Rockwell Automation GV3000 User Manual
Hardware Reference, Installation, and Troubleshooting Manual D2-3340-1
GV3000 AC Power Modules
Version 5.0
Important User Information
IMPORTANT
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
available from
) describes some
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Identifies information that is critical for successful application and understanding of the product.
Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Document Update
Document Update
Electronic Motor Overload
Protection
This product does not offer speed-sensitive overload protection, thermal memory
retention or provisions to act upon motor over-temperature sensing in motors. If
such protection is needed in the end-use product, it needs to be provided by
additional means.
1
Document Update
Notes:
2
Summary of Changes
The information below summarizes the changes made to this manual since
its last release (December 1995).
Description of Changes Page
Added Document Update. After manual
front cover
Deleted the following statement: ‘The Motor Overload Enable parameter (P.040) can
be used in place of the electronic thermal overload relays in single motor
applications’.
6-1
soc-ii Summary of Changes
Notes:
Manufacturer's Declaration
Manufacturer:
Reliance Electric Industrial Co.
24701 Euclid Avenue
Cleveland, Ohio 44117 - USA
declares that the product:
GV3000, AĆC Speed Controller for Electric Motors
Ć is intended to be incorporated into machinery or to be assembled with other machinery to
constitute machinery covered by Directive 89/392/EEC, as amended;
and that
Ć the following harmonized standards have been applied:
EN 60204Ć1: Electrical equipment of industrial machines - Part 1: General Requirements
and furthermore declares that the product covered by this Declaration must not be put into service
until the machinery into which it is to be incorporated or of which it is a component has been found
and declared to be in conformity with the provisions of Directive 89/392/EEC and with national
implementing legislation, i.e., as a whole, including the product referred to in this Declaration.
Authorized Representative of the Company:
Place: Reliance Electric Industrial Co., Cleveland, Ohio 44117, USA
Date:
Signature:
Name: Charles Janki
Position: Product Development Safety Engineer
December 1, 1995
Table of Contents
1.0 Becoming Familiar with the Manual 1Ć1.
1.1 Finding Information 1Ć1.
1.2 Assumptions About the Audience 1Ć2.
1.3 Taking Safety Precautions 1Ć2.
1.4 Understanding Terms Used in this Manual 1Ć2.
1.5 If You Want to Know More 1Ć2.
1.6 Getting Assistance from Reliance Electric 1Ć2.
2.0 About the Drive 2Ć1.
2.1 Identifying the Drive by Model Number 2Ć1.
2.2 NEMA Enclosures 2Ć2.
2.3 1Ć25 HP GV3000 Drive Components and Locations 2Ć3.
2.4 25Ć60 HP GV3000 Drive Components and Locations 2Ć6.
2.5 60Ć100 HP GV3000 Drive Components and Locations 2Ć7.
2.6 100Ć150 HP GV3000 Drive Components and Locations 2Ć8.
2.7 Regulator Board Description 2Ć9.
2.7.1 Jumper Locations and Settings 2Ć12.
2.7.1.1 Analog Input Speed Reference Jumper 2Ć12.
2.7.1.2 Analog Output Jumper 2Ć13.
2.7.2 Wiring the Terminal Strip 2Ć14.
2.7.3 RSĆ232 Communication Port 2Ć15.
2.7.4 Option Board Connector 2Ć15.
2.7.5 Operator Interface Module Connector 2Ć15.
2.7.6 Keypad/Display 2Ć15
2.8 Drive Kit Options 2Ć16.
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3.0 Planning Before Installing 3Ć1.
3.1 Requirements for the Installation Site 3Ć1.
3.1.1 Making Sure Environmental Conditions are Met 3Ć1.
3.1.2 Determining Total Area Required Based on Drive Dimensions 3Ć2.
3.1.3 Verifying the Site Provides for Recommended Air Flow Clearances 3Ć4.
3.1.4 Verifying Power Module Input Ratings Match Supplied Power 3Ć5.
3.2 Wiring Requirements for the Drive 3Ć5.
3.2.1 Meeting Terminal Strip Input and Output Specifications 3Ć5.
3.2.2 Determining Wire Size Requirements 3Ć5.
3.2.2.1 Conduit Entry Opening Sizes 3Ć5.
3.2.2.2 Recommended Power Wire Sizes 3Ć5.
3.2.2.3 Recommended Control and Signal Wire Sizes 3Ć6.
3.2.2.4 Recommended Motor Lead Lengths 3Ć6.
3.2.2.5 Recommended Serial Communication Cable Lengths 3Ć7.
3.2.3 Selecting Input Line Branch Circuit Fuses 3Ć7.
3.2.4 Meeting Pulse Tachometer Specifications (Vector Regulation Only) 3Ć8.
3.2.5 Verifying Power Module Output Current Rating is Greater Than Motor Full
Load Amps 3Ć8.
