Rockwell Automation GuardLogix 5580 Installation Manual

Installation Instructions

Original Instructions

GuardLogix 5580 Controllers

Catalog Numbers 1756-L81ES, 1756-L81ESK, 1756-L82ES, 1756-L82ESK, 1756-L83ES, 1756-L83ESK, 1756-L84ES, 1756-L84ESK, 1756-L8SP, 1756-L8SPK

Topic	Page
Parts List	4
Required System Components	4
Connectors and Status Indicators	5
Install the Controller	5
Install the SD Card	6
Connect to an EtherNet/IP Network	6
Confirm Installation	6
Additional Resources	8

The GuardLogix® 5580 controllers help enable faster system performance, capacity, productivity, and security to help meet the growing demands of smart machines and equipment for manufacturing.

•Integrated Motion over EtherNet/IP for up to 256 axes.

•1 Gb embedded Ethernet port enables high performance, communications, I/O, and motion control.

•Secure Digital (SD) card provides optional nonvolatile memory to store user program and tag data on the controller.

•Studio 5000 Automation Engineering & Design Environment® provides ease of system design and commissioning.

•Digitally signed and encrypted firmware helps protect against malicious intent.

•FactoryTalk® Security provides centralized authentication and access control by verifying the identity of each user-access attempt to the system.

•Display provides enhanced diagnostics and troubleshooting.

The GuardLogix controller is made up of a primary controller and a safety partner, for SIL 3 applications, that function together in a 1oo2 architecture. With a safety partner installed, GuardLogix controllers are:

•Type-approved and certified for use in safety applications up to and including SIL 3 per IEC 61508.

•EC Type-approved for use in safety applications up to and including SIL CL3 per IEC 62061.

•EC Type-approved for use in safety applications up to and including Performance Level PLe (Category 4) per ISO 13849-1. When used without a safety partner installed, SIL CL2 and PLd (Category 3) are achievable.

GuardLogix 5580 Controllers Installation Instructions

ATTENTION:

•In case of malfunction or damage, no attempts at repair should be made. The module should be returned to the manufacturer for repair. Do not dismantle the module.

•The USB port is intended for temporary local programming purposes only and not intended for permanent connection. The USB cable is not to exceed 3.0 m (9.84 ft) and must not contain hubs.

•Use only a soft dry anti-static cloth to wipe down equipment. Do not use any cleaning agents.

•When installed in a 1756 Series C Chassis, this equipment is certified for use only within the surrounding air temperature range of 0…60 °C (32…140 °F). The equipment must not be used outside of this range.

•When installed in a 1756 Series B Chassis, this equipment is certified for use only within the surrounding air temperature range of 0…50 °C (32…122 °F). The equipment must not be used outside of this range.

WARNING:

•When you press the reset button while power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

•Do not use the USB port in hazardous locations.

North American Hazardous Location Approval

	The following information applies when operating this equipment in		Informations sur l’utilisation de cet équipement en environnements dangereux.
	hazardous locations.
	Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2		Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu'à une utilisation en
			environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux.
	Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each
			Chaque produit est livré avec des marquages sur sa plaque d'identification qui
	product is supplied with markings on the rating nameplate indicating the
			indiquent le code de température pour les environnements dangereux. Lorsque
	hazardous location temperature code. When combining products within a
			plusieurs produits sont combinés dans un système, le code de température le plus
	system, the most adverse temperature code (lowest "T" number) may be used to
			défavorable (code de température le plus faible) peut être utilisé pour déterminer le
	help determine the overall temperature code of the system. Combinations of
			code de température global du système. Les combinaisons d'équipements dans le
	equipment in your system are subject to investigation by the local Authority
			système sont sujettes à inspection par les autorités locales qualifiées au moment de
	Having Jurisdiction at the time of installation.
			l'installation.
		WARNING:		AVERTISSEMENT:
				Risque d’Explosion –
		Explosion Hazard –
				• Couper le courant ou s'assurer que l'environnement est classé
		• Do not disconnect equipment unless power has been
				non dangereux avant de débrancher l'équipement.
		removed or the area is known to be nonhazardous.
				• Couper le courant ou s'assurer que l'environnement est classé
		• Do not disconnect connections to this equipment unless
				non dangereux avant de débrancher les connecteurs. Fixer tous
		power has been removed or the area is known to be
				les connecteurs externes reliés à cet équipement à l'aide de vis,
		nonhazardous. Secure any external connections that mate to
				loquets coulissants, connecteurs filetés ou autres moyens
		this equipment by using screws, sliding latches, threaded
				fournis avec ce produit.
		connectors, or other means provided with this product.
				• La substitution de composants peut rendre cet équipement
		• Substitution of components may impair suitability for Class I,
				inadapté à une utilisation en environnement de Classe I, Division
		Division 2.
				2.
		• If this product contains batteries, they must only be changed
				• S'assurer que l'environnement est classé non dangereux avant
		in an area known to be nonhazardous.
				de changer les piles.
	European Hazardous Location Approval

