Samsung NZ63K7777BK, NZ64K5747BK, NZ64K5747EU, NZ64K5747EF, NZ64K5747EE Service Manual

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INDUCTION HOB
BASIC : NZ63K7777BK MODEL : NZ64K5747BK MODEL CODE : NZ64K5747BK/EF
Manual
SERVICE
NZ64K5747BK/EU NZ64K5747BK/EO NZ64K5747BK/EE NZ64K5747BK/WT NZ64K5747BK/ET
INDUCTION HOB CONTENTS
INDUCTION HOB
1. Precaution
2. Product Specication
3. Disassembly and Reassembly
4. Troubleshooting
6. Wiring Diagrams
NZ64K5747BK
Contents
Contents
1. General Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-1 Induction Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-3 Table of Specication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-4 Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2-5 Installing the hob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3-1 Tools for Removal and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3-2 Replacement of the Assy Top Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-3 Replacement of the Assy Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-4 Replacement of the Working Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3-5 Replacement of the PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3-6 Replacement of the POWER CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4-1 Part Checking method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4-2 DEMO mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4-3 Failure Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4-4 Electrical Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4-5 Auto Function Check Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5. P.C.B Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5-1 P.C.B Diagrams : Touch (Control) PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5-2 P.C.B Diagrams : SMPS PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5-3 P.C.B Diagrams : Inverter PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6. Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
This document can not be used without Samsung’s authorization.
1. General Safety Precautions
1. Information contained in this manual is intended for use by a qualied service technician. The technician is required to be familiar with proper and safe proce­dures to be followed when repairing appliance. All tests and repairs are to be performed using proper tools and measuring devices. All component replacements should be made using only factory approved replacement parts.
2. Electrical shock and injury can result if service or repairs are attempted by an unqualied individual.
Improper disassembly, assembly or adjustments can create hazardous conditions.
3. Even for a skilled technician, a risk of injury or electrical shock exists while performing service or repairs. Electrical injury can be serious or fatal.
Extreme caution must taken when performing voltage checks on individual components of an appliance.
NOTE
Except as necessary to perform a particular step in servicing a product, the electrical power
supply should always be disconnected when servicing a product.
4. To avoid possible injury, the appliance must be properly grounded. Never plug in or direct wire an appliance unless it is properly grounded. See the
installation instructions that originally accom­panied the product for proper grounding proce­dures.
5.The ventilation gap between the worktop and front of
the unit underneath it must not be covered.
8. The hob is to be connected to the mains using a device that allows the appliance to be disconnected from the mains at all poles with a contact opening width of at least 3 mm, eg. automatic line protecting cut - out, earth leakage trips or fuse.
9. Pay attention (conformity) to phase and neutral allocation of house connection and appliance (connection schemes); otherwise, components can be damaged. Warranty does not cover damage resulting from improper installation. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
1N~ (32A)
220-240 V ~
01
Brown
02
Black
03
2N~ (16A): Separate the 2-phase wires
(L1 and L2) before connection.
220-240 V ~
01
380-415 V ~
02
Brown
03
Black
04
2 x 1N~ (16A): Separate the wires before
01
02
03
04
connection.
220-240 V ~
Brown
Blue
220-240 V ~
04
05
06
05
06
07
05
06
07
Blue
Gray
Green/Yellow
Blue
Gray
Green/Yellow
Black
Gray
Green/Yellow
02
03
L N
02
03
04
L1 L2 N
01 04
02
03
L1 N1 L1 N2
01
01
05
06
04 06
05
05
06
07
07
6. Before connecting, check that the nominal voltage
of the appliance, that is, the voltage stated on the rating plate, corresponds to the available supply voltage. The rating plate is located on the lower casing of the hob.
7. The heating element voltage is AC230V~. The
appliance also works perfectly on networks with AC220V~ or AC240V~.
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2. Specications
2-1 Induction Heating
• The Principle of Induction Heating: When you place your cookware on a cooking zone and you turn it on, the electronic circuits in your induction hob produce “induced currents” in the bottom of the cookware which instantly raise cookware’s temperature.