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I
4.0 Mounting the Drive, Grounding, and Finding Wire Routing Locations 4Ć1.
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4.1 Mounting the Drive 4Ć1.
4.1.1 Verifying the Drive's Watts Loss Rating 4Ć1.
4.2 Routing Input, Motor Output, Ground, and Control Wiring for the Drive 4Ć1.
4.3 Grounding the Drive 4Ć8.
5.0 Installing Input Power Wiring 5Ć1.
5.1 Installing Transformers and Reactors (Optional) 5Ć1.
5.2 Installing Fuses for Branch Circuit Protection 5Ć1.
5.3 Installing a Required External/Separate Input Disconnect 5Ć4.
5.4 Installing Power Wiring from the AĆC Input Line to the Drive's Power Terminals 5Ć4.
5.5 Installing Power Wiring from an External DĆC Bus to the Drive's Internal DĆC Bus
Terminals 5Ć5.
6.0 Installing Output Power Wiring 6Ć1.
6.1 Installing Output Contactors (Optional) 6Ć1.
6.2 Installing Mechanical Motor Overload Protection (Optional) 6Ć1.
6.3 Installing Output Wiring from the Drive Output Terminals to the Motor 6Ć1.
7.0 Wiring the Regulator Board Terminal Strip 7Ć1.
7.1 Stopping the Drive 7Ć5.
7.1.1 Compliance with EN 60204Ć1: 1992 7Ć5.
7.2 Wiring the Speed Feedback Device (Vector Regulation Only) 7Ć5.
7.3 Wiring the Signal and Control I/O 7Ć7.
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8.0 Completing the Installation 8Ć1.
8.1 Checking the Installation 8Ć1.
8.2 Installing the Cover for NEMA 4X/12 Drives 8Ć2.
8.3 Powering Up After Installation is Complete 8Ć2.
9.0 Troubleshooting the Drive 9Ć1.
9.1 Test Equipment Needed to Troubleshoot 9Ć1.
9.2 Drive Alarms and Faults 9Ć1.
9.3 Verifying That DĆC Bus Capacitors are Discharged 9Ć1.
9.4 Checking Out the Power Modules with Input Power Off 9Ć6.
9.5 Replacement Parts 9Ć8.
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II
Appendix A
Technical Specifications AĆ1.
Appendix B
Drive Regulation Overview BĆ1.
Appendix C
Compliance with EN 60204Ć1: 1992 CĆ1.
Appendices
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Index IndexĆ1
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III
List of Figures
Figure 2.1 Ć Identifying the Drive Model Number 2Ć1.
Figure 2.2 Ć 1Ć5 HP Drive Components and Locations 2Ć3.
Figure 2.3 Ć 7.5Ć10 HP Drive Components and Locations 2Ć4.
Figure 2.4 Ć 15Ć25 HP Drive Components and Locations 2Ć5.
Figure 2.5 Ć 25Ć60 HP Drive Components and Locations 2Ć6.
Figure 2.6 Ć 60Ć100 HP Drive Components and Locations 2Ć7.
Figure 2.7 Ć 100Ć150 HP Drive Components and Locations 2Ć8.
Figure 2.8 Ć 1Ć60 HP Regulator Board Components and Locations 2Ć10.
Figure 2.9 Ć 60Ć150 HP Regulator Board Components and Locations 2Ć11.
Figure 2.10 Ć Jumper J4 Settings for Analog Input Speed Reference 2Ć12.
Figure 2.11 Ć Jumper J17 Settings for Analog Outputs 2Ć13.
Figure 2.12 Ć Typical Terminal Strip Connections 2Ć14.
Figure 2.13 Ć Keypad/Display 2Ć15.
Figure 3.1 Ć Drive Dimensions 3Ć3.
Figure 3.2 Ć Recommended Air Flow Clearances 3Ć4.
Figure 3.3 Ć Single and Multiple Motor Lead Lengths 3Ć7.
Figure 4.1 Ć Wire Routing Locations for 1Ć5 HP Drives 4Ć2.
Figure 4.2 Ć Wire Routing Locations for 7.5Ć10 HP Drives 4Ć3.
Figure 4.3 Ć Wire Routing Locations for 15Ć25 HP Drives 4Ć4.
Figure 4.4 Ć Wire Routing Locations for 25Ć60 HP Drives 4Ć5.
Figure 4.5 Ć Wire Routing Locations for 60Ć100 HP Drives 4Ć6.
Figure 4.6 Ć Wire Routing Locations for 100Ć150 HP Drives 4Ć7.
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Figure 5.1 Ć Typical AĆC Input Electrical Connections 5Ć2.
