Rockwell Automation 1609-S350NS-ES User Manual

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Allen-Bradley

User Manual for 350 VA Industrial UPS

1609-S350NS - 350 VA, 120 V

1609-S350ES - 350 VA, 208/230 V

Installation and Operation

41063-287-01 (1) 990-2954 05/2006

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Installation

Mounting the UPS

This unit is designed to mount on the back panel of an enclosure. An optional Din rail mounting kit, 1609SDK1, is also available.

When mounting on the back panel of an enclosure, select screws that are appropriate for the weight of this unit and the mounting surface material.

Six screws must be used when mounting this unit in an enclosure. Three screws in the top of the bracket and three screws in the bottom of the bracket. Failure to follow these instructions may result in damage to the unit.

Top Bracket

Bottom Bracket

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Installation

Connecting the Battery

Remove the Battery Door, Connect the Battery, and Reinstall the Battery Door

Hardwiring

Wiring of the UPS should be performed by a qualified electrican using appropriate wire gauges.

Connecting Power and Equipment to the UPS

Front Panel (120 V model shown):

Test

PUSH

RESET

INPUT

208/220-240V~ 50/60Hz, 7A MAX

GROUND

OUTPUT

0V~ 50/ 60H z, 500 VA 325W, 2.7A MAX

GROUND

LINENEUTRAL

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Start-Up

1. The UPS features a transient voltage surge-suppression (TVSS) screw located on the front panel. The TVSS screw is used for connecting the ground lead on surge suppression devices such as telephone and network line protectors.

Prior to connecting the grounding cable, ensure that the UPS is NOT connected to utility or battery power.

2. Connect the battery (see Connecting the Battery).

3. Hardwire the UPS.

Note: Hardwiring should be performed by a qualified electrician. Use appropriate size wires.

•In 230 V applications, the UPS must be protected with a circuit breaker that complies with European standards for branch rated protection per the country of installation.

•In 208 V applications, the 1609-S350ES must be protected by a dual pole, 10 A branch rated circuit breaker with UL489 rating.

•The 120 V 1609-S350NS has supplementary circuit breaker protection. The unit should be protected by a single-pole, 15 A branch rated circuit breaker with a UL489 rating. Allen-Bradley part number 1492-MCAA115 is suggested. Ensure that the branch circuit breaker is off prior to wiring the unit.

120 V models

INPUT

OUTPUT

208/230 V models

INPUT

OUTPUT

Installation

L2/N

4. Connect equipment to the UPS.

5. Turn on all connected equipment. To use the UPS as a master on/off switch, be sure all connected equipment is switched on.

6. Press the button on the front panel to start the UPS.

• The battery charges to 90% capacity during the first four hours of normal operation.

• Do not expect full battery run capability during this initial charge period.

7. For optimal computer system security, install PowerChute



monitoring software included with the UPS.

Communications/Serial Port

A standard serial interface cable is incompatible with the UPS. Use the cable supplied with the unit.

L1L2/N

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Operation

Display Panel

120 V models

Test

INPUT

208/220-240V~ 50/60Hz, 7A MAX

GROUND

Display Panel Indicators and Function Buttons

LINENEUTRAL

GROUND

OUTPUT

0V~ 50/60Hz, 500VA

325W, 2.7A MAX

LINENEUTRAL

208/230 V models

INPUT

208/220-240V~ 50/60Hz, 7A MAX

L2/N

Indicator Title Description

On-Line The UPS is supplying utility power to the connected equipment.*

AVR Trim The UPS is compensating for a high utility voltage.*

AVR Boost The UPS is compensating for a low utility voltage.*

On Battery The UPS is supplying battery power to the connected equipment.

Test

OUTPUT

0V~ 50/60Hz, 500VA

325W, 2.7A MAX

L2/N

Overload The connected equipment is drawing more than the UPS power rating allows.*

Replace Battery/Battery Disconnected

*See Troubleshooting.

