Rockwell Automation 1336 3 User Manual

Bulletin 1336 Adjustable Frequency AC Drive
User Manual

Important User Information

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss.
Attentions help you:
Avoid the hazard.
Recognize the consequences.
IMPORTANT: Identifies information that is especially important for successful application and understanding of the product.
DANGER labels may be located on or inside the drive to alert people that dangerous voltage may be present.

Summary of Changes

Summary of Changes
Summary of Manual Changes This release of the 1336-5.0 User Manual contains some new and updated
information. The new and updated information is summarized in the table below. For further information, refer to the page numbers provided.
Description of New or Updated Information Page Type
Unit Schematics – Figures 3.1, 3.2, 3.3, 3,4 3-2 – 3-9 Updated General Installation Requirements Attention 5-1 New General Wiring Procedures Attention 6-1 New

Table of Contents

PreInstallation Care 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving - Once you have received your drive, careful inspection
for shipping damage must be made. Damage to the shipping carton is usually a good indication that it has received improper handling. Any and all damage should be immediately reported to the freight carrier and your nearest AllenBradley Area Sales/Support
Center. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage
Handling - Depending upon the rating and options ordered, the weight
Shipping - The carton and materials that came with your drive have
Electrostatic Discharge - Electrostatic discharge generated by static
Precautions - Complimentary metallic oxide semiconductor devices
- If the drive will not immediately be installed, it should be stored in a clean, dry area where the ambient temperature is not less than 405C nor more than +855C. The drive must not be stored in a corrosive environment nor subject to conditions in excess of the storage environment parameters stated in Chapter 4 
Specifications. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. T
of your drive can vary safety precautions and practices must be observed whenever the
drive is being moved from one location to another. 11. . . . . . . . . .
been designed and tested to provide reasonable protection against damage during transit. Should the drive be shipped to another location, it is recommended that the original shipping carton and packing material be used to protect the drive from damage in transit. 11. . .
electricity can damage the 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
on various drive boards. It is recommended that you perform these procedures to guard against this type of damage when circuit boards
are removed or installed: 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
o guard against injury to personnel, proper
Overview 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important User Information 2. . . . . . . . . . . . . . . . . . . . . . . .

Preface

Manual Objective
This manual defines the installation, operation, startup and fault codes for the Allen-Bradley 1336 Adjustable Frequency AC Drive. It is intended for use by personnel familiar with the functions of solid-state drive equipment. Also provided are interconnection drawings for 1336 logic interface options in Appendix A.
The 1336 User Manual is designed to be read and used like an ordinary textbook. Read the manual once from the beginning in the order presented to gain basic knowledge about your drive. Each chapter builds upon information presented in the previous chapter.
To assure successful installation and operation, the material presented in each chapter must be thoroughly read and understood before proceeding to the next chapter. Particular attention should be directed to the Attention and Important statements contained within. Become familiar with tasks that must be performed in a sequence for safety and successful completion.
Important: The Handheld Programming Terminal (Cat. No. 1336-MOD-E1) firmware must be upgraded with Kit SP-148340 (Version 2.01) to be compatible with drive firmware Version 2.01 and 3.01.
The Monitor Display (Cat. No. 1336-MOD-E2) firmware must be upgraded with Kit SP-148341 (Version 2.01) to be compatible with drive firmware Version 2.01 and 3.01.
P-1
Preface
Manual
Objective (cont.)
Firmware versions are marked at two locations in the drive – on the Main Control Board and on the Base Driver/Power Supply Board.
For all drive ratings, the microprocessor chip U14 located on the Main Control Board has the following firmware identification:
P/N XXXXXXV1.01 –– Firmware Version 1.01.
P/N XXXXXXV1.10 –– Firmware Version 1.10.
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV2.01 –– Firmware Version 2.01.
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
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PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
GND
GND
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
Microprocessor Chip U14 Located on Main Control Board
C1
SW1
C2
R
P
Freq
18
17
L3
L2
L1
M3
M2
M1
DC
+DC
1
8
7
6
5
4
3
2
16
15
14
13
12
11
10
9
Jog
Start
Stop
Enter
R
P
P-2
Preface
Manual
Objective (cont.)
For B003-B030 & C003-C030 ratings, microprocessor chip U21 located on the Base Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.01 –– Firmware Version 1.01.
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV1.13 –– Firmware Version 1.13.
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS
WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES
CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET
ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER­BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
Microprocessor Chip U21 Located on Base Driver/Power Supply Board
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
C1
SW1
C2
R
P
Freq
L3
L2
L1
M3
M2
M1
–DC
+DC
GND
GND
1
Jog
Start
Stop
13
12
11
10
9
8
7
6
5
4
3
2
Enter
R
P
18
17
16
15
14
P-3
Preface
Manual
Objective (cont.)
For B040-B050 & C040-C050 ratings, microprocessor chip U2 located on the Base Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV1.13 –– Firmware Version 1.13.
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
GND
L3
L2
L1
M3
M2
TIGHTENING TORQE 120 INCH POUNDS
M1
USE 75°C COPPER WIRE ONLY WIRE RANGE 2/0 – 6 AWG
–DC
+DC
GND
M +
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
Start
Stop
8
7
6
5
4
3
2
1
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
Microprocessor Chip U2
C1
Located on Base Driver/Power Supply Board
SW1
C2
R
P
Freq
Enter
R
P
Jog
18
17
16
15
14
13
12
11
10
9
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
P-4
Preface
Manual Objective (cont.)
For B075-B125 & C075-C125 ratings, microprocessor chip U2 located on the Base Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV1.13 –– Firmware Version 1.13.
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
GND
L3
L2
L1
M3
TIGHTENING TORQUE 275 INCH POUNDS
M2
USE 75°C COPPER WIRE ONLY WIRE RANGE 350 MCM –– 6 AWG
M1
– DC
+ DC
M +
M +
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
C1
SW1
C2
R
P
Freq
Enter
R
P
Jog
Start
Stop
18
17
16
15
14
13
12
11
10
9
8
7
6
5
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
SERVICING.
M
+
4
3
2
1
Microprocessor Chip U2 Located on Base Driver/Power Supply Board
P-5
Preface
Manual
Objective (cont.)
For B150-B200 & C150-C200 ratings, microprocessor chip U2 located on the Base Driver/Power Supply Board has the following firmware identification:
P/N XXXXXXV1.11 –– Firmware Version 1.11.
P/N XXXXXXV1.13 –– Firmware Version 1.13.
P/N XXXXXXV1.14 –– Firmware Version 1.14.
P/N XXXXXXV3.01 –– Firmware Version 3.01.
USE 75°C COPPER WIRE ONLY.
WIRE SIZE 2 (3) AWG
GND
TIGHTENING TORQUE 275 INCH POUNDS
L3
L2
L1
USE 75°C COPPER WIRE ONLT.
WIRE RANGE 500 MCM –– 0 AWG
TIGHTENING TORQUE 375 INCH POUNDS
M3
M2
GND
M1
USE 75°C COPPER WIRE ONLT.
– DC
WIRE RANGE 350 MCM –– 6 AWG
TIGHTENING TORQUE 275 INCH POUNDS
+ DC
P-6
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER
AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES
CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT
HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER­BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
Microprocessor Chip U2 Located on Base Driver/Power Supply Board
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
3
2
1
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
Start
Stop
9
8
7
6
5
4
Jog
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
11
10
C1
SW1
C2
R
P
Freq
Enter
R
P
18
17
16
15
14
13
12
Preface
Manual Objective (cont.)
This manual is meant to guide the user with interface, installation, setup and troubleshooting of a 1336. The contents are arranged in order from a general description to troubleshooting and maintenance. To assure successful installation and operation, the material presented must be thoroughly read and understood before proceeding. Particular attention must be directed to the Caution, Warning and Important statements contained within.
Important Information about this Manual This manual has been prepared primarily to support this product in a single
application. It is a standard document that is intended to help the user understand the individual operating characteristics and limitations of this equipment including hazards associated with installation and setup procedures. Note the following points:
This equipment has been designed to meet the requirements of a
component in an integrated system.
It must be noted that special considerations are to be given to
characteristics of other peripheral solid-state control equipment and the cumulative impact on safety.
Manufacturers and engineering groups responsible for specification or
design of electrical control equipment must refer to applicable industry standards and codes for specific safety guidelines and interface requirements.
In the actual factory environment, the user is responsible to assure
compliance with applicable machine and operator safety codes or regulations which are beyond the scope and purpose of this document.
P-7
Preface
General Precautions In addition to the precautions listed throughout this manual, the following
statements which are general to the system must be read and understood.
ATTENTION: Only personnel familiar with the 1336 AC Drive and associated machinery should plan or implement the
!
installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: This assembly may contain parts and sub-assemblies that are sensitive to electrostatic discharge. Static
!
control precautions are required when testing, servicing or repairing this assembly. Component damage may result if you ignore electrostatic discharge control procedures. If you are not familiar with static control procedures, reference Allen-Bradley Publication 8000-4.5.2, Guarding Against Electrostatic Damage or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed system can result in component damage or reduction in product life. Wiring or
!
application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.
P-8
Chapter
1
PreInstallation Care
Before installing and operating your 1336, carefully read this manual and observe all precautions. The catalog number of your drive as explained in Chapter 2 — Drive and Option Identification lists the drive rating, type of enclosure, nominal line voltage, phase and frequency, as well as any additional options that you may have specified. Specifications for all drives including standard controls, adjustment range, diagnostics and environmental qualifications are listed in Chapter 4 — Specifications.

Receiving Once you have received your drive, careful inspection for shipping damage

must be made. Damage to the shipping carton is usually a good indication that it has received improper handling. Any and all damage should be immediately reported to the freight carrier and your nearest Allen-Bradley Area Sales/Support Center.
Carefully unpack the drive, taking care to save the shipping carton and any packing material should return be necessary. Verify that the items on the packing list or bill of lading agree with your order.

Storage If the drive will not immediately be installed, it should be stored in a clean,

dry area where the ambient temperature is not less than -40°C nor more than +85°C. The drive must not be stored in a corrosive environment nor subject to conditions in excess of the storage environment parameters stated in Chapter 4 — Specifications.

Handling Depending upon the rating and options ordered, the weight of your drive

can vary. To guard against injury to personnel, proper safety precautions and practices must be observed whenever the drive is being moved from one location to another.

Shipping The carton and materials that came with your drive have been designed and

tested to provide reasonable protection against damage during transit. Should the drive be shipped to another location, it is recommended that the original shipping carton and packing material be used to protect the drive from damage in transit.
1-1
Chapter 1
Pre-Installation Care
ATTENTION: This assembly contains parts and sub-assemblies that are sensitive to electrostatic discharge. Static control
!
precautions are required when servicing this assembly. Component damage may result if you ignore electrostatic discharge control procedures. If you are not familiar with static control procedures, reference Allen-Bradley Publication 8000-4.5.2, Guarding Against Electrostatic Damage, or any other applicable ESD protection handbook.
Electrostatic Discharge Electrostatic discharge generated by static electricity can damage the Precautions complimentary metallic oxide semiconductor devices on various drive
boards. It is recommended that you perform these procedures to guard against this type of damage when circuit boards are removed or installed:
Wear a wrist type grounding strap that is grounded to the drive chassis.
Attach the wrist strap before removing the new circuit board from the
conductive packet.
Remove boards from the drive and immediately insert them into their
conductive packets.
1-2
Chapter
2
Drive and Option Identification
The following is an explanation of the catalog numbering system for 1336 Adjustable Frequency AC Drives and options. The catalog number is coded to identify the drive power rating and can be found on the drive shipping carton.

1336 Drive Catalog Numbers

Bulletin Number

Drive Ratings A group of four characters coded to indicate input voltage and output

1336 B 015 EAE FA2 L2 S1 Bulletin Drive Enclosure Options Options Options
Number Rating Type
The Allen-Bradley reference number identifying the type or family of products.
power rating.
The first character indicates the input voltage range of the drive. Drives with a code “B” are suitable for operating from any one of the
following voltage inputs: 380/415/460V AC, 50/60 Hz, 3-phase. Drives with a code “C” are suitable for operating only from 500 or 575V
AC, 50/60 Hz, 3-phase voltage input.
Fan Transformer Reconnection for Alternate Drive Input Voltages
Important:
For drives rated C003-C200, reconnection of Fan Transformer T1 is not necessary.
For drives rated B003-B030, reconnection of Fan Transformer T1 is not necessary.
For drives rated B040-B200, Fan Transformer T1 must be reconnected for 380 or 415V operation. If Fan Transformer T1 is not connected to match the incoming voltage, overtemperature fault F08 may occur. Refer to Chapter 6 for wiring details.
2-1
Chapter 2
Drive and Option Identification
The second, third and fourth characters indicate the power rating of the drive, as shown in Tables 2.1 and 2.2.
Table
2.1 - B003B200 Output Current and kV
Rating Amp kVA Out kVA Out kVA Out Code Out 380V AC 415V AC 460V AC B003 6.0 3.9 4.3 4.8 B005 9.6 6.3 6.9 7.6 B007 13.0 8.6 9.3 10.4 B010 17.0 11.2 12.2 13.5 B015 25.0 16.5 18.0 20.0 B020 33.0 22.0 24.0 26.0 B025 41.0 27.0 29.0 33.0 B030 48.0 32.0 35.0 38.0 B040 60.0 39.0 43.0 48.0 B050 75.0 49.0 54.0 60.0 B075 120.0 79.0 86.0 96.0 B100 150.0 99.0 108.0 120.0 B125 180.0 118.0 129.0 143.0 B150 218.0 143.0 157.0 174.0 B200 290.0 191.0 208.0 231.0
A
Table
2.2 - C003C200 Output Current and kV
Rating Amp kVA Out kVA Out kVA Out Code Out 500V AC 575V AC 600V AC C003 4.3 3.7 4.3 4.3 C005 6.7 5.8 6.7 6.7 C007 9.9 8.6 9.9 9.9 C010 12.1 10.5 12.1 12.1 C015 19.1 16.5 18.9 18.9 C020 24.0 20.8 23.9 23.9 C025 30.0 26.0 29.9 23.9 C030 35.0 30.3 34.9 34.9 C040 45.0 39.0 44.9 44.9 C050 57.0 49.4 56.8 56.8 C075 85.0 73.6 84.7 84.7 C100 109.0 94.4 108.6 108.6 C125 138.0 119.5 137.4 137.4 C150 158.0 136.8 157.4 157.4 C200 210.0 181.9 209.1 209.1
A
2-2
Chapter 2
Drive and Option Identification

Drive Enclosure Type The first character “E” indicates enclosure code.

