Rockwell Automation 1336 3 User Manual

Bulletin 1336 Adjustable Frequency AC Drive
User Manual

Important User Information

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss.
Attentions help you:
Avoid the hazard.
Recognize the consequences.
IMPORTANT: Identifies information that is especially important for successful application and understanding of the product.
DANGER labels may be located on or inside the drive to alert people that dangerous voltage may be present.

Summary of Changes

Summary of Changes
Summary of Manual Changes This release of the 1336-5.0 User Manual contains some new and updated
information. The new and updated information is summarized in the table below. For further information, refer to the page numbers provided.
Description of New or Updated Information Page Type
Unit Schematics – Figures 3.1, 3.2, 3.3, 3,4 3-2 – 3-9 Updated General Installation Requirements Attention 5-1 New General Wiring Procedures Attention 6-1 New

Table of Contents

PreInstallation Care 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving - Once you have received your drive, careful inspection
for shipping damage must be made. Damage to the shipping carton is usually a good indication that it has received improper handling. Any and all damage should be immediately reported to the freight carrier and your nearest AllenBradley Area Sales/Support
Center. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage
Handling - Depending upon the rating and options ordered, the weight
Shipping - The carton and materials that came with your drive have
Electrostatic Discharge - Electrostatic discharge generated by static
Precautions - Complimentary metallic oxide semiconductor devices
- If the drive will not immediately be installed, it should be stored in a clean, dry area where the ambient temperature is not less than 405C nor more than +855C. The drive must not be stored in a corrosive environment nor subject to conditions in excess of the storage environment parameters stated in Chapter 4 
Specifications. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. T
of your drive can vary safety precautions and practices must be observed whenever the
drive is being moved from one location to another. 11. . . . . . . . . .
been designed and tested to provide reasonable protection against damage during transit. Should the drive be shipped to another location, it is recommended that the original shipping carton and packing material be used to protect the drive from damage in transit. 11. . .
electricity can damage the 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
on various drive boards. It is recommended that you perform these procedures to guard against this type of damage when circuit boards
are removed or installed: 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
o guard against injury to personnel, proper
Overview 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important User Information 2. . . . . . . . . . . . . . . . . . . . . . . .

