new oil
change intervals.
Checking oil level
Note:
Leave the engine off for at least 7 minutes before
you check the oil level.
1. Remove the oil dipstick and check the oil
level. The correct level is between the minimum and maximum marks on the oil dipstick.
2. Fill with more oil via the oil filler if the oil
level is at or below the minimum mark.
For information on the correct oil type, see the
section Oil grade
.
312 506
2
1
Lubrication system
OPM 360 en-GB 25
© Scania CV AB 2017, Sweden
Changing the oil
WARNING!
Hot oil can cause burns and skin irritation. Wear
protective gloves and eye protection when
changing hot oil. Make sure that there is no pressure in the lubrication system before changing
the oil. The oil filler cap must always be in place
when starting and running the engine to prevent
oil being ejected.
Note:
Change oil more often if the engine is subjected
to particularly demanding operation, such as a
dusty environment, or if deposits in the centrifugal oil cleaner are thicker than 28 mm (1.1 in).
Renew the oil filter and clean the centrifugal oil
cleaner when changing oil.
Environment
Use a suitable container. Used oil must be disposed of as specified in national and international laws and regulations.
1. Unscrew the oil plug and drain the oil when
the engine is hot. In certain engines the oil is
pumped out by means of a bilge pump. When
draining via the valve, the oil should be hot.
Alternatively, use a pump. This so that draining occurs more quickly.
2. Clean the magnet on the oil plug.
3. Refit the oil plug.
4. Fill with oil.
5. Check the level on the oil dipstick.
345 618
Oil volume for oil sump with deep front:
Min. 40 litres (10.5 US gallons).
Max. 48 litres (12.6 US gallons).
346 279
Oil capacity for low oil sump:
Min. 29 litres (7.6 US gallons).
Max. 37 litres (9.7 US gallons).
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