Rockwell Automation 2198-H025-ERS, 2198-H040-ERS, 2198-H070-ERS, 2198-H003-ERS2, 2198-H008-ERS2 Installation Instructions Manual

Installation Instructions

Original Instructions

Kinetix 5500 Servo Drives

Catalog Numbers 2198-H003-ERS, 2198-H008-ERS, 2198-H015-ERS, 2198-H025-ERS, 2198-H040-ERS, 2198-H070-ERS,
2198-H003-ERS2, 2198-H008-ERS2, 2198-H015-ERS2, 2198-H025-ERS2, 2198-H040-ERS2, 2198-H070-ERS2

Topi c Pag e

Summary of Changes 1

About the Kinetix 5500 Drives 1

Catalog Number Explanation 2

Before You Begin 2

Remove the Grounding Screws in Ungrounded Power Configurations 2

Install the Kinetix 5500 Servo Drive 3

Connector Data 6

Wiring Requirements 9

Attach the Motor Cable Shield Clamp 10

Circuit Breaker/Fuse Selection 12

Motor Overload Protection 14

Additional Resources 15

Summary of Changes

This publication contains new and updated information as indicated in the following table.

Topi c Page

Added ‘impedance grounded’ when ever ungrounded and corner-grounded power configurations are mentioned 2…3

Updated callouts in Grounding Screw figure and updated text in Grounding Screw table 3

Added 2198-Hxxx-ERS2 safety connector view and shared-bus wiring connectors to Features and Indicators figure 6

Updated Wiring Requirements table with text and values 9

Added Circuit Breaker/Fuse Selection tables 12…14

Updated text in Motor O verload Protection with new thermal retentio n feature in drive firmware 4.001 or later 14

About the Kinetix 5500 Drives

Kinetix® 5500 servo drives provide an Integrated Motion over the EtherNet/IP network solution for applications with output power and current
requirements in the range of 0.2…14.6 kW and 1.4…32.5 A 0-pk, respectively.

See the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001
and integration with ControlLogix® 5570, ControlLogix 5580, and GuardLogix® 5570, or CompactLogix™ 5370 and Compact GuardLogix 5370
controllers.

, for detailed information on wiring, applying power, troubleshooting,

Kinetix 5500 Servo Drives

Catalog Number Explanation

This publication applies to the following Kinetix 5500 servo drives. For connecting safe torque-off signals, hardwired drives use the safe torque-off
(STO) connector and ship with the protective cover removed. Integrated safe torque-off drives do not use the STO connector and ship with the
protective cover in place. See Connector Data on page 6 to locate the cover.

Kinetix 5500 Drive Catalog Numbers

Drive Cat. No.
(hardwired STO)

2198-H003-ERS 2198-H003-ERS2

2198-H008-ERS 2198-H008-ERS2

2198-H015-ERS 2198-H015-ERS2

2198-H025-ERS 2198-H025-ERS2

2198-H040-ERS 2198-H040-ERS2

2198-H070-ERS 2198-H070-ERS2 3

Drive Cat. No.
(integrated STO)

Frame Size Input Voltage

1

2

195…264V rms, single-phase
195…264V rms, three-phase
324…528V rms, three-phase

195…264V rms, three-phase
324…528V rms, three-phase

Continuous
Output Power

kW

0.2 kW

0.3 kW

0.6 kW

0.5 kW

0.8 kW

1.6 kW

1.0 kW

1.5 KW

3.2 kW

2.4 kW

5.1 kW

4.0 kW

8.3 kW

7.0 kW

14.6 kW

Continuous
Output Current

A 0-pk

1.4

3.5

7.1

11.3

18.4

32.5

Before You Begin

Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog
number against the purchase order.

The Kinetix 5500 servo drives ship with the following:

• Wiring plug connector set for mains input power (IPD), 24V control input power (CP), digital inputs (IOD), motor power (MP), motor
brake (BC), and safe torque-off (STO)

• 2198-KITCON-DSL connector kit for motor feedback connections

• Wiring plug connector for shunt power (RC) connections that is installed on the drive

• These installation instructions, publication 2198-IN001

TIP Replacement connector sets are also available. See the Kinetix S ervo Drives Specifications Technical Data, publication GMC-TD003, for more information.

Remove the Grounding Screws in Ungrounded Power Configurations

Remove the grounding screws only when using ungrounded, corner-grounded, or impedance-grounded power configurations. Removing the screws
involves gaining access, opening the side door, and removing the screws.