Preface

Manual Objective
This manual defines the installation, operation, startup and fault codes for the Allen-Bradley 1336 Adjustable Frequency AC Drive. It is intended for use by personnel familiar with the functions of solid-state drive equipment. Also provided are interconnection drawings for 1336 logic interface options in Appendix A.
The 1336 User Manual is designed to be read and used like an ordinary textbook. Read the manual once from the beginning in the order presented to gain basic knowledge about your drive. Each chapter builds upon information presented in the previous chapter.
To assure successful installation and operation, the material presented in each chapter must be thoroughly read and understood before proceeding to the next chapter. Particular attention should be directed to the Attention and Important statements contained within. Become familiar with tasks that must be performed in a sequence for safety and successful completion.
Important: The Handheld Programming Terminal (Cat. No. 1336-MOD-E1) firmware must be upgraded with Kit SP-148340 (Version 2.01) to be compatible with drive firmware Version 2.01 and 3.01.
The Monitor Display (Cat. No. 1336-MOD-E2) firmware must be upgraded with Kit SP-148341 (Version 2.01) to be compatible with drive firmware Version 2.01 and 3.01.
P-1
Preface
Manual
Objective (cont.)
Firmware versions are marked at two locations in the drive – on the Main Control Board and on the Base Driver/Power Supply Board.
For all drive ratings, the microprocessor chip U14 located on the Main Control Board has the following firmware identification:
P/N XXXXXXV1.01 –– Firmware Version 1.01.
P/N XXXXXXV1.10 –– Firmware Version 1.10.
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV2.01 –– Firmware Version 2.01.
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
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PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
GND
GND
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
Microprocessor Chip U14 Located on Main Control Board
C1
SW1
C2
R
P
Freq
18
17
L3
L2
L1
M3
M2
M1
DC
+DC
1
8
7
6
5
4
3
2
16
15
14
13
12
11
10
9
Jog
Start
Stop
Enter
R
P
P-2
Preface
Manual
Objective (cont.)
For B003-B030 & C003-C030 ratings, microprocessor chip U21 located on the Base Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.01 –– Firmware Version 1.01.
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV1.13 –– Firmware Version 1.13.
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS
WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES
CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET
ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER­BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
Microprocessor Chip U21 Located on Base Driver/Power Supply Board
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
C1
SW1
C2
R
P
Freq
L3
L2
L1
M3
M2
M1
–DC
+DC
GND
GND
1
Jog
Start
Stop
13
12
11
10
9
8
7
6
5
4
3
2
Enter
R
P
18
17
16
15
14
P-3
Preface
Manual
Objective (cont.)
For B040-B050 & C040-C050 ratings, microprocessor chip U2 located on the Base Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV1.13 –– Firmware Version 1.13.
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
GND
L3
L2
L1
M3
M2
TIGHTENING TORQE 120 INCH POUNDS
M1
USE 75°C COPPER WIRE ONLY WIRE RANGE 2/0 – 6 AWG
–DC
+DC
GND
M +
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
Start
Stop
8
7
6
5
4
3
2
1
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
Microprocessor Chip U2
C1
Located on Base Driver/Power Supply Board
SW1
C2
R
P
Freq
Enter
R
P
Jog
18
17
16
15
14
13
12
11
10
9
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
P-4
Preface
Manual Objective (cont.)
For B075-B125 & C075-C125 ratings, microprocessor chip U2 located on the Base Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV1.13 –– Firmware Version 1.13.
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
GND
L3
L2
L1
M3
TIGHTENING TORQUE 275 INCH POUNDS
M2
USE 75°C COPPER WIRE ONLY WIRE RANGE 350 MCM –– 6 AWG
M1
– DC
+ DC
M +
M +
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
C1
SW1
C2
R
P
Freq
Enter
R
P
Jog
Start
Stop
18
17
16
15
14
13
12
11
10
9
8
7
6
5
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
SERVICING.
M
+
4
3
2
1
Microprocessor Chip U2 Located on Base Driver/Power Supply Board
P-5
Preface
Manual
Objective (cont.)
For B150-B200 & C150-C200 ratings, microprocessor chip U2 located on the Base Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV1.13 –– Firmware Version 1.13.
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
USE 75°C COPPER WIRE ONLY.
WIRE SIZE 2 (3) AWG
GND
TIGHTENING TORQUE 275 INCH POUNDS
L3
L2
L1
USE 75°C COPPER WIRE ONLT.
WIRE RANGE 500 MCM –– 0 AWG
TIGHTENING TORQUE 375 INCH POUNDS
M3
M2
GND
M1
USE 75°C COPPER WIRE ONLT.
– DC
WIRE RANGE 350 MCM –– 6 AWG
TIGHTENING TORQUE 275 INCH POUNDS
+ DC
P-6
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER
AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES
CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER­BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
Microprocessor Chip U2 Located on Base Driver/Power Supply Board
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
3
2
1
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
Start
Stop
9
8
7
6
5
4
Jog
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
11
10
C1
SW1
C2
R
P
Freq
Enter
R
P
18
17
16
15
14
13
12
Preface
Manual Objective (cont.)
This manual is meant to guide the user with interface, installation, setup and troubleshooting of a 1336. The contents are arranged in order from a general description to troubleshooting and maintenance. To assure successful installation and operation, the material presented must be thoroughly read and understood before proceeding. Particular attention must be directed to the Caution, Warning and Important statements contained within.
Important Information about this Manual This manual has been prepared primarily to support this product in a single
application. It is a standard document that is intended to help the user understand the individual operating characteristics and limitations of this equipment including hazards associated with installation and setup procedures. Note the following points:
This equipment has been designed to meet the requirements of a
component in an integrated system.
It must be noted that special considerations are to be given to
characteristics of other peripheral solid-state control equipment and the cumulative impact on safety.
Manufacturers and engineering groups responsible for specification or
design of electrical control equipment must refer to applicable industry standards and codes for specific safety guidelines and interface requirements.
In the actual factory environment, the user is responsible to assure
compliance with applicable machine and operator safety codes or regulations which are beyond the scope and purpose of this document.
P-7
Preface
General Precautions In addition to the precautions listed throughout this manual, the following
statements which are general to the system must be read and understood.
ATTENTION: Only personnel familiar with the 1336 AC Drive and associated machinery should plan or implement the
!
installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: This assembly may contain parts and sub-assemblies that are sensitive to electrostatic discharge. Static
!
control precautions are required when testing, servicing or repairing this assembly. Component damage may result if you ignore electrostatic discharge control procedures. If you are not familiar with static control procedures, reference Allen-Bradley Publication 8000-4.5.2, Guarding Against Electrostatic Damage or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed system can result in component damage or reduction in product life. Wiring or
!
application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.
P-8
Chapter
1
PreInstallation Care
Before installing and operating your 1336, carefully read this manual and observe all precautions. The catalog number of your drive as explained in Chapter 2 — Drive and Option Identification lists the drive rating, type of enclosure, nominal line voltage, phase and frequency, as well as any additional options that you may have specified. Specifications for all drives including standard controls, adjustment range, diagnostics and environmental qualifications are listed in Chapter 4 — Specifications.

