Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication
your local Rockwell Automation® sales office or online at
http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and Figures in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and Figures.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
SGI-1.1 available from
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
IMPORTANT
Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Identifies information that is critical for successful application and understanding of the product.
WARNING: This is a category C2 UPS product. In a residential environment, this product may cause radio interference, in which
case the user may be required to take additional measures.
Preface
Additional Resources
These documents contain additional information concerning related products
from Rockwell Automation
ResourceDescription
Industrial Automation Wiring and Grounding Guidelines,
publication
Product Certifications website,
Publication Number:
1609-UM007_-EN-P
Publication Number:
1609-UM008_-EN-P
Publication Number:
1609-IN012_-EN-P
Publication Number:
1609-IN013_-EN-P
Publication Number:
1609-IN014_-EN-P
Publication Number:
1609-IN015_-EN-P
1770-4.1
http://www.ab.comProvides declarations of conformity, certificates, and
Provides general guidelines for installing a Rockwell
Automation industrial system.
other certification details.
Bulletin 1609 UPS Management Software
User Manual
Network Management Card - Cat. No. 1609-ENET
User Manual
6Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
-Bulletin 1609-D Installation Instructions
ATTENTION: Do not service the 1609-SPD without disconnecting the power
sources due to electric shock hazard for risk of severe injury or death.
Battery Wiring and
Installation
1. To access the battery compartment remove the three screws and the
battery door.
2. Remove the battery container, jumpers, and wire harness from the battery
compartment. Place the battery container and batteries onto a flat surface.
Use the provided jumper wires to connect the batteries in series. Connect
the positive terminal (red) of the battery to the negative terminal (black)
of another battery. See photo below for details.
3. Connect the red wire of the harness to the positive terminal (top red) and
the black wire of the harness to the negative terminal (bottom black). See
photo below for details.
Rockwell Automation Publication 1609-UM009A-EN-P - January 20137
Bulletin 1609 UPS
Battery Wiring and
Installation (cont.)
4. Fold the battery container and seal it with tape.
5. To connect the batteries to the UPS, insert the batteries into the battery
compartment, open the white connector retainer and connect the two
cables together as shown in the photo below.
Mount the UPS
6. To complete the battery installation, close the white connector
retainer and reattach the battery door with the three screws
(torque of 8.7+/-1.7 lb-in).
The UPS-D is designed to mount on the back of the panel or to the floor of the
enclosure. The UPS mounts to a bracket assembly (1609-BRK) that allows it
to mount to either the panel or floor (see Figure 1 below).
Figure 1 - Mounting the UPS
8Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
Bulletin 1609 UPS
Hardwire UPS
Selection of Cables
Wiring of the UPS should be performed by a qualified electrician using the
appropriate wire gauges.
Table 1 - AC Main Input/Output Wiring for UPS:
Item Specification
Wire Size14 AWG
Minimum temperature75 °C
Wire conductor materialCopper only
Tightening torque for terminals4.4 lb-in.
Table 2 - DC Input / Output Wiring for External Battery Cabinet:
Item Specification
Wire Size10 AWG
Minimum temperature75 °C
Wire conductor materialCopper only
Tightening torque for terminals12 lb-in.
WARNING: To reduce the risk of fire, connect only to a circuit with 20 amperes
maximum branch circuit overcurrent protection in accordance with the National
Electric Code, ANSI/NFPA 70.
A disconnect switch shall be provided by others for AC output circuit.
To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent
protection for 20 amperes rating in accordance with the National Electric Code,
ANSI/NFPA 70.
Rockwell Automation Publication 1609-UM009A-EN-P - January 20139
Bulletin 1609 UPS
Connect Power and
Equipment to the UPS
WARNING: This UPS features Surge Protection Device (SPD) is located
on the left front of the unit. Disconnect all power sources before servicing
due to Electric Shock Hazard for risk of severe injury or death.
1. Connect the appropriate input power to the UPS's input (Line, Neutral
and Ground) terminals (see Figure 2).
2. Connect the specified equipment to the UPS's output (Line, Neutral and
Ground) terminals (see Figure 2).
