Rockwell Automation 1609-B, 1609-D User Manual
Uninterruptible Power Supplies
Bulletin Numbers 1609-B and 1609-D
User Manual
Original Instructions
Uninterruptible Power Supplies User Manual
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WA RN I NG : Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
2 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Preface
Additional Resources
These documents contain additional information concerning related products
from Rockwell Automation
Resource Description
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and
Bulletin 1609 UPS Management Soft ware
User Manual, publication 1609-UM007_-EN-P
Network Management Card - Cat. No. 1609-ENET
User Manual publication, 1609-UM008_-EN-P
Bulletin 1609-D Installation Instructions
publication, 1609-IN012_-EN-P
Bulletin 1609-B Installation Instructions
publication, 1609-IN013_-EN-P
Surge Protective Device (Cat. No. 1609-SPD)
Installation Instructions publication, 1609-IN014_-EN-P
Network Management Card (Cat. No. 1609-ENET)
Installation Instructions publication, 1609-IN015_-EN-P
Provides general guidelines for installing a Rockwell
Automation industrial system.
other certification details.
Provides installation, set-up and user information for
the 1609 UPS management software.
Network Management Card - Cat. No. 1609-ENET
User Manual
Provides Bulletin 1609-D mounting and wiring
instructions.
Provides Bulletin 1609-B mounting and wiring
instructions.
Provides Surge Protective Device (Cat. No. 1609-SPD)
mounting and wiring instructions.
Provides Network Management Card (Cat. No. 1609ENET) mounting and wiring instructions.
You can view or download publications at
https://www.rockwellautomation.com/en-us/support/documentation/
literature-library.html
Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 3
Preface
Notes:
4 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Table of Contents
Bulletin 1609-D Installation
Instructions
Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mount the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hardwire UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connect Power and Equipment to the UPS . . . . . . . . . . . . . . . . . . . . . 10
1609-B Installation Instructions Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mount the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hardwire UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connect Power and Equipment to the UPS . . . . . . . . . . . . . . . . . . . . . 14
1609-EXBAT Installation
Instructions
General Information 1609-D
and 1609-B UPS
Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mount the 1609-EXBAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connect 1609-EXBAT to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Battery Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dry I/O Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
USB Communication Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Manual or Remote Enable/Disable of UPS Output Selection . . . . . 20
Manual Enable/Disable/Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Remote Enable/Disable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Display Light-emitting Diode (LED) Indicators . . . . . . . . . . . . . . . . . 21
Troubleshooting UPS LED Fault Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Bulletin 1609 UPS Management Software Troubleshooting . . . . . . 25
Bulletin 1609 Network Management Card Troubleshooting. . . . . . 26
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Service Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 5
Table of Contents
Notes:
6 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Battery Wiring and
IMPORTANT
Installation
Bulletin 1609-D Installation Instructions
ATT EN TI ON : Do not service the 1609-SPD without disconnecting the power
sources due to electric shock hazard for risk of severe injury or death.
The 1609-D UPS requires (3) 12V batteries, which are not included. See Battery
Information on page 19 for more information.
1. To access the battery compartment, remove the three screws and the
battery door.
2. Remove the battery container, jumpers, and wire harness from the battery
compartment. Place the battery container and batteries onto a flat surface.
Use the provided jumper wires to connect the batteries in series. Connect
the positive terminal (red) of the battery to the negative terminal (black)
of another battery.
3. Connect the red wire of the harness to the positive terminal (top red) and
the black wire of the harness to the negative terminal (bottom black).
Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 7
Bulletin 1609-D Installation Instructions
4. Fold the battery container and seal it with tape.
5. To connect the batteries to the UPS:
– Insert the batteries into the battery compartment.
– Open the white connector retainer.
– Connect the two cables together.
6. To complete the battery installation:
– Close the white connector retainer.
– Reattach the battery door with the three screws (torque of 8.7±1.7
lb•in).
8 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Bulletin 1609-D Installation Instructions
Mount the UPS
Hardwire UPS
Selection of Cables
The UPS-D is designed to mount on the back of the panel or to the floor of the
enclosure. The UPS mounts to a bracket assembly (1609-BRK) that allows it
to mount to either the panel or floor.
Figure 1 - Mounting the UPS
Wiring of the UPS must be performed by a qualified electrician using the
appropriate wire gauges.
Table 1 - AC Main Input/Output Wiring for UPS:
Item Specification
Wire Si ze 14 AWG
Minimum temperature 75 °C (167 °F)
Wire conductor material Copper only
Tightening torque for termina ls 4.4 lb-in.
Table 2 - DC Input / Output Wiring for External Battery Cabinet:
Item Specification
Wire Si ze 10 AWG
Minimum temperature 75 °C (167 °F)
Wire conductor material Copper only
Tightening torque for terminal s 12 lb-in.
WARNING: To reduce the risk of fire, connect only to a circuit with 20 amperes
maximum branch circuit overcurrent protection in accordance with the National
Electric Code, ANSI/NFPA 70.
A disconnect switch must be provided by others for AC output circuit.
To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent
protection for 20 amperes rating in accordance with the National Electric Code,
ANSI/NFPA 70.
Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 9
Bulletin 1609-D Installation Instructions
L
E
N
L
E
AC
Input
AC
Output
Backfeed
Relay
Inverter
Relay
+
-
AVR
AC to AC
AC to DC DC to DC DC to AC
Backfeed
Relay
Input
Filter
Breaker
N
Connect Power and
Equipment to the UPS
WARNING: This UPS features Surge Protection Device (SPD) is located
on the left front of the unit. Disconnect all power sources before servicing
due to Electric Shock Hazard for risk of severe injury or death.
1. Connect the appropriate input power to the UPS input (Line, Neutral,
and Ground) terminals.
2. Connect the specified equipment to the UPS output (Line, Neutral, and
Ground) terminals.
Figure 2 - System Wiring
3. Connect any additional optional accessories (Catalog Number: 1609ENET card).
Figure 3 - 1609-D Block
10 Rockwell Automation Publication 1609-UM009D-EN-P - February 2021
Battery Wiring and
IMPORTANT
Installation
1609-B Installation Instructions
1609-B Installation Instructions
ATTENTION: Disconnect the 1609-SPD before servicing, due to electric shock
hazard for risk of severe injury or death.
The 1609-B UPS requires (2) 12V batteries, which are not included. See Battery
Information on page 19 for more information.
1. To access the battery compartment, remove the three screws and the
battery door.
2. Remove the battery container, jumpers, and wire harness from the battery
compartment.
3. Place the battery container and batteries onto a flat surface.
4. Use the provided jumper wires to connect the batteries in series.
– Connect the positive terminal (red) of the battery to the negative
terminal (black) of another battery.
– Connect the red wire of the harness to the positive terminal (top red)
and the black wire of the harness to the negative terminal (bottom
black).
Rockwell Automation Publication 1609-UM009D-EN-P - February 2021 11
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