Receiving Once you have received your drive, careful inspection for shipping damage

must be made. Damage to the shipping carton is usually a good indication that it has received improper handling. Any and all damage should be immediately reported to the freight carrier and your nearest Allen-Bradley Area Sales/Support Center.
Carefully unpack the drive, taking care to save the shipping carton and any packing material should return be necessary. Verify that the items on the packing list or bill of lading agree with your order.

Storage If the drive will not immediately be installed, it should be stored in a clean,

dry area where the ambient temperature is not less than -40°C nor more than +85°C. The drive must not be stored in a corrosive environment nor subject to conditions in excess of the storage environment parameters stated in Chapter 4 — Specifications.

Handling Depending upon the rating and options ordered, the weight of your drive

can vary. To guard against injury to personnel, proper safety precautions and practices must be observed whenever the drive is being moved from one location to another.

Shipping The carton and materials that came with your drive have been designed and

tested to provide reasonable protection against damage during transit. Should the drive be shipped to another location, it is recommended that the original shipping carton and packing material be used to protect the drive from damage in transit.
1-1
Chapter 1
Pre-Installation Care
ATTENTION: This assembly contains parts and sub-assemblies that are sensitive to electrostatic discharge. Static control
!
precautions are required when servicing this assembly. Component damage may result if you ignore electrostatic discharge control procedures. If you are not familiar with static control procedures, reference Allen-Bradley Publication 8000-4.5.2, Guarding Against Electrostatic Damage, or any other applicable ESD protection handbook.
Electrostatic Discharge Electrostatic discharge generated by static electricity can damage the Precautions complimentary metallic oxide semiconductor devices on various drive
boards. It is recommended that you perform these procedures to guard against this type of damage when circuit boards are removed or installed:
Wear a wrist type grounding strap that is grounded to the drive chassis.
Attach the wrist strap before removing the new circuit board from the
conductive packet.
Remove boards from the drive and immediately insert them into their
conductive packets.
1-2
Chapter
2
Drive and Option Identification
The following is an explanation of the catalog numbering system for 1336 Adjustable Frequency AC Drives and options. The catalog number is coded to identify the drive power rating and can be found on the drive shipping carton.

1336 Drive Catalog Numbers

Bulletin Number

Drive Ratings A group of four characters coded to indicate input voltage and output