Figure 2 - System Wiring
1609-D Block Figure
3. Connect any additional optional accessories (1609-ENET card).
AC
Input
Breaker
L
E
N
Input
Filter
Backfeed
Relay
Backfeed
Relay
+
-
AC to DCDC to DC DC to AC
AVR
AC to AC
Inverter
Relay
L
E
N
AC
Output
10Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
1609-B Installation Instructions
ATTENTION: Disconnect the 1609-SPD before servicing, due to electric shock
hazard for risk of severe injury or death.
Bulletin 1609 UPS
Battery Wiring
and Installation
Note: Batteries are not included with the 1609-B UPS
1. To access the battery compartment remove the three screws and the
battery door.
2. Remove the battery container, jumpers, and wire harness from the battery
compartment. Place the battery container and batteries onto a flat surface.
Use the provided jumper wires to connect the batteries in series. Connect
the positive terminal (red) of the battery to the negative terminal (black)
of another battery. Connect the red wire of the harness to the positive
terminal (top red) and the black wire of the harness to the negative
terminal (bottom black). See photo below for details.
3. Fold the battery container and seal it with tape.
Rockwell Automation Publication 1609-UM009A-EN-P - January 201311
Bulletin 1609 UPS
Battery Wiring
and Installation (cont.)
4. To connect the batteries to the UPS, insert the batteries into the battery
compartment, open the white connector retainer and connect the two
cables together as shown in the photo below.
5. To complete the battery installation, close the white connector retainer
and reattach the battery door with the three screws (torque of 8.7+/-1.7 lb-in).
12Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
Bulletin 1609 UPS
Mount the UPS
The 1609-B UPS products are designed to mount to a heavy duty DIN-rail
(see Figure 3 below). The 1609-B UPS products are also designed with an
optional bracket assembly (Cat 1609-BRK) that allows it to mount to either
the panel or floor (see Figure 4 below).
Figure 3 - Standard DIN-Rail Mount
Figure 4 - Optional Panel or Floor Mount
Hardwire UPS
Selection of Cables
Wiring of the UPS should be performed by a qualified electrician using the
appropriate wire gauges.
Table 3 - AC Main Input / Output Wiring for UPS
ItemSpecification
Wire Size14 AWG
Minimum Temperature75 °C
Wire Conductor MaterialCopper only
Tightening Torque for Terminals 4.4 lb - in.
WARNING: To reduce the risk of fire, connect only to a circuit with 20 amperes
maximum branch circuit overcurrent protection in accordance with the National
Electric Code, ANSI/NFPA 70.
A disconnect switch shall be provided by others for AC output circuit.
To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent
protection for 20 amperes rating in accordance with the National Electric Code,
ANSI/NFPA 70.
Rockwell Automation Publication 1609-UM009A-EN-P - January 201313
Bulletin 1609 UPS
Connect Power and
Equipment to the UPS
WARNING: This UPS features Surge Protective Device (SPD) located on the top
of the unit. Please disconnect all power sources before servicing due to Electric
Shock Hazard for risk of severe injury or death.
1. Connect the appropriate input power to the UPS's input (Line, Neutral
and Ground) terminals (see Figure 5).
2. Connect the specified equipment to the UPS's output (Line, Neutral and
Ground) terminals (see Figure 5).
Figure 5 - System Wiring
INPUT
OUTPUT
LLNNGG
AC Input
1609-B Block Figure
AC
Input
AC Output
Input
Filter
L
E
N
AC to DC (Charger)DC to DCDC to AC (Step Wave)
Backfeed
Relay
Backfeed
Relay
+
-
Inverter
Relay
L
E
N
AC
Output
14Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
1609-EXBAT Installation Instructions
Bulletin 1609 UPS
Battery Wiring
and Installation
Only use battery wires that have been provided with the 1609-EXBAT.
WARNING: A disconnect switch shall be provided by others for DC output
circuit. To reduce the risk of fire, connect only to a circuit with branch circuit
overcurrent protection for 35 amperes rating in accordance with the National
Electric Code, ANSI/NFPA 70.
Before connecting a battery pack to UPS, the emergent disconnecting device
shall be provided between the UPS and battery pack.
1. To access the battery compartment remove the six screws and the battery
door.
2. Remove the battery container, jumpers and wire harness from the battery
compartment. Place the battery container and batteries onto a flat surface.
