Product information PI 43.2
Disk-type tool turret
without tool drive Series 0.5.440.xxx
with tool drive
Series 0.5.433. / 436.xxx
0.5.435.xxx
2014-05-22
PI_43_2_en_2014-05-22.fm
®
Table of Contents
PI 43.2 Disk-Type Tool Turret
Series 0.5.440.xxx Series without Tool Drive
|
Description .............................................................................................................. |
4 |
|
Technical Data ........................................................................................................ |
6 |
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Admissible Loads .................................................................................................... |
8 |
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Dimensions............................................................................................................ |
10 |
1:2 |
Precision................................................................................................................ |
20 |
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Fluid Rotary Feed-Through ................................................................................... |
20 |
|
Series 0.5.433.xxx/0.5.436.xxx Series |
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with Axial Tool Drive |
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Description ............................................................................................................ |
21 |
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Performance diagram............................................................................................ |
22 |
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Admissible Duty Cycle of the Tool Drive ............................................................... |
22 |
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Motor Arrangement ............................................................................................... |
23 |
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Tool Arrangement.................................................................................................. |
24 |
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Alternate Configurations........................................................................................ |
25 |
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Performance Data at Tool Disk 0.5.433.xxx/0.5.436.xxx ..................................... |
26 |
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Alternate Configurations........................................................................................ |
28 |
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Performance Data on the Tool Disk 0.5.433.1xx................................................... |
30 |
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Disk-Type Tool Turret, Series 0.5.435.xxx |
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with Radial Tool Drive |
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Description ............................................................................................................ |
31 |
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Motor Arrangement ............................................................................................... |
32 |
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Performance Data on the Tool Disk 0.5.435.xxx................................................... |
33 |
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Dimensions............................................................................................................ |
34 |
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Type Key .................................................................................................................. |
35 |
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Ordering Details ..................................................................................................... |
36 |
You can request following projection instruction:
•PA 44.1 Other motors. Tool turret activation
•PA 44.2 Deltamotor control unit EK 700
NOTE:
The information contained in this Product Information is in conformity with knowledge at the point of printing. We reserve the right to perform modifications within the framework of continuous further development.
PI 43.2 |
3 |
®
Series 0.5.440.xxx
Description
Disk-Type Tool Turret
Series 0.5.440.xxx
without Tool Drive
Description
These turrets are suitable for use on turning machines for forward and reverse machining. They are equipped with all of the features and functions of modern highperformance tool turrets. They are suitable for series manufacture due to their robust design and short switching times.
Turret range without tool drive |
0.5.440.xxx |
with axial tool drive |
0.5.433.xxx, 0.5.436.xxx |
with radial tool drive |
0.5.435.xxx |
Features
Drive with controllable electric motor for very fast bidirectional swivel use of:
•SAUTER drive unit EK 700 with motor and converter
•SAUTER drive with rotary encoder activation and customary control
•or customary servo motors
Reduced wiring requirement
High degree of stability due to high locking forces
Hydraulic locking with special triple generating crown gear (pat.)
Not affected by collisions due to:Low kinetic energy of the drive, and
Fastening snap-ring groove for the tool disk
Directly controllable with machine controller (not apply to SAUTERdrive unit EK 700)
Connection with centralised lubricating system to ensure extremely high service and usage life (only tool drive)
Can be installed in any position
Options:
•Air purge connection for turrets with radial tool drive
•Block-shaped housing or with flange fitting for especially high degree of rigidity
•Central rotary feed-through for example for fluid-actuated tools and for a highpressure cooling lubricant device.