1336 B 015 EAE FA2 L2 S1 Bulletin Drive Enclosure Options Options Options
Number Rating Type
The Allen-Bradley reference number identifying the type or family of products.
power rating.
The first character indicates the input voltage range of the drive. Drives with a code “B” are suitable for operating from any one of the
following voltage inputs: 380/415/460V AC, 50/60 Hz, 3-phase. Drives with a code “C” are suitable for operating only from 500 or 575V
AC, 50/60 Hz, 3-phase voltage input.
Fan Transformer Reconnection for Alternate Drive Input Voltages
Important:
For drives rated C003-C200, reconnection of Fan Transformer T1 is not necessary.
For drives rated B003-B030, reconnection of Fan Transformer T1 is not necessary.
For drives rated B040-B200, Fan Transformer T1 must be reconnected for 380 or 415V operation. If Fan Transformer T1 is not connected to match the incoming voltage, overtemperature fault F08 may occur. Refer to Chapter 6 for wiring details.
2-1
Chapter 2
Drive and Option Identification
The second, third and fourth characters indicate the power rating of the drive, as shown in Tables 2.1 and 2.2.
Table
2.1 - B003B200 Output Current and kV
Rating Amp kVA Out kVA Out kVA Out Code Out 380V AC 415V AC 460V AC B003 6.0 3.9 4.3 4.8 B005 9.6 6.3 6.9 7.6 B007 13.0 8.6 9.3 10.4 B010 17.0 11.2 12.2 13.5 B015 25.0 16.5 18.0 20.0 B020 33.0 22.0 24.0 26.0 B025 41.0 27.0 29.0 33.0 B030 48.0 32.0 35.0 38.0 B040 60.0 39.0 43.0 48.0 B050 75.0 49.0 54.0 60.0 B075 120.0 79.0 86.0 96.0 B100 150.0 99.0 108.0 120.0 B125 180.0 118.0 129.0 143.0 B150 218.0 143.0 157.0 174.0 B200 290.0 191.0 208.0 231.0
A
Table
2.2 - C003C200 Output Current and kV
Rating Amp kVA Out kVA Out kVA Out Code Out 500V AC 575V AC 600V AC C003 4.3 3.7 4.3 4.3 C005 6.7 5.8 6.7 6.7 C007 9.9 8.6 9.9 9.9 C010 12.1 10.5 12.1 12.1 C015 19.1 16.5 18.9 18.9 C020 24.0 20.8 23.9 23.9 C025 30.0 26.0 29.9 23.9 C030 35.0 30.3 34.9 34.9 C040 45.0 39.0 44.9 44.9 C050 57.0 49.4 56.8 56.8 C075 85.0 73.6 84.7 84.7 C100 109.0 94.4 108.6 108.6 C125 138.0 119.5 137.4 137.4 C150 158.0 136.8 157.4 157.4 C200 210.0 181.9 209.1 209.1
A
2-2
Chapter 2
Drive and Option Identification

Drive Enclosure Type The first character “E” indicates enclosure code.

The second character indicates the type of enclosure as initially shipped from the factory.
O –– Open style (IP00) A –– NEMA Type 1 (IP20) C –– NEMA Type 4 (IP56) J –– NEMA Type 12 (IP54)
The third character indicates enclosure size by amp rating. D –– 003, 005, 007 or 010 drive ratings
E –– 015 or 020 drive ratings F –– 025 or 030 drive ratings G –– 040 or 050 drive ratings H –– 075, 100 or 125 drive ratings J –– 150 or 200 drive ratings

Factory Installed Options All additional characters indicate drive options that were initially installed