Figure 5.2 Ć Typical DĆC Bus Electrical Connections 5Ć3.
Figure 7.1 Ć TwoĆWire Start/Stop Sample Control Wiring 7Ć3.
Figure 7.2 Ć ThreeĆWire Start/Stop Sample Control Wiring 7Ć4.
Figure 7.3 Ć Wiring Connections for the Speed Feedback Device 7Ć6.
Figure 9.1 Ć DĆC Bus Voltage Terminals (1Ć25 HP Drives) 9Ć2.
Figure 9.2 Ć DĆC Bus Voltage Terminals (25Ć60 HP Drives) 9Ć3.
Figure 9.3 Ć DĆC Bus Voltage Terminals (60Ć100 HP Drives) 9Ć4.
Figure 9.4 Ć DĆC Bus Voltage Terminals (100Ć150 HP Drives) 9Ć5.
Figure B.1 Ć Volts/Hertz Regulation Block Diagram BĆ2.
Figure B.2 Ć Vector Regulation Block Diagram BĆ3.
IV
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Tables
Table 2.1 Ć Power and NEMA Enclosure Ratings 2Ć2.
Table 2.2 Ć Available Kits and Options 2Ć16.
Table 3.1 Ć Ambient Conditions 3Ć1.
Table 3.2 Ć Drive Dimensions and Weights 3Ć2.
Table 3.3 Ć Recommended Power Wire Sizes for 1Ć10 HP Drives 3Ć5.
Table 3.4 Ć Recommended Power Wire Sizes for 15Ć25 HP Drives 3Ć5.
Table 3.5 Ć Recommended Power Wire Sizes for 25Ć60 HP Drives 3Ć6.
Table 3.6 Ć Recommended Power Wire Sizes for 60Ć100 HP Drives 3Ć6.
Table 3.7 Ć Recommended Power Wire Sizes for 100Ć150 HP Drives 3Ć6.
Table 3.8 Ć Recommended Terminal Strip Wire Sizes 3Ć6.
Table 3.9 Ć AĆC Input Line Fuse Selection Values 3Ć8.
Table 5.1 Ć Terminal Tightening Torques 5Ć4.
Table 7.1 Ć Wiring Signal and Control I/O to the Terminal Strip 7Ć7.
Table 9.1 Ć Resistance Checks 9Ć6.
Table 9.2 Ć 1Ć5 HP Drive Replacement Parts 9Ć8.
Table 9.3 Ć 7.5Ć10 HP Drive Replacement Parts 9Ć8.
Table 9.4 Ć 15Ć25 HP Drive Replacement Parts 9Ć9.
Table 9.5 Ć 25Ć60 HP Drive Replacement Parts 9Ć10.
Table 9.6 Ć 60Ć100 HP Drive Replacement Parts 9Ć11.
Table 9.7 Ć 100Ć150 HP Drive Replacement Parts 9Ć12.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table A.1 Ć Service Conditions AĆ1.
Table A.2 Ć Ambient Conditions AĆ1.
Table A.3 Ć Terminal Strip Input Specifications AĆ2.
Table A.4 Ć Terminal Strip Output Specifications AĆ2.
Table A.5 Ć RSĆ232 Specifications AĆ2.
Table A.6 Ć Speed Feedback Device Specifications (Vector Regulation Only) AĆ2.
Table A.7 Ć Input Signal Response Times (Worst Case) AĆ3.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
V
1.0 BECOMING FAMILIAR WITH THE MANUAL
This
chapter provides help in finding information in the manual and describes the intended audience.
Also included are references to other related publications and instructions on receiving assistance
from Reliance Electric.
1.1 Finding Information
This
instruction manual describes the GV3000 drive's Power Module and regulator hardware. It does
not cover the GV3000 software. F
Purpose (V/Hz) and V
As an aid in finding information in this manual, each chapter is briefly described below:
D
Chapter 1
Chapter 2ĆAbout the Drive
D
D
Chapter 3 ĆPlanning Before Installing
D
Chapter 4ĆMounting the Drive, Grounding, and Finding W
ector Duty Drive Software Start
Ć Becoming Familiar with the Manual
Provides information on how the manual is organized and where to find additional
information.
Identifies drive components and shows their locations.
Presents information that must be considered when planning a drive installation.
Describes how to mount the drive and properly ground it.
or additional software information, refer to the GV3000 AĆC General
ĆUp and Reference Manual (D2Ć3339).
ire Routing Locations
D
Chapter 5ĆInstalling Input P
Describes incoming AĆC and D
them.
Chapter 6ĆInstalling AĆC Output P
D
Describes output AĆC line components and how to properly connect them to the
motor.
