Rockwell Automation 1609 Series D User Manual
Installation Instructions
(Cat 1609-D)
Bulletin 1609 Industrial Uninterruptible Power Supply
ATTENTION: Please read and save these instructions. This manual contains important instructions for the Bulletin 1609 Uninterrupt-
ible Power Supply. Follow these instructions during the unpacking, installation and maintenance of the UPS. If you have a problem
with the UPS, please refer to this manual and the User Manual trouble shooting section before calling Technical Services.
Contents for UPS Include:
• Installation Instruction
•1609-D
•USB Cable
•CD
•2 Battery Jumper Wires (inside the battery
compartment)
•Battery Harness (inside the battery compartment)
Additional Resources
1. Go to http://www.rockwellautomation.com/literature
2. Go to Search, select Publication Number.
3. Type the Publication Number in the search box and press enter.
1609-IN014 (1609-SPD Installation Instructions)
1609-IN015 (1609-ENET Installation Instructions)
1609-UM007 (1609 UPS Management Software User Manual)
1609-UM008 (1609 Network Management Card User Manual)
1609-UM009 (1609 UPS User Manual)
Install the 1609 UPS in the Appropriate Environment
Do not operate the UPS where there is excessive dust or the temperature or humidity is outside the
specied limits. The maximum ambient temperature is 40 degree Celsius using the 1609-SBAT or 50 degree
Celsius using the 1609-HBAT. The maximum humidity specification is 95% RH (Non-condensing).
Contents for 1609-EXBAT Include:
•Installation Instruction
•1609-EXBAT
•Connector Cover
•2 Screws
•4 Battery Jumper Wires (inside the battery
compartment)
•Battery Harness (inside the battery compartment)
Note: Batteries are not included with the UPS and 1609-EXBAT.
Bulletin 1609 Industrial Uninterruptible Power Supply
1. To access the battery compartment
remove the three screws and the
battery door.
3. Connect the red wire of the harness to
the positive terminal (top red) and the
black wire of the harness to the
negative terminal (bottom black).
See photo below for details.
5. To connect the batteries to the UPS, insert the batteries into the battery compartment, open the white
connector retainer and connect the two cables together as shown in the photo below.
6. To complete the battery installation, close the white connector retainer and reattach the battery door with
the three screws (torque of 8.7+/-1.7 lb-in).
2. Remove the battery container, jumpers and wire harness from the
battery compartment. Place the battery container and batteries onto a
flat surface. Use the provided jumper wires to connect the batteries in
series. Connect the positive terminal (red) of the battery to the negative
terminal (black) of another battery. See photo below for details.
4. Fold the battery container and seal it with tape.
Batteries Wiring and Installation Instruction for the UPS
Only use battery wires that have been provided with the UPS.
Warning: Do not service the 1609-SPD without disconnecting the power sources due to electric shock harzard for risk of severe
injury or death.
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Publication 1609-IN012B-EN-P - August 2012 DIR 10000234085 (Version 01)
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1. To access the battery compartment remove the six screws and the battery door.
2. Remove the battery container, jumpers and wire harness from the battery compartment. Place the battery
container and batteries onto a flat surface. Use the provided jumper wires to connect the batteries in
series. Connect the positive terminal (red) of the battery to the negative terminal (black) of another battery.
See photo below for details.
3. Connect the shorter set of red and black wires of the harness to the top terminals(red – to – red and black –
to – black). Connect the longer set of red and black wires of the harness to the bottom terminals (red – to –
red and black – to – black) and route the wires through the cut-out hole. See photo below for details.
4. Fold the battery container and seal it with tape.
1609-EXBAT Batteries Wiring and Installation Instruction Only
Only use battery wires that have been provided with the 1609-EXBAT.
Warning: A disconnect switch shall be provided by others for DC output circuit. To reduce the risk of re, connect only to a circuit
provided with branch circuit overcurrent protection for 35 amperes rating in accordance with the National Electric Code, ANSI/NFPA 70“
Before connecting a battery pack to UPS, the emergent disconnecting device shall be provided between the UPS and battery pack.
Bulletin 1609 Industrial Uninterruptible Power Supply
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Publication 1609-IN012B-EN-P - August 2012 DIR 10000234085 (Version 01)
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