Use the provided jumper wires to connect the batteries in series. Connect
the positive terminal (red) of the battery to the negative terminal (black)
of another battery. See photo below for details.
Rockwell Automation Publication 1609-UM009A-EN-P - January 201315
Bulletin 1609 UPS
Battery Wiring
and Installation (cont.)
3. Connect the shorter set of red and black wires of the harness to the top
terminals (red - to - red and black - to - black). Connect the longer set
of red and black wires of the harness to the bottom terminals (red - to - red
and black - to - black) and route the wires through the cut-out hole. See
photo below for details.
4. Fold the battery container and seal it with tape.
5. Insert the batteries into the battery compartment in the orientation as
shown in the photo below.
6. Open the white connector retainer and connect the two cables together
as shown in the photo below.
16Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
Bulletin 1609 UPS
Battery Wiring
and Installation (cont.)
Mount the 1609-EXBAT
7. To complete the battery installation, insert the surplus wire harness into
the free space, close the white connector retainer and reattach the battery
door with the six screws (torque of 8.7+/-1.7 lb-in).
The 1609-D UPS can be used with the External Battery Unit (1609-EXBAT).
The 1609-EXBAT unit is designed to mount to a heavy duty DIN-rail (see
Figure 6) or the optional mounting bracket assembly (1609-BRK) which
allows it to mount to either the panel or floor (see Figure 7).
Figure 6 - Heavy Duty DIN Rail Mount
Figure 7 - Panel or Floor Mount
Rockwell Automation Publication 1609-UM009A-EN-P - January 201317
Bulletin 1609 UPS
Selection of Cables
Connect 1609-EXBAT
to the UPS
Table 4 - DC Input/Output Wiring for External Battery Cabinet
Item Specification
Wire Size10 AWG
Minimum temperature75 °C
Wire conductor materialCopper only
Tightening torque for terminals12 lb-in.
To install the 1609-EXBAT unit with the 1609-D UPS, connect the three 10
AWG wires from the 1609-EXBAT terminals to the 1609-D UPS terminals
marked as ‘EXTERNAL BATT PACK (36V)’. (See Figure 8)
Dispose of used batteries according to the battery instructions.
Figure 8 - System Wiring
18Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
General Information 1609-D
and 1609-B UPS Units
Bulletin 1609 UPS
Recommended Battery
for Use with the UPS
and 1609-EXBAT
Dry I/O Contacts
Rockwell Automation battery catalog numbers 1609-SBAT and 1609-HBAT
consist of the battery manufacturers listed below:
ManufacturerMH NumberTypeRating
B & B Battery (USA)MH19884HRLS 5.5-1212V DC, 2.75 Ah
BP 5-1212V DC, 5.0 Ah
HR 5.5-1212V DC, 2.75 Ah
SHR7-1212V DC, 3.375 Ah
GS Yuasa International Ltd. MH12970NPH5-1212V DC, 5.0 Ah
Shenzhen Center Power Tech Co., Ltd.MH25860CP125012V DC, 5.0 Ah
Shenzhen Ritar Power Co., Ltd. MH28539RT125012V DC, 5.0 Ah
Not for use in a computer room as defined in the Standard for the Protection
of Electronic Computer/Data Processing Equipment, ANSI/NFPA 75.
Dispose of used batteries according to the battery instructions.
There is one Remote Enable/Disable Switch connection and 3 Dry I/O Contacts
available on the front of the UPS. Do not apply external power to the Remote
Enable/Disable Switch; however, the 3 sets of Dry Contacts require external
power supplies (Contacts Rating is 1A/24V DC). Each of the dry contacts is
used to provide a remote status indication of the UPS, as follows:
87654321
•1 and 2 On Battery Contact (NO)
•3 and 4 Low Battery Contact (NO)
•5 and 6 Fault (Indicates UPS has faulted see trouble shooting section)
•7 and 8 Remote On/O (Shorted (closed) for ON, Open for OFF)
USB Communication Port
The UPS supports a USB communication port for the end user
to connect with a computer. The user may monitor all the UPS
status through the USB port if the 1609 UPS Management
Software is installed in the computer. The software is stored
in the CD and can be found in the accessory bag.