Chapter 7
D
Chapter 8ĆCompleting the Installation
D
Chapter 9
D
D Appendix A Ć T
D Appendix B Ć
ĆW
iring the Regulator Board T
Provides information on the I/O wiring that connects to the terminal strip on the
Regulator board.
Provides instructions on how to perform a final check of the installation before
power is applied.
ĆT
roubleshooting the Drive
Describes the equipment that is needed to troubleshoot the drive and how to
measure D
echnical Specifications
Lists drive specifications in table form.
Drive Regulation Overview
Briefly describes volts/hertz and vector regulation.
ower W
ĆC bus voltage. Replacement part lists are also provided.
iring
ower W
ĆC line components and how to properly connect
iring
erminal Strip
D Appendix C Ć Compliance with EN 60204Ć1: 1992
Lists the sections of standard EN 60204Ć1: 1992 that the GV3000 drive complies
with.
1Ć1
1.2 Assumptions About the Audience
This
manual is intended for qualified electrical personnel. It is task
according to a logical progression of steps to be followed to install and troubleshoot the drive.
1.3 Taking Safety Precautions
Ćoriented and is organized
Dangers,
three types of precautions are enclosed in a box to call attention to them.
A DANGER ALERTS A PERSON OF A CONDITION WHICH COULD RESULT IN SEVERE BODILY
INJURY OR LOS
W
ARNING ALERTS A PERSON OF A CONDITION WHICH COULD RESUL
A
INJURY IF PROCEDURES ARE NOT FOLLOWED.
CAUTION:
equipment.
warnings, and cautions are used in this manual to point out potential problem areas. All
DANGER
S OF LIFE
A caution alerts a person of a condition which could result in damage to, or destruction of the
.
WARNING
T IN POTENTIAL B
1.4 Understanding Terms Used in this Manual
The
following terms are defined according to the way they are used in this manual:
D
GV3000 drives will typically be referenced by horsepower
model numbers will also be included.
. If additional clarity is required, drive
ODILY
D P
arameters will be referenced either as parameter (P
.030) or Elapsed T
1.5 If You Want to Know More
Refer
to the following related publications as necessary for more information:
D D2Ć3339 GV3000 AĆC General Purpose (V/Hz) and V
Reference Manual
D D2Ć3291
D D2Ć3305
D D2Ć3308
D D2Ć3348
D D2Ć3341
D D2Ć3342
Snubber Resistor Braking Kit
Motor Encoder Cable Kit
AutoMax Network Communication Board
Control and Configuration Software (C
Remote Meter Interface
Operator Interface Module
ector Duty Drive Software Start
S3000)
1.6 Getting Assistance from Reliance Electric
If
you have any questions or problems with the products described in this instruction manual, contact
your local Reliance Electric sales office. F
or technical assistance, call 1Ć800ĆRELIANCE
ime Meter Reset (P
ĆUp and
.
.030).
1Ć2
2.0 ABOUT THE DRIVE
This
chapter describes how to identify the drive using the model number matrix and illustrates the
differences between the NEMA enclosures. Major components of each drive group are also shown.
The GV3000 AĆC drive is a P
WM drive that provides vector and general purpose (volts/hertz or V/Hz)
regulation for a wide range of applications.
Using vector regulation, the drive can provide high dynamic response, maintain full rated motor
torque to zero speed, and precisely control motor speed in both directions using pulse tachometer
feedback.
Using general purpose (volts/hertz) regulation, the drive is suited for a broad range of applications
requiring adjustable speed control of motors.
2.1 Identifying the Drive by Model Number
Each GV3000 AĆC drive can be identified by its model number
on the shipping label and on the drive's nameplate. The drive's model number includes the P
Module and the regulator
Horsepower Ratings
GV3000
. Drive power ratings are provided in table 2.1.
