Rockwell Automation 1771-IAN User Manual

Installation Instructions
AC (120V) Input Module
Catalog Number 1771–IAN
Contents
Important User Information
Use this document as a guide when installing the catalog number 1771-IAN input module.
To See page
Important User Information 1 Important Preinstallation Considerations 4
Calculate Power Requirements 5 Key the Backplane Connector 5
Install the Module and Field Wiring Arm 6
Connect Wiring to the Field Wiring Arm 7
For this reference information See page
Because of the variety of uses for the products described in this publication, those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards. In no event will Rockwell Automation be responsible or liable for indirect or consequential damage resulting from the use or application of these products.
Any illustrations, charts, sample programs, and layout examples shown in this publication are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication.
Allen–Bradley publication SGI–1.1, Safety Guidelines for Application, Installation, and Maintenance of Solid–State Control (available from your local Rockwell Automation office), describes some important differences between solid–state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.
Publication 1771-IN032B-EN-P - July 2002
AC (120V) Input Module2
Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited.
Throughout this publication, notes may be used to make you aware of safety considerations. The following annotations and their accompanying statements help you to identify a potential hazard. avoid a potential hazard, and recognize the consequences of a potential hazard.
WARNING
!
ATTENTION
!
IMPORTANT
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Identifies information about practices or circumstances that may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
Publication 1771-IN032B-EN-P - July 2002
AC (120V) Input Module 3
ATTENTION
!
Environment and Enclosure
This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664–1), at altitudes up to 2000 meters without derating.
This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as “open type” equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present, and appropriately designed to prevent personal injury resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.
See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosures. Also, see the appropriate sections in this publication, as well as the Allen–Bradley publication 1770–4.1, (“Industrial Automation Wiring and Grounding Guidelines”), for additional installation requirements pertaining to this equipment.
Publication 1771-IN032B-EN-P - July 2002
AC (120V) Input Module4
Pre-installation Considerations
ATTENTION
!
Preventing Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential
static.
Wear an approved grounding wriststrap.
Do not touch connectors or pins on component
boards.
Do not touch circuit components inside the
equipment.
If available, use a static–safe workstation.
When not in use, keep modules in appropriate
static–safe packaging.
The 1771–IAN ac input module is a sink input and requires a source output. A sink input provides a path to ground and a source output provides a positive voltage path.
You must use this module in a series B 1771 I/O chassis. Refer to the table below for processor compatibility.
Processor Compatibility Chart
System Type Use with Processors:
Local Mini-PLC-2/02 (cat. no. 1772-LZ, -LZP)
Remote (with a 1771-ASB remote I/O adapter)
WARNING
!
Do not place this module in the same I/O chassis as the 1771–IX thermocouple module. You can use this module in the same chassis as the 1771–IXE thermocouple module.
Mini-PLC-2/16 (cat. no. 1772-LX, -LXP) Mini-PLC-2/17 (cat. no. 1772-LW, -LWP) PLC-5/15, Series B and later (cat. no. 1785-LT)
PLC-2/20 (cat. no. 1772-LP2) PLC-2/30 (cat. no. 1772-LP3) PLC-3 (cat. no. 1775-L1, -L2, -L3, -L4) PLC-3/10 (cat. no. 1775-LP4, -LP8) PLC-5/15, Series B and later (cat. no. 1785-LT)
When used in a Class I, Division 2, hazardous location, this equipment must be mounted in a suitable enclosure with proper wiring method that complies with the governing electrical codes.
Publication 1771-IN032B-EN-P - July 2002
AC (120V) Input Module 5
This module is not compatible with 2–slot addressing. You must use 1–slot addressing with restrictions or 1/2–slot addressing with no restrictions.
This module has input filtering to limit the effect of voltage transients caused by contact bounce and/or electrical noise. Specifications for input filtering are listed in the specifications at the end of this document.
Calculate Power Supply Requirements
Your module receives its power for internal logic circuitry through the 1771 I/O chassis backplane from the chassis power supply. The module requires 280mA from the output of this supply. To calculate the requirements for the backplane power supply, add 280mA to the power requirements of all other modules in the I/O chassis. Calculating the requirements will prevent an overload to the chassis backplane and/or backplane power supply.
Key the Backplane Connector
Place your module in any slot in the chassis except the leftmost slot which is reserved for processors or adapters.