Rockwell Automation Publication 1609-UM009A-EN-P - January 201319
Bulletin 1609 UPS
Manual or Remote
Enable/Disable
of UPS Output Selection
Manual Enable/Disable/
Self-test
The 1609 UPS output is designed to be manually or remotely enabled or
disabled. User is required to enable or disable the remote function switch
on the front panel.
REMOTE FUNCTION
ENABLEDISABLE
• Selected 'DISABLE' for Manual Enable/Disable the UPS's Output.
• Selected 'ENABLE' for Remote Enable/Disable the UPS's Output.
The Power Button on the front of the UPS is used to
manually enable or disable the output of the 1609-D UPS.
To enable the 1609-D UPS, press and hold the power
button until one beep is heard.
To disable the 1609-D UPS, press and hold the power button until three beeps
are heard, then release immediately (takes approximately 3 seconds).
To perform a self-test, press and hold the power button until two beeps are heard,
then release immediately. (The UPS must operate for at least 4 hours before
executing this function)
Remote Enable/Disable
An external switch connected to the Dry I/O terminals 7 and 8 is required
to remotely Enable or Disable the UPS output.
87654321
SW
R
R
R
24 Vdc
To enable the UPS, close the switch
that is connected to the Dry I/O
terminals 7 and 8.
To Disable the UPS, open the
switch that is connected to the
Dry I/O terminals 7 and 8.
20Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
Display LED Indicators
Bulletin 1609 UPS
Indicator LEDIndicator TitleDescription
OnlineThe UPS is supplying utility power to the connected equipment
(see Troubleshooting).
➊ Applies to 1609-D only
AVR Trim ➊The UPS is compensating for a high utility voltage
(see Troubleshooting).
AVR Boost ➊The UPS is compensating for a low utility voltage
(see Troubleshooting).
On BatteryThe UPS is supplying battery power to the connected equipment.
OverloadThe connected equipment is drawing more than the UPS power
rating allows (see Troubleshooting).
Replace Battery/DisconnectThe battery is disconnected or must be replaced
(see Troubleshooting).
Rockwell Automation Publication 1609-UM009A-EN-P - January 201321
Bulletin 1609 UPS
Troubleshooting
ButtonFunctionExplanation
UPS Output EnablePress and hold the button until one beep is heard, then release
UPS Output DisablePress and hold the button until three beeps are heard, then release
Self-TestPress and hold the button until two beeps are heard, then release
ProblemPossible CauseSolution
No LED illuminates /
No alarm
No UPS outputThe UPS has not been enabledManually Enable - Make sure the Remote Function
UPS Operates on battery
although input utility
voltage exists
Input line utility power
circuit breaker trip
FAULT LED illuminates An internal fault has been detectedRefer to the UPS LED Fault Indicators below to identify the
ONLINE LED illuminates, but
no UPS output is available
The battery did not provide
expected runtime
No communication
between the
UPS and your PC
UPS output is disabled or input utility
power is not present
The system may experience high, low
or distorted input utility voltage
The system may have experienced an
overload
The UPS output connection may not
be connected properly
The batteries might be weak or the
lifespan is due
Wrong cableVerify cable used.
The connection cable is not firmly
connected
PC Communication Port may have
been used by another process or is
defective
There is interference on the
connection cable
immediately
immediately
immediately (The UPS must operate for at least 4 hours before executing
this function)
Have qualified electrician trouble shoot the input utility
power system and make the necessary corrections.
selector switch is in the Disable position, then press and
hold the UPS Power button until one beep is heard and
release immediately.
Remotely Enable - Make sure the Remote Function
selector switch is in the Enable position and verify that
there is an adequate connection to the remote on/off dry
I/O connection (terminals 7 & 8)
Reduce the UPS sensitivity by using the 1609 UPS
Management software.
If the problem persists, move or connect the UPS with a
known good quality utility power source.
Verify that the circuit breaker is sized properly.
Verify the load connected to the output of the UPS. Ensure
that the load does not exceed the output rating of the UPS.
specific fault that occurred and possible resolution.
Disable the UPS output and have qualified electrician
troubleshoot the output connection system and make the
necessary corrections.
Charge the batteries for 8 hours and retest the runtime.
If the runtime is still less than expected after charging,
replace the batteries even if the Replace Battery LED doesn’t
illuminate.
Reconnect the communication cable firmly.