IMPORTANT If you have grounded wye power distribution, you do not need to remove the screws. Go to Install the Kinetix 5500 Servo Drive on page 3

Removing the grounding screws can affect EMC performance.

Removing the grounding screws in multi-axis configurations is best done when the drive is removed from the panel and placed on its side on a solid
surface that is equipped as a grounded static-safe workstation.

ATTENTION: Because the unit no longer maintains line-to-neutral voltage protection, the risk of equipment damage exists when you remove the grounding
screws.

2 Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

.

ATTENTION: To avoid personal injury, the grounding screws access door must be kept closed when power is applied. If power was present and then removed,

Grounding screws are installed for grounded power configurations
(screws installed is default setting).

• Remove both screws for ungrounded, corner-grounded, and
impedance-grounded power for three-phase operation

• Remove only the AC screw for single-phase operation

Grounding Screw
Access Door

Kinetix 5500 Drive

(side view)

Lift door to meet
arrow at left.AC Scr ew

DC Screw

wait at least 5 minutes for the DC-bus voltage to dissipate and verify that no DC-bus voltage exists before accessing the grounding screws.

Remove the Grounding Screws

Kinetix 5500 Servo Drives

ATTENTION: Risk of equipment damage exists. The drive ground configuration must be accurately determined. Leave the grounding screws installed for
grounded power configurations (default). Remove the screws for ungrounded, ungrounded, corner-grounded, and impedance-grounded power.

Grounding Screw Configurations

Ground Configuration

Grounded (wye) Both screws installed (default setting)

• AC fed ungrounded

• Corner grounded

• Impedance grounded

Single-phase input power AC screw removed

(1) Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for example configurations.
(2) Removing the AC grounding screw to minimize leakage current in single-phase operation can affect EMC performance.

(1)

Grounding Screw Configuration Benefits of Configuration

•UL and EMC compliance

• Reduced electrical noise

• Most stable operation

• Reduced voltage stress on components and motor bearings

Both s crews removed

(2)

• Helps avoid severe equipment damage when ground faults occurs

• Reduced leakage current

Minimizes leakage current for single-phase operation

Install the Kinetix 5500 Servo Drive

These procedures assume that you have prepared your panel and understand how to bond your system. For installation instructions regarding
equipment and accessories not included here, refer to the instructions that came with those products.

SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and wiring of the Kinetix 5500 drive prior to applying power. Once power is applied,
connector terminals can have voltage present even when not in use.

ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling, tapping, and welding with the system removed from the enclosure.
Because the system is of the open type construction, be careful to keep any metal debris from falling into it. Metal debris or other foreign matter can become
lodged in the circuitry and result in damage to components.

Rockwell Automation Publication 2198-IN001D-EN-P - February 2016 3

Kinetix 5500 Servo Drives

Clearance right of the
drive is not required.

Clearance left of the

drive is not required.

Kinetix 5500

Servo Drive

40 mm (1.57 in.) clearance below

drive for airflow and installation.

40 mm (1.57 in.) clearance above
drive for airflow and installation.

Zero- stack Tab and

Cutout Aligned

Bus-bar system used in bus-sharing
configurations is not shown for clarity.

Mount the Kinetix 5500 Drive

Follow these steps to mount the drive in single-axis configurations.

1. Observe these clearance requirements when mounting a single drive to the panel:

• Additional clearance is required for cables and wires or the shared-bus connection system connected to the top of the drive.

• Additional clearance is required if other devices are installed above and/or below the drive and have clearance requirements of their
own.

• Additional clearance left and right of the drive is required when mounted adjacent to noise sensitive equipment or clean wire ways.

• The recommended minimum cabinet depth is 300 mm (11.81 in.).

Refer to the Kinetix Servo Drives Technical Data, publication GMC-TD003

, for Kinetix 5500 drive dimensions.

IMPORTANT Mount the drive in an upright position as shown. Do not mount the drive on its side.

In multi-axis shared-bus configurations, drives must be spaced by aligning the zero-stack tab and cutout. For mounting, sizing, and
configuring shared-bus configurations, refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001

.

2. Mount the Kinetix 5500 drive to the cabinet subpanel with M4 (#8-32) steel machine screws torqued to 2.0 N•m (17.7 lb•in), max.

4 Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

Kinetix 5500 Servo Drives

Dimensions are in mm (in.)