ATTENTION
!
Observe the following precautions when inserting or removing keys:
insert or remove keys with
your fingers
make sure that key placement
is correct
Incorrect keying or the use of a tool can result in damage to the backplane connector and possible system faults.
Position the keying bands in the backplane connectors to correspond to the key slots on the module.
I/O chassis
You can change the position of these bands if subsequent system design and rewiring makes insertion of a different type of module necessary.
Place the keying bands:
between 16 and 18 between 20 and 22
Upper Connector
11022ĆI
Publication 1771-IN032B-EN-P - July 2002
AC (120V) Input Module6
Install the Module and
ATTENTION
Field Wiring Arm
!
WARNING
!
Place the module in the card guides on the top and bottom of the chassis
1
that guide the module into position.
Important: Apply firm even pressure on the module to seat it into its
backplane connector.
1771ĆA1B, ĆA2B, ĆA3B, ĆA4B I/O chassis
Snap the chassis latch over the top of the module to secure it.
Remove power from the 1771 I/O chassis backplane before you install the module. Failure to remove power from the backplane could cause:
module damage
degradation of performance
injury or equipment damage due to possible
unexpected operation
When you insert or remove the module with power applied, or connect or disconnect the field wiring arm with field side power applied, an electrical arc can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
1771ĆA1B, ĆA2B, ĆA4B Series B I/O chassis
Swing the chassis locking bar down into place to secure the modules. Make sure the locking pins engage.
Attach the wiring arm (1771ĆWN) to the horizontal bar at the
2
bottom of the I/O chassis.
The wiring arm pivots upward and connects with the module so you can install or remove the module without disconnecting the wires.
Publication 1771-IN032B-EN-P - July 2002
1771ĆWN
The 1771–IAN module is a modular component of the 1771 I/O system requiring a properly installed system chassis. Refer to publication 1771–IN075 for detailed information on acceptable chassis and proper installation and grounding requirements. Limit the maximum adjacent slot power dissipation to 10W maximum.
AC (120V) Input Module 7
Connecting Wiring to the Field Wiring Arm
You make connections to the module through the field wiring arm cat. no. 1771-WN. The arm pivots on the I/O chassis to connect with terminals on the front of the module and acts as a terminal strip. The wiring arm allows the module to be removed from the chassis without disconnecting wiring.
WARNING
!
ATTENTION
!
When you connect or disconnect the field wiring arm with field power applied, or you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
Remove power from the 1771 I/O chassis backplane and field wiring arm before removing or installing an I/O module.
Failure to remove power from the backplane or
wiring arm could cause module damage, degradation of performance, or injury.
Failure to remove power from the backplane
could cause injury or equipment damage due to possible unexpected operation.
1. Make certain all power is removed from the module before making wiring connections.
2. Swing the wiring arm up into position on the front of the module. The locking tab on the module will secure it into place.
3. Make your connections to the field wiring arm as shown in the connection diagram. (Use the label on the front of the wiring arm to identify your wiring.)
The field wiring arm terminal identification
IMPORTANT
number is not the same as the number of the bit which controls that output.
Publication 1771-IN032B-EN-P - July 2002
AC (120V) Input Module8
I/O Module Groups
Each module condenses 2 full module groups (32 inputs) into each I/O chassis slot. For example:
Module group 1 = inputs 00 through 17Module group 2 = inputs 00 through 17 (module group 2
represents the second set of inputs).
Terminals 1 through 20 represent module group 1, with terminals 9, 10, 19 and 20 ac low (L2). Terminals 21 through 40 represent module group 2, with terminals 29, 30, 39 and 40 ac low (L2).
Connection Diagram for the 1771–IAN ac Input Module
Note: Terminals on the left are even numbered (2 thru 40) , and terminals on the right are odd numbered (1 thru 39).
Module group 1 = inputs 00 through 17 Module group 2 = inputs 00 through 17 (module group 2 represents the second set of inputs.)