•Installation of transfer elements in the tool disk
•Attachment of sensors for cutting force monitoring
•Y-axis
•and more
PI_43_2_en_2014-05-22.fm
4 |
PI 43.2 |
PI_43_2_en_2014-05-22.fm
®
Series 0.5.440.xxx
Description
1 |
2 |
3 |
4 |
5 |
6 |
7
9 8
1 |
Tool disk |
2 |
Electrical loocking control |
3 |
Spring |
4 |
Spur gear |
5 |
Planetary gearbox |
6Motor for indexing drive
7Reference switch (optional)
8 Hirth-type gearing
9 cooling lubricant valve
PI 43.2 |
5 |
®
Series 0.5.440.xxx
Technische Daten
Technische Daten
Series
Disk-type tool turret 0.5.440.xxx
Number of switching positions
|
Admissible tangential load (turret locked)1) |
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kNm |
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Admissible mass moment of inertia of tools1)2) |
Standard load stage |
kgm2 |
||
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with tool disk and holder |
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High load stage |
kgm2 |
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Admissible out of balance (load moment) due to tooling |
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Nm |
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Gear ratio swivel drive3) |
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i |
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Switching times4) |
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s |
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Rotate tool disk:5) |
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• |
incl. acceleration and braking |
per partial step |
Standard load stage |
s |
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High load stage |
s |
|
• |
without acceleration and braking |
per additional partial step |
s |
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Turret unlock/lock -hydraulic |
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s |
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Adm. switching frequency3) (median switching angle m =90°) |
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Operating pressure |
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Hydraulic ± 10% |
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bar |
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Cooling lubricant |
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• |
Standard |
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bar |
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• |
Medium pressure valve |
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bar |
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• High-pressure cooling lubricant device |
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bar |
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Fluid absorption volume |
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Turret unlock/lock |
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cm3 |
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Mass |
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Turret (incl. drive motor)6) |
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kg |
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Tool disk and tooling (max) |
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kg |
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Adm. ambient temperature |
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°C |
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1)Higher values on request
2)Switching times on request
3)further gear gradations on request
4)Conditions:
-Fluid supply sufficiently large
-Turret up to operating temperature
-Without controller-related non-productive time
-Switching times valid for high dynamic motor (e.g. 1FK7043)
-Further details see motor chart.
5)The swivel times are determined with an average load. Further details on request..
6)At design standard housing
7)Ensure compliance with the required filter fineness for the tools used. For example driven tool with internal cooling lubricant supply.
PI_43_2_en_2014-05-22.fm
6 |
PI 43.2 |
®
Series 0.5.440.xxx
Size
|
12 |
|
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16 |
|
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20 |
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25 |
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32 |
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40 |
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8 |
12 |
16 |
8 |
12 |
16 |
8 |
12 |
16 |
|
8 |
12 |
16 |
8 |
12 |
16 |
8 |
|
12 |
|
16 |
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0,8 |
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1,8 |
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3,6 |
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7,2 |
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12,5 |
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25 |
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0,8 |
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1,8 |
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3,2 |
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8 |
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25 |
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70 |
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1,2 |
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2,5 |
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5,0 |
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12 |
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40 |
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140 |
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16 |
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32 |
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63 |
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125 |
|
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200 |
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|
320 |
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45 |
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54 |
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72 |
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90 |
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|
216 |
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|
360 |
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0,10 |
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0,13 |
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0,16 |
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0,21 |
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0,27 |
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0,39 |
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0,11 |
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0,15 |
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0,19 |
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0,25 |
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0,31 |
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0,45 |
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0,06 |
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0,07 |
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0,09 |
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0,11 |
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0,27 |
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0,4 |
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0,11 |
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0,12 |
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0,13 |
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0,2 |
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0,5 |
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0,8 |
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25 |
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20 |
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16 |
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12 |
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10 |
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8 |
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50 |
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50 |
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50 |
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50 |
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50 |
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50 |
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5 - 25 (filtering <100µm)7) |
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5 - 50 (filtering < 50µm)7) |
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150 (filtering |
< 25µm)7) |
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|||
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15 |
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30 |
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|
45 |
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65 |
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|
114 |
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165 |
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38 |
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50 |
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70 |
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110 |
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220 |
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on |
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40 |
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|
80 |
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160 |
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250 |
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400 |
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request |
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||
10 ... 40
Recommended motors |
J |
Adm. |
|
swiveling times for 30°-step |
|
||||
degree of protection to IP 67 |
|
driving |
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without acceleration and braking |
|
||||
kgm2 |
min-1 |
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s |
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Size of turret |
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12 |
16 |
|
20 |
|
25 |
32 |
SAUTER with encoder1) |
0,0003 |
4500 |
0,05 |
0,06 |
|
0,08 |
|
0,10 |
0,24 |
Siemens 1FK7043 HD |
0,0001 |
6000 |
0,04 |
0,05 |
|
0,06 |
|
0,08 |
0,18 |
Siemens 1FK7042 |
0,0003 |
4500 |
0,05 |
0,06 |
|
0,08 |
|
0,10 |
0,24 |
Fanuc 2/5000 / 2/5000 |
0,0003 |
4500 |
0,05 |
0,06 |
|
0,08 |
|
0,10 |
0,24 |
Delta with Delta-control EK 700 |
0,0003 |
4000 |
0,06 |
0,07 |
|
0,09 |
|
0,11 |
0,27 |
1) controlled via machine controll system
PI_43_2_en_2014-05-22.fm
PI 43.2 |
7 |
®
Series 0.5.440.xxx
Admissible Loads
Admissible Loads
Note
The diagrams refer to static loads.