The battery is disconnected or must be replaced.*

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Feature Function Description

Power On Press this button to turn on the UPS. Read on for additional

capabilities.

Power Off Press this button to turn off the UPS.

Self-Test Automatic: The UPS performs a self-test automatically when turned on,

and every two weeks thereafter (by default). During the self-test, the UPS briefly operates the connected equipment on battery.

Operation

Battery Charge

Manual: Press and hold the

button for a few seconds to initiate the

self-test.

Cold Start When there is no utility power and the UPS is off, the cold start feature

will switch the UPS and connected equipment onto battery power (see Troubleshooting).

Diagnostic Utility Vo l t a g e

The UPS has a diagnostic feature that indicates the utility voltage. The UPS starts a self-test as part of this procedure. The self-test does not

affect the voltage display.

Press and hold the button to view the utility voltage bar graph

indicator. After a few seconds, this five-LED Battery Charge indicator on the right of the display panel will show the utility input voltage.

Refer to the figure on the left for the voltage reading (values are not listed on the UPS).

The indicator on the UPS shows the voltage is between the displayed value on the list and the next higher value (see Troubleshooting).

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User Configurable Items

Settings are adjusted through PowerChute software or optional network management card.

Function Factory Default User Selectable Choices Description

Automatic Self-Test

UPS ID UPS_IDEN Up to eight characters

Date of Last Battery Replacement

Minimum Capacity Before Return from Shutdown

Voltage Sensitivity High sensitivity High sensitivity

Alarm Delay Control

Every 14 days (336 hours)

Manufacture Date

0 percent • 0%

Enable • Enable

• Every 7 days (168 hours)

• On start-up only

• No self-test

(alphanumeric)

mm/dd/yy Reset this date when you replace the battery

• 15%

• 30%

• 45%

Medium sensitivity Low sensitivity

• Mute

• Disable

• 60%

• 75%

• 90%

Set the interval at which the UPS will execute a self-test.

Uniquely identify the UPS (i.e. server name or location) for network management purposes.

module.

Specify the percentage to which battery module(s) will be charged following a low battery shutdown before powering connected equipment.

The UPS detects and reacts to line voltage distortions by transferring to battery operation to protect the connected equipment.

In situations of poor power quality, the UPS may frequently transfer to battery operation. If the connected equipment can operate normally under such conditions, reduce the sensitivity setting to conserve battery capacity and service life.

Mute ongoing alarms or disable all alarms permanently.

Shutdown Delay 90 seconds • 0 s

Low Battery War nin g

2 minutes 2, 5, 8, 11, 14,

• 360 s

• 90 s

• 180 s

• 270 s

17, 20, 23 minutes

• 450 s

• 540 s

• 630 s

Set the interval between the time when the UPS receives a shutdown command and actual shutdown.

PowerChute software interface provides automatic, unattended shutdown when approximately two minutes of battery operated run time remains.

The low-battery warning beeps are continuous when two minutes of run time remain.

Change the low battery warning interval setting to the time that the operating system or system software requires to safely shut down.

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User Configurable Items

Function Factory Default User Selectable Choices Description

Synchronized Turn-on Delay

0 seconds • 0 s

• 60 s

• 120 s

• 180 s

High Transfer Point 120 V models:

127 VAC

• 127 VAC

• 130 VAC

230 V models: 253 VAC

• 253 VAC

• 257 VAC

Low Transfer Point 120 V models:

106 VAC

• 97 VAC

• 100 VAC

230 V models:

208 VAC

• 196 VAC

• 200 VAC

Output Voltage 230 V models only 230 VAC • 220 VAC

• 230 VAC

• 240 s

• 300 s

• 360 s

• 420 s

• 133 VAC

• 136 VAC

• 261 VAC

• 265 VAC

• 103 VAC

• 106 VAC

• 204 VAC

• 208 VAC

• 240 VAC

Specify the time the UPS will wait after the return of utility power before start-up (to avoid branch circuit overload).