Check if there is other software or service accessing the
Communication Port on your PC, or connect it to a different
communication port.
Lay the cable differently or away from other cables and
reconnect the cable.
22Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
Bulletin 1609 UPS
UPS LED Fault Indicators
General Clear Fault Procedure
Press and hold the button until three beeps are heard then release immediately
to turn the UPS off then press and hold the button again until one beep is
heard then release to enable the output.
No.FaultDescriptionSolution
1Output Short CircuitThe UPS has detected a
short circuit on the Output
GRN
RED
of the UPS and disabled its
output.
2Output OverloadThe UPS has detected an
overload and disabled its
RED
GRN
3Over Temperature from the
Heatsink
output.
The UPS has detected an
over temperature of the
heatsink and disabled its
output.
RED
GRN
Have a qualified electrician troubleshoot the load connected to the output to the UPS and remove the
short circuit if present.
To clear fault, follow the General Clear Fault Procedure described above. If the problem persists, contact
Technical Support.
Verify the load connected to the output of the UPS. Ensure that the load does not exceed the output
rating of the UPS. If the load exceeds the rating of the UPS please remove excess load or select the
appropriate size UPS. If the problem persists, contact Technical Support.
To clear fault, follow the General Clear Fault Procedure described above.
Have a qualified electrician checked the ambient temperature to make sure that it does not exceed 40 °C
(1609-SBAT) or 50 °C (1609-HBAT). If it is over temperature, make the necessary correction to the
system. This issue may be corrected by improving the room ambient temperature (add ventilation or
provide air conditioning).
To clear fault, follow the General Clear Fault Procedure described above.
4Over Ambient TemperatureThe UPS has detected an
over ambient temperature
and disabled its output.
RED
GRN
5Over Voltage from The DC/DC
Converter of Inverter
The UPS has detected an
over voltage of the DC/DC
Converter and disabled its
output.
RED
GRN
6Over Voltage from The InverterThe UPS has detected high
voltage on the inverter
GRN
RED
and disabled its output.
7Under Voltage from The InverterThe UPS has detected low
voltage on the inverter
RED
GRN
and disabled its output.
Have a qualified electrician checked the ambient temperature to make sure that it does not exceed 40 °C
(1609SBAT) or 50 °C (1609-HBAT). If it is over temperature, make the necessary correction to the
system. This issue may be corrected by improving the room ambient temperature (add ventilation or
provide air conditioning).
To clear fault, follow the General Clear Fault Procedure described above.
Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear the fault, follow the General Clear Fault Procedure described above.
If the fault is still present after attempting to clear fault, contact Technical Support.
Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear fault, follow the General Clear Fault Procedure described above.
If the fault is still present after attempting to clear fault, contact Technical Support.
Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear fault, follow the General Clear Fault Procedure described above.
If the fault is still present after attempting to clear fault, contact Technical Support.
Rockwell Automation Publication 1609-UM009A-EN-P - January 201323
Bulletin 1609 UPS
No.FaultDescriptionSolution
8Over Voltage from The Output
of AVR
BLINK
GRN
RED
The UPS has detected an
over voltage on the output
of AVR and disabled its
output.
Have qualified electrician verify that the quality of the output voltage and the input utility voltage are
within its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem persists,
contact Technical Support.
9Under Voltage from The Output
of AVR
The UPS has detected low
voltage on the output of
AVR and disabled its
output.
RED
BLINK
GRN
10Fan FailureThe UPS has detected that
the fan of the UPS has
failed and disabled its
RED
GRN
output.
11Charger FailureThe UPS has detected that
the battery charger circuit
has failed; however, the
UPS will continue running.
GRN
BLINK
GRN
12TMOV FailureThe UPS has detected that
the MOV circuit has failed;
however, the UPS will
continue enabling the
GRN
BLINK
GRN
output.
Have qualified electrician verify that the quality of the output voltage and the input utility voltage are
within its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem persists,
contact Technical Support.
To clear fault, follow the General Clear Fault Procedure described above and if the Fan Failure persists,
contact Technical Support.
Clear this fault by removing the input utility voltage and batteries then plug the batteries back in place
and turn the input utility voltage back on. Enable the UPS output to verify the fault.
If the Charger Failure persists, contact Technical Support.