The second character indicates the type of enclosure as initially shipped from the factory.
O –– Open style (IP00) A –– NEMA Type 1 (IP20) C –– NEMA Type 4 (IP56) J –– NEMA Type 12 (IP54)
The third character indicates enclosure size by amp rating. D –– 003, 005, 007 or 010 drive ratings
E –– 015 or 020 drive ratings F –– 025 or 030 drive ratings G –– 040 or 050 drive ratings H –– 075, 100 or 125 drive ratings J –– 150 or 200 drive ratings

Factory Installed Options All additional characters indicate drive options that were initially installed

at the factory. Each option code is added to the catalog number and separated by a hyphen.
2-3
Chapter
3
Overview
The 1336 is a microprocessor controlled, high performance, adjustable frequency drive designed to control three phase induction motors on critical industrial applications. The drive produces a three phase, PWM, adjustable frequency output to supply an adjustable motor speed. The drive output voltage is a function of output frequency and is adjustable to match motor parameters to obtain optimum motor performance.
To help achieve precise and repeatedly accurate control, setup and operation, the 1336 is digitally programmable. The drive may be programmed from a Local or Remote Control Panel or through the Serial Communication Port using optional devices.
Depending upon your configuration, various status and fault conditions are reported either through the Programming and Display Panel or through the Serial Communications Port. All fault diagnostics start with both load and drive self-check diagnostics each time the drive is powered up. While running, the drive continues to monitor potential fault conditions. To allow real-time preventive maintenance, parameters such as drive output current and control conditions can be monitored even while the drive is running. Should a fault occur, detailed diagnostic codes isolate the problem to identify the condition, allowing quick, corrective action to be taken to restore process control.
3-1
Chapter 3
Overview
Figure
3.1 - B003B030 & C003C030 Unit Schematic
TB1
L1 L2
L3 GND GND
GND
4 3 2 1
MOV1
BR1
+
1
2
3
ST
12
GND
Sense
(AC)
L1
13
21
EARTH
GROUND
CHASSIS GROUND
SIGNAL
COMMON
+ BUS – BUS
1
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
19
TB1
20 21 22 23 24 25 26 27 28 29 30
J1
J2
Optional +5V DC TTL
Logic Interface
or
Optional 24V DC Logic
Interface
or
Optional 115V AC Logic
Interface
1
10 11 12 13 14 15 16 17 18 19
1
10 11 12 13 14 15 16 17 18 19
2 3 4 5 6 7 8 9
20
2 3 4 5 6 7 8 9
20
J8
J9 J2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
12
J6
Main Control Board
J1
Programming and
Display Board
(LOCAL DIS)
(MAIN CTL)
J2
1 2 3 4 5 6 7 8 9
10
Optional Logic
J1
1
2 3 4 5 6 7 8 9
10
Control Board
(LOCAL CTL)
J1
1 2 3 4 5 6 7 8 9
10
1
J7
2
3-2
Remote
Serial
Communicatio
Options
For
J4
1 2 3 4 5 6 7 8
ns
9
10
Note:1C2 & 2C2 – B025-B030 & C025-C030 Drives Only
R3 & 3C1 – C003-C030 Drives Only 3C2 – C025-C030 Drives Only
R1 1C1
R2 2C1
R3
M1
1C2
2C2
3C1
3C2
KA
G2
AK
Precharge
M1–K
M1–AK
Board
J7–1
J7–5
Bus
Sense
(AC)
+–
Chapter 3
Overview
MOV2
2
1
Q1
C1 C1 C1
B1
E1
B2
E2
1
SN1
C2 E1
2
Q2
B1
E1
B2
E2
1
SN2
C2 E1
2
Q3
TB1
– DC + DC M1 M2 M3
B1
E1
B2
E2
1
SN3
C2 E1
2
Q1-Q3
B1
E1
B2
21
12345678 12345 123 123 1234123
J8 J7 J6 J5 J4 J3 J2
1
J1
2 3 4 5 6 7 8 9
10
Transformer
1
2
T2
Additional Path Shaping Snubbers 4C1–6C1 and 4C2–6C2
C1
E2
SN1-3
1
C2 E1
2
C015–C030 Drives Only
4C1, 5C1, 6C1
4C2, 5C2, 6C2
Base Driver/Power Supply Board
(BASEDR/PWRSPLY)
AC Not Used Not Used
T1
TB1
L1 L2
Chassis Fan B010-B030 & C010-C030
Fan
Drives
Xfmr
Fan
Enclosure Fan
B025-B030 & C025-C030
NEMA Type 4 and 12
Enclosures
3-3
Chapter 3
Overview
Figure
3.2 - B040B050 & C040C050 Unit Schematic
L1 L2 L3
GND
GND
EARTH
GROUND
GND
+ BUS – BUS
TB1
CHASSIS
GROUND
1 2 120V AC
Fan 1
1 2 120V AC
Fan 2
MOV1
SIGNAL
COMMON
460V AC 415V AC 380V AC
460/415/380V AC Taps – B040-B050 Drives Only
T1
GND
Sense
+
+
+
1
2
3
(AC)
21
4321
ST1
12
BR1 BR2 BR3
ST2
12
L1
13
1
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
19
TB1
20 21 22 23 24 25 26 27 28 29 30
J1
J2
Optional +5V DC TTL
Logic Interface
or
Optional 24V DC Logic
Interface
or
Optional 115V AC Logic
Interface
1
10 11 12 13 14 15 16 17 18 19
1
10 11 12 13 14 15 16 17 18 19
2 3 4 5 6 7 8 9
20
2 3 4 5 6 7 8 9
20
J8
J9 J2
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
12
J6
Main Control Board
J1
Programming and
Display Board
(LOCAL DIS)
(MAIN CTL)
J2
1 2 3 4 5 6 7 8 9
10
Optional Logic
Control Board
J1
1
2 3 4 5 6 7 8 9
10
(LOCAL CTL)
Communicatio
For
Remote
Serial
Options
J1
1 2 3 4 5 6 7 8 9
10
1
J7
2
J4
1 2 3 4 5 6 7 8
ns
9
10
3-4
Chapter 3
Overview
Note:1C3 & 2C3 – B040-B050 Drives Only
R3, 3C1 & 3C2 – C040-C050 Drives Only
1C1 1C2
R1
R2
2C1 2C2
1C3
2C3
R3 3C1 3C2
KA
M1
G2
AK
12
F1
D2
Precharge
J1
B+
M1–K
M1–G1
M1–AK
Board
TB1
– DC
122
1
2
Bus Snubber
1
Q3
1 2 3 4 5 6 7 8
Bus
Sense
(AC)
+–
C1
B1
C2
E1
B2
SN1
E1
E2
MOV2
2
1
Q2
C1
1
2
B1
E1
B2
E2
1
C2
SN2
E1
2
Q1
C1
B1
E1
B2
E2E2E2
E2
+ DC M3 M2 M1
1
C2
SN3
E1
2
21
J8 J7
1
J1
2 3 4 5 6 7 8 9
10
12345678
1
2
123456J6123456J5123456
Base Driver/Power Supply Board
(BASEDR/PWRSPLY)
Transformer T2
TB1
L1 L2
B040-B050 & C040-C050
NEMA Type 4 and 12
J10
Fan
Enclosure Fan
Enclosures
123456J4123456J923456 123456
1
J3
J2
Xfmr
3-5
Chapter 3
Overview
Figure
3.3 - B075B125 & C075B125 Unit Schematic
Note:Aux Fan –
B125 & C125 Drives Only
460/415/380V AC Taps
TB4
1
2
– B075-B125 Drives Only
T1
120V AC
380V AC 415V AC 460V AC
GND
Fan
Aux Fan
TB1
L1 L2 L3
MOV1
GND
Rectifie r Snubber
K1K1K1
G1
G1
GND Sense
(AC)
21
4321
G1
K2
K2
K2
G2
G2
G2
BR1 BR2 BR3
SN7
R5
E2
E1
J8
4 3 2 1
J1
10
9
Precharge
8
Board
7 6 5 4 3 2
J2
1
R4
E3
E4
12345678
5 4 3 2
1
J7
5 4 3 2
1
J6
J5
123456
L1
12
EARTH
GROUND
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
CHASSIS GROUND
SIGNAL
COMMON
+ BUS – BUS
19
TB3
20 21 22 23 24 25 26 27 28 29 30
Optional +5V DC TTL
Logic Interface
Optional 24V DC Logic
Interface
Optional 115V AC Logic
Interface
ST1
12
12
1
10 11 12 13 14 15 16 17 18 19
1
10 11 12 13 14 15 16 17 18 19
2 3 4 5 6 7 8 9
20
2 3 4 5 6 7 8 9
20
J8
J9 J2
J6
Main Control Board
(MAIN CTL)
1
1
2
2
3
3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
Programming and
4
5
Display Board
6
7
(LOCAL DIS)
8
9
10 11 12 13 14 15 16 17 18 19
20
1 2 3 4 5 6 7 8 9
10
Optional Logic
Control Board
1
2 3 4 5 6 7 8 9
10
(LOCAL CTL)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6
or
or
7 8
9 10 11 12 13 14 15 16 17 18 19 20
1
J1
2 3 4 5 6 7 8 9
10
J7
1 2
3-6
For
Remote
Serial
Communicatio
Options
J4
1 2 3 4 5 6 7 8
ns
9
10
Note:1C3 & 2C3 – B075-B125 Drives Only
R3, 3C1 & 3C2 – C075-C125 Drives
Only
R1R21C1 1C2
2C1 2C2
1C3
2C3
12
F1
D1
Chapter 3
Overview
TB1
– DC + DC M1
LEM
A
+ –
C
B
X1
E
SN1
C
B
X3
E
SN3
LEM C
+ –
C
B
X5
E
M2 M3
SN5
R3 3C1 3C2
21
J8 J7
J1
1
2 3 4 5 6 7 8 9
10
TB1
L1 L2
12345678
C
+–
BUS Sense
(AC)
123456J6123456J5123456
B
X2
E
J10
Base Driver/Power Supply Board
(BASEDR/PWRSPLY)
Transformer
1
2
T2
+ BUS
SN2
123456J4123456
Snubber
Diagrams
C (X2, X4, X6)
C
B
X4
E
SN4
123456J3123456
J9
C (+ BUS)
C
B
X6
E
SN6
J2
Fan
Enclosure Fan
B075-B125 & C075-C125
NEMA Type 4 and 12
Enclosures
Xfmr
E (– BUS)
SN2, SN4 & SN6 SN1, SN3 & SN5
X1–6
Output Transistor
Diagrams
C
B
B B
X
E
B075 & C075
1C4-6C4
B
– BUS
E (X1, X3, X5)
X1–6
C
EE
C
B
B
X
E
C
B B
X
1C4-6C4
B100-B125 & C100-C125
3-7
Chapter 3
Overview
Figure
3.4 - B150B200 & C150C200 Unit Schematic
GND
Fan 1
TB4
1
460/415/380V AC Taps – B150-B200 Drives Only
SN9 SN10
T1
120V AC
TB1
Fan 2
2
380V AC 415V AC 460V AC
GND Sense
G1
K1K1K1
G1
G1
L1 L2 L3
(AC)
21
4321
K2
G2
BR1 BR2 BR3
K2
K2
G2
G2
SN8
SN7
R7
R8
E2
E1
J8
4 3 2
1
J1
10
9
Precharge
8
Board
7 6 5 4 3 2
J2
1
E3
E4
12345678
5 4 3 2 1
J7
5 4 3 2 1
J6
J5
123456
L1
12
MOV1
GND
EARTH
GROUND
1
TB2
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
E1
+ BUS – BUS
CHASSIS GROUND
SIGNAL
COMMON
19
TB3
20 21 22 23 24 25 26 27 28 29 30
Optional +5V DC TTL
Logic Interface
or
Optional 24V DC Logic
Interface
or
Optional 115V AC Logic
Interface
ST1
12
J1
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
J2
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
J8
J9 J2
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20
J1
1
2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
20
12
J6
Main Control Board
(MAIN CTL)
Programming and
Display Board
(LOCAL DIS)
J2 J1
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
Optional Logic
Control Board
(LOCAL CTL)
J1
1 2 3 4 5 6 7 8 9
10
J7
1 2
3-8
1
J4
2 3 4 5 6 7 8 9
10
R1
R2
R3
Note:1C4, 1C5, 2C4, & 2C5
B150-B200 Drives
Only
R3, R6, 3C1, 3C2 &
3C3
R4
R5
R6
C150-C200 Drives
Only
1C1 1C2 1C3
2C1 2C2 2C3
3C1 3C2 3C3
1C4
2C4
1C5
2C5
F1
12
D1
+–
BUS Sense
Chapter 3
Overview
TB1
– DC
12
LEM
A
+ –
C
B
X1
E
C
B
X2
E
SN1
SN2
C
B
X3
E
C
B
X4
E
LEM C
+
SN3
SN4
12
Optional
2
C
B
X5
E
C
B
X6
E
1
1336-MOD-LR
+ DC M1 M2 M3
SN5
SN6
J8 J7
1
J1
2 3 4 5 6 7 8 9
10
21
+ BUS
12345678
Snubber
Diagrams
C (X2, X4, X6)
(AC)
123456J6123456J5123456
J10
Base Driver/Power Supply Board
Transformer
1 2
T2
C (+ BUS)
– BUS
123456J4123456
(BASEDR/PWRSPLY)
123456J3123456
J9
J2
Output Transistor Diagram
X1–6
B
C
E
C
C
B
B
X
B
E
B
X
C
B
E
1CX-12CX1CX-12CX
B
X
E (– BUS)
SN2, SN4 & SN6 SN1, SN3 & SN5
E (X1, X3, X5)
E
3-9
Chapter 3
Overview
The 1336 is an AC adjustable frequency drive designed for use with a standard, three-phase induction motor. The standard control is designed as a constant torque, adjustable speed control with 150% overload capability and is adaptable through programming to handle a wide variety of applications.
The 1336 provides an exceptional output voltage and current waveform. Special considerations however, must be taken when applying an inverter to an existing motor. At slower speeds, cooling is not as effective due to reduced fan rotation. Extended operation at full load torque at slow speeds may damage the motor due to overheating.
100%
of
Motor
Torque
50%
of
Motor
Torque
303
Frequency (Hz)
60
Shown above is a typical curve plotting torque versus speed. At slow speeds, if torque requirements continuously exceed levels shown above (10 minutes or longer), a motor rated for the required speed and torque range must be used. To guard against mechanical problems, it is recommended that the entire drive train machinery be checked for various limitations due to the range of the Bulletin 1336.
ATTENTION: Motors may overheat when operated at rated torque for long periods of time below 50% base speed due to the
!
decreased air flow of armature driven fans. Motors may require special balancing if operated at more than
125% of base speed. Refer to the motor manufacturer for proper sizing of the motor for the intended application.
3-10
Chapter
4
Specifications

Operating Environment Temperature: Open rating (heat sink), 0 to + 40°C.

Open rating (chassis components), 0 to +50°C. Enclosed rating (heat sink), 0 to + 40°C. Enclosed rating (chassis components), 0 to +50°C.
Relative Humidity: 5 to 95% non-condensing –– all ratings. Altitude: 3,300 feet (1,000 meters) maximum without derating. Vibration: 0.006 inches (0.152 mm) displacement, 1G peak. Shock: 15G peak for 11ms duration (±1.0mS).

Storage Environment Temperature: – 40 to +85°C –– all ratings.

Relative Humidity: 5 to 95% non-condensing –– all ratings.

Enclosure Indicated by Catalog Number.

