Rockwell Automation 1756-BATM Installation Instructions

Installation Instructions
IMPORTANT
ControlLogix® Battery Module
Catalog Number: 1756-BATM
Installation instructions ship with each component. If you want other documentation, you must order it separately.

Before You Begin

Use this document to install a ControlLogix® Battery Module:
ou can use a battery module only with the following controllers:
Y
6-L61, -L62, or -L63 controller
– 175
ou can install only one battery module per controller.
Y
Refer to Additional Manuals on page 31.
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2 ControlLogix® Battery Module
!
WARNING
ATTENTION
!
IMPORTANT
SHOCK HAZARD
Important User Information
Solid state equipment has operational characteristics electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illu Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Auto information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in wh of Rockwell Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of s
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
differing from those of
responsible or liable for indirect or
strative purposes.
mation, Inc. with respect to use of
ole or in part, without written permission
afety considerations.
Publication
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:
identify a hazard a hazard
avoid
recognize the conseque
Identifies information that is critical for successful application and understanding of the product.
Labels may be located on or inside the drive to alert people that dangerous voltage may be present.
1756-IN576B-EN-P - September 2003
nce
ControlLogix® Battery Module 3
!
WARNING
ATTENTION
!
When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical
resistance that can affect module operation.
Preventing Electrostatic Discharge
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
ouch a grounded object to discharge potential
T static.
ear an approved grounding wriststrap.
W
not touch connectors or pins on component
Do boards.
not touch circuit components inside the
Do equipment.
available, use a static-safe workstation.
If
hen not in use, store the equipment in
W appropriate static-safe packaging.
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1756-IN576B-EN-P - September 2003
4 ControlLogix® Battery Module

Equipment that You Need

The equipment that you need to install the battery module depends on how you mount the module. You have these options:
Mount the Battery Module Directly to a Panel
Mount the Battery Module to a DIN Rail
Mount the Battery Module Directly to a Panel
To mount the battery module directly to a panel, you need the following equipment:
#2 ph
drill
sc
illips screwdriver
rews and washers
For this: You need:
Quantity Description:
top mounting tabs 2 M4 or M5 (#10 or #12) phillips screw
2 flat washer 2 split lock washer
bottom mounting
b
ta
1 M4 or M5 (#10 or #12) phillips screw or SEM
screw (phillips screw with attached star washer)
1 star washer (not required for SEM screws)
Mount the Battery Module to a DIN Rail
To mount the battery module to a DIN rail, you need the following equipment:
#2 ph
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illips screwdriver
1756-IN576B-EN-P - September 2003
ControlLogix® Battery Module 5
✓✓✓

What You Need to Do

Before you install a battery module, do these preliminary tasks:
Install a ControlLogix chassis according to the C
ontrolLogix Chassis
Installation Instructions, publication 1756-IN080.
Install a ControlLogix power supply according to the c
orresponding installation instructions:
Install this power supply: According to this publication: 1756-PA72 ControlLogix Power Supplies Installation 1756-PB72 1756-PA75 ControlLogix Power Supplies Installation 1756-PB75 1756-PA75R Con 1756-PB75R
Instructions, pu
Instructions, pu
blication 1756-5.67
blication 1756-5.78
trolLogix Redundant Power Supplies
Installation Instructions, publication
1756-IN573
Con
trolLogix Redundant Power Supplies Chassis Adapter Module Installation Instructions, publication 1756-IN574
Install a ControlLogix controller according to the ControlLogix Controller and Memory Board Installation Instructions, publication
1756-IN101.
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6 ControlLogix® Battery Module
To install a battery module, do these tasks:
Make Sure that You Have All the Components
Select a Location for the Module
Select a Mounting Option
Mount the Battery Module to a DIN Rail
Mount the Battery Module Directly to a Panel
Attach the Cable to the Controller
Install the Battery Assembly
Check the BAT LED
Estimate Battery Life
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ControlLogix® Battery Module 7
31298
31325

Make Sure that You Have All the Components

The 1756-BATM battery module includes these components:
Component: Description:
battery module
The cable is already attached to the module.
includes a ferrite core for noise
The cable suppression. The ferrite core is close to the end of the cable.
1756-BATA battery assembly
battery label
universal mounting brackets
screws for the universal mounting brackets
DIN rail locks
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8 ControlLogix® Battery Module
5.1 cm (2.0 in)
5.1 cm (2.0 in)
5.1 cm (2.0 in)
5.1 cm (2.0 in)
OK to mount next to each other
1 m cable connects battery module to controller
Mount below the chassis, if possible. This minimizes the temperature of the module and prolongs the life of the battery assembly.
On a horizontal panel, mount the module with the door facing up.
7.6 cm (3.0 in)
Leave space to remove the battery assembly.

Select a Location for the Module

Mount the battery module as follows:
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ControlLogix® Battery Module 9
31306-M

Select a Mounting Option

If you want to: Then go to page:
Mount the Battery Module to a DIN Rail 9 Mount the Battery Module Directly to a Panel 11

Mount the Battery Module to a DIN Rail

1. Align the holes on the mounting brackets with the holes on the back
of the battery module.
sert and tighten the screws.
2. In
3. Attach the battery module to the DIN rail.
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10 ControlLogix® Battery Module
31330
4. Attach a DIN rail lock (A-B catalog number 1492-EA35) on each side
of the battery module.
round the battery module to the enclosure.
5. G
6. Go
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to “Attach the Cable to the Controller” on page 14.
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