at the factory. Each option code is added to the catalog number and separated by a hyphen.
2-3
Chapter
3
Overview
The 1336 is a microprocessor controlled, high performance, adjustable frequency drive designed to control three phase induction motors on critical industrial applications. The drive produces a three phase, PWM, adjustable frequency output to supply an adjustable motor speed. The drive output voltage is a function of output frequency and is adjustable to match motor parameters to obtain optimum motor performance.
To help achieve precise and repeatedly accurate control, setup and operation, the 1336 is digitally programmable. The drive may be programmed from a Local or Remote Control Panel or through the Serial Communication Port using optional devices.
Depending upon your configuration, various status and fault conditions are reported either through the Programming and Display Panel or through the Serial Communications Port. All fault diagnostics start with both load and drive self-check diagnostics each time the drive is powered up. While running, the drive continues to monitor potential fault conditions. To allow real-time preventive maintenance, parameters such as drive output current and control conditions can be monitored even while the drive is running. Should a fault occur, detailed diagnostic codes isolate the problem to identify the condition, allowing quick, corrective action to be taken to restore process control.
3-1
Chapter 3
Overview
Figure
3.1 - B003B030 & C003C030 Unit Schematic
TB1
L1 L2
L3 GND GND
GND
4 3 2 1
MOV1
BR1
+
1
2
3
ST
12
GND
Sense
(AC)
L1
13
21
EARTH
GROUND
CHASSIS GROUND
SIGNAL
COMMON
+ BUS – BUS
1
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
19
TB1
20 21 22 23 24 25 26 27 28 29 30
J1
J2
Optional +5V DC TTL
Logic Interface
or
Optional 24V DC Logic
Interface
or
Optional 115V AC Logic
Interface
1
10 11 12 13 14 15 16 17 18 19
1
10 11 12 13 14 15 16 17 18 19
2 3 4 5 6 7 8 9
20
2 3 4 5 6 7 8 9
20
J8
J9 J2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
12
J6
Main Control Board
J1
Programming and
Display Board
(LOCAL DIS)
(MAIN CTL)
J2
1 2 3 4 5 6 7 8 9
10
Optional Logic
J1
1
2 3 4 5 6 7 8 9
10
Control Board
(LOCAL CTL)
J1
1 2 3 4 5 6 7 8 9
10
1
J7
2
3-2
Remote
Serial
Communicatio
Options
For
J4
1 2 3 4 5 6 7 8
ns
9
10
Note:1C2 & 2C2 – B025-B030 & C025-C030 Drives Only
R3 & 3C1 – C003-C030 Drives Only 3C2 – C025-C030 Drives Only
R1 1C1
R2 2C1
R3
M1
1C2
2C2
3C1
3C2
KA
G2
AK
Precharge
M1–K
M1–AK
Board
J7–1
J7–5
Bus
Sense
(AC)
+–
Chapter 3
Overview
MOV2
2
1
Q1
C1 C1 C1
B1
E1
B2
E2
1
SN1
C2 E1
2
Q2
B1
E1
B2
E2
1
SN2
C2 E1
2
Q3
TB1
– DC + DC M1 M2 M3
B1
E1
B2
E2
1
SN3
C2 E1
2
Q1-Q3
B1
E1
B2
21
12345678 12345 123 123 1234123
J8 J7 J6 J5 J4 J3 J2
1
J1
2 3 4 5 6 7 8 9
10
Transformer
1
2
T2
Additional Path Shaping Snubbers 4C1–6C1 and 4C2–6C2
C1
E2
SN1-3
1
C2 E1
2
C015–C030 Drives Only
4C1, 5C1, 6C1
4C2, 5C2, 6C2
Base Driver/Power Supply Board
(BASEDR/PWRSPLY)
AC Not Used Not Used
T1
TB1
L1 L2
Chassis Fan B010-B030 & C010-C030
Fan
Drives
Xfmr
Fan
Enclosure Fan
B025-B030 & C025-C030
NEMA Type 4 and 12
Enclosures
3-3
Chapter 3
Overview
Figure
3.2 - B040B050 & C040C050 Unit Schematic
L1 L2 L3
GND
GND
EARTH
GROUND
GND
+ BUS – BUS
TB1
CHASSIS
GROUND
1 2 120V AC
Fan 1
1 2 120V AC
Fan 2
MOV1
SIGNAL
COMMON
460V AC 415V AC 380V AC
460/415/380V AC Taps – B040-B050 Drives Only
T1
GND
Sense