Open (IP00) –– all ratings. NEMA Type 1 (IP20) –– all ratings. NEMA Type 4 (IP56), B003-B030 & C003-C030. NEMA Type 12 (IP54), B003-B200 & C003-C200.
4-1
Chapter 4
Specifications

Input Power Conditioning General

Typically the 1336 is suitable for direct connection to a correct voltage, three phase, AC power line. There are however certain power line conditions which may introduce the possibility of drive input power component malfunction. To reduce the possibility of these malfunctions, a line reactor or isolation type transformer may be required.
The basic rules for determining if a line reactor or isolation type transformer is required are as follows:
1. If the AC line supplying the drive has power factor correction capacitors connected, an AC line reactor or isolation type transformer must be connected between the capacitor bank and the input to the drive.
2. If the AC line frequently experiences transient power interruptions or significant voltage spikes, an AC line reactor or isolation type transformer should be used.
Ungrounded Distribution Systems
All 1336 drives are equipped with an MOV (metal oxide varistor) that provides voltage surge protection and phase-to-phase plus phase-to-ground protection which is designed to meet IEEE 587. The MOV circuit is designed for surge suppression only (transient line protection), not continuous operation.
With ungrounded distribution systems, the phase-to-ground connection of the MOV could become a continuous current path to ground. MOV line-to-line and line-to-ground voltages should not exceed the values listed below. Exceeding these MOV ratings may cause physical damage to the MOV.
Line-to-Line MOV Rating
Energy Rating = 320 Joules Turn On Voltage = 850-1000 volts
Line-to-Ground MOV Rating
Energy Rating = 380 Joules Turn On Voltage = 1500 volts
160 Joules
160 Joules
160 Joules
GND
220 Joules
4321
4-2
MOV1
Chapter 4
Specifications
B003B200 Input Power Voltage: 380-460V AC ±10%.
Frequency: 48 to 62 Hz. Phase: 3-phase. AC Input Overvoltage Trip: 570V AC. AC Input Undervoltage Trip: 275V AC. Bus Overvoltage Trip: 810V DC for drive ratings B003-B200. Bus Undervoltage Trip: 388V DC for Base Driver/Power Supply
Board. Firmware Versions 1.11-3.01.
456V DC for Base Driver/Power Supply Board. Firmware Version 1.01.
Line Transient Protection: Line transients up to 5,000 volts peak, 320
Joules.
Logic Power Ride-Thru: 2 seconds or Longer.
–– subject to the integrity of user supplied external circuits.
Control Logic Noise: Showering arc transients from 350 to 2,000 Immunity volts peak.
C003C200 Input Power Voltage: 500-575V AC ±10%.
Frequency: 48 to 62 Hz. Phase: 3-phase. AC Input Overvoltage Trip: 690V AC. AC Input Undervoltage Trip: 343V AC. Bus Overvoltage Trip: 975V DC. Bus Undervoltage Trip: 485V DC. Line Transient Protection: Line transients up to 5,000 volts peak, 320
Joules.
Logic Power Ride-Thru: 2 seconds or Longer.
–– subject to the integrity of user supplied external circuits.
Control Logic Noise: Showering arc transients from 350 to 2,000 Immunity volts peak.
4-3
Chapter 4
Specifications
Table
4.1  B003B200 Input Current and kV
Rating kVA In kVA In kVA In Displacement
Amps In Code 380V AC 415V AC 460V AC Angle kW/kVA
5.7 B003 3.8 4.1 4.5 0.95 0.85
9.2 B005 6.1 6.6 7.3 0.95 0.85
13.3 B007 8.8 9.6 10.6 0.95 0.85
17.0 B010 11.2 12.0 14.0 0.95 0.85
25.0 B015 16.0 18.0 20.0 0.95 0.90
34.0 B020 22.0 24.0 27.0 0.95 0.90
42.0 B025 28.0 30.0 33.0 0.95 0.90
49.0 B030 32.0 35.0 39.0 0.95 0.90
61.0 B040 40.0 44.0 49.0 0.95 0.90
76.0 B050 50.0 55.0 61.0 0.95 0.90
122.0 B075 80.0 88.0 97.0 0.95 0.90
153.0 B100 101.0 110.0 122.0 0.95 0.90
184.0 B125 121.0 132.0 147.0 0.95 0.90
222.0 B150 146.0 160.0 177.0 0.95 0.90
296.0 B200 195.0 213.0 236.0 0.95 0.90
A
Input Power
Factor
Table
4.2  C003C200 Input Current and kV
Rating kVA In kVA In kVA In Displacement
Amps In Code 500V AC 575V AC 600V AC Angle kW/kVA
3.2 C003 2.8 3.2 3.2 .95 0.85
5.1 C005 4.4 5.1 5.1 .95 0.85
7.7 C007 6.7 7.7 7.7 .95 0.85
10.2 C010 8.9 10.2 10.2 .95 0.85
15.0 C015 13.0 15.0 15.0 .95 0.90
19.0 C020 17.0 19.0 19.0 .95 0.90
24.0 C025 21.0 24.0 24.0 .95 0.90
29.0 C030 25.0 29.0 29.0 .95 0.90
39.0 C040 33.0 38.0 38.0 .95 0.90
48.0 C050 42.0 48.0 48.0 .95 0.90
73.0 C075 63.0 73.0 73.0 .95 0.90
97.0 C100 84.0 96.0 96.0 .95 0.90
121.0 C125 105.0 121.0 121.0 .95 0.90
146.0 C150 127.0 145.0 145.0 .95 0.90
193.0 C200 167.0 192.0 192.0 .95 0.90
A
Input Power
Factor
4-4
Chapter 4
Specifications

Output Power Waveform: Sine coded pulse width modulated waveform.

Voltage: B003-B200
0 to applied input voltage, 380V AC, 415V AC, or 460V AC (maximum output voltage cannot exceed applied input voltage).
C003-C200
0 to 575V AC (maximum output voltage cannot exceed applied input voltage).
Frequency Range: 0 to 250Hz with programmable minimum and maximum
limits.
Frequency Digital — Resolution: Preset speeds (serial interface or pulse train input) to
0.005Hz of set frequency within the minimum and maximum limits.
Analog —
Equal divisions between minimum and maximum limits to the nearest 0.005 Hz as a function of signal type.
Local speed pot (MOD-FA2 only), 1003 divisions. Remote speed pot (TB2, Terminals 1, 2 and 3).
514 divisions for Main Control Board Firmware Versions
1.01 and 1.10. 633 divisions for Main Control Board Firmware Versions
1.11-2.01. 0 to 10V DC input (TB2, Terminals 4 and 5), 976
divisions. 4 to 20mA input (TB2, Terminals 4 and 6), 726 divisions.
Frequency Digital Frequency Source: 0.0013% of set frequency, Regulation: 0 to 40°C ambient temperature range.
Volts-per-Hertz: Fully programmable.
– Minimum 1 to 14.3V/Hz through local programming. – Wider ranges available through optional programming.
4-5
Chapter 4
Specifications
Output Power (cont.) DC Boost: 11 selectable values from 0 to 48V DC peak.
– Adjustable from 0 to 115V DC through optional programming.
Accel/Decel: Two independently programmable accel times.
Two independently programmable decel times. Each time may be programmed over a range from 0 to 600 seconds.
Intermittent Programmable MOPC from 50 to 150% of rated output Overload Capability: current for up to 1 minute maximum.
Inverse Time Designed to meet NEC and UL equivalent requirements. Overload Capability: Adjustable timing from 50 to 115% of rated drive current
(Main Control Board Firmware Version 1.10 limited to 100%).
Drive 180% of rated output current. Overcurrent Trip:
Ground Fault: Detects drive output ground fault path by sensing
unbalanced bus or input line currents.
4-6
Chapter 4
Specifications
Table
4.3 -- B003B200 Output Current and kV
Drive kVA Out kVA Out kVA Out Dissipation Dissipation Dissipation CFM
Amps Out Rating 380V AC 415V AC 460V AC (BTU/hour) n (BTU/hour) n (BTU/hour) n Required n
6.0 B003 3.9 4.3 4.8 136 239 375 15
9.6 B005 6.3 6.9 7.6 171 307 477 25
13.0 B007 8.6 9.3 10.4 273 512 784 40
17.0 B010 11.2 12.2 13.5 341 682 1023 53
25.0 B015 16.5 18.0 20.0 443 1023 1466 76
33.0 B020 22.0 24.0 26.0 477 1364 1841 95
41.0 B025 27.0 29.0 33.0 614 1705 2319 120
48.0 B030 32.0 35.0 38.0 716 2046 2762 142
60.0 B040 39.0 43.0 48.0 938 2438 3376 175
75.0 B050 49.0 54.0 60.0 1125 2847 3973 205
120.0 B075 79.0 86 .0 96.0 1705 5115 6820 352
150.0 B100 99.0 108.0 120.0 2046 7502 9548 492
180.0 B125 118.0 129.0 143.0 2387 8184 10571 545
218.0 B150 143.0 157.0 174.0 2728 10912 13640 703
290.0 B200 191.0 208.0 231.0 3069 13981 17050 880
A
Internal Chassis
Component Heatsink
Heat Heat Total Minimum
Table
4.4 -- C003C200 Output Current and kV
Drive kVA Out kVA Out kVA Out Dissipation Dissipation Dissipation CFM
Amps Out Rating 500V AC 575V AC 600V AC (BTU/hour) n (BTU/hour) n (BTU/hour) n Required n
4.3 C003 3.7 4.3 4.3 136 239 375 15
6.7 C005 5.8 6.7 6.7 171 307 477 25
9.9 C007 8.6 9.9 9.9 273 444 717 40
12.1 C010 10.5 12.1 12.1 341 512 853 45
19.0 C015 16.5 18.9 18.9 443 853 1296 60
24.0 C020 20.8 23.9 23.9 477 1023 1500 80
30.0 C025 26.0 29.9 29.9 614 1364 1978 105
35.0 C030 30.3 34.9 34.9 716 1535 2251 115
45.0 C040 39.0 44.8 44.8 938 1876 2814 145
57.0 C050 49.4 56.8 56.8 1125 2217 3342 175
85.0 C075 73.6 84.7 84.7 1705 4433 6138 320
109.0 C100 94.4 108.6 108.6 2046 5797 7843 405
138.0 C125 119.5 137.4 137.4 2387 6820 9207 475
158.0 C150 136.8 157.4 157.4 2728 8525 11253 580
210.0 C200 181.9 209.1 209.1 3069 10571 13640 703
n The above information is provided for reference only. For all ratings the user must verify that the selected enclosure will dissipate the total BTUs
generated within the enclosure without allowing the internal ambient to rise above 50°C. Enclosure mounting and location must allow for the heatsink to extend outside the enclosure.
When locating the drive allow a minimum clearance from other components of 4.0 inches (101.6 mm) on the top and bottom, 2.0 inches (50.8 mm) on either side.
When mounting the drive, ensure that the heatsink fins are vertical. With the heatsink exposed to the ambient, the drive will dissipate heat as listed in the Output Current Table above.
A
Internal Chassis
Component Heatsink
Heat Heat Total Minimum
4-7
Chapter 4
Specifications

Required Control Inputs As a minimum requirement for drive operation, the following five control

inputs must be present to operate the drive:
Start
A momentary True input will start the drive. The drive will continue to run until a stop input is issued or a drive fault occurs. A start input may come from:
The optional FA2, RP2 or RP3 control panel start pushbutton.
A user supplied N.O. contact or start pushbutton connected to the
optional L1, L2, or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2, or L3 instruction manual.
A user supplied start signal sent to the optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual.
Stop
A momentary False input will stop the drive. A maintained True input will permit the drive to run or jog. A stop input may come from:
The optional FA2, RP2 or RP3 control panel stop pushbutton.
A user supplied maintained contact or stop pushbutton connected to the
optional L1, L2, or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2, or L3 instruction manual.
A user supplied stop signal sent to the optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual.
The Main Control Board when Jumper J8 is installed between Pins 11 and 12. Refer to Chapter 6 — Wiring, page 6-16.
Enable
A maintained True input or a maintained closed contact will permit the drive to start, run, or jog. A momentary False input or an open contact will disable drive output. An enable input may come from:
A user supplied maintained contact or switch connected to the optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual.
4-8
The Main Control Board when Jumper J9 is installed between Pins 7 and
8. Refer to Chapter 6 — Wiring, page 6-16.
Required Control Inputs (cont.) Speed Reference
Speed reference sets the drive operating frequency. A speed reference input may come from:
A Control Panel speed potentiometer.
A user supplied 10k remote speed potentiometer connected to terminal
block TB2. Refer to Chapter 6 — Wiring.
A 4-20mA analog signal connected to terminal block TB2. Refer to Chapter 6 — Wiring.
A 0-10V DC analog signal connected to terminal block TB2. Refer to Chapter 6 — Wiring.
A pulse train input signal connected to terminal block TB2. Refer to Chapter 6 — Wiring.
One of seven preset speed signals connected to the optional L1, L2, or L3 Logic Interface Board, or the optional G2 Remote I/O Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual or the 1336-MOD-G2 instruction manual.
Chapter 4
Specifications
Auxiliary
A maintained True input or a maintained closed contact will permit the drive to start, run, or jog. A momentary False input or an open contact will disable drive output and generate Fault F02. An auxiliary input may come from:
A user supplied maintained contact or switch connected to the optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2, or L3 instruction manual.
The Main Control Board when Jumper J9 is installed between Pins 9 and
10. Refer to Chapter 6 — Wiring, page 6-16.
4-9
Chapter 4
Specifications

Optional Control Inputs Reverse

Reverse changes direction of motor rotation. Reverse inputs may come from:
A Control Panel direction pushbutton.
The optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A
— Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual.
The optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual.
Jog
Jog jogs the drive at a pre-programmed jog speed. Jog inputs may come from:
A Control Panel jog pushbutton.
The optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A
— Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual.
The optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual.
Speed Select
Speed select permits switching between two selected speed reference sources. Speed select inputs may come from:
The optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual.
The optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual.
2nd Accel/Decel
4-10
2nd accel/decel permits switching between two internally programmed
nd
accel/decel rates. 2
accel/decel inputs may come from:
The optional L1, L2 or L3 Logic Interface Board. Refer to Appendix A — Logic Interface Options and the 1336-MOD-L1, L2 or L3 instruction manual.
The optional G2 Remote I/O Interface Board. Refer to the 1336-MOD-G2 instruction manual.
Chapter 4
Specifications

Load Requirements A balanced 3-phase inductive motor load is typical. Other motor loads may

require application assistance.

Contact Outputs The following contact outputs are available as standard:

Run: 1 N.O. contact, closed when the drive is running. At Speed: 1 N.O. contact, closed when the drive is at command speed
(within 0.5% of maximum programmed speed), or the drive reaches the set point reference frequency programmed by Parameter 77.
Fault: 1 set of Form C contacts that change state on a drive fault
or loss of power.
Drive Alarm: 1 set of Form C contacts that change state to indicate that
the drive is operating outside of rated limits and that a fault is imminent.
Drive Alarm Conditions are:
Drive output current is above 150% of rated current.
Drive output current is above the MOPC limit set by
Parameter 36.
Bus voltage is above 110% of nominal input voltage. A continued rise in bus voltage may result in Parameter 11 Decel Frequency Hold affecting the decel ramp, or fault F05 Bus Overvoltage.
Bus voltage is below 85% of nominal input voltage.
Precharge not complete.
Parameter 14 Auto Restart is active.

Analog Outputs 0-5V DC output programmable to represent output frequency or percent of

drive load current.