2198-H003-ERS

Drive is Shown

Applies to

Only

Frame 3

256

(10.08)

56.0

(2.20)

45.0
(1.77)

256

(10.08)

56.0

(2.20)

256

(10.08)

56.0

(2.20)

Dimensions are in mm (in.)

Frame 1 S ervo Drive

2198-H2DCK

Feedback Converter Kit

Mounted on Frame 1 Drive

2198-H2DCK

Feedback Converter Kit

Mounted on Frame 2 Drive

2198-H2DCK

Feedback Converter Kit

Mounted on Frame 3 Drive

Product Dimensions

Included in this figure are the drill hole patterns for standalone drives. Refer to the Kinetix 5500 Servo Drives User Manual, publication

2198-UM001

Kinetix 5500 Drives with 2198-KITCON-DSL Connector Kit

0.0

, for multi-axis drill-hole patterns.

Ø M4 (#8-32)

F

34.00

G

(1.34)

52.50

0.0
(2.07)

E

B

3.0

A

(0.12)

C

D

Kinetix 5500 Drive
Cat. No.

2198-H003-ERSx

2198-H008-ERSx

2198-H015-ERSx

2198-H040-ERSx

2198-H070-ERSx 3 85.2 (3.35) 250 (9.84) 294 (11.57) 273.70 (10.78) 0.0

Frame

1 50 (1.97) 170 (6.69)

2 55 (2.16) 225 (8.86) 265 (10.43) 243.84 (9.60) 5.00 (0.20)2198-H025-ERSx

A

mm (in.)

B

mm (in.)

C

mm (in.)

200 (7.87) 226 (8.90)

D

mm (in.)

E

mm (in.)

215 (8.46) 193.68 (7.62) 4.51 (0.18)

Drill Hole Patterns

F

mm (in.)

Kinetix 5500 Drives with 2198-H2DCK Converter Kit

G

mm (in.)

Refer to Kinetix Servo Drives Technical Data, publication GMC-TD003, for motor/actuator compatibility with the 2198-H2DCK converter kit
and product dimensions.

Rockwell Automation Publication 2198-IN001D-EN-P - February 2016 5

Kinetix 5500 Servo Drives

21

20

19

18

17

1

2

L3

L2

L1

1

2

+

–

1

8

3

4

13

5

6

11

10

9

12

16

7

7

U

V

W

2
1

15

14

2

1

2

Kinetix 5500 Drive, Front View

(2198-H003-ERSx drive)

Kinetix 5500 Drive, Top View
(2198-H003-ERS drive)

Kinetix 5500 Drive, Top View
(2198-Hxxx-ERS2 drive)

Protective
Knock-out

Shared-bus AC Input
Wiring Connector

Shared-bus 24V Input
Wiring Connector

Connector Data

Use this illustration to identify the Kinetix 5500 drive features and indicators.

Kinetix 5500 Drive Features and Indicators

Item Description Item Description Description

1 Motor cable shield clamp 8 Module status indicator 15 Motor brake (BC) connector

2 Converter kit mounting hole (under cover)

(1)

3 Motor feedback (MF) connector 10 LCD display 17 Shunt resistor (RC) connector

4 Digital inputs (IOD) connector 11 Navigation push buttons 18 AC mains input power (IPD) connector

5 Ethernet (PORT1) RJ45 connector 12 Link speed status indicators 19 DC bus (DC) connector (under cover)

6 Ethernet (PORT2) RJ45 connector 13 Link/Activity status indicators 20 24V control input power (CP) connector

7 Zero-stack mounting tab/cutout 14 Motor power (MP) connector 21

(1) Protective knock-out covers the 2198-H2DCK converter kit mounting hole. Remove knock-out for use with the converter kit.
(2) DC bus connector ships with protective knock-out cover that can be removed for use in shared-bus configurations.
(3) Protective knock-out cover is removed on 2198-Hxxx-ERS (hardwired STO) drives.