+
+
+
1
2
3
(AC)
21
4321
ST1
12
BR1 BR2 BR3
ST2
12
L1
13
1
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
19
TB1
20 21 22 23 24 25 26 27 28 29 30
J1
J2
Optional +5V DC TTL
Logic Interface
or
Optional 24V DC Logic
Interface
or
Optional 115V AC Logic
Interface
1
10 11 12 13 14 15 16 17 18 19
1
10 11 12 13 14 15 16 17 18 19
2 3 4 5 6 7 8 9
20
2 3 4 5 6 7 8 9
20
J8
J9 J2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
12
J6
Main Control Board
J1
Programming and
Display Board
(LOCAL DIS)
(MAIN CTL)
J2
1 2 3 4 5 6 7 8 9
10
Optional Logic
Control Board
J1
1
2 3 4 5 6 7 8 9
10
(LOCAL CTL)
Communicatio
For
Remote
Serial
Options
J1
1 2 3 4 5 6 7 8 9
10
1
J7
2
J4
1 2 3 4 5 6 7 8
ns
9
10
3-4
Chapter 3
Overview
Note:1C3 & 2C3 – B040-B050 Drives Only
R3, 3C1 & 3C2 – C040-C050 Drives Only
1C1 1C2
R1
R2
2C1 2C2
1C3
2C3
R3 3C1 3C2
KA
M1
G2
AK
12
F1
D2
Precharge
J1
B+
M1–K
M1–G1
M1–AK
Board
TB1
– DC
122
1
2
Bus Snubber
1
Q3
1 2 3 4 5 6 7 8
Bus
Sense
(AC)
+–
C1
B1
C2
E1
B2
SN1
E1
E2
MOV2
2
1
Q2
C1
1
2
B1
E1
B2
E2
1
C2
SN2
E1
2
Q1
C1
B1
E1
B2
E2E2E2
E2
+ DC M3 M2 M1
1
C2
SN3
E1
2
21
J8 J7
1
J1
2 3 4 5 6 7 8 9
10
12345678
1
2
123456J6123456J5123456
Base Driver/Power Supply Board
(BASEDR/PWRSPLY)
Transformer T2
TB1
L1 L2
B040-B050 & C040-C050
NEMA Type 4 and 12
J10
Fan
Enclosure Fan
Enclosures
123456J4123456J923456 123456
1
J3
J2
Xfmr
3-5
Chapter 3
Overview
Figure
3.3 - B075B125 & C075B125 Unit Schematic
Note:Aux Fan –
B125 & C125 Drives Only
460/415/380V AC Taps
TB4
1
2
– B075-B125 Drives Only
T1
120V AC
380V AC 415V AC 460V AC
GND
Fan
Aux Fan
TB1
L1 L2 L3
MOV1
GND
Rectifie r Snubber
K1K1K1
G1
G1
GND Sense
(AC)
21
4321
G1
K2
K2
K2
G2
G2
G2
BR1 BR2 BR3
SN7
R5
E2
E1
J8
4 3 2 1
J1
10
9
Precharge
8
Board
7 6 5 4 3 2
J2
1
R4
E3
E4
12345678
5 4 3 2
1
J7
5 4 3 2
1
J6
J5
123456
L1
12
EARTH
GROUND
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
CHASSIS GROUND
SIGNAL
COMMON
+ BUS – BUS
19
TB3
20 21 22 23 24 25 26 27 28 29 30
Optional +5V DC TTL
Logic Interface
Optional 24V DC Logic
Interface
Optional 115V AC Logic
Interface
ST1
12
12
1
10 11 12 13 14 15 16 17 18 19
1
10 11 12 13 14 15 16 17 18 19
2 3 4 5 6 7 8 9
20
2 3 4 5 6 7 8 9
20
J8
J9 J2
J6
Main Control Board
(MAIN CTL)
1
1
2
2
3
3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
Programming and
4
5
Display Board
6
7
(LOCAL DIS)
8
9
10 11 12 13 14 15 16 17 18 19
20
1 2 3 4 5 6 7 8 9
10
Optional Logic
Control Board
1
2 3 4 5 6 7 8 9
10
(LOCAL CTL)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6
or
or
7 8
9 10 11 12 13 14 15 16 17 18 19 20
1
J1
2 3 4 5 6 7 8 9
10
J7
1 2
3-6
For
Remote
Serial
Communicatio
Options
J4
1 2 3 4 5 6 7 8
ns
9
10
Note:1C3 & 2C3 – B075-B125 Drives Only
R3, 3C1 & 3C2 – C075-C125 Drives
Only
R1R21C1 1C2
2C1 2C2
1C3
2C3
12
F1
D1
Chapter 3
Overview
TB1
– DC + DC M1
LEM
A
+ –
C
B
X1
E
SN1
C
B
X3
E
SN3
LEM C
+ –
C
B
X5
E
M2 M3
SN5
R3 3C1 3C2
21
J8 J7
J1
1
2 3 4 5 6 7 8 9
10
TB1
L1 L2
12345678
C
+–
BUS Sense
(AC)
123456J6123456J5123456
B
X2
E
J10
Base Driver/Power Supply Board
(BASEDR/PWRSPLY)
Transformer
1
2
T2
+ BUS
SN2
123456J4123456
Snubber
Diagrams
C (X2, X4, X6)
C
B
X4
E
SN4
123456J3123456
J9
C (+ BUS)
C
B
X6
E
SN6
J2
Fan
Enclosure Fan
B075-B125 & C075-C125
NEMA Type 4 and 12
Enclosures
Xfmr
E (– BUS)
SN2, SN4 & SN6 SN1, SN3 & SN5
X1–6
Output Transistor
Diagrams
C
B
B B
X
E
B075 & C075
1C4-6C4
B
– BUS
E (X1, X3, X5)
X1–6
C
EE
C
B
B
X
E
C
B B
X