Drive Displays Programming Display frequency and drive control source. May be

and Display toggled to program and display 60 drive parameters Panels: –– 5-14, 16-50 and 72-86. Should a fault occur while the
drive is running, the panel will display the fault code.
Bus Charged: Internal neon display to indicate bus voltage is greater than
40V DC.
4-11
Chapter 4
Specifications

Programmable Parameters The 1336 drive logic uses a set of 90 user parameters to select and control

drive operation. Seventy-one of these parameters are accessible through any of the Programming and Display Panels. All 90 are accessible through the Serial Port.
4-12
Installation
Chapter
5

General Installation Requirements

ATTENTION: An incorrectly applied or installed system can result in component damage or reduction in product life. The most
!
common causes are:
Wiring the AC line to drive output or control terminals.
Improper bypass or output circuits not approved by
Allen-Bradley.
Output circuits which do not connect directly to the motor.
Incorrect or inadequate AC supply.
Excessive ambient temperature.
Contact Allen-Bradley for assistance with application or wiring.
The 1336 must be installed in an area where the following installation and environmental guidelines are met.
Cabinet mounting is upright, leaving room for a minimum clearance of 4 inches (102 mm) on the top and bottom and 2 inches (51 mm) on the sides for proper ventilation.
The drive is easily accessible for maintenance and troubleshooting.
The rated altitude does not exceed 3,300 feet (1,000 meters).
Vibration will be within the ratings outlined in Chapter 4 –
Specifications.
The ambient atmosphere contains no volatile or corrosive gas, vapors or dust.
The relative humidity does not exceed 95% for all drive ratings.
The ambient temperature for the drive heatsink is kept within 0 to +40°C
for all open ratings.
The ambient temperature for the chassis components is kept within 0 to +50°C.
Important: An input transformer should not be required for normal drive operation. If the use of an input transformer is desired, only an isolation type transformer should be used.
Before actual installation, remove all packing material, wedges or braces from within and around the drive.
5-1
Chapter 5
Installation
Dimensions, Weights and Conduit Entry Locations B003B010 and C003C010 Open Chassis and NEMA Type 1 Enclosures
Nominal Dimensions and Weights
in Inches (Millimeters) and Pounds (Kilograms)
A B C D E F G H I J K L M N Weight
Open
Chassis
NEMA
Type 1
11.13 18.75 8.76 8.38 18.15 1.38 0.30 6.26 2.50 31.3 (283) (477) (223) (213) (461) (35) (8) (159) (63.5) (14.2)
11.13 18.75 8.76 8.38 18.15 1.38 0.30 6.26 2.50 3.50 4.38 3.44 1.25 1.88 36.3 (283) (477) (223) (213) (461) (35) (8) (159) (63.5) (89) (111) (87) (32) (48) (16.5)
G
I H
E
B
P
R
Start
Stop
Freq
Jog
Enter
P
R
K
J
M
F
D
F
A
(NEMA Type 1 –– Front)
(NEMA Type 1 –– Bottom)
NLN
(NEMA Type 1 –– Side)
C
Mounting Holes –– 0.281" (7.13mm) Diameter
Conduit Entry –– 0.50" (13.0 mm) Diameter
Conduit Entry –– 0.75" (19.0 mm) Diameter and 1.00" (25.4 mm) Diameter
1336-MOD-S1 Serial Port Connector Cover Plate
5-2
Dimensions, Weights and Conduit Entry Locations B015B020 and C015C020 Open Chassis and NEMA Type 1 Enclosures
Nominal Dimensions and Weights
in Inches (Millimeters) and Pounds (Kilograms)
A B C D E F G H I J K L M N Weight
Open
Chassis NEMA
Type 1
11.13 22.66 8.76 8.38 22.06 1.38 0.30 6.26 2.50 37.1
(283) (576) (223) (213) (560) (35) (8) (159) (63.5) (16.8)
11.13 22.66 8.76 8.38 22.06 1.38 0.30 6.26 2.50 3.50 4.38 3.44 1.25 1.88 43.1
(283) (576) (223) (213) (560) (35) (8) (159) (63.5) (89) (111) (87) (32) (48) (19.5)
Chapter 5
Installation
G
I H
E
Start
Stop
Freq
Jog
Enter
P
R
B
P
R
K
J
F
(NEMA Type 1 –– Front)
Mounting Holes –– 0.281" (7.13mm) Diameter
Conduit Entry –– 0.50" (13.0 mm) Diameter
Conduit Entry –– 0.75" (19.0 mm) Diameter and 1.00" (25.4 mm) Diameter
1336-MOD-S1 Serial Port Connector Cover Plate
D
F
A
M
NLN
(NEMA Type 1 –– Bottom)
C
(NEMA Type 1 –– Side)
5-3
Chapter 5
Installation
Dimensions, Weights and Conduit Entry Locations B025B030 and C025C030 Open Chassis and NEMA Type 1 Enclosures
Nominal Dimensions and Weights
in Inches (Millimeters) and Pounds (Kilograms)
A B C D E F G H I J K L M Weight
Open
Chassis NEMA
Type 1
14.32 23.59 9.27 11.70 22.41 1.31 0.59 6.64 2.63 47.3 (364) (599) (235) (297) (570) (33.3) (15) (159) (67) (21.5)
14.32 23.59 9.27 11.70 22.41 1.31 0.59 6.64 2.63 4.38 4.19 1.88 2.62 54.3 (364) (599) (235) (297) (570) (33.3) (15) (159) (67) (111) (106) (48) (7) (24.6)
G
I
H
E
B
Stop
Enter
P
R
P
R
Freq
Start
Jog
J
F
D
F
A
(NEMA Type 1 –– Front)
Mounting Holes –– 0.312" (7.92mm) Diameter
Conduit Entry –– 0.50" (13.0 mm) Diameter
Conduit Entry –– 1.00" (25.4 mm) Diameter and 1.25" (32.0 mm) Diameter
1336-MOD-S1 Serial Port Connector Cover Plate
5-4
K
M
L
(NEMA Type 1 –– Bottom)
M
C
(NEMA Type 1 –– Side)
Dimensions, Weights and Conduit Entry Locations B040B050 and C040C050 Open Chassis and NEMA Type 1 Enclosures
Nominal Dimensions and Weights
in Inches (Millimeters) and Pounds (Kilograms)
A B C D E F G H I J K L M N O Weight
17.50 34.12 9.38 16.25 32.88 0.63 0.63 6.75 2.63 ——————85.0
Open
Chassis
NEMA
Type 1
(445) (867) (238) (413) (835) (16) (16) (172) (67) (38.3)
17.50 34.12 9.38 16.25 32.88 0.63 0.63 6.75 2.63 9.68 2.06 2.75 2.06 1.50 .63 90.0 (445) (867) (238) (413) (835) (16) (16) (172) (67) (246) (52) (70) (52) (38) (16) (40.5)
Chapter 5
Installation
G
H
I
E
P
R
Start
Stop
Freq
Jog
P
R
B
Enter
J L
K
M
N
F
D
A
(NEMA Type 1 –– Front)
Mounting Holes –– 0.343" (8.71mm) Diameter
Conduit Entry –– 0.50" (13.0 mm) Diameter and 0.75" (19.0 mm) Diameter
Conduit Entry –– 1.00" (25.4 mm) Diameter and 1.50" (38.0 mm) Diameter
1336-MOD-S1 Serial Port Connector Cover Plate
F
(NEMA Type 1 –– Top)
O
C
(NEMA Type 1 –– Side)
5-5
Chapter 5
Installation
Dimensions, Weights and Conduit Entry Locations B075B0125 and C075C0125 Open Chassis and NEMA Type 1 Enclosures
Nominal Dimensions and Weights
in Inches (Millimeters) and Pounds (Kilograms)
A B C D E F G H I J K L M N Weight
Open
Chassis NEMA
Type 1
25.16 47.94 13.80 23.88 46.82 0.64 0.62 10.55 3.25 200 (639) (1218) (351) (607) (1189) (16) (16) (268) (83) (91)
25.16 47.94 13.80 23.88 46.82 0.64 0.62 10.55 3.25 9.75 2.75 3.00 2.50 2.48 220 (639) (1218) (351) (607) (1189) (16) (16) (268) (83) (248) (70) (76) (64) (63) (100)
G
H
I
E
B
PR
Freq
Start
Jog
Stop
Enter
PR
M
L
J
K
N
F
D
A
(NEMA Type 1 –– Front)
Mounting Holes –– 0.343" (8.71mm) Diameter
Conduit Entry –– 0.875" (22.0 mm) Diameter and 1.125" (29.0 mm) Diameter
Conduit Entry –– 1.375" (35.0 mm) Diameter and 1.968" (50.0 mm) Diameter
1336-MOD-S1 Serial Port Connector Cover Plate
F
5-6
(NEMA Type 1 –– Top)
C
(NEMA Type 1 –– Side)
Dimensions, Weights and Conduit Entry Locations B150B200 and C150C200 Open Chassis and NEMA Type 1 Enclosures
Nominal Dimensions and Weights
in Inches (Millimeters) and Pounds (Kilograms)
A B C D E F G1 G2 H I J K L M N Weight
25.16 62.94 17.50 23.92 61.82 0.62 0.62 0.50 11.75 5.75 380
Open
Chassis NEMA
(639) (1599) (445) (608) (1570) (16) (16) (13) (299) (146) (171)
25.16 62.94 17.50 23.92 61.82 0.62 0.62 0.50 11.75 5.75 4.06 6.75 7.75 3.88 3.12 450 (639) (1599) (445) (608) (1570) (16) (16) (13) (299) (146) (103) (171) (197) (99) (79) (203)
Type 1
Chapter 5
Installation
G
PR
Freq
Start
Jog
Stop
Enter
PR
H
I
E
B
F
D
A
(NEMA Type 1 –– Front)
Mounting Holes –– 0.343" (8.71mm) Diameter
Conduit Entry –– 0.875" (22.0 mm) Diameter and 1.125" (29.0 mm) Diameter
Conduit Entry –– 3.625" (92.0 mm) Diameter and 4.125" (105.0 mm) Diameter
1336-MOD-S1 Serial Port Connector Cover Plate
F
J
K
(NEMA Type 1 –– Top)
M
L
N
C
(NEMA Type 1 –– Side)
5-7
Chapter 5
Installation

Dimensions, Weights and Conduit Entry Locations

B003B030 and C003C030 NEMA Type 4 (IP56) Enclosures
B003B200 and C003C200 NEMA Type 12 (IP54) Enclosures
NEMA T
ype 4 (IP56)
Drive Rating A B C Weight Drive Rating A B C Weight Drive Rating A B C Weight
B003-B010 32.00 18.00 12.75 B003-B010 32.00 18.00 12.75 B040-B050 62.00 34.00 14.75 C003-C010 (813) (457) (324)
B015-B030 38.00 22.50 14.56 B015-B030 38.00 22.50 14.56 B075-B125 90.00 34.00 27.75 B015-C030 (965) (572) (370)
n
Consult your nearest Allen-Bradley sales representative for information.
Nominal Dimensions and Weights in Inches (Millimeters) and Pounds (Kilograms)
NEMA T
ype 12 (IP54)
n C003-C010 (813) (457) (324) n C040-C050(1575) (864) (375) n
n C015-C030 (965) (572) (370) n C075-C125(2286) (864) (705) n
B150-B200 92.50 35.00 25.00 C150-C200(2360) (889) (635)
NEMA T
ype 12 (IP54)
n
B
A
C
B
A
C
B
A
C
5-8
Wiring
Chapter
6

General Wiring Procedures

ATTENTION: Do not proceed without reading the information on this page. Failure to understand procedures and hazards may result in personal
!
injury or equipment damage.
ATTENTION: An incorrectly applied or installed system can result in component damage or reduction in product life. The most common causes
!
are:
W
iring the AC line to drive output or control terminals.
Improper bypass or output circuits not approved by Allen-Bradley.
Output circuits which do not connect directly to the motor.
Incorrect or inadequate AC supply.
Excessive ambient temperature.
Contact Allen-Bradley for assistance with application or wiring.
1. The National Electrical Code requires that a circuit breaker or fusible disconnect switch be provided in the drive branch circuit. Providing drive input fusing alone is not suf requirement. Selection of a branch circuit breaker or fusible disconnect should be based on the drive input current rating. Refer to the Terminal Block TB1 Wiring sections in this chapter for mandatory AC input fusing recommendations for drive short circuit protection.
2. The National Electrical Code and local regulations govern the installation and wiring of the 1336. All input and output power wiring, control wiring and conduit must be brought through the drive conduit entry holes provided on the enclosure. Connections to the drive must be made as shown in the following sections and in accordance with the drive nameplate, National Electrical Code requirements and any additional interconnection diagrams packed with the drive.
ficient to meet NEC guidelines. The 1336 does not provide this
3. The voltage on each phase of the incoming line to the drive must match the drive input rating. Verify the drive rating by referring to the input voltage listed on the drive nameplate. If the incoming line voltage is out of this tolerance, equipment may be damaged or fail to operate.
4. If multiple drives are used, do not use common cabling for AC input or output leads. If multiconductor cable is used, separate 3-conductor input and output cable for each drive must be used.
5. All signal wiring must be run separate from power or control wiring. Verify that shielded cable and/or conduit is used if indicated on any interconnection diagrams or in the following sections. If shielded cable is required, shields must be grounded at the drive end only at one of the drive ground lugs provided.
Nearby relays, solenoids or brake coils can produce electrical noise transients
6. and cause erratic drive behavior. T across the coils of these devices.
ransient suppression networks must be added
6-1
Chapter 6
Wiring
7. Since most startup difficulties result from incorrect wiring, every precaution should be taken to assure that the wiring is as indicated on the diagrams and information packed with the drive.

Input Power Conditioning General

Typically the 1336 is suitable for direct connection to a correct voltage, three phase, AC power line. There are however certain power line conditions which may introduce the possibility of drive input power component malfunction. To reduce the possibility of these malfunctions, a line reactor or isolation type transformer may be required.
The basic rules for determining if a line reactor or isolation type transformer is required are as follows:
1. If the AC line supplying the drive has power factor correction capacitors connected, an AC line reactor or isolation type transformer must be connected between the capacitor bank and the input to the drive.
2. If the AC line frequently experiences transient power interruptions or significant voltage spikes, an AC line reactor or isolation type transformer should be used.
Ungrounded Distribution Systems
All 1336 drives are equipped with an MOV (metal oxide varistor) that provides voltage surge protection and phase-to-phase plus phase-to-ground protection which is designed to meet IEEE 587. The MOV circuit is designed for surge suppression only (transient line protection), not continuous operation.
With ungrounded distribution systems, the phase-to-ground connection of the MOV could become a continuous current path to ground. MOV line-to-line and line-to-ground voltages should not exceed the values listed below. Exceeding these MOV ratings may cause physical damage to the MOV.
Line-to-Line MOV Rating
Energy Rating = 320 Joules Turn On Voltage = 850-1000 volts
Line-to-Ground MOV Rating
Energy Rating = 380 Joules Turn On Voltage = 1500 volts
6-2
GND
160 Joules
160 Joules
160 Joules
220 Joules
4321
MOV1
Chapter 6
Wiring

Wire Group Numbers The following chart identifies general wire categories that will be

encountered when installing the 1336 and other AC drives. Each category has an associated wire group number that is used in the following sections to identify the wire to be used. Application and signal examples along with the recommended type of cable for each group is provided. A matrix providing the recommended minimum spacing between different wire groups run in the same tray or separate conduit is also provided.
Wire
Category
Power
Control
Signal
Wire
Group
1
2
3
4
5
6
Application
AC Power
(> 600 V AC)
AC Power
(to 600 V AC)
115VAC or 115V DC
Logic
115V AC
Power
24V AC or 24V DC
Logic
Analog Signals
DC Supplies
Digital
(Low Speed)
Digital
(High Speed)
Signal
Example
2.3 KV, 3
AC Lines
480V, 3
n
Relay Logic
PLC I/O
Power Supplies
Instruments
PLC I/O
5-24V DC Supplies
Power Supplies
TTL Logic Level
Pulse Train
Input
Recommended
Cable
Per NEC
Local Codes
and
Application
Requirements
Per NEC
Local Codes
and
Application
Requirements
Per NEC
Local Codes
and
Application
Requirements
Per NEC
Local Codes
and
Application
Requirements
Belden 8760 Belden 8770 Belden 9460
Belden 8760 Belden 9460
For Tray:
groups in the same tray
For Conduit:
9.00
(228.6)
6.00
(152.4)
(228.6)
(152.4)
9.00
6.00
9.00
(228.6)
6.00
(152.4)
6.00
(152.4)
9.00
(228.6)
Wire
Group
In
Tray
Between
Conduit
In
Tray
Between
Conduit
In
Tray
Between
Conduit
In
Tray
Between
Conduit
Recommended minimum spacing between different wire
Different wire groups must be run in separate conduit
All Dimensions in Inches and (Millimeters)
Power1Power2Control3Control4Signal5Signal
9.00
9.00
9.00
9.00
(228.6)
3.00 (76.2)
Between Conduit
9.00
(228.6)
3.00 (76.2)
Between Conduit
6.00
(152.4)
3.00 (76.2)
Between Conduit
6.00
(152.4)
3.00 (76.2)
Between Conduit
(228.6)
(228.6)
(228.6)
9.00
(228.6)
All signal wiring must be run in separate steel conduit. A wire tray is not suitable.  The minimum spacing between conduit containing different wire groups is 3.00 inches (78.2 mm).
6
Refer to precautions in General Wiring Procedures concerning multi-conductor cables.
Belden 8760 — 18 AWG, twisted pair, shielded. Belden 8770 — 18 AWG, 3 conductor, shielded. Belden 9460 — 18 AWG, twisted pair, shielded. Note 1 Steel conduit is recommended for all 1336 power or control wiring and required for all 1336 signal wiring. All input and output power wiring,
control wiring or conduit should be brought through the drive conduit entry holes provided. Use appropriate connectors to maintain the
environmental rating of the enclosure. Note 2 Spacing between wire groups is the recommended minimum for parallel runs of 200 feet or less. Note 3 All shields for shielded cable must be grounded at the drive end only –– Terminal 3 or 4 of TB2 –– The other end must be insulated and remain
floating. Shields for cables from one enclosure to another must be grounded only at the enclosure nearest the drive. If splicing of shielded cables is
required, the shield must remain continuous and insulated from ground. Note 4 AC and DC circuits must be run in separate conduit or trays. Note 5 A voltage drop in motor leads may adversely affect motor starting and running performance. Installation and application requirements may dictate
that larger wire sizes than indicated in the NEC guidelines be used.
6-3
Chapter 6
Wiring