In case of impact load (interrupted cutting), significantly lower values must be reckoned with.
+
Fz = Fx = 40% Fy
Combination force + Fy (+Fx, Fz)
Type Turnforwardand reverse machining
Advance force +Fz (drilling forward and
backward)
Size 32
Size 25
Size 20
Size 16
Size 12
Size 32
Size 25
Size 20
Size 16
Size 12
PI_43_2_en_2014-05-22.fm
8 |
PI 43.2 |
®
Series 0.5.440.xxx
Admissible Loads
-Fz = Fx = 40% Fy
Advance force -Fz (drilling forward and shunt load +Fx)
leading edge is the basis for dimension a
Size 32 |
Size 25 |
Size 20 |
Size 16 |
Size 12 |
,a
Size 32
Size 25
Size 20
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Advance force -Fz |
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Size 16 |
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Size 12 |
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(drilling forward) |
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(Only with L- and block-shape) |
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PI_43_2_en_2014-05-22.fm
PI 43.2 |
9 |
®
Series 0.5.440.xxx
Dimension Foot shape
Dimension Foot shape (Standard)
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L1 |
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F |
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N |
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G |
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H |
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M |
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K |
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S |
B |
Q |
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S |
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Ø |
Ø |
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Ø |
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NH |
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J |
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D |
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V |
W X |
W |
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C |
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O |
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P |
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L2 |
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05-22.fm |
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en 2014- |
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2_ |
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43_ |
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PI |
10 |
PI 43.2 |
®
Series 0.5.440.xxx
Dimension Foot shape
Series |
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Size |
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Disk-type tool turret 0.5.440.xxx |
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12 |
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16 |
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20 |
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25 |
32 |
NH |
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63 |
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80 |
|
100 |
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125 |
160 |
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B |
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174 |
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203 |
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236 |
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279 |
344 |
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C |
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185 |
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212 |
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250 |
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316 |
396 |
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D |
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85 |
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106 |
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125 |
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158 |
198 |
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F |
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145 |
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170 |
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200 |
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250 |
316 |
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G |
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80 |
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85 |
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100 |
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125 |
158 |
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H |
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31 |
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40 |
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41 |
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52 |
62 |
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J |
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M8 |
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M10 |
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M12 |
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M16 |
M20 |
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Ø K |
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70 |
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90 |
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110 |
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120 |
150 |
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L |
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SAUTER-Motor 1.8.150.573 |
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L 1 |
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338 |
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356 |
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374 |
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420 |
590 |
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|||||||
Delta-Motor with control unit EK 700 |
|
L 1 |
|
394 |
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412 |
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430 |
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476 |
646 |
Siemens 1 FK7 43/42 |
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L 2 |
|
258 |
|
276 |
|
294 |
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340 |
510 |
Fanuc 2 / 2 |
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L 2 |
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243 |
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261 |
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279 |
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325 |
495 |
M |
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8 x M8 |
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8 x M8 |
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11 x M10 |
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11 x M12 |
15 x M12 |
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N |
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216 |
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234 |
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252 |
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298 |
429 |
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O |
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165 |
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190 |
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220 |
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280 |
352 |
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P |
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75 |
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95 |
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110 |
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140 |
176 |
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Ø Q |
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175 |
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215 |
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255 |
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318 |
396 |
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Ø S |
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90 |
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120 |
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145 |
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182 |
220 |
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V |
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50 |
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58 |
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66 |
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82 |
96 |
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W |
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30 |
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32 |
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30 |
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44 |
48 |
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X |
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— |
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— |
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40 |
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43 |
56 |
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PI_43_2_en_2014-05-22.fm
PI 43.2 |
11 |
Loading...