Where this Option is UsedThe 1204 Terminator Option can be installed in most adjustable
frequency AC drive applications to increase protection of the AC
motor. The option is designed to be used with Allen-Bradley
Adjustable frequency AC drives. When installed at the motor
terminals, the terminator can reduce potentially destructive reflected
wave spikes that can occur with long motor leads.
What this Option ContainsThe Terminator Option contains the terminator device with an
2
attached 3 meter (10 feet) standard 4 wire 3mm
connection cable.
(12 gauge)
What these Instructions
Contain
These instructions contain the information you need to properly
install the Terminator Option. Recommended mounting, connecting,
and grounding procedures are included. Major topics and page
numbers are listed below.
Refer to the maximum cable length tables on pages 4 through 6.
Voltage
Rating
Drive
kW (HP)
(0.5-5)
(2.0-800)
21204 Terminator (Class 1, Division 2)
Dimensions, Weights and Cable
Locations
6.4
(0.25)
Refer to the following diagram for terminator dimensions and cable
locations. The dimensions are given in millimeters and (inches). The
terminator weighs 3.86 kilograms (8.5 pounds).
182.9
(7.20)
170.2
(6.70)
14.2
(0.56)
Allen-Bradley
Bulletin 1204–TFXX Series A
AC Drive HP ZZZZ
Voltage WWWW VAC
Max. Carrier Freq. Y KHz
Type 4X Enclosure
Hazardous Locations
Class I, Division 2
Groups A, B, C, D
Temperature Code T3 (200˚ c)
See Instruction Manual For Mounting Instructions
FRONT
DANGER
CAN CAUSE SHOCK,
BURNS, OR DEATH
DISCONNECT AND LOCKOUT
ALL POWER SOURCES
BEFORE SERVICING
SURFACES
MAY BE HOT
ALLOW TO COOL
BEFORE SERVICING
Motor Terminator
U
CUS
L
®
LISTED
IND. CONT. EQ.
FOR USE IN HAZ. LOC.
8AA4
Assembled in Mexico
Out-Going Cable
155.5
(6.12)
127.0
(5.00)
SIDE
(4) Slots for M4 Hardware
Approximately
3048 (120)
88.9
(3.50)
BOTTOM
117.9
(4.64)
158.8
(6.25)
1204 Terminator (Class 1, Division 2)3
SpecificationsThe following specifications are provided for the Terminator Option.
CategorySpecifications
Input power380-600V, Three-Phase
Maximum Drive Carrier
° C210W 138° C
° C100W95° C200W 139° C290W 182° C
° C140W 104° C250W 160° C360W 200° C
1,000
(3,300)
2,000
(6,600)
Altitude
Must Use 2 kHz
3,000
(9,900)
(13,200)
m
(ft)
41204 Terminator (Class 1, Division 2)
Determining the Maximum
Cable Length for Your System
Use the following tables to determine the maximum cable length for
your system.
The values shown are for nominal input voltage and a drive carrier
frequency of 2 kHz. If you plan to operate your system at carrier
frequencies above 2 kHz, refer to the heat dissipation table on page 3.
If you plan to operate your system above the levels listed in the heat
dissipation table, consult the factory.
If you are running at high-line conditions (nominal line + 10%),
multiply the values by 0.85.
1305 Drive Maximum Motor Cable Length Restrictions
Lengths are given in meters and (feet)
w/ 1204–TFB2 Terminator w/ 1204–TFA1 Terminator
Motor TypeMotor Type
A or BAB
Drive HP
(460V)
0.50.5NRNRNRNRNRNRFor applications/ installations using new
10.5NRNR76 (250)61 (200)76 (250)121 (400)
Type A Motor Characteristics: No phase paper or misplaced phase paper, lower quality insulation systems, corona inception voltages between 850 and 1000 volts.
Type B Motor Characteristics: Properly placed phase paper, medium quality insulation systems, corona inception voltages between 1000 and 1200 volts.