Terminal Block TB1 Power Wiring Input and output power connections are marked on terminal block TB1, a

ten position terminal block on the drive backpanel. For maintenance and setup procedures, the drive may be operated without a motor connected.
Important:
1. The 1336 does not provide input power short circuit fusing. Specifications for the recommended fuse size and type to provide drive input power protection against short circuits are provided on the following pages. Branch circuit breakers or disconnect switches cannot provide this level of protection for drive components.
2. Each Bulletin 1336 must have its own dedicated input and output power leads. If multiconductor cable is used, separate 3-conductor input and output cable for each drive must be used.
3. For multimotor operation, the combined total of motor full load current must not exceed the rated output current of the drive.
4. Verify that the motor windings are properly connected to receive the full drive output voltage rating.
5. For drive ratings B003-B050 & C003-C050, two ground terminals have been provided at TB1. Either one of these terminals must be connected to earth ground or the ground of the building system.
For drive ratings B075-B200 & C075-C200, one ground terminal that will accept two ground leads has been provided at TB1. Connect this terminal to earth ground or the ground of the building system.
6-4
Chapter 6
Wiring
ATTENTION:
1. Any disconnecting means wired to drive output terminals M1,
!
M2 and M3 must be capable of stopping the drive if opened during drive operation. If opened during drive operation, the drive will continue to produce output voltage into an open motor circuit causing a potential shock hazard.
2. The start/stop control circuitry in the 1336 includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hard wired stop circuit is required to remove AC line power to the drive. When AC input power is removed, there will be a loss of inherent regenerative braking effect and the motor will coast to a stop. An auxiliary braking method may be required.
The 1336 is intended to be controlled by control input signals that will start and stop the motor. A device that routinely disconnects then reapplies line power to the drive for the purpose of starting and stopping the motor must not be used. After a hard wired stop has been initiated, allow at least one minute before reapplying input power to the drive. The allowable number of hard wired start/stops are 3 cycles within a 5 minute period. Wait 10 minutes before attempting the next 3 hard wired stop cycle to allow the drive precharge resistors to cool.
Refer to codes and standards applicable to your particular system for specific requirements and additional information.
6-5
Chapter 6
Wiring
Terminal Block TB1 ­B003B030 & C003C030 Power Wiring
GND GND +DC –DC M1 M2 M3 L1 L2 L3
Earth
Ground
USE 75°C COPPER WIRE ONLY WIRE RANGE 6–14 AWG
TIGHTENING TORQUE 20 INCH POUNDS
A
1336
Dynamic Brake
B C
Motor
❶❶❶
A
B C
AC Incoming Line
User supplied drive input fuses. Motor disconnecting means including branch circuit, short circuit, and ground fault protection.
GND
Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information.
+ DC, - DC
DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details.
6-6
M1, M2, M3
Connect the motor leads to these terminals.
L1, L2, L3
Input AC line Terminals L1, L2, L3 (A, B, C) are not phase sensitive.
For drives rated B003-B030, nominal input voltage is 380/415/460V AC ±10%, 3, 50/60Hz.
For drives rated C003-C030, nominal input voltage is 500 or 575V AC ±10%, 3, 50/60Hz.
Branch disconnect and short circuit protection is not part of the standard 1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits.
Chapter 6
Wiring
Terminal Block TB1 ­B003B030 Power Wiring
Power Drive Maximum Rating Output Wire Wire Maximum Code Current Group
B003 6.0 Amps 2 6 AWG 20 In-lbs B005 9.6 Amps 2 6 AWG 20 In-lbs B007 13.0 Amps 2 6 AWG 20 In-lbs B010 17.0 Amps 2 6 AWG 20 In-lbs B015 25.0 Amps 2 6 AWG 20 In-lbs B020 33.0 Amps 2 6 AWG 20 In-lbs B025 41.0 Amps 2 6 AWG 20 In-lbs B030 48.0 Amps 2 6 AWG 20 In-lbs
W
ire group number chart, page 6-3.
❶ ❷ ❸ 2.26 N-m.
Select from the following drive input fuses.
Drive Rating B003 Fuse Size 10A Fuse Type KTK-R, JJS or Equivalent Drive Rating B005 Fuse Size 15A Fuse Type KTK-R, JJS or Equivalent Drive Rating B007 Fuse Size 20A Fuse Type KTK-R, JJS or Equivalent Drive Rating B010 Fuse Size 25A Fuse Type KTK-R, JJS or Equivalent Drive Rating B015 Fuse Size 35A Fuse Type A4J, JJS or Equivalent Drive Rating B020 Fuse Size 45A Fuse Type A4J, JJS or Equivalent Drive Rating B025 Fuse Size 60A Fuse Type A4J, JJS or Equivalent Drive Rating B030 Fuse Size 70A Fuse Type A4J, JJS or Equivalent
16 mm
2
.
Size Torque
Terminal Block TB1 ­C003C030 Power Wiring
Power Drive Maximum Rating Output Wire Wire Maximum
Code Current Group Size ❷ Torqu
C003 4.3 Amps 2 6 AWG 20 In-lbs C005 6.7 Amps 2 6 AWG 20 In-lbs C007 9.9 Amps 2 6 AWG 20 In-lbs C010 12.1 Amps 2 6 AWG 20 In-lbs C015 19.0 Amps 2 6 AWG 20 In-lbs C020 24.0 Amps 2 6 AWG 20 In-lbs C025 30.0 Amps 2 6 AWG 20 In-lbs C030 35.0 Amps 2 6 AWG 20 In-lbs
W
ire group number chart, page 6-3.
❶ ❷ 16 mm
2.26 N-m.
Select from the following drive input fuses.
Drive Rating C003 Fuse Size 6A Fuse Type KTK-R, JJS or Equivalent Drive Rating C005 Fuse Size 6A Fuse Type KTK-R, JJS or Equivalent Drive Rating C007 Fuse Size 10A Fuse Type KTK-R, JJS or Equivalent Drive Rating C010 Fuse Size 15A Fuse Type KTK-R, JJS or Equivalent Drive Rating C015 Fuse Size 20A Fuse Type A4J, JJS or Equivalent Drive Rating C020 Fuse Size 25A Fuse Type A4J, JJS or Equivalent Drive Rating C025 Fuse Size 30A Fuse Type A4J, JJS or Equivalent Drive Rating C030 Fuse Size 35A Fuse Type A4J, JJS or Equivalent
2
.
e
6-7
Chapter 6
Wiring
Terminal Block TB1 ­B040B050 & C040C050 Power Wiring
460V
380V
Transform
er
T1
415V
1336
Earth
Groun
GND
Dynamic
Brake
d
USE 75°C COPPER WIRE ONLY WIRE RANGE 2/0 – 6 AWG
+DC –DC M1 M2 M3 L1 L2 L3
Motor
A
B C
TIGHTENING TORQUE 120 INCH POUNDS
User supplied drive input fuses.
Motor disconnecting means including branch circuit,
short circuit, and ground fault protection.
AC Incoming Line
A B C
❶❶❶
Earth
Groun
d
GND
GND
Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information.
+ DC, - DC
DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details.
M1, M2, M3
Connect the motor leads to these terminals.
L1, L2, L3
Input AC line Terminals L1, L2, L3 (A, B, C) are not phase sensitive.
For drives rated B040-B050, nominal input voltage is 380/415/460V AC ±10%, 3, 50/60Hz.
For drives rated C040-C050, nominal input voltage is 500 or 575V AC ±10%, 3, 50/60Hz.
6-8
Branch disconnect and short circuit protection is not part of the standard 1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits.
Chapter 6
Wiring
Terminal Block TB1 - B040B050 Fan Transformer Wiring
B040B050 & C040C050
Drives rated B040-B050 are shipped from the factory with Fan
Power Wiring (cont.) Transformer T1 connected for 460V operation. Fan Transformer T1 has
three leads marked 460V, 380V and 415V, each terminated by a keyed connector. For 380 or 415V drive operation, the Fan Transformer lead at L2 must be unplugged and reconnected as shown on the previous page.
C040C050 Fan Transformer Wiring
For drives rated C040-C050, reconnection of fan transformer T1 is not required for 500 or 600V AC operation.
Terminal Block TB1 ­B040B050 Power Wiring
Power Drive Maximum Rating Output Wire Wire Maximum Code Current Group
B040 60 Amps 2 2/0 AWG 120 In-lbs B050 75 Amps 2 2/0 AWG 120 In-lbs
W
ire group number chart, page 6-3.
70 mm 13.56 N-m.
2
.
Size Torque
Terminal Block TB1 ­C040C050 Power Wiring
Select from the following drive input fuses when using branch circuit protection.
Drive Rating B040 Fuse Size 80A Fuse Type A4J, JJS or Equivalent Drive Rating B050 Fuse Size 100A Fuse Type A4J, JJS or Equivalent
Power Drive Maximum Rating Output Wire Wire Maximum Code Current Group
C040 45 Amps 2 2/0 AWG 120 In-lbs C050 57 Amps 2 2/0 AWG 120 In-lbs
W
ire group number chart, page 6-3.
70 mm 13.56 N-m.
Select from the following drive input fuses when using branch circuit protection.
Drive Rating C040 Fuse Size 45A Fuse Type A4J, JJS or Equivalent Drive Rating C050 Fuse Size 60A Fuse Type A4J, JJS or Equivalent
2
.
Size Torque
6-9
Chapter 6
Wiring
Terminal Block TB1 ­B075 & C075 Power Wiring
AC Incoming Line
A B C
1336
Dynamic
Brake
USE 75°C COPPER WIRE ONLY WIRE RANGE 2/0 – 6 AWG
+DC –DC M1 M2 M3 L1 L2 L3
User supplied drive input fuses.
TIGHTENING TORQUE 120 INCH POUNDS
Motor
A B C
❶❶❶
Motor disconnecting means including branch circuit, short circuit, and ground fault
protection.
GND
Earth
Groun
d
GND
Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information.
+ DC, - DC
DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details.
M1, M2, M3
Connect the motor leads to these terminals.
L1, L2, L3
Input AC line Terminals L1, L2, L3 (A, B, C) are not phase sensitive.
For drives rated B075, nominal input voltage is 380/415/460V AC ±10%, 3, 50/60 Hz.
For drives rated C075, nominal input voltage is 500 or 575V AC ±10%, 3, 50/60 Hz.
6-10
Branch disconnect and short circuit protection is not part of the standard 1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits.
Chapter 6
Wiring
Terminal Block TB1 ­B075 & C075 Power Wiring (cont.)
Terminal Block TB1 ­B075 Power Wiring
B075 Fan Transformer Wiring
Drives rated B075 are shipped from the factory with Fan Transformer T1 connected for 460V operation. Fan Transformer T1 has three tab connections marked 460V, 380V and 415V. For 380 or 415V drive operation, the Fan Transformer lead
TB1
L1 L2 L3
Fan 1
TB4
1
T1
120V AC
2
380V AC 415V AC 460V AC
at transformer T1 must be unplugged and reconnected.
C075 Fan Transformer Wiring
For drives rated C075, reconnection of Fan Transformer T1 is not required for 500 or 575V AC operation.
Power Drive Maximum Rating Output Wire Wire Maximum Code Current Group
B075 120 Amps 2 2/0 AWG 120 In-lbs
W
ire group number chart, page 6-3.
70 mm
2
.
13.56 N-m.
Size
Torque
Terminal Block TB1 ­C075 Power Wiring
Select from the following drive input fuses when using branch circuit protection.
Drive Rating B075 Fuse Size 150A Fuse Type A4J, JJS or Equivalent
Power Drive Maximum Rating Output Wire Wire Maximum Code Current Group
C075 85 Amps 2 2/0 AWG 120 In-lbs
W
ire group number chart, page 6-3.
70 mm 13.56 N-m.
Select from the following drive input fuses when using branch circuit protection.
Drive Rating C075 Fuse Size 90A Fuse Type A4J, JJS or Equivalent
2
.
Size
Torque
6-11
Chapter 6
Wiring
Terminal Block TB1 ­B100B125 & C100C125 Power Wiring
AC Incoming Line
A B C
1336
Dynamic
Brake
USE 75°C COPPER WIRE ONLY WIRE RANGE 350 MCM – 6 AWG
+DC –DC M1 M2 M3 L1 L2 L3
TIGHTENING TORQUE 275 INCH POUNDS
Motor
A B C
❶❶❶
User supplied drive input fuses. Motor disconnecting means including branch circuit, short circuit, and ground fault
protection.
GND
Earth
Groun
d
GND
Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information.
+ DC, - DC
DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details.
M1, M2, M3
Connect the motor leads to these terminals.
L1, L2, L3
Input AC line Terminals L1, L2, L3 (A, B, C) are not phase sensitive.
For drives rated B100-B125, nominal input voltage is 380/415/460V AC ±10%, 3, 50/60 Hz.
For drives rated C100-C125, nominal input voltage is 500 or 575V AC ±10%, 3, 50/60 Hz.
6-12
Branch disconnect and short circuit protection is not part of the standard 1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits.
Chapter 6
Wiring
Terminal Block TB1 ­B100B125 & C100C125 Power Wiring (cont.)
Terminal Block TB1 ­B100B125 Power Wiring
B100B125 Fan Transformer Wiring
Drives rated B100-B125 are shipped
Fan 1
TB4
1
from the factory with Fan Transformer T1 connected for 460V operation. Fan Transformer T1 has three tab connections marked 460V, 380V and 415V. For 380 or 415V drive operation, the Fan Transformer lead at
TB1
L1 L2 L3
120V AC
2
380V AC 415V AC 460V AC
transformer T1 must be unplugged and reconnected.
C100C125 Fan Transformer Wiring
For drives rated C100-C125, reconnection of Fan Transformer T1 is not required for 500 or 575V AC operation.
Power Drive Maximum Rating Output Wire Wire Maximum Code Current Group
B100 150 Amps 2 350 MCM 275 In-lbs B125 180 Amps 2 350 MCM 275 In-lbs
W
ire group number chart, page 6-3.
185 mm 31.08 N-m.
2
.
Size
Torque
T1
Terminal Block TB1 ­C100C125 Power Wiring
Select from the following drive input fuses when using branch circuit protection.
Drive Rating B100 Fuse Size 200A Fuse Type A4J, JJS or Equivalent Drive Rating B125 Fuse Size 250A Fuse Type A4J, JJS or Equivalent
Power Drive Maximum Rating Output Wire Wire Maximum Code Current Group
C100 109 Amps 2 350 MCM 275 In-lbs C125 138 Amps 2 350 MCM 275 In-lbs
W
ire group number chart, page 6-3.
185 mm 31.08 N-m.
Select from the following drive input fuses when using branch circuit protection.
Drive Rating C100 Fuse Size 125A Fuse Type A4J, JJS or Equivalent Drive Rating C125 Fuse Size 150A Fuse Type A4J, JJS or Equivalent
2
.
Size
Torque
6-13
Chapter 6
Wiring
Terminal Block TB1 ­B150B200 & C150C200 Power Wiring
1336
Dynamic
Brake
USE 75°C COPPER WIRE ONLY
WIRE RANGE 350 MCM – 6 AWG
TIGHTENING TORQUE 275 INCH POUNDS
+DC –DC
User supplied drive input fuses. Motor disconnecting means including branch circuit, short circuit, and ground fault protection.
GND
AC Incoming Line
A
B
Motor
A
M1 M2 M3 L1 L2 L3
B
USE 75°C COPPER WIRE ONLY.
WIRE RANGE 500 MCM – 0 AWG
TIGHTENING TORQUE 375 INCH POUNDS
C
❶❶❶
C
Earth
Groun
d
USE 75°C COPPER WIRE ONLY
WIRE SIZE 2 (3) AWG
TIGHTENING TORQUE 275 INCH
POUNDS
GND
Chassis ground is used to connect the drive chassis to a common ground. The motor frame must also be connected to the same common ground. Either earth ground or the ground of the building system must be used. Refer to the motor manufacturer’s guidelines for additional information.
+ DC, - DC
DC bus terminals are reserved for the 1336 dynamic brake option. Refer to the 1336 dynamic brake option instructions for installation and connection details.
M1, M2, M3
Connect the motor leads to these terminals.
ATTENTION: A hazard of potential damage to drive output power components exists if there is insufficient load inductance to
!
permit the drive short circuit protection function to be effective. Sufficient load inductance is provided by one of the following:
Load reactors of 10mH connected to each motor lead.
Motor leads with a minimum length of 40 feet (12.2 meters)
between the drive and the motor.
6-14
Terminal Block TB1 - L1, L2, L3
Chapter 6
Wiring
B150B200 & C150C200
Input AC line Terminals L1, L2, L3 (A, B, C) are not sensitive.
Power Wiring (cont.) For drives rated B150-B200, nominal input voltage is 380/415/460V AC
±10%, 3, 50/60 Hz. For drives rated C150-C200, nominal input voltage is 500 or 575V AC
±10%, 3, 50/60 Hz. Branch disconnect and short circuit protection is not part of the standard
1336 and must be supplied by the user. Drive input fuses are required to provide component protection against malfunction of electronic circuits.
Terminal Block TB1 ­B150B200 Power Wiring
Power Drive Terminal Block Terminal Block Terminal Block Terminal Block Rating Output Wire Maximum Maximum Maximum Maximum Code Current Group Wire Size