NNN A N N NN
V = v 50 HP
R = u 50 HP
G = V/Hz Only
. See figure 2.1. This number appears
ower
Voltage
2 = 200*230V
4 = 380
*460V
Enclosure
1 = NEMA 1
2 = NEMA 12 Only
4 = NEMA 4X (Indoor Only) or NEMA 12
Regulator Version
5.0 = Vector and V/Hz Regulator
Figure
2.1 Ć Identifying the Drive Model Number
2Ć1
Table 2.1 Ć P
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
ower and NEMA Enclosure Ratings
ÁÁÁ
Model
Number
ÁÁÁ
1V4150
1V4450
2V4150
ÁÁÁ
2V4450
3V4150
3V4450
5V4150
ÁÁÁ
5V4450
7V4150
ÁÁÁ
7V4250
10V4150
10V4250
15V4150
ÁÁÁ
15V4250
20V4150
20V4250
ÁÁÁ
25G4150
25G4250
25V4150
ÁÁÁ
25V4250
30V4150
30V4250
ÁÁÁ
40V4150
40V4250
50V4150
ÁÁÁ
50V4250
50R4150
ÁÁÁ
60G4150
60G4250
75R4150
ÁÁÁ
125R4150
ÁÁÁ
Selected
БББББББ
Regulation* and
Horsepower Rating
БББББББ
V/Hz
or V
ector
(1 HP)
V/Hz or Vector
БББББББ
(2 HP)
V/Hz or Vector
(3 HP)
V/Hz or Vector
БББББББ
(5 HP)
V/Hz or Vector
БББББББ
(7.5 HP)
V/Hz or Vector
(10 HP)
V/Hz or Vector
БББББББ
(15 HP)
V/Hz or Vector
БББББББ
(20 HP)
V/Hz
(25 HP)
V/Hz or Vector
БББББББ
(25 HP)
V/Hz or Vector
БББББББ
(30 HP)
V/Hz or Vector
(40 HP)
V/Hz or Vector
БББББББ
БББББББ
(50 HP)
V
ector (50 HP)
V/Hz (75 HP)
V/Hz
(60 HP)
Vector (60-75 HP)
БББББББ
V/Hz (100 HP)
Vector (100-125 HP)
V/Hz (125-150 HP)
БББББББ
Input
ÁÁÁÁ
Voltage
(+/- 10%)
ÁÁÁÁ
380-460 VAC
380-460 VAC
ÁÁÁÁ
380-460 VAC
380-460 VAC
ÁÁÁÁ
380-460 VAC
ÁÁÁÁ
380-460 VAC
380-460 VAC
ÁÁÁÁ
380-460 VAC
ÁÁÁÁ
380-460 VAC
380-460 VAC
ÁÁÁÁ
380-460 VAC
ÁÁÁÁ
380-460 VAC
380-460 VAC
ÁÁÁÁ
380-460 VAC
ÁÁÁÁ
380-460 VAC
380-460 VAC
ÁÁÁÁ
380-460 VAC
ÁÁÁÁ
ÁÁ
NEMA
Rating
ÁÁ
1
4X/12
1
ÁÁ
4X/12
1
4X/12
1
ÁÁ
4X/12
1
ÁÁ
12
1
12
1
ÁÁ
12
1
12
ÁÁ
1
12
1
ÁÁ
12
1
12
ÁÁ
1
12
1
ÁÁ
12
1
ÁÁ
1
12
1
ÁÁ
1
ÁÁ
Á
Input
KVA
Á
2.0
3.3
Á
5.1
7.9
Á
10.7
Á
13.4
20.2
Á
26.1
Á
29.5
30.2
Á
35.0
Á
46.2
57.3
Á
65.0
81.0
Á
71.7
80.0
Á
100
127
170
Á
Á
Input
Amps
Á
2.5
4.2
Á
6.4
9.9
Á
13.4
Á
16.8
25.4
Á
32.7
Á
37.0
38.0
Á
44.0
Á
58.0
72.0
Á
81.0
102
Á
90.0
101
Á
126
159
213
Á
Output
ÁÁÁ
Amps
at 8 kHz
ÁÁÁ
2.1
3.4
ÁÁÁ
5.3
8.2
ÁÁÁ
11.1
ÁÁÁ
14.2
21.0
ÁÁÁ
27.0
ÁÁÁ
30.4
34.5
ÁÁÁ
39.0
ÁÁÁ
54.0
67.0
ÁÁÁ
70.0**
90.0**
ÁÁÁ
78.0
89.0**
ÁÁÁ
116**
152**
210**
ÁÁÁ
Power
ÁÁÁ
Loss W
(F
ull Load)
ÁÁÁ
60
100
ÁÁÁ
140
180
ÁÁÁ
210
ÁÁÁ
250
375
ÁÁÁ
600
ÁÁÁ
600
750
ÁÁÁ
800
ÁÁÁ
960
1200
ÁÁÁ
1420
ÁÁÁ
1200
1400
ÁÁÁ
1780
2410
3200
ÁÁÁ
ă*With V/Hz regulation, 110% continuous output current capability. With vector regulation, 150% output current capability for one
minute.
**At 2 kHz. For 4 kHz operation, derate by 20%. For 8 kHz operation, derate by 40%.
atts
2.2 NEMA Enclosures
Each of the GV3000 P
D
NEMA 1:Vented. Contains a communication access door that allows access to the
communication port without removing the cover
applications.
D NEMA 4X/12:
D
NEMA 12: Intended for use in indoor environments that require a dust
See table 2.1 for a listing of the P
2Ć2
ower Modules have one of following NEMA ratings:
. Intended for generalĆpurpose indoor
Not vented. Supplied with base and keypad gaskets. Intended for use in indoor
environments that require a water
Ćtight/dust
Ćtight enclosure. An enclosure with this
NEMA rating encompasses both ratings (4X and 12).