Schedule to have a qualified electrician replace the MOV board (1609-SPD).
Remove the input utility power before service on this 1609-SPD due to risk of electrical shock.
13Missing Battery The UPS has detected that
the batteries are missing;
however, the UPS will
continue enabling the
BLINK
GRN
RED
output.
14Replace BatteriesThe UPS has detected that
the batteries are bad;
however, the UPS will
continue running.
GRNRED
Have a qualified electrician verify the battery connection for good contact and charge the batteries for
24 hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still
indicates Missing Battery, new batteries are required.
Have a qualified electrician verify the battery connection for good contact and charge the batteries for
24 hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still
indicates Replace Battery, new batteries are required.
24Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
Press and hold the button until three beeps are heard then release immediately
to turn the UPS off then press and hold the button again until one beep is heard
then release to enable the output.
Status IndicationsIndication DescriptionSolution
Buzzer AlarmThe UPS has detected a fault and generate a buzzer
alarm.
Test In ProgressThe UPS is currently in a test mode.Do not interrupt the UPS testing. The UPS is doing battery test.
UPS FaultThe UPS has detected a fault and disabled its output.Verify the type of fault from the Status Indicators or the LEDs on the UPS for further
Battery LowThe UPS has detected that the batteries are low.The batteries must be charged for 24 hours and re-verify the battery status. If the batteries still
Power FailedThe UPS has detected that the input utility voltage
has failed.
OverheatThe ambient temperature is greater than 60 °C, or
some internal components are over temperature.
OverloadThe UPS has detected that output load of UPS is
greater than 110%.
Load WarningThe output load over the warning threshold.Verify the output load. If it is close to 100% load, remove the excess load or select the appropriate
Load SeverityThe output load over the severity threshold.Verify the output load. If it is actually at 100% load, remove some of the non-essential load or
UPS DisconnectThe UPS has detected a communication loss between
the UPS and the computer.
Output AbnormalTo indicate the output voltage is abnormal.Have qualified electrician verify that the quality of the output voltage and the input utility voltage
Output OffThe UPS is operating in standby mode, or UPS is
faulted.
UPS System OffThe UPS system is in the standby state.If it is identified as the UPS fault shutdown then turn the UPS off. Turn UPS on again to reset the
Awaiting PowerThe battery is depleted and the UPS awaits the return
of input utility voltage.
Battery Need ReplaceThe UPS has detected that the battery is bad or
opened.
Battery DepletedThe UPS has detected that the batteries are depleted.Have a qualified electrician verify the battery connection for good contact and charge the
Verify the type of fault from the Status Indicators or the LEDs on the UPS for further
troubleshooting.
troubleshooting.
To clear fault, follow the General Clear Fault Procedure described above and if the fault persists,
contact Technical Support.
indicate to be low, replace the batteries.
Verify that the input utility voltage is within the UPS’s input specification.
If it is not, make the necessary correction to the input utility power system.
Have a qualified electrician checked the ambient temperature to make sure that it does not exceed
40 °C(1609-SBAT) or 50 °C (1609-HBAT). If the temperature exceeds the UPS rating, make the
necessary correction to the system. This issue may be corrected by improving the room ambient
temperature (add ventilation or provide air conditioning).
To clear fault, follow the General Clear Fault Procedure described above and if the fault persists,
contact Technical Support.
Verify that the load does not exceed the load specification. If it is, remove the excess load from the
UPS’s output and clear its fault. If the problem persists, have a qualified electrician troubleshoot
the UPS Load System and make the necessary corrections or select the appropriate size of UPS. If
the problem persists, contact Technical Support.
size of UPS.
select the appropriate size of UPS.
Please check the USB cable between computer and UPS for secure connection or replace the cable
with a known good cable.
If communication is established, re-open the UPS Management software. If the problem persists,
contact Technical Support.
are within its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem
persists, contact Technical Support.
If it is identified as the UPS fault shutdown then turn the UPS off, and then turn UPS on again to
reset the fault. If the fault persists, contact Technical Support.
fault. If the fault persists, contact Technical Support.
Apply the input utility voltage to the UPS.
Have a qualified electrician verify the battery connection for good contact and charge the
batteries for 24 hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still
indicates Battery Need Replace, new batteries are required.
batteries for 24 hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still
indicates Battery Depleted, new batteries are required.