B150 218 Amps 2 350 MCM 275 In-lbs 500 MCM 375 In-lbs B200 290 Amps 2 350 MCM 275 In-lbs 500 MCM 375 In-lbs
W
ire group number chart, page 6-3.
185 mm 31.08 N-m. 240 mm 42.38 N-m.
2
.
2
.
+DC and –DC +DC and –DC M1-M3 M1-M3
Torque
Wire Size Torque
Select from the following drive input fuses when using branch circuit protection.
Drive Rating B150 Fuse Size 300A Fuse Type A4J, JJS or Equivalent Drive Rating B200 Fuse Size 400A Fuse Type A4J, JJS or Equivalent
Terminal Block TB1 ­C150C200 Power Wiring
Power Drive Terminal Block Terminal Block Terminal Block Terminal Block Rating Output Wire Maximum Maximum Maximum Maximum Code Current Group Wire Size
C150 158 Amps 2 350 MCM 275 In-lbs 500 MCM 375 In-lbs C200 210 Amps 2 350 MCM 275 In-lbs 500 MCM 375 In-lbs
W
ire group number chart, page 6-3.
185 mm 31.08 N-m. 240 mm 42.38 N-m.
2
.
2
.
Select from the following drive input fuses when using branch circuit protection.
Drive Rating C150 Fuse Size 175A Fuse Type A4J, JJS or Equivalent Drive Rating C200 Fuse Size 250A Fuse Type A4J, JJS or Equivalent
+DC and –DC +DC and –DC M1-M3 M1-M3
Torque Wire Size
Torque
6-15
Chapter 6
Wiring
Terminal Block TB2 and TB3 - Terminal block TB2 is located at the bottom of the Main Control Board. Control and Signal Wiring TB2 is an eighteen position terminal block with markings of 1 to 18.
Terminal block TB3 is a twelve position terminal block located on optional interface boards L1, L2 or L3 directly above terminal block TB2. If either L1, L2 or L3 is present, refer to Appendix A — Logic Interface Options for wiring details.
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SECONDS BEFORE SERVICING.
ATTENTION
TENSION DANGEREUSE AU NIVEAU DES CONDENSATEURS QUAND LES NEONS SONT
ALLUMES. COUPER LE COURANT ET ATTENDRE 60 SECONDES AVANT DE
COMMENCER L'ENTRETIEN.
VORSICHT
AN DEN KONDENSATOREN BESTEHT HOCHSPANNUNGSGEFAHR, WENN DS NEON-
LICHT AUFLECUDHTET. STROM UNTER-
BRECHEN UND 60 SEK. WARTEN BEVOR
SERVICEARBEITEN DURCHGEFÜHRT WERDEN.
ATTENZIONE
TENSIONE PERICOLOSA SUI CONDENSATORI
QUANDO LA LUCE AL NEON È ACCESA.
TOGLIERE L'ALIMENTAZIONE ED ASPETTARE 60
¿¬|– [¥
SECONDI PRIMA DI PRESTARE MANUTENZIONE.
†[Ÿ Ÿº |]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º
¬Ÿ[ ¿|]
~|[º ¥‡º Ÿº][ <|>/º ¿Ÿº¿|]
|]º] ¬Ÿ[ ¿|] Ÿº][, <|>/º ¥‡º<|>/º ¥‡º
PRECAUCION
AVOLTAJE PERLIGROSO EN LS CAPACITORES CUANDO LA LUZ DE NEON ESTÉ ENCENDIO.
ANTES DE DAR SERVICIO.
CORTE LA ENERGIA Y ESPERE 60 DEGUNDOS
GND
GND
Bus Charge Neon Indicator
CAUTION
HAZARDOUS VOLTAGE ON CAPACITORS WHEN NEON LIGHT IS ON. REMOVE POWER AND WAIT 60 SEC. BEFORE SERVICING.
BULLETIN 1336 ADJUSTABLE FREQUENCY AC DRIVE
C1
SW1
C2
R
P
Freq
R
P
Jog
Start
Stop
Spare Jumper Location
Enter
J9 –– Pins 7 and 8 Pins 9 and 10
18
17
L3
L2
L1
M3
M2
M1
DC
+DC
2
1
9
8
7
6
5
4
3
16
15
14
13
12
11
10
TB2
J8 –– Pins 11 and 12
6-16
Chapter 6
Wiring
Terminal Block TB2 The drive is capable of operating from an optional Local or Remote Control and Signal Wiring Control Panel with minimum connections to terminal block TB2. When
required, external operator elements may be connected to provide additional drive control. Additional drive control functions and status outputs are also available for use at TB2 as detailed on the following pages.
To
Pulse Input
ISOL
To
To
A/D
1
75k
A/D
To
A/D
2
1.4k
3
215215
100
47.5k
From
D/A
100
CR1 CR2 CR3 CR3 CR4 CR4
At Fault (Not) Drive (Not)Run
Speed Fault Alarm Drive
+
Alarm
Chassis Ground
Signal
Commo
n
Pot
Low
53.3k
0–10V
49.9Ω
+
4–20mA
200
+
Pulse
Source
+
Analog
Meter
100
+5V
DC
3.42k
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Shield
High
Pot
Pot
Wiper
External
Speed Pot
Maximum Recommended
Signal Wire Group Wire Size Torque
Terminals 1, 2, 3 External Speed Potentiometer 5 14 AWG 7 In-Lbs
Terminals 3 and 4 Signal Common 5 14 AWG 7 In-Lbs Terminals 5, Signal Common 0-10V DC 5 14 AWG 7 In-Lbs Terminals 6, Signal Common 4-20mA 5 14 AWG 7 In-Lbs
Terminals 7 and 8 Pulse Train 6 14 AWG 7 In-Lbs Terminals 9, Signal Common Meter Output 5 14 AWG 7 In-Lbs
Terminals 10 and 11 At Speed Contact 3 14 AWG 7 In-Lbs Terminals 11 and 12 Run Contact 3 14 AWG 7 In-Lbs
Terminals 13, 14, 15 Fault Contacts 3 14 AWG 7 In-Lbs Terminals 16, 17, 18 Drive Alarm Contacts 3 14 AWG 7 In-Lbs
W
ire group number chart, page 6-3.
❶ ❷ 2.50 mm
2
.
.79 N-m.
6-17
Chapter 6
Wiring
Terminal Block TB2 - Important: Control functions affected by drive parameter programming Control and Signal Wiring (cont.) and selection are indicated on the following pages. Refer to the 1336
Programming Manual to verify that the drive is programmed to meet your requirements.
Terminal 1
Potentiometer High
Full CW or high side external potentiometer connection.
Terminal 2
Potentiometer Wiper
Wiper external potentiometer connection.
Terminal 3
Potentiometer Low
Full CCW or low side external potentiometer connection These terminals are provided for connecting a remote 10k potentiometer.
The potentiometer frequency control is the range between drive minimum and maximum frequency settings.
For drives with Main Control Board Firmware Version 1.0. or 1.10, the frequency resolution is the range divided by 514, but no less than 0.005Hz.
For drives with Main Control Board Firmware Version 1.11-3.01, the frequency resolution is the range divided by 633, but no less than 0.005Hz.
Terminals 1, 2, 3
Open Circuit Detection
For drives with Main Control Board Firmware Version 1.01 or 1.11-3.01, drive logic is capable of detecting an open circuit potentiometer input at TB2, Terminal 3. Drive logic will detect an open circuit at the potentiometer low input only if the potentiometer wiper remains connected to Terminal 2 and pot high is connected to Terminal 1.
6-18
For drives with Main Control Board Firmware Version 1.01, drive logic is not capable of detecting an open circuit at TB2, Terminal 3.
Terminals 3 and 4
Signal Common
These terminals are provided to terminate both minus and drive common signals to TB2. Terminals 3 or 4 are also used to terminate any shields for cables connected to TB2.
Chapter 6
Wiring
Terminal Block TB2 ­Control and Signal Wiring (cont.)
ATTENTION: Signal common is internally connected to chassis ground. User minus or user common connections to signal common
!
must be capable of accepting this. If earth ground or cable shields are used as signal current paths, signals may be degraded.
Terminal 5 and Signal Common
0-10V DC Input
This terminal is provided to terminate a 0 to +10V DC speed reference signal. Parameter 84 sets the 0-10V DC signal to be either directly or inversely proportional. The minus signal is terminated at Terminals 3 or 4. The input impedance from Terminal 5 to either 3 or 4 is approximately 100kΩ. The range of frequency control is between the minimum and maximum drive frequency settings. The frequency resolution is the range divided by 976 (but no less than 0.005Hz). Refer to the 1336 Programming Manual for details.
ATTENTION: Unexpected machine acceleration can cause injury or death.
!
If Parameter 84 is enabled, a loss of the 0-10V DC reference signal at drive terminal block TB2 will allow the drive to immediately accelerate to the maximum frequency set by Parameter 19.
Ensure that all control connection integrity is maintained and routinely inspected.
ATTENTION: Terminal 5 of TB2 is internally protected from reverse polarity signals or input signals rising above 12V DC. If
!
reverse polarity or voltage levels are maintained above 12V DC, signals may be degraded and component damage may result.
6-19
Chapter 6
Wiring
Terminal Block TB2 - Terminal 6 and Signal Common
Control and Signal Wiring (cont.)
4-20 mA Input
This terminal is provided to terminate a +4 to 20mA DC speed reference signal. Parameter 84 sets the 4-20mA signal to be either directly or inversely proportional. The minus signal is terminated at Terminals 3 or 4. The input impedance from Terminal 6 to either 3 or 4 is approximately 250Ω. The range of frequency control is between the minimum and maximum drive frequency settings. The frequency resolution is the range divided by 726 (but no less than 0.005Hz). Refer to the 1336 Programming Manual for additional details.
ATTENTION: Unexpected machine acceleration can cause injury or death.
!
If Parameter 84 is enabled, a loss of the 4-20mA reference signal at drive terminal block TB2 will allow the drive to immediately accelerate to the maximum frequency set by Parameter 19.
Ensure that all control connection integrity is maintained and routinely inspected.
ATTENTION: Terminal 6 of TB2 is internally protected from reverse polarity signals and input signals rising above 24mA. If
!
reverse polarity or current levels are maintained above 24mA, signals may be degraded resulting in damage to the drive or connected equipment.
6-20
Terminal Block TB2 - Terminals 7 and 8
Chapter 6
Wiring
Control and Signal Wiring (cont.)
Pulse Source Input
These terminals are optically isolated and are provided to terminate a pulse train signal to the drive (Terminal 8+, Terminal 7–). When selected, the drive output frequency will be the pulse rate at Terminal 8 divided by the setting of Parameter 46, the Pulse Scale Factor. Refer to the 1336 Programming Manual for details.
Example: Pulse Scale Factor = 64 (factory setting) For the drive to generate a 60 Hz drive output, the pulse rate at Terminal 8
must be 60 x 64 or 3,840 pulse- per-second. Maximum pulse input frequency =
250 (max freq) x 255 (max scale factor) = 63,750 pulse- per-second.
Pulse Source Requirements
The drive minimum and maximum frequency setting will limit the
output frequency to these settings if the pulse train results in a frequency outside that band.
The pulse train must be an externally powered square wave, TTL logic
level signal.
At the +5V DC or high state, the signal source must produce a voltage
from 4 to 5.5V DC capable of 16mA.
At the 0 volts state the voltage must drop to 0.4V DC or less.
ATTENTION: If reverse polarity or voltage levels are maintained above +12V DC, signals may be degraded and
!
component damage may result.
Terminals 9 and Signal Common
Analog Meter Output
This terminal provides a 0 to +5V DC signal that may be used with a user supplied analog meter. The load impedance of the meter must be 500 or higher. Parameter 25 sets the supply signal to be proportional to either drive output frequency or percent of load current. The minus signal is terminated at Terminals 3 or 4. The output is proportional to the signal selected reaching +5V DC at the maximum frequency setting or 150% of current.
Important: The displayed load current is an approximate value calculated from drive internal feedback. Motor characteristics will affect the accuracy of the load current indication.
6-21
Chapter 6
Wiring
Terminal Block TB2 - Terminals 10 and 11
Control and Signal Wiring (cont.)
At Speed
These terminals allow an internal drive supplied at speed contact to be used in external circuits. Parameter 77 allows the at speed contact to be programmed to change state within ±0.5% of maximum speed for one of two conditions –– When the drive reaches command speed or when the drive reaches a programmed set point reference frequency. The contact is isolated from logic and other drive circuitry.
Resistive rating: 120V AC or 30V DC, 5.0 amps Inductive rating: 120V AC or 30V DC, 2.0 amps
Terminals 11 and 12
Run
These terminals allow an internal drive supplied run contact to be used in external circuits. The N.O. contact closes when the drive is running and opens when the drive is stopped and not generating any output to the connected load. The contact is isolated from logic and other drive circuitry.
Resistive rating: 120V AC or 30V DC, 5.0 amps Inductive rating: 120 V AC or 30V DC, 2.0 amps
6-22
Terminals 13, 14, 15
Fault
These terminals allow internal drive supplied fault contacts to be used in external circuits. The contacts are shown in the de-energized (faulted) state. When the drive is powered up and no fault is present, the contacts will change state, 13 to 14 will open, 14 to 15 will close.
Both the N.C. and N.O. contacts will change state (13 to 14 will close, 14 to 15 will open) when the drive has detected a Fault or power is removed from the drive.
Resistive rating: 120V AC or 30V DC, 5.0 amps Inductive rating: 120 V AC or 30V DC, 2.0 amps
Terminal Block TB2 - Terminals 16, 17, 18
Chapter 6
Wiring
Control and Signal Wiring (cont.)
Drive Alarm
These terminals allow internal drive supplied alarm contacts to be used in external circuits. The contacts are shown in the de-energized (alarm) state. When the drive is powered up and no alarm is present, the contacts will change state: 16 to 17 will open, 17 to 18 will close.
Both the N.C. and N.O. contacts will change state (16 to 17 will close, 17 to 18 will open) when the drive has detected an alarm or power is removed from the drive.
Resistive rating: 120V AC or 30V DC, 5.0 amps Inductive rating: 120 V AC or 30V DC, 2.0 amps
Drive Alarm Conditions are:
Drive output current is above 150% of rated current.
Drive output current is above the MOPC limit set by Parameter 36.
Bus voltage is above 110% of nominal input voltage. A continued rise in
bus voltage may result in Parameter 11 Decel Frequency Hold affecting the decel ramp, or fault F05 Bus Overvoltage.
Bus voltage is below 85% of nominal input voltage.
Precharge not complete.
Parameter 14 Auto Restart is active.
6-23
Operation
Chapter
7
Freq
Start
Stop
Important: 1336 Control Panels are not intended to replace or be considered a suitable alternative for an operator control station for all applications. If two-wire control is installed, option L1, L2 or L3 must also be installed. With two-wire control, the stop pushbutton on all Control Panels will allow the drive to restart once the button is released. Refer to codes and standards applicable to your particular system for specific requirements and additional information.
Jog
P
R
Control Panel Programming and Display Panel
P
Enter
R
Drive Restart
Important: The 1336 drive may be programmed to avoid responding to unintentional start commands. The stop input to the drive must first be false, then returned to true to restart the drive:
When exiting programming at the Programming and Display Panel.
After a power-on reset fault has occurred, if Parameter 14 is set to 0.
– F01 power-on reset is displayed when power is first applied to the
drive and when a fault is cleared.
– If Parameter 14 is set to 1 and Option L1, L2 or L3 is installed to
provide two-wire control, cycling a stop input is not required after reapplying power or clearing a fault.
7-1
Chapter 7
Operation
If this sequence is not followed, the drive will fault and display F11. When Parameter 14 is set to 0, the stop command must be repeated twice, once to clear the fault, then again to reset drive logic once the fault has been cleared.
A stop input is any valid stop signal that the drive receives. Valid stop inputs are:
The Stop pushbutton on a Control Panel –– As shown on the following
page.
The stop input wired to TB3 at Terminal 20 –– As explained in
Appendix A, Logic Interface Options.
When serial communications is used, writing to Parameter 51 to clear
the fault, then setting the stop bit of the serial input control word in Parameter 57 –– As explained in the 1336 Programming Manual.