Kinetix 5500 Drive Connectors

Designator Description Connector

IPD AC mains input power 4-position plug, terminal screws

DC DC common bus power 2-position (T-connector used in shared-bus configurations)

CP 24V control input power 2-position plug, terminal screws

RC Shunt power 2-position plug, terminal screws

MP Motor power 4-position plug, terminal screws

MF Motor feedback 2-position plug, spring terminals

BC Brake power 2-position plug, terminal screws

IOD Digital inputs 4-position plug, spring terminals

STO Safe torque off 5-position plugs, spring terminals, 2x (2 rows of 5 pins)

PORT1, PORT2 Ethernet communication ports RJ45 Ethernet

6 Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

9 Network status indicator 16 Ground terminal

(3)

Safe torque-off (STO) connector
(applies to only 2198-Hxxx-ERS drives)

(2)

Mains Input Power (IPD) Connector

L3

L2

L1

1

2

U

V

W

Pin 1
Pin 2

IPD Pin Description Signal

Chassis ground

Kinetix 5500 Servo Drives

L3

L2 L2

L1 L1

Three-phase input power

L3

Shunt Power (RC) Connector Pinout

RC Pin Description Signal

1

2 SH

1

2 DC+

Shunt connections (frames 2 and 3)

Shunt connections (frame 1)

DC+

SH

DC Bus (DC) Connector Pinout

DC Pin Description Signal

1

2 DC+

DC bus connections

DC-

Control Input Power (CP) Connector Pinout

CP Pin Description Signal

1 24V power supply, customer-supplied 24V+

224V common 24V-

2
1

Motor Power (MP) Connector Pinout

MP Pin Description Signal Color

U

VVBlack

WWBlue

Three-phase motor power

Chassis ground Green

UBrown

Motor Feedback (MF) Connector Pinout

(1)

MF Pin

1

2 D-

SHIELD

(1) Refer to Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for installation instructions.

Description Signal

Bidirectional data and power for digital encoder interface

Cable shield and grounding plate (internal to 2198-KITCON-DSL connector kit) termination point

Cable shield and shield clamp (internal to 2198-H2DCK converter kit) termination point

D+

SHIELD

Rockwell Automation Publication 2198-IN001D-EN-P - February 2016 7

Kinetix 5500 Servo Drives

Pin 1

Pin 1

1

8

Standard RJ45

Motor Brake (BC) Connector Pinout

BC Pin Description Signal

1

2 MBRK-

Motor brake connections

MBRK+

Digital Inputs (IOD) Connector Pinout

IOD Pin Description Signal

1

2 I/O common for customer-supplied 24V supply. COM

3 24V current-sinking fast input #2. IN2

4 I/O cable shield termination point. SHLD

(1) This signal has dual-functionality. You can use IN1 (IOD-1) as registration or Home input.

24V current-sinking fast input #1.
This is a dual-function input.

IN1

(1)

Safe Torque Off (STO) Connector Pinout

STO Pin Description Signal

1 Safety bypass plus signal. Connect to both safety inputs to disable the STO function. SB+

2 Safety bypass minus signal. Connect to safety common to disable the STO function. SB-

3 STO input 1 (SS_IN_CH0). S1

4STO input common (SCOM). SC

2
1

5 STO input 2 (SS_IN_CH1). S2

IMPORTANT The safe torque-off (STO) connector applies to only the 2198-Hxxx-ERS drives.

The 2198-Hxxx-ERS drives ship with the safe torque-off function enabled. Connect the safe torque-off inputs to a safety circuit or install bypass
wiring to enable motion. Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for more information.

Ethernet Communication PORT1 and PORT2 Pinout

Port Pi n Descri ption Signal

1 Transmit port (+) data terminal TD+

2 Transmit port (-) data terminal TD-

3 Receive port (+) data terminal RD+

4– –

5– –

6 Receive port (-) data terminal RD-

7– –

8– –

8 Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

Kinetix 5500 Servo Drives

L1
L2
L3

W
V
U

Wiring Requirements

Wire must be copper with 75 C (167 F) minimum rating. Phasing of mains AC power is arbitrary and earth ground connection is required for
safe and proper operation.

IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided.

Kinetix 5500 Drive Power and I/O Wiring Requirements

Kinetix 5500 Drive
Cat. No.