Ćtight/dripĆtight enclosure.
ower Modules and their individual NEMA ratings.
2.3 1Ć25 HP GV3000 Drive Components and Locations
The
1Ć25 HP GV3000 drives have the following main components. The identification numbers
provided correspond to the numbers used in figures 2.2 to 2.4. Replacement parts are listed in
chapter 9.
ă1. Fan/Fan Assembly
Membrane Switch (K
ă2.
ă3.
Regulator Printed Circuit Board (PCB)
ă4.
Capacitor PCB/Input Capacitors
ă5.
Current F
ă6. Power PCB (15Ć25 HP drives only)
eedback PCB
eypad/Bracket)
ă7. Power Supply PCB (15Ć25 HP drives only)
Gate Driver PCB (15Ć25 HP drives only)
ă8.
ă9.
Internal F
IGBT Module
10.
11. Diode Bridge
12. Fan W
an Assembly
ire Harness
M/N M/N
1V4150 3V4150
1V4450 3V4450
2V4150 5V4150
2V4450 5V4450
Figure 2.2 Ć 1Ć5 HP Drive Components and Locations
2Ć3
M/N
7V4150
7V4250
10V4150
10V4250
Figure 2.3 Ć 7.5Ć10 HP Drive Components and Locations
2Ć4
M/N
15V4150
15V4250
20V4150
20V4250
M/N
25G4150
25G4250
Figure 2.4 Ć 15Ć25 HP Drive Components and Locations
2Ć5
2.4 25Ć60 HP GV3000 Drive Components and Locations
The
25Ć60 HP drives have the following main components. The identification numbers provided
correspond to the numbers used in figure 2.5. Replacement parts are listed in chapter 9.
1. Fan
2.
Membrane Switch (K
3. Regulator Board
4.
Bus Capacitors
5.
Not Used
6. P
ower Board
eypad/Bracket)
7. Power Supply Board
8.
Gate Driver Board
9.
Internal F
10.
IGBT Module
11. Diode Bridge
12. W
an Assembly
ire Harness
2Ć6
M/N
25V4150
25V4250
30V4150
30V4250
M/N
40V4150
40V4250
50V4150
50V4250
M/N
60G4150
60G4250
Figure 2.5 Ć 25Ć60 HP Drive Components and Locations
2.5 60Ć100 HP GV3000 Drive Components and Locations
The
60Ć100 HP drives have the following main components. The identification numbers provided
correspond to the numbers used in figure 2.6. Replacement parts are listed in chapter 9.
1.
Regulator Printed Circuit Board (PCB)
2. P
ower Module Interface PCB
3.
Gate Driver PCB
4. Bus Clamp PCB Ć Right
Bus Clamp PCB Ć Left
5.
6.
Intelligent P
ower Module PCB
7. Diode Bridge
8. DĆC Bus Fuse
9.
Precharge Contactor
10.
11.
12.
13.
14.
15. 24 VDC Fan
16. Keypad
14
7
Current T
Ground F
ransformer
ault T
ransformer
Output Reactor
Precharge Resistor
Bus Discharge Resistor
14
11
M/N
50R4150
75R4150
16
1
2
12
10
9
3
13
10
6
5
10
4
8
15
Figure 2.6 Ć 60Ć100 HP Drive Components and Locations
2Ć7
2.6 100Ć150 HP GV3000 Drive Components and Locations
The
100Ć150 HP drive has the following main components. The identification numbers provided
correspond to the numbers used in figure 2.7. Replacement parts are listed in chapter 9.
1.
Regulator Printed Circuit Board (PCB)
2. P
ower Module Interface PCB
3.
Gate Driver PCB
4. Bus Clamp PCB Ć Right
5.
Bus Clamp PCB Ć Left
6.
Intelligent P
7.
Thyristor Precharge Module
ower Module PCB
8. DĆC Bus Fuse
9.
Not Used
11
10.
Current T
Ground F
11.
Output Reactor
12.
13.
Not Used
14.
Bus Discharge Resistor
ransformer
ault T
15. 24 VDC Fan
16. Keypad
Thyristor Firing P
17.
14
7
ransformer
ulse PCB
12
10
3
17
2
16
15
6
5
3
5
8
1
2
2Ć8
M/N
125R4150
Figure 2.7 Ć 100Ć150 HP Drive Components and Locations
2.7 Regulator Board Description
GV3000
and 2.9. Drive operation is adjusted by the parameters entered through the keypad. The Regulator
board accepts power circuit feedback signals, an external speed reference signal, and internal heat
sensor feedback, as well as data from a pulse tachometer that is attached to the motor when set up
for vector regulation. The Regulator board provides:
D P
D F
D
D An analog output
drive regulation is performed by a microprocessor on the Regulator board. See figures 2.8
WM gating signals to the IGBT power devices
Based on the output of the control loop, the regulator sends P
Current F
Insulated Gate BiĆpolar T
that corresponds to the speed (vector regulation) or frequency (volts/hertz regulation) reference.