1329R/L Motors:These AC variable speed motors are “Power Matched” for use with Allen-Bradley drives. Each motor is energy efficient and designed
to meet or exceed the requirements of the Federal Energy Act of 1992. All 1329R/L motors are optimized for variable speed operation
and include premium inverter grade insulation systems which meet or exceed NEMA MG1. Part 31.40.4.2.
With Allen-Bradley
1329R/L Motors
motors, no restrictions in lead length due to
voltage reflection are necessary. You should
observe standard practices for voltage drop,
cable capacitance, and other issues.
1204 Terminator (Class 1, Division 2)5
1336 PLUSPLUS II/IMPACT™/FORCE
Maximum Motor Cable Length Restrictions (380-480 Volt Drives)
Values shown are for 480V nominal input voltage and drive carrier frequency of 2 kHz. Consult factory regarding operation at carrier frequencies above 2 kHz. Multiply
values by 0.85 for high line conditions. For input voltages of 380, 400 or 415V AC, multiply the table values by 1.25, 1.20 or 1.15, respectively.
using new motors, no restrictions in lead length due to voltage reflection are necessary.
You should observe standard
practices for voltage drop, cable
capacitance, and other issues.
1
Type A Motor Characteristics: No phase paper or misplaced phase paper, lower quality insulation systems, corona inception voltages between 850 and 1000 volts.
Type B Motor Characteristics: Properly placed phase paper, medium quality insulation systems, corona inception voltages between 1000 and 1200 volts.
1329R/L Motors:These AC variable speed motors are “Power Matched” for use with Allen-Bradley drives. Each motor is energy efficient and designed
to meet or exceed the requirements of the Federal Energy Act of 1992. All 1329R/L motors are optimized for variable speed operation
and include premium inverter grade insulation systems which meet or exceed NEMA MG1. Part 31.40.4.2.
61204 Terminator (Class 1, Division 2)
1336 PLUS/PLUS II/IMPACT™/FORCE
Maximum Motor Cable Length Restrictions (500-600 Volt Drives)
Values shown are for nominal input voltage and drive carrier frequency of 2 kHz. Consult factory regarding operation at carrier frequencies above 2 kHz. Multiply values
by 0.85 for high line conditions.
2
Information not available at time of printing.
AB1329R/LAB
Any CableAny CableAny CableAny Cable Any CableAny Cable
Type A Motor Characteristics: No phase paper or misplaced phase paper, lower quality insulation systems, corona inception voltages between 850 and 1000 volts.
Type B Motor Characteristics: Properly placed phase paper, medium quality insulation systems, corona inception voltages between 1000 and 1200 volts.
1329R/L Motors:These AC variable speed motors are “Power Matched” for use with Allen-Bradley drives. Each motor is energy efficient and designed
to meet or exceed the requirements of the Federal Energy Act of 1992. All 1329R/L motors are optimized for variable speed operation
and include premium inverter grade insulation systems which meet or exceed NEMA MG1. Part 31.40.4.2.
PowerFlex 70/700/700HSee the PowerFlex Reference Manual, Volume 1,
publication PFLEX-RM001 available online at
www.rockwellautomation.com/literature.
PowerFlex 700SSee the PowerFlex Reference Manual, Volume 2,
publication PFLEX-RM002 available online at
www.rockwellautomation.com/literature.
1204 Terminator (Class 1, Division 2)7
InstallationInstallation of the 1204 Terminator must be in accordance with
Class I, Division 2 wiring methods as defined in Article 501-4(b) of
the National Electrical Code, NFPA 70 for installations within the
United States, or as specified in Section 18-152 of the Canadian
Electrical Code for installation within Canada.
WARNING: EXPLOSION HAZARD
!
• Substitution of components may impair suitability for
Class I, Division 2.
• When in hazardous locations, turn off power before
replacing or wiring modules.
• Do not disconnect equipment unless power has been
switched off or the area is known to be nonhazardous.
To install the terminator, follow these steps:
1. Remove all power connected to the system.
ATTENTION: Electric shock can cause injury or
!
death. Remove all power before working with this
product. Verify that the voltage on the bus capacitors
has discharged. Measure the DC bus voltage at the +
and – terminals of TB1. The voltage must be zero.