2198-H003-ERSx
2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx
2198-H040-ERSx

Description

(1)

Mains input

power

(single-axis IPD connector)

Connects to Terminals

Pin Signa l

IPD-1
IPD-2
IPD-3
IPD-4

2198-H070-ERSx

2198-H003-ERSx
2198-H008-ERSx
2198-H015-ERSx
2198-H025-ERSx
2198-H040-ERSx

Motor power

MP-1
MP-2
MP-3
MP-4

2198-H070-ERSx

PELV/SELV
24V power
(single-axis CP connector)

Brake power

DC Bus power

Shunt power
(frames 2 and 3)

2198-Hxxx-ERSx

Shunt power
(frame 1)

(2)

Safety

Digital inputs

(1) The wire size, strip length, and torque specific ations shown here apply to the single-axis connector that ships with the drive. For the shared-bus connector specifications, refer to the Kinetix 5500 Servo Drives User Manual,

publication 2198-UM001
(2) These signals and the safe torque-off (STO) connector apply to only the 2198-Hxxx-ERS drives.
(3) This signal has dual-functionality. You can use IN1 (IOD-1) as registration or Home input.
(4) Building your own cables or using third-par ty cables is not an option. Use single motor cable catalog number 2090-CSxM1DF-xxAAxx. Refer to the Kinet ix Motion Accessories Specifications Technical Data, publication KNX-TD004,

for cable specifications.
(5) Motor brake wires are part of the 2090-CSBM1DF/DG motor cable.
(6) DC bus connections are always made from drive-to -drive over the bus bar connection system. These terminals do not receive discrete wires.
(7) This connector uses spring tension to hold wires in place.

.

CP-1
CP-2

BC-1
BC-2

DC-1
DC-2

RC-1
RC-2

RC-1
RC-2

ST0-1
ST0-2
ST0-3
ST0-4
ST0-5

IOD-1
IOD-2
IOD-3
IOD-4

24V+
24V-

MBRK+
MBRK-

DC+
DC-

DC+
SH

SH
DC+

SB+
SB­S1
SC
S2

IN1
COM
IN2
SHLD

Wire Size

2

(AWG)

mm

1.5…4
(16…12)

1.5…6
(16…10)

Motor power cable depends on
motor/drive combination.

0.75…2.5
(18…14)

2.5…6
(14…10)

2.5…0.5
(14…20)

(5)

N/A

(6)

N/A

0.5…4.0
(20…12)

0.2…1.5
(24…16)

(3)

0.2…1.5
(24…16)

(4)

(4)

Strip Length

mm (in.)

7.0 (0.28)

Torq ue Val ue

N•m (lb•in)

0.5…0.6
(4.4…5.3)

10.0 (0.39)

8.0 (0.31)

10.0 (0.39)

7.0 (0.28)

(6)

N/A

8.0 (0.31)

0.5…0.6
(4.4…5.3)

0.5…0.8
(4.4…7.1)

0.22…0.25
(1.9…2.2)

N/A

0.5…0.6
(4.4…5.3)

10.0 (0.39) N/A

10.0 (0.39) N/A

(6)

(7)

(7)

ATTENTION: To avoid personal injury and/or equipment damage, observe the following:

• Make sure installation complies with specifications regarding wire types, conductor sizes, branch circuit protection, and disconnect devices. The National
Electrical Code (NEC) and local codes outline provisions for safely installing electrical equipment.

• Use motor power connectors only for connection purposes. Do not use them to turn the unit on and off.

• Ground shielded power cables to prevent potentially high voltages on the shield.

Rockwell Automation Publication 2198-IN001D-EN-P - February 2016 9

Kinetix 5500 Servo Drives

Motor Cable

Shield Clamp

2198-KITCON-DSL

Motor Feedback

Connector Kit

Motor Power
(MP) Connector

Motor Brake
(BC) Connector

Exposed shield braid
under clamp.

Feedback cable routed

around the shield clamp.

Shield Clamp Screws (2)

2.0 N•m (17.7 lb•in), max

Kinetix 5500 Servo Drives,

Frame 1 or 2, Front View

(frame 1 is shown)

2090-CSBM1DF-18AAxx
Single Motor Cable

Clamp features apply

to all frame sizes.

Servo Drive

Shield Clamp

Retention Screw

Motor Cable

Shield Clamp

Motor Power
(MP) Connector

Motor Brake
(BC) Connector

Exposed shield braid
under clamp.

Shield Clamp Screws (2)

Feedback cable routed

within the shield braid.

2198-KITCON-DSL

Motor Feedback

Connector Kit

Kinetix 5500 Servo Drives,

Frame 2 or 3, Front View

(frame 2 is shown)

2090-CSBM1DF-14AAxx
Single Motor Cable

Servo Drive

Retention Screw

(loosen, do not remove)

IMPORTANT When the drive/motor combination calls for 18 AWG cable, the feedback cable routes

around the motor cable shield clamp.

IMPORTANT When the drive/motor combination calls for 14 or 10 AWG cable, the feedback cable

routes along with the power and brake wiring.