Local or Remote Control Panel

Start
Stop
!
Jog
ATTENTION: Unexpected machine motion can cause injury or death. Do not use a Local or Remote Control Panel with option L1, L2, or L3 in any 2-wire start/stop control application.
A maintained start command or 2-wire control between terminals 19 and 20 of TB3 on option L1, L2 or L3 will affect Control Panel stop pushbutton operation. The drive will automatically restart after the Control Panel stop pushbutton is depressed and released.
7-2
Chapter 7
Operation
Local or Remote Control Panel To allow Control Panel control: (cont.) The Start pushbutton requires that Parameter 21 be set to on 1.
The Jog pushbutton requires that Parameter 23 be set to on 1.
The direction pushbutton requires that Parameter 22 be set to on 1.
The speed potentiometer is dependent upon the programming of
Parameters 5 and 6 and the status of speed select. Speed select is controlled by TB3, Terminal 27 or serial programming. Refer to Chapter 8 — Speed Selection for additional details.
Start
Stop
Jog
Pressing the Start pushbutton will initiate drive operation and accelerate the drive to the selected speed if:
Parameter 21 is set to on 1.
The Stop pushbutton remains operational when stop devices are connected to Control and Signal Wiring Terminal Block TB2, unless Option L1, L2 or L3 is installed, and two-wired control has also been installed. Pressing the stop pushbutton will initiate the stop sequence and the drive will cause the motor to:
Coast-to-stop if Parameter 10 is set to 0.
Brake-to-stop by DC injection if Parameter 10 is set to 1.
Ramp-to-stop if Parameter 10 is set to 2.
If the drive has stopped due to a fault, pressing the Stop pushbutton will only clear the display and reset the drive, not correct the fault.
Pressing the Jog pushbutton will jog the drive if: Parameter 23 is set to (on) 1 .
Pressing the direction pushbutton will cause the motor to ramp down to zero, then ramp up to set speed in the opposite direction if:
Parameter 22 is set to (on) 1.
When power is applied to the drive, one of these two lights will be lit to indicate the selected direction of motor rotation.
7-3
Chapter 7
Operation
Turning the speed potentiometer will adjust or set drive output frequency if the speed pot has been selected and is functional.
Programming and Display
Freq
P
R
Panel
P
R
Enter
All Programming and Display Panels provide a means of displaying different drive status conditions while providing pushbutton control for selected viewing and parameter programming.
The Freq display is a three character display that shows:

Standby Status Display The standby status of the drive when it is waiting for a drive start or jog

command.
Freq
P
R

Output Frequency Display The drive output frequency appears when the drive is running.

Freq
7-4
P
R
Chapter 7
Operation

Fault Display Fault codes appear if the drive detects a fault condition.

Freq
P
R

Parameter Programming Display Parameter values appear when viewing or programming drive parameters.

Freq
P
R

Operating Display The Pr display is a two character display that shows the frequency source

when the drive is in Standby, Jog or Running.
Freq
– 0 Control Panel speed pot – 5 TB2 speed pot input – 1 0 to +10V input – 6 Jog selected – 2 4-20mA input – 7 Preset Speed 1 – 3 Pulse train input – 8 Preset Speed 2 – 4 Serial input – 9 Preset Speed 3 or if Parameter 72 is
P
R
set to 1, Preset Speeds 4-7
Important: No dash indicates a parameter number rather than a frequency
source.

Parameter Viewing Display The parameter number appears when viewing parameters.

Freq
P
R
7-5
Chapter 7
Operation

Parameter Programming A decimal point appears if parameter programming has been selected and

is allowed. If the programming function is locked out, check switch SW1 on the Local Display and Programming Panel Card, option FA2. The switch must be set to C1 to allow parameter programming.
Freq
P
R

Fault Display Two dashes appear if a fault has occurred.

Freq
P
R
Special Display  Enable Loss All dashes appear if an enable loss has occurred.
Freq
P
R
7-6
Chapter
8
Speed Selection

Speed Source Priority The 1336 drive can receive speed or frequency commands from a number

of sources. These sources have been given various priorities so that speed source selection may be defined and understood. The numbered speed sources shown below are listed by priority and how they are selected.

Priority 1 - Jog Speed Jog may be selected if the drive is not running. Jog is selected by a Local

or Remote Control Panel Jog pushbutton, Terminal 22 of TB3, or by serial input programming from an Allen-Bradley PLC. All Programming and Display Panels will display Pr = -6 when jog is selected.
Priority 2 - Preset Speed 17 Preset speeds are selected by combinations of inputs at Terminals 24 and
26 of TB3 or by serial input programming from an Allen-Bradley PLC.
Freq
All Programming and Display Panels will display: Pr = - 7 when preset Speed 1 is selected. Pr = - 8 when preset Speed 2 is selected. Pr = - 9 when preset Speed 3 is selected or if Parameter 72 is set to 1,
preset Speed 4, 5, 6 or 7.
P
R
8-1
Chapter 8
Speed Selection
Priority 3 - Speed Select Input Is The speed source programmed by Parameter 6 will be selected when the
True speed select input at Terminal 27 is true. Parameter 6 may be programmed
- Parameter 6 for one of the following six sources:
Freq
P
R
Pr = - 0 if Parameter 6 = 0, Control Panel speed potentiometer Pr = - 1 if Parameter 6 = 1, 0-10V DC input. Pr = - 2 if Parameter 6 = 2, 4-20mA input. Pr = - 3 if Parameter 6 = 3, pulse train input. Pr = - 4 if Parameter 6 = 4, serial input. Pr = - 5 if Parameter 6 = 5, remote speed potentiometer input.
Priority 4 - Speed Select Input Is The speed source programmed by Parameter 5 will be selected when the
False speed select input at Terminal 27 is false. The speed source programmed
- Parameter 5 by Parameter 5 will be the default speed source, the lowest speed source
priority. Parameter 5 may be programmed for one of the following six sources:
Freq
P
R
8-2
Pr = - 0 if Parameter 5 = 0, Control Panel speed potentiometer. Pr = - 1 if Parameter 5 = 1, 0-10V DC input. Pr = - 2 if Parameter 5 = 2, 4-20mA input. Pr = - 3 if Parameter 5 = 3, pulse train input. Pr = - 4 if Parameter 5 = 4, serial input. Pr = - 5 if Parameter 5 = 5, remote speed potentiometer input.
Chapter
9
Startup
The following startup procedure is written for users who have a Control Panel and a Programming & Display Panel installed and who are not using a 2-wire drive control scheme. For users without a Control Panel and a Programming & Display Panel, respective external commands and signals must be substituted to simulate their operation.
ATTENTION: Power must be applied to the drive with the cover removed to perform certain startup procedures. Voltages on many
!
components are at incoming line potential or bus voltage. To avoid electric shock hazard or damage to equipment, do not touch any drive component other than those specified in the startup procedure.
ATTENTION: Become familiar with the equipment and read through the wiring, speed selection and adjustment sections before
!
attempting to perform the startup procedures. Adjustments may be required to meet specific load characteristics or operator preference.
Exercise extreme care when performing any task on the drive. Failure to do so may result in electric shock or equipment damage.
As shown on page 6-16, a bus charge neon indicator at the top of the 1336 has been provided to provide visual indication that bus voltage is present. Bus voltage may be verified by using a voltmeter and measuring the voltage between +DC and –DC on terminal block TB1. Do not attempt to service the drive until the neon indicator has extinguished and the bus voltage has discharged to zero volts.
Important:
1. Power must be applied to the drive when viewing or changing 1336 parameters. Previous programming may effect the drive status when power is applied in Step 7.
2. If option L1, L2 or L3 is installed, remote start circuits may be connected to TB3 on the Interface Board. Confirm that all circuits are in a de-energized state before applying power.
3. If option L1, L2 or L3 is installed, user supplied voltages may exist at TB3 on the interface board even when power is not applied to the drive.
4. If you cannot complete a procedure, refer to Chapter 10 — Fault Codes immediately. Do not proceed. Determine the cause of the problem and correct the problem first, then return to the startup procedure.
9-1
Chapter 9
Startup
Initial Operation Step 1
- Motor Disconnected
Verify that AC line power at the disconnect device is within the rated value of the drive. Drive nameplate and alternate voltage ratings are listed in Chapter 2 — Drive and Option Identification.
Step 2
Remove and lock out all incoming power to the drive. Remove the drive cover and disconnect motor leads from drive terminals M1, M2 and M3.
Step 3
If one of the following optional interface boards is installed: 1336-MOD-L1
1336-MOD-L2 1336-MOD-L3
Verify that interface input connections to the board match the voltage
rating of the board.
Verify that enable and auxiliary interlock inputs are provided.
Step 4
If option L1, L2 or L3 is not installed, verify that the three spare jumpers provided with the drive are installed correctly at connectors J8 and J9.
Control Board connector J8 –– Pins 11 and 12 jumpered Control Board connector J9 –– Pins 7 and 8 jumpered
Pins 9 and 10 jumpered
Step 5
Confirm that all other optional inputs are connected to their correct terminals and are secure.
Step 6
Replace the drive cover and tighten all thumbscrews.
9-2
Chapter 9
Startup
Initial Operation Important: The remaining steps in this start up procedure are based
- Motor Disconnected (cont.) on factory parameter settings. If the drive has been previously
commissioned, parameter settings may not be compatible with this start up procedure. Drive status and fault conditions will be unpredictable when power is first applied in Step 7.
To obtain the proper results, initially change all parameter values to their factory settings. As you proceed through the steps, change each parameter to the setting that you require.
Step 7
Turn the Control Panel speed pot fully counterclockwise. Apply power to the drive.
The Programming and Display Panel should light and display F01, then after 3 seconds – – – . If any fault code is displayed after 3 seconds, record the fault and immediately remove power, then determine the fault source.
Freq
P
R
Freq
P
R
Step 8
Use the Programming and Display Panel to view each of the 71 drive parameters. Verify that each parameter is the value you require. If parameter values must be changed, refer to Chapter 1 — Local Programming, in the 1336 Programming Manual. After all parameters have been checked, return to the operating display by simultaneously pressing the and pushbuttons.
9-3
Chapter 9
Startup
Initial Operation Step 9a
- Motor Disconnected (cont.)
The PR portion of the Programming and Display Panel will indicate the speed source currently being used. Verify that the drive will accept the required speed reference sources.
Freq
P
R
Are preset speeds to be used?
No – Go to Step 9b.
Yes – Select preset Speed 1. Select preset Speed 5.
Display must be - 7. Display must be - 9. Select preset Speed 2. Select preset Speed 6.
Display must be - 8. Display must be - 9. Select preset Speed 3. Select preset Speed 7.
Display must be - 9. Display must be - 9. Select preset Speed 4.
Display must be - 9.
Open all preset speed inputs.
9-4
Initial Operation Step 9b
Chapter 9
Startup
- Motor Disconnected (cont.)
Speed select allows switching between one of two speed references. Is the speed select function being used?
No – Go to Step 9c.
Yes – Close the speed select input. The display will show the speed
source programmed in Parameter 6. Parameter 6 may be one of the following values.
Freq
P
R
Pr = - 0 if Parameter 6 = 0, Control Panel speed potentiometer. Pr = - 1 if Parameter 6 = 1, 0-10V DC input. Pr = - 2 if Parameter 6 = 2, 4-20mA input. Pr = - 3 if Parameter 6 = 3, pulse train input. Pr = - 4 if Parameter 6 = 4, serial input. Pr = - 5 if Parameter 6 = 5, remote speed potentiometer input.
Check Parameter 84 – Analog Inverse. If set to 1 (On), the 0-10V DC or 4-20mA input signals at Terminal Block
TB2 in the drive will produce an inverse speed signal. A 0V DC or 4mA signal will produce maximum drive output frequency as
set by Parameter 19. A 10V DC or 20mA signal will produce minimum drive output frequency as set by Parameter 16.
9-5
Chapter 9
Startup
Initial Operation Step 9c
- Motor Disconnected (cont.)
The default selection or the speed source selected with the speed select open is the source programmed in Parameter 5. Parameter 5 may be one of the following values:
Freq
P
R
Pr = - 0 if Parameter 5 = 0, Control Panel speed potentiometer Pr = - 1 if Parameter 5 = 1, 0-10V DC input. Pr = - 2 if Parameter 5 = 2, 4-20mA input. Pr = - 3 if Parameter 5 = 3, pulse train input. Pr = - 4 if Parameter 5 = 4, serial input. Pr = - 5 if Parameter 5 = 5, remote speed potentiometer input.
Check Parameter 84 – Analog Inverse. If set to 1 (On), the 0-10V DC or 4-20mA input signals at Terminal Block
TB2 in the drive will produce an inverse speed signal. A 0V DC or 4mA signal will produce maximum drive output frequency as
set by Parameter 19. A 10V DC or 20mA signal will produce minimum drive output frequency as set by Parameter 16.
Step 10
For convenience, the control elements on the Control Panel should be active.
Verify or change the following parameters: Set Parameter 5, Frequency Select = 0 (Control Panel speed pot active). Set Parameter 21, Local Run = 1 (allow Control Panel run control). For local reversing, set Parameter 22, Local Reverse = 1 (allow Control
Panel reverse control). If jog is desired, set Parameter 23, Local Jog = 1 (allow Control Panel jog
control). Return to the operating mode.
9-6
Initial Operation Step 11
Chapter 9
Startup
- Motor Disconnected (cont.)
Stop
Start
With the Control Panel speed pot active (Pr display = - 0), turn the speed pot fully counterclockwise.
Reset the drive by pressing the Stop pushbutton.
Press the Start pushbutton and start the drive. The drive will ramp to the minimum speed set by Parameter 16.
Important: If a dwell frequency is programmed, the drive will first jump to the dwell frequency for the dwell time, then ramp to the minimum frequency value set by Parameter 16.
Step 12
While the drive is running, turn the local speed pot fully clockwise. The drive will ramp to the maximum output frequency value set by Parameter
19.
Step 13
Press the direction pushbutton.
If reversing is active (Parameter 22 = 1), the drive will ramp to zero speed, then ramp to maximum speed as indicated on the display panel. The LEDs on the Control Panel will switch to the selected direction of rotation.
If reversing is not active (Parameter 22 = 0), pressing the direction pushbutton will not change drive direction, and the same directional LED on the Control Panel will remain lit.
9-7
Chapter 9
Startup
Initial Operation Step 14
- Motor Disconnected (cont.)
Freq
While the drive is running, open the Enable Signal at TB3, Terminal 30. The drive will stop and display the Enable Lost Code – – – - -.
Restore the enable signal.
Step 15Auxiliary Interlock Check
P
R
Start
Stop Stop
Jog
Restart the drive. With the drive running, open the auxiliary interlock signal at TB3, Terminal 28. The drive will stop and display the Enable Fault F02 – –.
Freq
P
R
Restore the auxiliary signal and reset the drive by pressing the Stop pushbutton twice.
Step 16Jog Check
With the drive reset but not running, press and hold the Jog pushbutton on the Control Panel.
If the Jog function is active (Parameter 23 = 1), the drive will start and ramp to jog speed.
If the Jog function is not active (Parameter 23 = 0), the drive will not start.
9-8
Start
Step 17Skip Frequencies
Start the drive and slowly progress through the drive frequency range by turning the Control Panel speed pot clockwise.
If skip frequencies are programmed, verify that the drive cannot be set to a skip frequency but will remain above or below the skip frequency as set by the Skip frequency range.
If skip frequencies are not programmed, verify that the drive will not skip any frequencies in the drive operating range.
Initial Operation Step 18Preset Frequencies
- Motor Disconnected (cont.)
If preset frequencies are not to be used, go to Step 19. If Preset Frequencies 1-3 are used, set Parameter 72
(Activate Parameters 73-76) to 0 (Off). With the drive running, select each of the preset frequencies by closing the inputs at Terminals 24 and 26 of TB3. As each preset frequency is selected, the drive will ramp to that frequency and remain there until the next frequency is selected.
If Preset Frequencies 4-7 are used, set Parameter 72 (Activate Parameters 73-76) to 1 (On) and repeat the procedure.
Step 19Accel and Decel Times
Estimate the time required for the motor to accelerate and decelerate between Minimum Frequency (Parameter 16) and Maximum Frequency (Parameter 19). With the drive running and controlled by the Control Panel speed pot, check the accel time by turning the speed pot from fully counterclockwise to fully clockwise.
Chapter 9
Startup
Stop
Check the decel time by turning the speed pot from fully clockwise to fully counterclockwise.
If the second accel and decel times are to be used (Parameters 30 and 31), repeat the above procedure using the second accel and decel times.
Step 20
Stop the drive and remove input power to the drive. When the local displays are no longer lit, remove the drive cover and verify that the DC bus neon indicator is not lit and that the bus voltage at terminals +DC and
-DC on the power terminal block is zero. Reconnect the motor leads to the
drive and replace the drive cover. Set the Control Panel speed pot fully counterclockwise.
9-9
Chapter 9
Startup
Initial Operation
- Motor Connected
SW1
ATTENTION: The following steps may cause motor rotation in an unknown direction. To guard against equipment damage, always
!
disconnect the motor from the load before proceeding.
Step 21
Reapply power to the drive. Minimize the possibility of incorrect motor rotation by changing the
following parameters.
If the chassis mounted Local Programming and Display Panel is installed,
C1
check that SW1 is in the C1 position to enable programming.
C2
Press Pr to enter the programming mode and change: Parameter 16, minimum frequency, to 0 Parameter 43, dwell frequency, to 0.
Start
Simultaneously press and to return to the operating mode.
Step 22
Before starting the drive, select the forward direction of rotation and turn the Control Panel speed pot fully counterclockwise.
Start the drive and slowly turn the speed pot until the motor begins to turn. Check the direction of motor rotation, then stop the drive.
If the direction of rotation is correct, go to Step 23. If the direction of motor rotation is incorrect:
Remove input power, wait until the displays are no longer lit, then
remove the drive cover.
Verify that the bus is fully discharged and that the bus voltage at
terminals +DC and -DC on the power terminal block is zero.
Interchange any two of the three motor leads at TB1 – M1, M2 or M3.
Replace the cover, reapply power to the drive, then repeat Step 22 for
correct motor rotation.
9-10
Initial Operation Step 23
- Motor Connected (cont.)
Turn the Control Panel speed pot fully counterclockwise.
Chapter 9
Startup
Start
Stop
Start the drive.
Slowly increase motor speed and check for proper motor operation throughout the speed range of the drive.
Step 24
With the drive operating at 1/4 speed or greater:
Stop the drive and verify that the stopping mode selected by Parameter 10 occurs.
Stop
P
Step 25
Stop the drive.
Press Pr to enter the programming mode and reset the parameters in Step
R
21 and any other parameters that were changed during the setup procedure. Review each parameter description in the Programming Manual.
Determine the value required for the application and set the parameter. Make a record of any “estimated” values.
Press and simultaneously to return to the operating mode.
9-11
Chapter 9
Startup
Initial Operation Step 26
- Motor Connected (cont.)
If the drive is to receive control signals and data from a programmable controller via the MOD-G2 Remote I/O communication option, the programmable controller must be tested with the motor disconnected from the load.
Prepare all drive control signal interfaces and Remote I/O option for programmable controller operation. Refer to Remote I/O Instruction Manual.
Reset appropriate drive control parameters 5-50 and 72-86. Particular attention must be given to Parameter 22 – Local Reverse and Parameter 84 – Analog Inverse.
Apply power and test the program. Observe drive operation and correct all communications, drive operation and equipment malfunction default problems immediately.
After achieving proper operation, record all parameter values in the Programming Manual.
Step 27
ATTENTION: To avoid hazards of electrical shock or injury from moving equipment, product or process ingredients:
!
Alert all personnel.
Install all guards.
Check operation of all safety devices.
Be prepared to stop the motor immediately.
Disconnect and lock-out all power. Connect the motor to the load. Before applying power, review the parameter descriptions in the
Programming Manual. Each parameter may have a significant effect on fundamental drive and motor operation regardless of the control method used.
9-12
Initial Operation Step 27
- Motor Connected (cont.) (cont.)
Apply power. Prepare to operate the drive and motor under actual control and load conditions. It is desirable to begin at low torque and speed.
Chapter 9
Startup
Start
Stop
P
Start the motor and run the machine or process to determine if parameter settings are acceptable for the application.
Stop the motor.
Press Pr to enter the programming mode if changes in parameter values are
R
necessary. Refer to the Programming Manual each time a change is made to a parameter. Record each setting and the corresponding drive, motor, and machine behavior (or process deviation) for future reference.
Simultaneously press and to return to the operating mode.
After achieving satisfactory operation, record all final parameter values in the Programming Manual.
SW1
Stop
Step 28
Stop the drive. Disconnect and lock-out all power.
If the chassis mounted Local Programming and Display Panel is installed,
C1
the programming ability may be disabled by setting SW1 to C2. This
concludes the initial startup procedure.
C2
9-13
2Position Mode Display Area
Chapter
10
Fault Codes
Up to 37 fault codes may be displayed for the 1336. In each instance, a Fault may be reset by cycling power to the drive, or if Parameter 39 is set to 1, by pressing the Stop pushbutton. Resetting a Fault will not correct the problem. Corrective action must be taken prior to resetting the fault.
Freq
The two character PR display is not used as part of the fault code display. However, it may be used to indicate the loss of enable.
P
R
3Position Fault Code Display Area