ATTENTION: The terminator surfaces may be hot
enough to cause serious burns. You should take this into
consideration when deciding where to mount your
terminator.
2. Mount the terminator on a metal surface.
Metal Surface
Top ViewTop View
Air Flow
Allen-Bradley
Motor Terminator
Bulletin 1204–TFXX Series A
AC Drive HP ZZZZ
Voltage WWWW VAC
Max. Carrier Freq. Y KHz
Type 4X Enclosure
U
CUS
L
®
Hazardous Locations
LISTED
IND. CONT. EQ.
Class I, Division 2
FOR USE IN HAZ. LOC.
Groups A, B, C, D
8AA4
Temperature Code T3 (200˚ c)
Assembled in Mexico
DANGER
CAN CAUSE SHOCK,
BURNS, OR DEATH
DISCONNECT AND LOCKOUT
ALL POWER SOURCES
BEFORE SERVICING
SURFACES
MAY BE HOT
ALLOW TO COOL
BEFORE SERVICING
See Instruction Manual For Mounting Instructions
Important: Heatsink Fins Must be Vertical.
See Instruction Manual For Mounting Instructions
DANGER
CAN CAUSE SHOCK,
BURNS, OR DEATH
DISCONNECT AND LOCKOUT
MAY BE HOT
SURFACES
ALL POWER SOURCES
BEFORE SERVICING
BEFORE SERVICING
ALLOW TO COOL
Carrier Freq.
Voltage 380-600 VAC
AC Drive HP .5 to 600
Bulletin 1204-TFB2 Series A
≤
2 KHz
L
I
I
S
N
T
D
E
Made in U.S.A.
®
D
C
O
9
N
6
T
6
X
E
Q
L
I
I
S
N
T
D
E
®
D
C
O
9
N
6
T
6
X
E
Q
Allen-Bradley
Motor Terminator
Front ViewFront ViewFront View
81204 Terminator (Class 1, Division 2)
3. You must allow at least 152.4 mm (6 in.) on each side of the unit
and 304.8 mm (12 in.) on the top and bottom of the unit for
proper air circulation.
152.4 mm
(6.0 in.)
304.8 mm
304.8 mm
(12.0 in.)
Allen-Bradley
Bulletin 1204–TFXX Series A
AC Drive HP ZZZZ
Voltage WWWW VAC
Max. Carrier Freq. Y KHz
Type 4X Enclosure
Hazardous Locations
Class I, Division 2
Groups A, B, C, D
Temperature Code T3 (200˚ c)
See Instruction Manual For Mounting Instructions
(12.0 in.)
DANGER
CAN CAUSE SHOCK,
BURNS, OR DEATH
DISCONNECT AND LOCKOUT
ALL POWER SOURCES
BEFORE SERVICING
SURFACES
MAY BE HOT
ALLOW TO COOL
BEFORE SERVICING
Motor Terminator
U
CUS
L
®
LISTED
IND. CONT. EQ.
FOR USE IN HAZ. LOC.
8AA4
Assembled in Mexico
Front View
152.4 mm
(6.0 in.)
152.4 mm
(6.0 in.)
152.4 mm
(6.0 in.)
Top View
ATTENTION: The terminator surfaces may be hot enough
!
to cause serious burns. If your system consistently runs at
line voltages above nominal, you should place a shroud
around the terminator to prevent accidental exposure.
4. If your system consistently runs at line voltages above nominal
and you are mounting the terminator in a high-traffic area where
the potential for contact is high, you should place a shroud of
expanded metal or mesh screen around the terminator. The shroud
should not restrict air flow to the terminator, nor should it be
closer than 152.4 mm (6 in.) to the terminator at any point.
152.4 mm
(6.0 in.)
152.4 mm
(6.0 in.)
152.4 mm
152.4 mm
(6.0 in.)