1C4-6C4
B100-B125 & C100-C125
3-7
Chapter 3
Overview
Figure
3.4 - B150B200 & C150C200 Unit Schematic
GND
Fan 1
TB4
1
460/415/380V AC Taps – B150-B200 Drives Only
SN9 SN10
T1
120V AC
TB1
Fan 2
2
380V AC 415V AC 460V AC
GND Sense
G1
K1K1K1
G1
G1
L1 L2 L3
(AC)
21
4321
K2
G2
BR1 BR2 BR3
K2
K2
G2
G2
SN8
SN7
R7
R8
E2
E1
J8
4 3 2
1
J1
10
9
Precharge
8
Board
7 6 5 4 3 2
J2
1
E3
E4
12345678
5 4 3 2 1
J7
5 4 3 2 1
J6
J5
123456
L1
12
MOV1
GND
EARTH
GROUND
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
+ BUS – BUS
CHASSIS GROUND
SIGNAL
COMMON
19
TB3
20 21 22 23 24 25 26 27 28 29 30
Optional +5V DC TTL
Logic Interface
or
Optional 24V DC Logic
Interface
or
Optional 115V AC Logic
Interface
ST1
12
J1
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
J2
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
J8
J9 J2
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
J1
1
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
20
12
J6
Main Control Board
(MAIN CTL)
Programming and
Display Board
(LOCAL DIS)
J2 J1
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
Optional Logic
Control Board
(LOCAL CTL)
J1
1 2 3 4 5 6 7 8 9
10
J7
1 2
3-8
1
J4
2 3 4 5 6 7 8 9
10
R1
R2
R3
Note:1C4, 1C5, 2C4, & 2C5
B150-B200 Drives
Only
R3, R6, 3C1, 3C2 &
3C3
R4
R5
R6
C150-C200 Drives
Only
1C1 1C2 1C3
2C1 2C2 2C3
3C1 3C2 3C3
1C4
2C4
1C5
2C5
F1
12
D1
+–
BUS Sense
Chapter 3
Overview
TB1
– DC
12
LEM
A
+ –
C
B
X1
E
C
B
X2
E
SN1
SN2
C
B
X3
E
C
B
X4
E
LEM C
+
SN3
SN4
12
Optional
2
C
B
X5
E
C
B
X6
E
1
1336-MOD-LR
+ DC M1 M2 M3
SN5
SN6
J8 J7
1
J1
2 3 4 5 6 7 8 9
10
21
+ BUS
12345678
Snubber
Diagrams
C (X2, X4, X6)
(AC)
123456J6123456J5123456
J10
Base Driver/Power Supply Board
Transformer
1 2
T2
C (+ BUS)
– BUS
123456J4123456
(BASEDR/PWRSPLY)
123456J3123456
J9
J2
Output Transistor Diagram
X1–6
B
C
E
C
C
B
B
X
B
E
B
X
C
B
E
1CX-12CX1CX-12CX
B
X
E (– BUS)
SN2, SN4 & SN6 SN1, SN3 & SN5
E (X1, X3, X5)
E
3-9
Chapter 3
Overview
The 1336 is an AC adjustable frequency drive designed for use with a standard, three-phase induction motor. The standard control is designed as a constant torque, adjustable speed control with 150% overload capability and is adaptable through programming to handle a wide variety of applications.
The 1336 provides an exceptional output voltage and current waveform. Special considerations however, must be taken when applying an inverter to an existing motor. At slower speeds, cooling is not as effective due to reduced fan rotation. Extended operation at full load torque at slow speeds may damage the motor due to overheating.
100%
of
Motor
Torque
50%
of
Motor
Torque
303
Frequency (Hz)
60
Shown above is a typical curve plotting torque versus speed. At slow speeds, if torque requirements continuously exceed levels shown above (10 minutes or longer), a motor rated for the required speed and torque range must be used. To guard against mechanical problems, it is recommended that the entire drive train machinery be checked for various limitations due to the range of the Bulletin 1336.
ATTENTION: Motors may overheat when operated at rated torque for long periods of time below 50% base speed due to the
!
decreased air flow of armature driven fans. Motors may require special balancing if operated at more than
125% of base speed. Refer to the motor manufacturer for proper sizing of the motor for the intended application.
3-10
Chapter
4
Specifications