The IGBT
orm A and B contacts for drive status indicators
The F
or B transition can indicate drive status. The contacts are rated for 5 Amps resistive load at 250
VAC/ 30 VDC and are made available through the terminal strip.
Display data for a four
The four
codes. The fourteen single LEDs indicate drive status and mode, as well as identifying drive
outputs whose values are displayed on the four
The analog output is a scaled voltage (0Ć10 VDC) or current (4Ć20 mA) signal proportional to
either motor speed (RPM) or motor torque or current (%TORQUE). The current selection (via
jumper J17) requires a power supply for operation. The power can be sourced from the pulse
tachometer terminals (4 and 9) or from an external 15V power supply
and 11, for more information. The analog output signal is available through the terminal strip.
eedback board to isolated drivers on the Gate Driver board. These drivers switch the
ransistors (IGBT
s can be switched at either a 2, 4 or 8 kHz carrier frequency
orm A and B contacts are under control of the user via programmable parameters. A F
Ćcharacter display and fourteen indicator LEDs
Ćcharacter display is used to indicate drive parameters, parameter values, and fault
s), producing a P
Ćcharacter display
WM gating signals through the
ulse W
idth Modulated (P
.
.
. See table 7.1, terminals 10
WM) waveform
orm A
D
A snubber resistor braking signal
The 1Ć60 HP regulator provides a signal for use by an optional snubber resistor braking kit. The
signal goes through an isolating driver
Two Regulator boards are used on the GV3000 drives: 1Ć60 HP Regulator boards are used with
1Ć60 HP drives; 60Ć150 HP Regulator boards are used with 60Ć150 HP drives. As shown in figures 2.8
and 2.9, the Regulator boards are similar but have different P
, made available through the terminal strip.
ower Module interface connectors.
2Ć9
J3
USER DISPLAY
J5
26-Pin Ribbon Cable
34-Pin Ribbon Cable
J7
J8
J17
J3 Ć Option Board Connector
J4 Ć Analog Input Jumper
J5 Ć Power Module Feedback Cable
J7 Ć OIM (Optional) Connector
J4
J8 Ć RS232C Port
J9 Ć Keypad/Display Connector
J17 Ć Analog Output Jumper
USER I/O TERMINAL STRIP
Figure 2.8 Ć 1Ć60 HP Regulator Board Components and Locations
J9
2Ć10
J3
J16
60ĆPin Ribbon Cable
USER DISPLAY
J9
34ĆPin Ribbon Cable
J7
J17
J4
J8
USER I/O TERMINAL STRIP
J3 Ć Option Board Connector
J4 Ć Analog Input Jumper
J7 Ć OIM (Optional) Connector
J8 Ć RS232C Port
J9 Ć Keypad/Display Connector
J16 Ć Power Module Feedback Cable
J17 Ć Analog Output Jumper
Figure 2.9 Ć 60Ć150 HP Regulator Board Components and Locations
2Ć11
2.7.1 Jumper Locations and Settings
Jumpers
J4 and J17 on the Regulator board are factory
Ćset for voltage in and voltage out signals.
Refer to figures 2.8 and 2.9 for their locations on the Regulator boards. If you need to change the
jumpers' settings, use the following procedures.
CAUTION:
this
precaution could result in damage to or destruction of the equipment.
2.7.1.1 Analog
Do not alter the setting of any jumper not described in this
instruction manual. F
ailure to observe
Input Speed Reference Jumper
Jumper
+/- 10 VDC or 0Ć20 mA input. P
jumper
J4 is the analog speed/torque (U
arameters P
.000) reference jumper
.009, P.010, and P
.011 are used in conjunction with the
. This jumper selects either
. Note that if the position of jumper J4 is changed after the parameters are programmed, the
software will not recognize that the input reference or polarity has been changed. Be sure to verify
that parameters P
.009, P.010, and P
.011 are correct before starting the drive. Refer to instruction
manual D2Ć3339 for more information.
Use the following procedure to set jumper J4:
DANGER
DĆC BUS CAPACITORS RETAIN HAZARDOUS VOLTAGES AFTER INPUT POWER HAS BEEN
DISCONNECTED.