Terminals 1 through 20 represent module group 1,with terminals 9, 10, 19 and 20 ac low (L2). Terminals 21 through 40 represent module group 2, with terminals 29, 30, 39 and 40 ac low (L2).
ac High
Input 01
Input 03
Input 05 Input 07
Common 0 (L2)
Input 11
Input 13
Input 15
Input 17
Common 1 (L2)
Input 01
Input 03 Input 05 Input 07
Common 2 (L2)
Input 11
Input 13 Input 15
Input 17
Common 3 (L2)
2
4 6
8 10
12
14
16
18
20
22 24
26
28 30
32
34
36 38
40
Input 00 Input 02 Input 04
Input 06
Common 0 (L2)
Input 10
Input 12
Input 14 Input 16
Common 1 (L2)
Input 00
Input 02 Input 04
Input 06 Common 2 (L2)
Input 10
Input 12
Input 14
Input 16
common 3 (L2)
If multiple power supplies are used, do not exceed the specified isolation voltage.
Publication 1771-IN032B-EN-P - July 2002
ac Low
(Actual wiring runs in this direction.)
11854-I
Table A Module Input Terminal Assignments
AC (120V) Input Module 9
Terminal
Number
Input Assignment I/O program address Terminal
Number
Input Assignment I/O program address
01 Input 00 1RG00 21 Input 00 1RG00
02 Input 01 1RG01 22 Input 01 1RG01
03 Input 02 1RG02 23 Input 02 1RG02
04 Input 03 1RG03 24 Input 03 1RG03
05 Input 04 1RG04 25 Input 04 1RG04
06 Input 05 1RG05 26 Input 05 1RG05
07 Input 06 1RG06 27 Input 06 1RG06
08 Input 07 1RG07 28 Input 07 1RG07
09 Common 0 (L2)
10 Common 0 (L2)
1
1
- 29 Common 3 (L2)
- 30 Common 3 (L2)
1
1
11 Input 10 1RG10 31 Not used 1RG10
12 Input 11 1RG11 32 Input 11 1RG11
13 Input 12 1RG12 33 Input 12 1RG12
14 Input 13 1RG13 34 Input 13 1RG13
-
-
15 Input 14 1RG14 35 Input 14 1RG14
16 Input 15 1RG15 36 Input 15 1RG15
17 Input 16 1RG16 37 Input 16 1RG16
18 Input 17 1RG17 38 Input 17 1RG17
19 Common 1 (L2)
20 Common 1 (L2)
1
1
- 39 Common 4 (L2)
- 40 Common 4 (L2)
1
1
-
-
Where: R = rack number (1, 2, 3, etc.)
G = I/O group (0 - 7)
1
You can connect a different power supply to each common (0,1,2 and 3). Terminals 09/10 are common for terminals 01 thru 08; 19/20 for 11 thru 18; 29/30 for 21 thru 28; 39/40 for 31 thru 38. If multiple power supplies are used, do not exceed the specified isolation voltage.
Publication 1771-IN032B-EN-P - July 2002
AC (120V) Input Module10
Interpreting the Status Indicators
represent the control status of the inputs. Each indicator is lit when voltage is present at the corresponding input.
00
10
00
10
01
11
01
11
02
12
02
12
03
13
03
13
04
14
04
14
05
15
05
15
06
16
06
16
07
07
17
17
Status Indicators (red)
The following information applies when operating this equipment in hazardous locations:
The module has 32 status indicators on the module front plate. These
11855-I
Products marked CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, and D Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest T" number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.
WARNING
EXPLOSION HAZARD -
Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.
Do not disconnect connections to this equipment unless power has been removed or the area is known to
be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
!
Substitution of components may impair suitability for Class I, Division 2.
If this product contains batteries, they must only be changed in an area known to be nonhazardous.
Informations sur l'utilisation de cet équipement en environnements dangereux:
Les produits marqués CL I, DIV 2, GP A, B, C, D ne conviennent que une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d'identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un systéme, le code de température le plus défavorable (code de température le plus faible) peut eatre utilisé pour déterminer le code de température global du systéme. Les combinaisons d'equipements dans le systéme sont sujettes à inspection par les autorités locales qualifiées au moment de l'installation.
AVERTISSEMENT
RISQUE D'EXPLOSION -
Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher
l'équipement.
Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher les
connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets
!
coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de
Classe 1, Division 2.
S'assurer que l'environnement est classé non dangereux avant de changer les piles.