Allen-Bradley
Motor Terminator
Bulletin 1204–TFXX Series A
AC Drive HP ZZZZ
Voltage WWWW VAC
Max. Carrier Freq. Y KHz
Type 4X Enclosure
U
CUS
L
®
Hazardous Locations
LISTED
Class I, Division 2
IND. CONT. EQ.
Groups A, B, C, D
FOR USE IN HAZ. LOC.
8AA4
Temperature Code T3 (200˚ c)
Assembled in Mexico
DANGER
CAN CAUSE SHOCK,
BURNS, OR DEATH
DISCONNECT AND LOCKOUT
ALL POWER SOURCES
BEFORE SERVICING
SURFACES
MAY BE HOT
ALLOW TO COOL
BEFORE SERVICING
See Instruction Manual For Mounting Instructions
152.4 mm
(6.0 in.)
152.4 mm
(6.0 in.)
152.4 mm
(6.0 in.)
Shroud
(6.0 in.)
Shroud
Front View
Top View
5. Connect the red, white and black cable conductors to the
corresponding three-phase motor leads/terminals.
6. Attach the green cable conductor to the motor ground that is
connected directly to the drive PE terminal.
152.4 mm
(6.0 in.)
1204 Terminator (Class 1, Division 2)9
Drive Programming If the default PWM frequency is greater than the maximum drive
carrier frequency listed on page 3, you must re-program the drive to a
value that is less than or equal to the maximum drive carrier
frequency.
GroundingFollow the recommended grounding practices provided in your drive
User Manual. The following illustration shows an example of the
system grounding practices.
Motor
Terminator*
Conduit/4-Wire Cable
Nearest
Building Structure Steel
R (L1)
S (L2)
ESC SEL
T (L3)
PE
RIO/DH+
or Analog
Common
Mode Core*
To Computer/Position Controller
(for TE shield ground, see "
Control and Signal Wiring"
U (T1)
V (T2)
JOG
W (T3)
PE/Gnd.
Common
Mode
Core*
Shield*
Shield
Motor Frame
* Options that can be
installed as needed.
)
Motor Frame
Local Codes
Allen-Bradley
Motor Terminator
Bulletin 1204–TFXX Series A
AC Drive HP ZZZZ
Voltage WWWW VAC
Max. Carrier Freq. Y KHz
Type 4X Enclosure
U
CUS
L
®
Hazardous Locations
LISTED
Class I, Division 2
IND. CONT. EQ.
Groups A, B, C, D
FOR USE IN HAZ. LOC.
8AA4
Temperature Code T3 (200˚ c)
Assembled in Mexico
DANGER
CAN CAUSE SHOCK,
BURNS, OR DEATH
DISCONNECT AND LOCKOUT
ALL POWER SOURCES
BEFORE SERVICING
SURFACES
MAY BE HOT
ALLOW TO COOL
BEFORE SERVICING
See Instruction Manual For Mounting Instructions
PE
Ground per
Important: If you cannot connect the terminator directly to the motor
mounted junction box, an auxiliary junction box can be
used. However, the terminator-to-motor connection length
should be no more than 6 meters (20 feet).
If installed in hazardous location, an auxiliary junction box
rated Class 1, Division 2 must be used.
ATTENTION: The National Codes and standards (NEC,
!
VDE, BSI, etc.) and local codes outline provisions for safely
installing electrical equipment. Installation must comply
with specifications regarding wire types, conductor sizes,
branch circuit protection, and disconnect devices. Failure
to do so may result in personal injury and/or equipment
damage.
You can power up the system once proper installation, drive
programming, and grounding is completed.
101204 Terminator (Class 1, Division 2)
MaintenanceThe terminator does not require routine maintenance. However, you
should periodically remove dust to allow for maximum cooling
efficiency.
ATTENTION: Electric shock can cause injury or death.
!
!
Remove all power before touching the terminator.
ATTENTION: The terminator surfaces may be hot enough
to cause serious burns. Allow the terminator time to cool
down before touching any surface.
Notes
1204 Terminator (Class 1, Division 2)11
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
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Publication 1204-5.0 – July 2005P/N 74002-112-01 (04)