Attach the Motor Cable Shield Clamp

A shield clamp and two screws are supplied with each Kinetix 5500 drive. Use the clamp to bond the motor cable shield-braid to chassis ground.

Kinetix VP Servo Motors

These examples illustrate 2090-CSxM1DF/DG motor cables with connections to Kinetix VP motors and using 2198-KITCON-DSL feedback
connector kits. If your motor connections are coming from other compatible Allen-Bradley® servo motors/actuators, see Other Allen-Bradley

Motors and Actuators on page 11.

Cable Shield Clamp Installation

IMPORTANT • Loosen the retention screw, if needed, until you can start threading both clamp screws with the cable shield under the clamp.

• Make sure the cable clamp tightens around the cable shield and provides a good bond between the cable shield and the drive chassis.

10 Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

Kinetix 5500 Servo Drives

Clamp Compressed
Around Shield
(no spacer required)

Insert the clamp spacer when
the cable diameter is smaller
than the drive clamp alone.

Servo Drive

Clamp Spacer
(if needed)

Shield Clamp

Clamp Screws

2.0 N•m (17.7 lb•in.)

Service Loops

Frame 1

Servo Drive

Frame 2

Servo Drive

Frame 3

Servo Drive

Clamp Spacer Added
(small diameter cable)

Retention Screw

(loosen, do not remove)

Clamp features apply to

all frame sizes.

Other Allen-Bradley Motors and Actuators

The other compatible Allen-Bradley motors and actuators require the 2198-H2DCK converter kit for wiring motor feedback. A clamp spacer is
included with the kit for motor power/brake cable diameters that are too small for a tight fit within the drive clamp alone.

IMPORTANT If the power/brake cable shield has a loose fit inside the shield clamp, insert the clamp spacer between the shield clamp and the drive to reduce the clamp

diameter. When the clamp screws are tight, 2.0 N•m (17.7 lb•in), the result must be a high-frequency bond between the cable shield and the drive chassis.

Cable Clamp Attachment

Refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001, for detailed information on wiring the 2198-H2DCK feedback
converter kit and attaching the motor power/brake shield clamp.

Rockwell Automation Publication 2198-IN001D-EN-P - February 2016 11

Kinetix 5500 Servo Drives

4

3

2

1

Kinetix 5500
Servo Drive
(standalone)

Kinetix 5500
Servo Drives
(shared-bus)

Item Description

1 Ground screw (green) 2.0 N•m (17.5 lb•in), max

2 Braided ground strap (customer supplied)

3 Ground grid or power distribution ground

4 Bonded cabinet ground bus (customer supplied)

Ground Your Kinetix 5500 Drive to the Subpanel

Ground Kinetix 5500 drives and 2198-CAPMOD-1300 capacitor modules to a bonded cabinet ground bus with a braided ground strap. Keep the
braided ground strap as short as possible for optimum bonding.

Connecting the Braided Ground Strap

Refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001, for more information.

Circuit Breaker/Fuse Selection

The Kinetix 5500 drives use internal solid-state motor short-circuit protection and, when protected by suitable branch circuit protection, are rated
for use on a circuit capable of delivering up to 200,000 A (fuses) and 65,000 A (circuit breakers).

Standalone Drive Systems

Kinetix 5500 Drives UL Applications IEC (non-UL) Applications

Drive Cat. No. Drive Voltage, nom Phase

2198-H003-ERSx

2198-H008-ERSx

2198-H015-ERSx

2198-H025-ERSx 240/480V Three-phase KTK-R-20 140U-D6D3-C20 20 140U-D6D3-C20

2198-H040-ERSx 240/480V Three-phase KTK-R-25 140U-D6D3-C25 25 140U-D6D3-C25

2198-H070-ERSx 240/480V Three-phase LPJ-35SP 140G-G6C3-C40 35 140G-G6C3-C40

240V Single-phase KTK-R-2 140U-D6D2-B10 2 140U-D6D2-B10

240/480V Three-phase KTK-R-3 140U-D6D3-B20 4 140U-D6D3-B20

240V Single-phase KTK-R-5 140U-D6D2-B20 6 140U-D6D2-B20

240/480V Three-phase KTK-R-7 140U-D6D3-B60 6 140U-D6D3-B60

240V Single-phase KTK-R-10 140U-D6D2-B80 10 140U-D6D2-B80

240/480V Three-phase KTK-R-15 140U-D6D3-C12 16 140U-D6D3-C12

Bussmann Fuses
Cat. No.