Operating Environment Temperature: Open rating (heat sink), 0 to + 40°C.

Open rating (chassis components), 0 to +50°C. Enclosed rating (heat sink), 0 to + 40°C. Enclosed rating (chassis components), 0 to +50°C.
Relative Humidity: 5 to 95% non-condensing –– all ratings. Altitude: 3,300 feet (1,000 meters) maximum without derating. Vibration: 0.006 inches (0.152 mm) displacement, 1G peak. Shock: 15G peak for 11ms duration (±1.0mS).

Storage Environment Temperature: – 40 to +85°C –– all ratings.

Relative Humidity: 5 to 95% non-condensing –– all ratings.

Enclosure Indicated by Catalog Number.

Open (IP00) –– all ratings. NEMA Type 1 (IP20) –– all ratings. NEMA Type 4 (IP56), B003-B030 & C003-C030. NEMA Type 12 (IP54), B003-B200 & C003-C200.
4-1
Chapter 4
Specifications

Input Power Conditioning General

Typically the 1336 is suitable for direct connection to a correct voltage, three phase, AC power line. There are however certain power line conditions which may introduce the possibility of drive input power component malfunction. To reduce the possibility of these malfunctions, a line reactor or isolation type transformer may be required.
The basic rules for determining if a line reactor or isolation type transformer is required are as follows:
1. If the AC line supplying the drive has power factor correction capacitors connected, an AC line reactor or isolation type transformer must be connected between the capacitor bank and the input to the drive.
2. If the AC line frequently experiences transient power interruptions or significant voltage spikes, an AC line reactor or isolation type transformer should be used.
Ungrounded Distribution Systems
All 1336 drives are equipped with an MOV (metal oxide varistor) that provides voltage surge protection and phase-to-phase plus phase-to-ground protection which is designed to meet IEEE 587. The MOV circuit is designed for surge suppression only (transient line protection), not continuous operation.
With ungrounded distribution systems, the phase-to-ground connection of the MOV could become a continuous current path to ground. MOV line-to-line and line-to-ground voltages should not exceed the values listed below. Exceeding these MOV ratings may cause physical damage to the MOV.
Line-to-Line MOV Rating
Energy Rating = 320 Joules Turn On Voltage = 850-1000 volts
Line-to-Ground MOV Rating
Energy Rating = 380 Joules Turn On Voltage = 1500 volts
160 Joules
160 Joules
160 Joules
GND
220 Joules
4321
4-2
MOV1
Chapter 4
Specifications
B003B200 Input Power Voltage: 380-460V AC ±10%.
Frequency: 48 to 62 Hz. Phase: 3-phase. AC Input Overvoltage Trip: 570V AC. AC Input Undervoltage Trip: 275V AC. Bus Overvoltage Trip: 810V DC for drive ratings B003-B200. Bus Undervoltage Trip: 388V DC for Base Driver/Power Supply
Board. Firmware Versions 1.11-3.01.
456V DC for Base Driver/Power Supply Board. Firmware Version 1.01.
Line Transient Protection: Line transients up to 5,000 volts peak, 320
Joules.
Logic Power Ride-Thru: 2 seconds or Longer.
–– subject to the integrity of user supplied external circuits.
Control Logic Noise: Showering arc transients from 350 to 2,000 Immunity volts peak.
C003C200 Input Power Voltage: 500-575V AC ±10%.
Frequency: 48 to 62 Hz. Phase: 3-phase. AC Input Overvoltage Trip: 690V AC. AC Input Undervoltage Trip: 343V AC. Bus Overvoltage Trip: 975V DC. Bus Undervoltage Trip: 485V DC. Line Transient Protection: Line transients up to 5,000 volts peak, 320
Joules.
Logic Power Ride-Thru: 2 seconds or Longer.
–– subject to the integrity of user supplied external circuits.
Control Logic Noise: Showering arc transients from 350 to 2,000 Immunity volts peak.
4-3
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