Rockwell Automation Publication 1609-UM009A-EN-P - January 201325
Press and hold the button until three beeps are heard then release immediately
to turn the UPS off then press and hold the button again until one beep is
heard then release to enable the output.
Status IndicationsIndication DescriptionSolution
UPS DisconnectThe communication between UPS and
the 1609-ENET card has been
disconnected.
Buzzer AlarmThe UPS has detected a fault and
generated a buzzer alarm.
Input Out Of RangeThe UPS has detected that the input
utility voltage is out of range.
Battery LowThe UPS has detected that the
batteries are low.
Battery DepletedThe UPS has detected that the
batteries are depleted.
Battery Need ReplaceThe UPS has detected that the battery
is bad or opened.
Test In ProgressThe UPS is currently in a test mode.Do not interrupt the UPS testing.
Test FailThe UPS has detected that the battery
is bad.
Output OffThe UPS is operating in standby mode
or fault shutdown.
UPS System OffThe UPS system is in the standby state.If it is identified as the UPS fault shutdown then turn the UPS off, and then turn UPS on again to reset the
UPS ShutdownThe UPS was commanded to shut
down or fault shutdown.
Output Over VoltageThe UPS has detected that the output
voltage is above the UPS’s output
specification.
Output Under VoltageThe UPS has detected that the output
voltage is below the UPS’s output
specification.
OverloadThe UPS has detected that the UPS’s
output load is greater than 110%.
Over TemperatureThe UPS has detected that the
ambient temperature is greater than
60 °C, or some of the internal
components are over temperature.
Fan AbnormalThe UPS has detected that the UPS’s
fan has failed.
Inverter AbnormalThe UPS has detected that the UPS
inverter circuit has failed.
Charger AbnormalThe UPS has detected that the UPS
battery charger circuit has failed.
Check the 1609-ENET LEDs for the communication status and the operation of UPS.
If the UPS is operating normal but the LEDs of the 1609-ENET card are not working properly, make sure the
cable is securely connected from the 1609-ENET card to the computer.
If the LEDs of the 1609-ENET card is still not working properly, apply a known good 1609-ENET card to verify
whether the failure is on the UPS or the 1609-ENET.
Please verify the type of fault from the Status Indicators or the LEDs on the UPS for further troubleshooting.
Verify that the input utility voltage is within the UPS’s input specification.
If it is not, makes the necessary correction to the input utility power system.
The batteries must be charged for 24 hours. After charging batteries verify the battery status. If the batteries
still indicate that they are low, replace the batteries.
Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24
hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still indicates
Battery Depleted, new batteries are required.
Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24
hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still indicates
Battery Need Replace, new batteries are required.
Verify that the battery is not disconnected or replace the batteries with a brand new set of batteries. Ensure
the UPS ran for at least 4 hours before test.
If it is identified as the UPS fault shutdown then turn the UPS off, and then turn UPS on again to reset the fault
If the fault persists, contact Technical Support.
fault. If the fault persists, contact Technical Support.
If it is identified as the UPS fault shutdown then turn the UPS off, and then turn UPS on again to reset the
fault. If the fault persists, contact Technical Support.
Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within
its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem persists, contact
Technical Support.
Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within
its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem persists, contact
Technical Support.
Verify that the load does not exceed the load specification.
If it is, remove the excess load from the UPS’s output and clear the fault. If the problem persists, have a
qualified electrician troubleshoot the UPS Load System and make the necessary corrections or select the
appropriate size of UPS. If the problem persists, contact Technical Support.
Have a qualified electrician check the ambient temperature to make sure that it does not exceed 40°C (1609SBAT) or 50°C (1609-HBAT). If it is over, make the necessary correction to the system. This issue may be
corrected by improving the room ambient temperature (add ventilation or provide air conditioning).
Following the General Clear Fault Procedure to clear this fault.
To clear fault, follow the General Clear Fault Procedure described above and if the Fan Failure persists, contact
Technical Support.
Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear fault, follow the General Clear Fault Procedure described above and if the Inverter Failure persists,
contact Technical Support.
Clear this fault by removing the input utility voltage and batteries. Plug the batteries back in place and turn
the input utility voltage back on. Enable the UPS output to verify the fault.