Molded Case CB
Cat. No.

DIN gG Fuses

Amps (max)

Molded Case CB
Cat. No.

12 Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

Shared DC (common-bus) Drive Systems

Kinetix 5500 Servo Drives

Kinetix 5500 Drive
Cat. No.

2198-H003-ERSx 240/480V KTK-R-10 N/A 10 N/A

2198-H008-ERSx 240/480V KTK-R-10 N/A 10 N/A

2198-H015-ERSx 240/480V KTK-R-15 140U-D6D3-C15 16 140U-D6D3-C15

2198-H025-ERSx 240/480V KTK-R-20 140U-D6D3-C20 20 140U-D6D3-C20

2198-H040-ERSx 240/480V KTK-R-25 140U-D6D3-C25 25 140U-D6D3-C25

2198-H070-ERSx 240/480V LPJ-35SP 140G-G6C3-C40 35 140G-G6C3-C40

Drive Voltage,
(three-phase)
nom

Bussmann Fuses
Cat. No.

UL Application s IEC (non-UL) App lications

Molded Case CB
Cat. No.

DIN gG Fuses

Amps (max)

Molded Case CB
Cat. No.

Shared AC Drive Systems

Input Power UL Circuit-protection Specifications

Kinetix 5500
Drive Cat. No.

2198-H003-ERSx 240/480V KTK-R-15 N/A

2198-H008-ERSx 240/480V KTK-R-15 N/A

2198-H015-ERSx 240/480V KTK-R-20 KTK-R-25 N/A 140U-D6D3-C15 140U-D6D3-C 20 N/A

2198-H025-ERSx 240/480V KTK-R-30 N/A 140U-D6D3-C25 140U-D6D3-C30 N/A

2198-H040-ERSx 240/480V LPJ-35SP LPJ-45SP N/A N/A

2198-H070-ERSx 240/480V LPJ-60SP N/A 140G-G6C3-C60 N/A

Drive Voltage,
(three-phase)
nom

2 Axes 3 Axes 4 Axes 5 Axes 2 Axes 3 Axes 4 Axes 5 Axes

Bussmann Fuses

Cat. No.

Molded Case CB

Cat. No.

Input Power IEC (non-UL) Circuit-protection Specifications

Kinetix 5500
Drive Cat. No.

2198-H003-ERSx 240/ 480V 16 N/A

2198-H008-ERSx 240/ 480V 16 N/A

2198-H015-ERSx 240/ 480V 20 25 N/A 140U-D6D3-C15 140U-D6D3-C20 N/A

2198-H025-ERSx 240/ 480V 32 N/A 140U-D6D3-C25 140U-D6D3 -C30 N/A

2198-H040-ERSx 240/ 480V 35 N/A N/A

2198-H070-ERSx 240/ 480V 63 N/A 140G-G6C3-C60 N/A

Drive Voltage,
(three-phase)
nom

2 Axes 3 Axes 4 Axes 5 Axes 2 Axes 3 Axes 4 Axes 5 Axes

DIN gG Fuses

Amps (max)

Molded Case CB

Cat. No.

Rockwell Automation Publication 2198-IN001D-EN-P - February 2016 13

Kinetix 5500 Servo Drives

Shared AC/DC and Hybrid Systems

Input Power UL Circuit-protection Specifications

Kinetix 5500
Drive Cat. No.

2198-H003-ERSx 240/480V KTK-R-10 KTK-R-15 N/A

2198-H008-ERSx 240/480V KTK-R-15 KTK-R-20 N/A

2198-H015-ERSx 240/480V KTK-R-20 N/A 140U-D6D3-C15 140U-D6D3-C20 N/A

2198-H025-ERSx 240/480V KTK-R-30 N/A 140U-D6D3-C20 140U-D6D3-C30 N/A

2198-H040-ERSx 240/480V KTK-R-30 LPJ-45SP LPJ-50SP N/A 140U-D6D3-C30 N/A

2198-H070-ERSx 240/480V LPJ-50SP N/A 140G-G6C3-C50 N/A

Drive Voltage,
(three-phase)
nom

2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes

Bussmann Fuse

Cat. No.

Molded Case CB

Cat. No.

Input Power IEC (non-UL) Circuit-protection Specifications

Kinetix 5500
Drives Cat. No.