The following applies to products marked , II 3 G:

•Are Equipment Group II, Equipment Category 3, and comply with the Essential Health and Safety Requirements relating to the design and construction of such equipment given in Annex II to Directive 2014/34/EU. See the EC Declaration of Conformity at http://www.rockwellautomation.com/global/certification/overview.page for details.

•The type of protection is Ex nA IIC T4 Gc according to EN 60079-15.

•Comply to standards: EN 60079-0:2012+A11:2013, EN60079-15:2010, reference certificate number DEMKO13ATEX1325026X.

•Are intended for use in areas in which explosive atmospheres caused by gases, vapors, mists, or air are unlikely to occur, or are likely to occur only infrequently and for short periods. Such locations correspond to Zone 2 classification according to ATEX directive 2014/34/EU.

•May have catalog numbers followed by a "K" to indicate a conformal coating option.

2	Rockwell Automation Publication 1756-IN048C-EN-P - June 2020

GuardLogix 5580 Controllers Installation Instructions

IEC Hazardous Location Approval

The following applies to products with IECEx certification:

•Are intended for use in areas in which explosive atmospheres caused by gases, vapors, mists, or air are unlikely to occur, or are likely to occur only infrequently and for short periods. Such locations correspond to Zone 2 classification to IEC 60079-0.

•The type of protection is Ex nA IIC T4 Gc according to IEC 60079-15.

•Such modules comply to Standards IEC 60079-0:2011, IEC 60079-15:2010, reference IECEx certificate number IECExUL14.0008X.

•May have catalog numbers followed by a "K" to indicate a conformal coating option.

WARNING:

•This equipment is not resistant to sunlight or other sources of UV radiation.

•This equipment shall be mounted in an ATEX/IECEx Zone 2 certified enclosure with a minimum ingress protection rating of at least IP54 (as defined in EN/IEC 60079-15) and used in an environment of not more than Pollution Degree 2 (as defined in EN/IEC 60664-1) when applied in Zone 2 environments. The enclosure must be accessible only by the use of a tool.

•This equipment shall be used within its specified ratings defined by Rockwell Automation.

•Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 140% of the rated voltage when applied in Zone 2 environments.

•The instructions in the user manual shall be observed.

•This equipment must be used only with ATEX/IECEx certified Rockwell Automation backplanes.

•Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

•The USB port is intended for temporary local programming purposes only and not intended for permanent connection. Do not use the USB port in hazardous locations.

ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in EN 60664-1), at altitudes up to 2000 m (6562 ft) without derating.

This equipment is not intended for use in residential environments and may not provide adequate protection to radio communication services in such environments.

This equipment is supplied as open-type equipment for indoor use. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA or be approved for the application if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain more information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

In addition to this publication, see the following:

•Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1, for more installation requirements

•NEMA Standard 250 and EN/IEC 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.

ATTENTION: Personnel responsible for the application of safety-related Programmable Electronic Systems (PES) shall be aware of the safety requirements in the application of the system and shall be trained in using the system.

IMPORTANT Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely for the purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or

liability for actual use based upon the examples shown in this publication.

Rockwell Automation Publication 1756-IN048C-EN-P - June 2020

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