sauter PI 36.3 User Manual

2003-11-19

PI 36.3 e – Product Information

Disk-type tool turret

without tool drive

Series 0.5.680.1xx

with tool drive Series

0.5.673.2xx/0.5.676.2xx

0.5.675.1xx

10/2003

Content

Disk-type tool turret series 0.5.680.1xx without tool drive

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Admissible loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Fluid rotary transmission feed-through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Disk-type tool turret 0.5.673.2xx/0.5.676.2xx with axial tool drive

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Alternate configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Disk-type tool turret 0.5.675.1xx with radial tool drive

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Motor arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Type key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Request the following if needed: Planning instructions PA 36.3 e

NOTE:

The information given in this product information is based on the details available at the time of printing. We explicitly reserve the right to make changes arising out of

the continuous further development of the product.

PI 36.3 e

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Turret series 0.5.680.1xx

Description

Disk-type tool turret 0.5.680.1xx

These turrets are suitable for use on turning machines for forward as well as reverse machining. Their exclusive hydraulic action means they are highly suitable for heavy-duty use in series manufacture.

Turret series	without tool drive	– 0.5.680.1xx
	with axial tool drive	– 0.5.673.xxx
		– 0.5.676.xxx
	with radial tool drive	– 0.5.675.xxx

Features:

}Drive with hydraulic positioning motor for fast bidirectional positioning

}High degree of stability due to high locking forces

}Hydraulically activated locking with triple Hirth serration

}Simple hydraulic supply

}Absolute positioning control – does not require moving to reference point

}Not affected by collisions due to the low kinetic energy of the drive and fastening snap ring groove for the tool disk

}Directly controllable with machine controller or with SAUTER control unit EK 501

}Connection with centralised lubricating system to ensure extremely high service and usage life

}Can be installed in any position

Options:

•Block-shaped housing or with flange fitting form for especially high degree of rigidity

•Attachment of plate coolers when especially high thermal stability requirements demand water cooling

•Central rotary feed-through for fluid-actuated tools and a high-pressure cooling lubricating device

•Attachment of transfer elements for switching sensors in tool disk

•Attachment of sensors to monitor cutting force

•Turret with y-axis slide feed unit

•and many more features

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PI 36.3 e

Turret series 0.5.680.1xx

Description

8				7													6		5		4					3					2				1

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1Control vaves

2Hydraulic drive motor

3Radial cam

4Spur wheel gear

5Electrical position transmitter

6Locking piston

7Hirth serration

8Tool disk

9Cooling lubricant valve

PI 36.3 e

5

Turret series 0.5.680.1xx

Technical Data

	Series
	Disk-type tool turret 0.5.680.1xx
	Number of switching positons
	Admissible tangential load (locked turret)				kNm
	• Admissible mass moment of inertia of		Standard load stage		kgm2
	tooling (tool disk and holder)		High load load stage		kgm2
	Admissible unbalanced mass due to tooling				Nm
	Indexing times 1.)
	Rotating tool disk
	• Incl. accelerating and braking		Standard load stage		s
	per partial step 45°/30°/22.5°		High load load stage
	• Without accelerating and braking		Standard load stage		s
	per additional partial step 45°/30°/22.5°		High load load stage
	Turret unlockedor locked				s
	Adm. Indexing freqency (median switching angle ϕm=90°)				min-1
	Operating pressure
	Hydraulics	± 10 %			bar
	Cooling lubricant
	• With medium pressure valve2.)				bar
	• With central high pressure lubricant device				bar
	Fluid absorption volume
	• Rotating tool disk		Standard load stage		cm3
	per partial step 45°/30°/22.5°		High load load stage		cm3
	Turret unlocked or locked				cm3
	Mass
	Turret (incl. drive motor)			m	kg
	Tool disk and tooling			madm.	kg
	Adm. ambient temperature				°C

1.) Conditions: Fluid supply has to be sufficiently dimensioned. Please comply with notes in PA 36.3!

Turret has to be at operating temperature.

With max. unbalanced tooling, the rotation times are changed by max. ± 15%.

See planning instructions PA 36.3 for notes on determining the total switching time. 2.) Also suitable for min. cooling lubricant volumes when using special valve.

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PI 36.3 e

Turret series 0.5.680.1xx

Technical Data

Size

		12						16						20							25					32					40
	8		12		16		8		12		16		8		12		16		8		12		16		83.)		123.)		16	83.)	123.)	16
		0.7						1.3						3.2							6.3					12.5					25
		1.2						2.5						5.0							12.5					25
		2.5						5.0						10							32					63					140
		16						32						63							125					200					320
0.21			0.16		–		0.26		0.20		–		0.30		0.24		–		0.46		0.36		0.26		0.52		0.38		0.31
0.26			0.19		0.16		0.30		0.22		0.18		0.38		0.29		0.22		0.57		0.43		0.30		0.92		0.68		0.55	1.0	0.72	0.58
0.16			0.11		–		0.19		0.13		–		0.21		0.15		–		0.33		0.22		0.17		0.46		0.31		0.23
0.24			0.17		0.12		0.28		0.19		0.14		0.31		0.21		0.16		0.46		0.31		0.23		0.82		0.55		0.42	0.83	0.56	0.42
		0.11						0.14						0.20							0.30					0.50					0.80
																no limitations
																50
												5 .. 25					Filtering 100 µm 4.)
												100					Filtering 25 µm 4.)
46			31		–		46		31		–		50		34		–		81		54		40		100		68		50
75			50		37		75		50		37		80		55		40		127		85		63		160		110		80	254	170	127
		12						28						42							65					114					165
		38						50						70							110					190					380
		40						80						160							250					400					630
																10 ... 40
3.)	Delivered with 24 switching positions.
4.)	Comply with the fineness of the filter required for the utilised tools, e.g. spindle heads with internal cooling lubricant supply.

PI 36.3 e

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