If the Charger Failure persists, contact Technical Support.
26Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
Bulletin 1609 UPS
Bul. 1609-D Specifications
1609-D600N1609-D1000N1609-D1500N
InputV nom.120V120V120V
Capacity600 VA (390 W)1000 VA (650 W)1500 VA (980 W)
Voltage Range, default90...145V90...145V90...145V
Voltage Range, widest online90...145V90...145V90...145V
MechanicalApproximate Dimensions L*W*H In. (mm)6.1 x 11 x 7.09 (155 x 300 x 180)
Approximate Weight lbs (kg)14.5 (6.6)14.7 (6.7)
Non-operating/Storage -15...+45 °C (+5...+113 °F)
On Line, Full load, Charging: 160 BTU per hour
On Battery: Full Load: 1228 BTU per hour
On Line, Full load: 178 BTU/hr
On Line, Full load, Charging: 231 BTU per hour
On Battery: Full Load: 2047 BTU per hour
28Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
1609-D UPS Dimensions
Appendix A
1609 UPS Dimensions
1609-B UPS Dimensions
196
375
UNINTERRUPTIBLE
POWER SUPPLY
160 9-D
339
300
UNINTERRUPTIBLE
POWER SUPPLY
1609-B
220
200
257
187
170
160
DISABLE ENABLE
REMOTE FUNCTION8 7 6 5 4 3 2 1
178
1609-EXBAT Unit Dimensions
196
140
339
300
140
187
170
160
178
140140
197
Rockwell Automation Publication 1609-UM009A-EN-P - January 201329
Appendix A 1609 UPS Dimensions
1609-BRK Dimensions
(1609-D orientation)
1609-BRK Dimensions
(1609-B orientation)
382
302
40
227
7
175
110
125
33
30Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
1609 UPS Dimensions Appendix A
Service Instructions
If the UPS requires service, do not return it to the distributor. Follow these steps:
1. Servicing of batteries should be performed or supervised by personnel
knowledgeable of batteries and the required precautions. Keep
unauthorized personnel away from batteries.
2. When replacing batteries, replace with the same number of the 1609
battery packs supplied by Rockwell Automation.
WARNING: Do not dispose of battery in a fire. The battery may explode. Do not
open or mutilate the battery or batteries. Released electrolytes are harmful to
the skin and eyes. It may be toxic. A battery can present a risk of electrical shock
and high short circuit current.
3. Review the problems discussed in the Troubleshooting section of this
manual to eliminate common problems.
4. If the problem persists, contact Rockwell Automation Customer Support
at 440-646-5800.
5. Pack the UPS in its original packaging.
– Pack the UPS properly to avoid damage in transit. Never use Styrofoam
beads for packaging.
– Damage sustained in transit is not covered under warranty.
ATTENTION: Always disconnect the battery(s) before shipping, in compliance
with U.S. Department of Transportation (DOT) and IATA regulations. The
battery(s) may remain in the UPS.
The following precautions should be observed when working on batteries:
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Do not lay tools or metal parts on top of batteries.
• Determine if battery is inadvertently grounded. If inadvertently grounded, remove
source from ground. Contact with any part of a grounded battery can result in
electrical shock. The likelihood of such shock can be reduced if such grounds are
removed during installation and maintenance.
Rockwell Automation Publication 1609-UM009A-EN-P - January 201331
Appendix A 1609 UPS Dimensions
32Rockwell Automation Publication 1609-UM009A-EN-P - January 2013
Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products.
http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample
At
code and links to software service packs, and a MySupport feature that you can customize to make the best use of these
tools. You can also visit our Knowledgebase at
information, support chat and forums, software updates, and to sign up for product notification updates.
http://www.rockwellautomation.com/knowledgebase for FAQs, technical
For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer
SM
TechConnect
representative, or visit
support programs. For more information, contact your local distributor or Rockwell Automation
http://www.rockwellautomation.com/support/.
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada1.440.646.3434
Outside United States or CanadaUse the
Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell
Automation representative.
New Product Satisfaction Return
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United StatesContact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
Outside United StatesPlease contact your local Rockwell Automation representative for the return procedure.
distributor to complete the return process.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this
document, complete this form, publication
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