Special Display - Enable Fault

Special Test - Input Reset

Freq
P
R
The three character Freq display is used to indicate the fault code acronym. The fault acronym will be displayed until a drive reset is initiated.
Freq
P
R
The enable interlock is open. The enable interlock is: Jumper 7-8 of J9 on the Main Control Board if interface option L1, L2, L3
is not installed. Terminal 30 of TB3 if interface option L1, L2, L3 is installed.
Freq
P
R
This is not a fault but a code that is displayed each time the drive is powered up or when a fault is cleared. It indicates that drive logic is being reset to initial conditions.
10-1
Chapter 10
Fault Codes

Auxiliary Fault

Power Loss

Freq
P
R
The auxiliary input interlock is open. The auxiliary interlock is: Jumper 9-10 of J9 on the Main Control Board if interface option L1, L2,
L3 is not installed. Terminal 28 of TB3 if interface option L1, L2 L3 is installed.
Freq
P
R

Bus Undervoltage

Bus Overvoltage

Occurs only if Parameter 40 is set to 0 and input power is interrupted for
0.2 seconds. Monitor the incoming AC line for low voltage or line power
interruption.
Freq
P
R
Occurs when the DC bus drops below: 388V DC for drives with Base Driver/Power Supply Board Firmware
Versions 1.11, 1.13, 1.14 or 3.01. 456V DC for drives with Base Driver/Power Supply Board Firmware
Versions 1.01. Monitor the incoming AC line for low voltage or line power interruptions.
Freq
P
R
10-2
Occurs when the DC bus rises above: 810V DC for drive ratings B003-B200. 975V DC for drive ratings C003-C200. May be caused by high line voltage or excessive regeneration from the
motor. Monitor the AC line for high line voltage or transient conditions. If caused by motor regeneration, extended decel time or dynamic braking may be required.

Motor Stalled

Chapter 10
Fault Codes
Freq
P
R
Indicates that the drive has not been able to change output frequency for: 4 seconds for drives with Base Driver/Power Supply Board Firmware
Versions 1.11, 1.13, 1.14 or 2.01. 10 seconds for drives with Base Driver/Power Supply Board Firmware
Versions 1.01. Conditions sensed are:
Excessive
Curr
ent
The motor is drawing excessive current (over 150%). The motor load is excessive and will not allow the drive to accelerate to set speed. A longer accel time or a reduced load may be required.

Motor Overload

Over Temperature

Bus
Voltage Rise
The bus voltage has risen to 110% of nominal bus voltage. This indicates a regeneration condition that will not let the drive decelerate to a lower frequency. A longer decel time or dynamic braking may be required.
Freq
P
R
The drive output current has exceeded the % of current set by Overload Current Parameter 38 for some period of time. The time is dependent on the level of current above the set value. The fastest time is 150% of Parameter 38 for one minute. This indicates an excessive motor load that must be reduced to the value programmed by Parameter 38.
Freq
P
R
Drive logic has detected an open temperature switch on the drive heatsink indicating that drive heatsink temperature is above 100°C. Check for blocked or dirty heatsink fins. Check that the ambient temperature has not exceeded 40°C. For B010 or C010 units and larger units, check the operation of the drive cooling fan.
10-3
Chapter 10
Fault Codes

Open Potentiometer

Serial Error

Freq
P
R
An open potentiometer circuit has been detected. Check the external potentiometer circuit at TB2, Terminals 1, 2 and 3 for an open circuit.
Freq
P
R
This Fault indicates a break in communications between the drive and the 1336-MOD-G2 Remote I/O Board. This fault is sensed only after the drive is powered up and has sensed the presence of the Remote I/O Board by establishing a communications link to the board.

Operator Error

Overcurrent

Freq
P
R
Logic has detected incompatible parameters. Verify the drive reset sequence after exiting the programming mode when using a Programming and Display Panel.
Check Parameter 14. If set to 0, the stop input must be cycled once to generate code F01, then again after power-on-reset is complete to reset the drive. Verify that Parameters 10 and 42 are compatible with Parameter 41.
Parameter 10, Stop Select, and Parameter 42, Slip Compensation, must be compatible with Parameter 41, Motor Type, as detailed in the 1336 Programming Manual.
Freq
P
R
10-4
The drive has exceeded 180% of its current rating. Check for a short circuit at the drive output or excessive load conditions at the motor.

Ground Fault

U VW Output Short

Chapter 10
Fault Codes
Freq
P
R
A current path to earth ground has been detected at one or more of the drive output terminals. Check the motor and external wiring to the drive output terminals for a grounded condition.
Freq
P
R
A short circuit has been detected between two or more of the drive output terminals. Check the motor and external wiring to the drive output terminals for a shorted condition.

V UW Output Short

W UV Output Short

Negative Phase Transistor Short

Freq
P
R
A short circuit has been detected between two or more of the drive output terminals. Check the motor and external wiring to the drive output terminals for a shorted condition.
Freq
P
R
A short circuit has been detected between two or more of the drive output terminals. Check the motor and external wiring to the drive output terminals for a shorted condition.
Freq
P
R
A shorted drive transistor has been detected. Check drive output transistors, both upper and lower portions of each transistor, for a shorted condition.
10-5
Chapter 10
Fault Codes

Positive Phase Transistor Short

Precharge Open

Freq
P
R
A shorted drive transistor has been detected. Check drive output transistors, both upper and lower portions of each transistor, for a shorted condition.
Freq
P
R
An error has been detected in the precharge circuit that does not allow precharge to occur. Check the precharge circuit.

Clear Jammed

PWM Check

Drive Reset

Freq
P
R
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.
Freq
P
R
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.
Freq
P
R
10-6
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.

Loop Overrun

Motor Mode

Chapter 10
Fault Codes
Freq
P
R
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.
Freq
P
R
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.

Overspeed

Power Mode

PWM Loss

Freq
P
R
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.
Freq
P
R
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.
Freq
P
R
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.
10-7
Chapter 10
Fault Codes

Slave Timeout

Hertz Error

Freq
P
R
A fault has been detected originating from the Base Driver/Power Supply Board. Check all wire and cable connections to the Base Driver/Power Supply Board. Replace the Base Driver/Power Supply Board if required.
Freq
P
R
The drive cannot find a valid frequency. Check the combinations of skip frequencies to see if they completely overlap the minimum to maximum frequency range. Check that Minimum Frequency, Parameter 16, is less than Maximum Frequency, Parameter 19.

Hertz Select

Master Timeout

Freq
P
R
A fault has been detected originating from the Main Control Board. Check all wire and cable connections to the Main Control Board. Replace the Main Control Board if required.
Freq
P
R
A communication fault has been detected between the Main Control Board and the Base Driver/Power Supply Board. Check the cable connections between the boards. Replace the Main Control Board or Base Driver/Power Supply Board if required.
10-8

EEPROM Error

Retries Exceeded

Chapter 10
Fault Codes
Freq
P
R
A fault has been detected originating from the Main Control Board. Check all wire and cable connections to the Main Control Board. Replace the Main Control Board if required.
Freq
P
R
The number of drive restart attempts set by Parameter 85 has been exceeded. The fault must be cleared and the drive manually reset by cycling power to the drive.

Boost Error

Negative Slope

Freq
P
R
An attempt has been made to set Parameter 83 (Run Boost) to a value greater than Parameter 48 (Start Boost).
Freq
P
R
Logic has detected a negative slope on the V/Hz curve. Compare Parameters 18 and 50.
Parameter 18, Base Voltage, must be equal to or greater than Parameter 50, Break Volts. Compare Parameters 48 and 50
Parameter 50, Break Volts, must be equal to or greater than Parameter 48, Start Boost.
10-9
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