TER DISCONNECTING INPUT POWER
, W
AIT FIVE (5) MINUTES FOR THE D
AF
BUS CAPACITORS TO DISCHARGE AND THEN CHECK THE VOLTAGE WITH A VOLTMETER TO
ENSURE THE DĆC BUS CAPACITORS ARE DISCHARGED BEFORE TOUCHING ANY INTERNAL
COMPONENTS. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE BODILY
INJURY OR LOS
S OF LIFE
.
ĆC
Step 1. T
Step 2.
Step 3. V
Step 4.
Step 5.
Step 6.
urn off input power to the drive and wait five minutes.
Remove the cover from the drive by unscrewing the four attaching screws.
erify that the D
ĆC bus voltage is zero by following the procedure in section 9.3.
Locate jumper J4 on the Regulator board. Refer to figures 2.8 and 2.9.
Locate pin 1 on jumper J4. Move the jumper to the desired setting as shown in figure 2.10.
ReĆattach the cover
.
Step 7. ReĆapply input power.
Step 8. V
erify that T
(P.010), and T
erminal Strip Analog Input Offset (P
erminal Strip Analog Input Invert (P
manual D2Ć3339 for more information.
Voltage
Input Option
Pins 2Ć3 Pins 1Ć2
+10 VDC
.009), T
erminal Strip Analog Input Gain
.011) are correctly set. Refer to instruction
Current Input Option
0Ć20 mA
2Ć12
J4 J4
(default)
Figure 2.10 Ć Jumper J4 Settings for Analog Input Speed Reference
2.7.1.2 Analog Output Jumper
Jumper
signal output that is programmable for either speed or torque, parameter P
J17 is the analog output jumper
. This jumper selects either a 0Ć10 VDC or 4Ć20 mA scaled
.012. The jumper only
selects a 0Ć10 VDC source voltage or 4Ć20 mA sink current to represent speed or torque. Note that
the 4Ć20 mA current selection requires a power supply for operation as shown in table 7.1, terminals
10 and 11.
Use the following procedure to set jumper J17:
DANGER
DĆC BUS CAPACITORS RETAIN HAZARDOUS VOLTAGES AFTER INPUT POWER HAS BEEN
DISCONNECTED.
TER DISCONNECTING INPUT POWER
, W
AIT FIVE (5) MINUTES FOR THE D
ĆC
AF
BUS CAPACITORS TO DISCHARGE AND THEN CHECK THE VOLTAGE WITH A VOLTMETER TO
ENSURE THE DĆC BUS CAPACITORS ARE DISCHARGED BEFORE TOUCHING ANY INTERNAL
COMPONENTS. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE BODILY
INJURY OR LOS
Step 1. T
Step 2.
Step 3. V
Step 4.
Step 5.
Step 6.
S OF LIFE
.
urn off input power to the drive and wait five minutes.
Remove the cover from the drive by unscrewing the four attaching screws.
erify that the D
ĆC bus voltage is zero by following the procedure in section 9.3.
Locate jumper J17 on the Regulator board. Refer to figures 2.8 and 2.9.
Locate pin 1 on jumper J17. Move the jumper to the desired setting as shown in figure 2.11.
ReĆattach the cover
.
Step 7. ReĆapply input power.
Step 8. V
erify that parameter P
Voltage
Output Option
Pins 2Ć3
+10 VDC
J17 J17
(default)
Figure
2.11 Ć Jumper J17 Settings for Analog Outputs
.012 is set correctly for either speed or current.
Current Output Option
Pins 1Ć2
0Ć20 mA
2Ć13
2.7.2 Wiring the Terminal Strip
The
terminal strip on the Regulator board provides terminals for connecting customer I/O devices.
See figures 2.8, 2.9, and 2.12. The following terminals are provided:
D Terminals 1Ć3: RS
D T
erminals 4Ć9: pulse tachometer connections
D T
erminals 10Ć11: analog output connections
D T
erminals 12Ć15: analog speed/torque reference connections
D Terminals 16Ć25: 24V D
D T
erminals 26Ć27: snubber resistor braking control connections (1Ć60 HP Regulator boards only)
D T
erminals 28Ć31: status relay connections
Ć232 connections
ĆC digital input connections (1Ć60 HP Regulator boards only)
DIGITAL INPUT 8 (REMOTE/LOCAL)
DIGITAL INPUT 7 (RAMP1/RAMP2)
PHASE B NOT
DIGITAL INPUT 6 (FORWARD/REVERSE)
PULSE TACHOMETER
CONNECTIONS
FACTORY
INSTALLED
WIRES BETWEEN TERMINALS 16+16A AND
20 + 20A ARE NECESSARY FOR PROPER
OPERATION OF THE FUNCTION LOSS
INPUT. THEY SHOULD NOT BE REMOVED.
2Ć14
Figure 2.12 Ć Typical T
erminal Strip Connections
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