Induced currents
Induction coil
Electronic circuits
2-2 Features
Model Name
Product Type Induction Hob Induction Hob
Glass Ceramic Glass Ceramic Glass
Control Method Touch Sensor Touch Sensor
Residual Heat Indicator Yes Yes
Safety Shutoff Yes Yes
Pan Detection Yes Yes
Install Type Built-In Built-In
Design 1Bevel 1Bevel
Electric Features
Burner Power
Front Left 1,800W/Boost 2,600W
Rear Left 1,800W/Boost 2,600W
Flex Front 1,800W/Boost 2,600W
Flex Rear 1,800W/Boost 2,600W
Rear Right - 1,400W/Boost 2,000W
Front Right 2,200W/Boost 3,200W 2,200W/Boost 3,200W
Flex zone 3,300W/Boost 3,600W 3,300W/Boost 3,600W
Burner Size
Rear Right - 145mm
Front Right 200mm 210mm
Basic Model New Model
NZ63J9770EK NZ64K5747BK
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2. Specications
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Model Name
Control Features
Sound on/off Headen Lock Yes Yes
Power Level 1~15 level 1~15 level
Timer
Power Control 15+Booster 15+Booster
Direct Access +/-1 Yes Yes
Power On/Off Yes Yes
Ready Pan Flex Zone Yes No
Keep Warm +/-1 Yes Yes
Pause Yes Yes
Quick Start Yes Yes
Quick Stop Yes Yes
Demo Mode Yes Yes
Kichen Timer Yes Yes
Alarm Yes Yes
Basic Model New Model
NZ63J9770EK NZ64K5747BK
2-3 Table of Specication
Model Name
Electrical Connection 220~240V, 50/60Hz 220~240V, 50/60Hz
Rated voltage 2N : 380~415V, 50/60Hz 2N : 380~415V, 50/60Hz
Mains-connection 1N : 220~240V, 50/60Hz 1N : 220~240V, 50/60Hz
Output Power Max 6,800W Max 7,200W
"Outside Dimensions (WxLxH)" 600 x 520x 56 mm 600 x 520x 56 mm
Net Weight 13.5kg 12.7kg
Gross Weight 16.5kg 15.5kg
Export Zone EU EU
Basic Model New Model
NZ63J9770EK NZ64K5747BK
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2-4 Accessory
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Bracket Spring
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01
02
2-5 Installing the hob
2-5-1 Installing into the countertop
A
A. Serial number
NOTE
Pay special attention to the minimum space and clearance requirements.
NOTE
The bottom of the hob is equipped with a fan. If there is a drawer under the hob it should not be used to store small objects or paper, since they could damage the fan or interfere with the cooling if they are sucked into it.
NOTE
Make a note of the serial number on the appliance rating label prior to installation. This number will be required in the case of requests for service and is no longer accessible after installation, as it is on the original rating plate on the underside of the appliance.
No. Explanation Size
01 Height of
ventilation hole
02 Width of
ventilation hole
Min 2 mm
560 mm
01
02
03
06
10
08
11
12
Max 50 mm,
Min 20 mm
04
05
No. Explanation Size
01 Check 4 Point
02 Drill diameter Ø 6
03 Right angle of cutting point 90 °
04 Width Size 560±1 mm
05 Height Size 490±1 mm
06 Curve Size R3
07 Size of table thickness
08 Distance between end of table and cutting point (Top-side) Min 60 mm
09 Height of table Min 600 mm
10 Distance between end of table and cutting point (Left-side) Min 60 mm
11
Distance between end of table and cutting point (Right-side) Min 60 mm
12 Distance between end of table and cutting point (Bottom-side) Min 50 mm
07
09
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2-5 Installing the hob
06
07
08
04
02
05
01
03
05
02
01
03
04
No. Explanation Size
01 Distance between wall and Induction Min 40 mm
02 Size of depth of Induction 520 mm
03 Distance between Induction and end of table Min 40 mm
04 Distance between glass and case burner 25 mm
05 Distance between glass and case burner 15 mm
06 Distance between wall and case burner. Min 60 mm
07 Size of depth of case burner 480 mm
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No. Explanation Size
01 Width of rear
ventailation
02 Height of rear
ventaliation
03 Depth of power
cord path
04 Width of power
cord path
05 Height of block
board
Min 550 mm
Min 35 mm
Min 65 mm
Min 100 mm
Min 5 mm
02
01
No. Explanation Size
01
02 Min 2 mm
03 Min 20 mm
Size of Ventaliation
03
Min 20 mm
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2-5 Installing the hob
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3. Disassembly and Reassembly
3-1 Tools for Removal and Reassembly
Tool
1. Tool : Longnose
2. Remarks : PBA hook
1. Tool : Driver
2. Type : ( + )
3. Remarks : SCREW
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3-2 Replacement of the Assy Top Plate
Attention
The Ceramic Glass may break if you use force especially on the edge.
Parts Explanation Photo Explanation
Assy Top Plate (Ceramic Glass)
1. Disconnect power.
2. Remove 4 - side direction 16 Screws securing the Assy Top Plate to the Assy Case Burner.
3. Raise the Assy Top Plate.
4. After replacement of the Assy Top Plate, Screw the Assy Top Plate to the Assy Case Burner.
3-3 Replacement of the Assy Control Panel
Parts
Assy Control Panel
Explanation Photo
Explanation
1. Lift up the Control Panel Assy.
2. Disconnect all connectors.
3. Control PBA is xed by double-faced tape. Separate Control PBA from Support PCB.
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3-4 Replacement of the Working Coil
Explanation Photo
COIL WORKING FLEX
Parts Explanation Photo Explanation
Working Coil
COIL WORKING 145
COIL WORKING 210
1. Bend the Cover-Coil a little.
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