To avoid unnecessary use of the battery where utility voltage is chronically high, set the high transfer point higher if the connected equipment can tolerate this condition.

To avoid unnecessary use of the battery where utility voltage is chronically low, set the low transfer point lower if the connected equipment can tolerate this condition.

The 1609-S350ES ships ready for 230 V sources. When operating the UPS in 208 V applications, the UPS low transfer voltage settings are adjusted through PowerChute software. The proper setting for low transfer voltage is 196 V.

Refer to the PowerChute user guide for setting adjustment details.

Sets the output voltage of the UPS while operating on battery.

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Storage, Maintenance, Transport

Storage

Store the UPS covered in a cool, dry location with the battery module(s) fully charged.

At 5° to 86° F (–15° to 30° C), charge the UPS battery module every six months.

At 86° to 113° F (30° to 45° C), charge the UPS battery module every three months.

Replacing the Battery Module

This UPS has an easy-to-replace, hot-swappable battery module. Replacement is a safe procedure, isolated from electrical hazards. You may leave the UPS and connected equipment on during the replacement procedure.

For instruction, see applicable steps in Connecting the Battery.

Ensure battery replacement every 2-4 years. Standard (40C) battery; Allen-Bradley catalog number: 1609-500SBAT.

Once the battery module(s) are disconnected the connected equipment is not protected from power outages.

Refer to the appropriate replacement battery installation guide for battery module installation instructions. See your dealer or contact Rockwell Automation at 440-646-5800 for information on replacement battery modules.

Be sure to deliver the spent battery module(s) to a recycling facility or ship it to the address specified in the replacement battery literature.

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Troubleshooting

Use this chart to solve minor installation and operation problems. Refer to Rockwell Automation Tech Support at 440-646-5800 for further support.

Problem and/or Possible Cause Solution

UPS will not turn on

The battery is not connected properly. Check that the battery module connector is fully engaged.

button not pushed.

The UPS is not connected to utility power supply.

UPS will not turn off

The UPS is experiencing an internal fault.

UPS beeps occasionally

Normal UPS operation when running on battery.

UPS is not providing expected backup time

The UPS battery module(s) are weak due to a recent power outage or battery module(s) are near the end of their service life.

Left half, right half, or center section of front panel is flashing

The UPS is experiencing an internal fault.

Press the equipment.

Check that the UPS is properly connected to utility power.

Do not attempt to use the UPS. Unplug the UPS and have it serviced immediately.

The UPS is protecting the connected equipment. Press the button to silence this alarm.

Charge the battery module(s). Battery modules require recharging after extended outages. Battery modules can wear faster when put into service often or when operated at elevated temperatures. If the battery module(s) are near the end of their service life, consider replacing the battery module(s) even if the replace battery LED is not yet illuminated.

Do not attempt to use the UPS. Unplug the UPS and have it serviced immediately.

button once to apply power to the UPS and connected

All LEDs are illuminated and the UPS emits a constant beeping

The UPS is experiencing an internal fault.

Front panel LEDs flash sequentially

The UPS has been shut down remotely through software or an optional accessory card.

Do not attempt to use the UPS. Unplug the UPS and have it serviced immediately.

None. The UPS will restart automatically when utility power returns.

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Troubleshooting

Problem and/or Possible Cause Solution

All LEDs are off and the UPS is wired to input utility power

The UPS is shut down or the battery module is discharged from an extended

None. The UPS will restart automatically when utility power is restored and the battery module has a sufficient charge.

outage.

The overload LED is illuminated and the UPS emits a sustained alarm tone

The UPS is overloaded. The connected equipment exceeds the specified “maximum load” as defined

in Specifications listed on the rating label located on the UPS. The alarm remains on until the overload is removed. Disconnect nonessential

equipment from the UPS to eliminate the overload condition. The UPS continues to supply power as long as it is online and the circuit

breaker does not trip. The UPS will not provide power from battery module(s) in the event of a utility voltage interruption.