2198-H003-ERSx 240/480V 10 16 N/A

2198-H008-ERSx 240/480V 16 N/A N /A

2198-H015-ERSx 240/480V 20 N/A 140U-D6D3-C15 140U-D6D3-C20 N/A

2198-H025-ERSx 240/480V 32 N/A 140U-D6D3-C20 140U-D6D3-C30 N/A

2198-H040-ERSx 240/480V 32 N/A 140U-D6D3-C30 N/A

2198-H070-ERSx 240/480V 50 N/A 140G-G6C3-C50 N/A

Drive Voltage,
(three-phase)
nom

2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes 2 Axes 3 Axes 4 Axes 5 Axes 6 Axes 7 Axes 8 Axes

DIN gG Fuses

Amps (max)

Molded Case CB

Cat. No.

Motor Overload Protection

This servo drive uses solid-state motor overload protection that operates in accordance with UL requirements. Motor overload protection is
provided by algorithms (thermal memory) that predict actual motor temperature that is based on operating conditions.

In addition to thermal memory protection, this drive provides an input for an external temperature sensor/thermistor device, embedded in the
motor, to support the UL requirement for motor overload protection.

Servo drives using DSL (digital servo link) encoder technology require the encoder to perform motor temperature monitoring and transmit the
data over the single motor cable. Kinetix VP motors use DSL technology that performs this function. No additional wiring is required.

Some motors supported by this drive (firmware revision 3.001 or earlier) do not contain temperature sensors/thermistors; therefore, motor
overload protection against excessive consecutive motor overloads with power cycling is not supported. Beginning with firmware revision 4.001
(and later) thermal retention is supported regardless of the motor or encoder type in use.

This servo drive meets the following UL requirements for solid-state overload protection.

Motor Overload Protection Trip Point Value

Ultimately 100% overload

Withi n 8 minute s 200% overloa d

Withi n 20 seco nds 600 % overloa d

ATT EN TI ON : To avoid damage to your motor due to overheating caused by excessive, successive motor overload trips, follow the wiring diagram provided in
the user manual for your motor and drive combination.

Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring between your motor and drive.

14 Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

Resource Description

Kinetix 5500 Servo Drives User Manual, publication 2198-UM001

Kinetix Servo Drives Specifications Technical Data,
publication GMC-TD003

Kinetix Motion Accessories Specifications Technical Data,
publication KNX-TD004

Kinetix 5500 Feedback Connector Kit Installation Instructions,
publication 2198-IN002

Kinetix 5000 AC Line Filter Installation Instructions,
publication 2198-IN003

Hiperface-to-DSL Feedback Converter Kit Installation Instructions,
publication 2198-IN006

Kinetix 300 Shunt Resistor Installation Instructions,
publication 2097-IN002

Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1

Product Certifications website, http://www.ab.com

Information on installing, configuring, starting, and troubleshooting your Kinetix 5500 servo drive system.

Provides product specifications for the Kinetix Integrated Motion over EtherNet/IP network, Integrated Motion over sercos interface,
EtherNet/IP networking, and component servo drive families.

Provides product specifications for Bulletin 2090 motor and interface cables, low-profile connector kits, drive power components,
and other servo drive accessory items.

Information on installing and wiring the Kinetix 5500 motor feedback connector kit.

Information on installing and wiring the Kinetix 5500 AC line filters.

Information on installing and wiring the Hiperface- to-DSL feedback converter kit.

Information on installing and wiring these external shunt resistors for your Kinetix 5500 servo drives.

Provides general guidelines for installing a Rockwell Automation® industrial system.

Provides declarations of conformity, certificates, and other certification details.

Kinetix 5500 Servo Drives

You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page
technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

. To order paper copies of

Rockwell Automation Publication 2198-IN001D-EN-P - February 2016 15

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Rockwell Automation maintains current product environmental information on its website at

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Use the following resources to access support information.

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http://www.rockwellautomation.com/global/support/direct-dial.page

Literature Library

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Data.

http://www.rockwellautomation.com/global/literature-library/overview.page

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Get help determining how products interact, check features
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http://www.rockwellautomation.com/global/support/pcdc.page

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Allen-Bradley, CompactLogix, ControlLogix, GuardLogix, Kinetix, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respec tive companies.

Publication 2198-IN001D-EN-P - February 2016

Supersedes Publication 2198-IN001C-EN-P - January 2014 Copyright © 2016 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.