Publication 1771-IN032B-EN-P - July 2002
AC (120V) Input Module 11
Specifications
Inputs per module 32 (4 groups of 8)
Module Location 1771-A1B thru -A4B I/O Chassis
Voltage Range 85 to 135V ac, 50/60Hz
Nominal Input Voltage 120V ac
Nominal Input Current 8.2mA @ 115V ac, 60Hz
6.8mA @ 115V ac, 50Hz
Minimum On-state Current 5.2mA @ 85V ac, 60Hz
4.2mA @ 85V ac, 50Hz
Maximum Off-state Current 2.3mA @ 30V ac, 60Hz
1.9mA @ 30V ac, 50Hz
Maximum Off-state Voltage 30V ac
Input Impedance 0.2uF in parallel with 200K ohms (13.3K ohms @ 60Hz)
Input Signal Delay Off to On: 10.0ms (+7ms)
On to Off: 20.0ms (+
15ms)
Isolation Voltage Tested to withstand 1000V for 60s.
Power Dissipation 4.5W (max); 1.0W (min)
Thermal Dissipation 15.4 BTU/hr (max); 3.4 BTU/hr (min)
Backplane Current 280mA @ 5V dc maximum
Conductors Wire Size
14-22 AWG (2.5-0.25mm2) (max)1stranded copper rated at 60oor greater 3/64 inch (1.2mm) insulation (max)
Category
1
2
Environmental Conditions
Operating Temperature
IEC 60068-2-1 (Test Ad, Operating Cold) IEC 60068-2-2 (Test Bd, Operating Dry Heat) IEC 60068-2-14 (Test Nb, Operating Thermal Shock) 32 to 140°F(0
o
to 60oC)
Storage Temperature IEC 60068-2-1 (Test Ab, Unpackaged, Nonoperating Cold)
IEC 60068-2-2 (Test Bb, Unpackaged, Nonoperating Dry Heat) IEC 60068-2-14 (Test Na, Unpackaged, Nonoperating Thermal Shock)
-40 to 185°F (-40 to 85
o
C)
Relative Humidity IEC 60068-2-30 (Test Db, Unpackaged, Nonoperating Damp
Heat) 5 to 95%, noncondensing
Shock
Operating Nonoperating
IEC 60068-2-27 (Test Ea, Unpackaged Shock) 30g 50g
Vibration IEC 60068-2-6 (Test Fc, Operating)
2g @ 10-500Hz
ESD Immunity IEC 61000-4-2
4kV indirect discharges
Radiated RF Immunity IEC 61000-4-3
10V/m, with 1kHz sine-wave 80% AM from 30MHz to 1000MHz
EFT/B Immunity IEC 61000-4-4
1kV @ 5kHz on signal ports
+
Surge Transient Immunity IEC 61000-4-5
1kV line-line (DM) and +2kV line-earth (CM) on signal ports
+
Conducted RF Immunity IEC 61000-4-6
10V rms with 1kHz sine wave 80% AM from 150kHz to 30MHz
Publication 1771-IN032B-EN-P - July 2002
AC (120V) Input Module12
Emissions CISPR 11
Group 1, Class A (with appropriate enclosure)
Enclosure Type Rating None (open-style)
Keying Between 16 and 18
Between 20 and 22
Field Wiring Arm 1771ĆWN
Wiring Arm Screw Torque 9 pound-inches (1.0Nm)
Certifications (when product is marked)
UL UL Listed Industrial Control Equipment CSA CSA Certified Process Control Equipment
CSA CSA Certified Process Control Equipment for Class I,
Division 2 Group A, B, C, D Hazardous Locations
3
CE
European Union 89/336/EEC EMC Directive, compliant with: EN 61000-6-4, Industrial Emissions EN 50082-2, Industrial Immunity EN 61236, Meas./Control/Lab., Industrial Requirements EN 61000-6-2, Industrial Immunity
European Union 73/736/EEC EMC Directive, compliant with: EN 61131-2, Programmable Controllers
3
Australian Radiocommunications Act, compliant with:
C-Tick
AS/NZS 2064, Industrial Emissions
1
14 gauge wire connected to all terminals may not allow the cover on the field wiring arm to close. A smaller gauge wire may be used.
2
You use this conductor category information for planning conductor routing as described in publication 1770Ć4.1, Industrial Automation Wiring and Grounding Guidelines.
3
See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates and other certification details
Publication 1771-IN032B-EN-P - July 2002
Supersedes Publication 1771-5.32 - October 1995
Publication 1771-IN032B-EN-P - July 2002
Copyright 2002 Rockwell Automatiion, Inc. Printed in USA
PN957678-76
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