The replace battery/battery disconnected LED is illuminated

The replace Battery/battery

Check that the battery module connectors are fully engaged. disconnected LED flashes and a short beep is emitted every two seconds to indicate the battery is disconnected.

Weak battery module. Allow the battery module to recharge for 24 hours and perform a self-test. If

the problem persists after recharging, replace the battery module.

Failure of a battery module self-test. Replace battery/battery disconnected LED illuminates and the UPS emits short beeps for one minute. The UPS repeats the alarm every five hours.

Allow the battery module to recharge for 24 hours. Perform the self-test

procedure to confirm the replace battery condition. The alarm stops and the

LED clears if the battery module passes the self-test.

If the battery module fails again, it must be replaced. The connected

equipment is unaffected.

The input circuit breaker trips

The connected equipment exceeds the specified “maximum load” as defined in Specifications listed on the rating

Unplug all nonessential equipment from the UPS.

Reset the circuit breaker.

label located on the UPS.

The AVR boost or AVR trim LEDs are illuminated

The system is experiencing very high or low utility voltage.

Have a qualified service person check your facility for electrical problems. If

the problem persists, contact the utility company for further assistance.

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Problem and/or Possible Cause Solution

There is no utility power

Troubleshooting

There is no utility power and the UPS is off.

Use the cold start feature to supply power to the connected equipment from

the UPS battery module(s).

Press and hold the button. The unit will emit two beeps, one short beep

and one long beep. Release the button during the second beep.

UPS operates on battery although line voltage exists

The UPS input circuit breaker trips. Unplug all nonessential equipment from the UPS.

Reset the circuit breaker.

Your system is experiencing very high, low or distorted line voltage.

Move the UPS to a different outlet on a different circuit. Inexpensive fuel

powered generators may distort the voltage. Test the input voltage with the

utility voltage display (see Operation). If acceptable to the connected

equipment, reduce the UPS sensitivity.

Battery charge and load LEDs flash simultaneously

The UPS has shut down The internal temperature of the UPS has

exceeded the allowable threshold for safe operation.

Check that the room temperature is within the specified limits for operation.

Check that the UPS is properly installed, allowing for adequate ventilation.

Allow the UPS to cool down. Restart the UPS. If the problem persists,

contact Rockwell Automation at 440-646-5800.

Diagnostic utility voltage

All five LEDs are illuminated. The line voltage is extremely high and should be checked by an electrician.

There is no LED illumination. If the UPS is plugged into a properly functioning utility power outlet, the line

voltage is extremely low and should be checked by an electrician.

On-line LED

There is no LED illumination. The UPS is running on battery, or it must be turned on.

The LED is blinking. The UPS is running an internal self-test.

Software/network integration problems

Communication problems between the UPS and PowerChute software.

Ensure the correct communication cable (940-0024D) is being used.

Refer to the PowerChute user manual on the CD shipped with the software.

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Service and Contact Information

Service

If the UPS requires service do not return it to the dealer. Follow these steps:

1. Review the problems discussed in Troubleshooting to eliminate common problems.

2. If the problem persists, contact Rockwell Automation Customer Support.

• If the product is determined to be defective, contact the distributor for typical return procedures.

• Retain the battery module.

3. Pack the UPS in its original packaging.

• Pack the UPS properly to avoid damage in transit. Never use Styrofoam beads for packaging. Damage sustained in transit is not covered under warranty.

• Always DISCONNECT THE BATTERY MODULE before shipping in compliance with U.S. Department of Transportation (DOT) and IATA regulations. The battery module may remain in the UPS.

Allen-Bradley Company, LLC Industrial Components Business 1201 South Second Street Milwaukee, WI 53204-2496 USA Phone 440.646.5800 www.ab.com

41063-287-01 (1)