Rockwell Automation 1204 User Manual

Instructions
1204 Reflected Wave Reduction Device
(Catalog Number 1204-RWR2-09-B, C)
This publication will guide you through installation (including mounting, wiring and grounding procedures) of the 1204 Reflected Wave Reduction Device.

Contents Where this Option is Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Nameplate Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Determining the Maximum Cable Length for your System . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Drive Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Where this Option is Used

Catalog Number Explanation

The 1204ReflectedWaveReduction Device(RWR2)is designed to be usedwith Allen-Bradley1305and 160ACDrives.When installed near the drive, the device can reduce potentially destructive reflected wave spikes that can occur with long motor leads. The following table lists the Allen-Bradley drives that are compatible with the RWR2.
Device Catalog Number Series Compatible with . . .
1204-RWR2-09-B, 1204-RWR2-09-C
A
• 1305-BA01
• 1305-BA02
• 1305-BA03
• 1305-BA04
• 1305-BA06
• 1305-BA09
• 160-BA01
• 160-BA02
• 160-BA03
• 160-BA04
• 160-BA06
1204 –RWR2 –09 –B
First Position Second Position Third Position Fourth Position
Type Current Rating Size & Mounting Config.
Description Letter Description Code Rating Letter Description Mounting
Bulletin Number
1
Same footprint size as corresponding 1305 Frame. See page3 for details.
RWR2 ReflectedWave
Reduction Device IP 20 (NEMA Type 1)
09 9 Amps BCB Frame
C Frame
1
Stack or Book Style
1
Stack Mount Only
2 1204 Reflected Wave Reduction Device

Nameplate Information

Specifications
The nameplate is located on the bottom of the unit. In addition, a manufacturing date is stamped on the unit bottom near the nameplate.
REFLECTED WAVE
REDUCTION DEVICE
CAT 1204-RWR2-09-B SER A
VOLTS
AMPS
S/N
380-575 3 AC 9 AC 10842
D
E
T
S
I
L
I
N
D
C
ASSEMBLED IN MEXICO
Input Power 380-575VAC, Three-Phase. Drive Carrier Frequency 2 kHz Recommended (used for most applications).
Important:4kHzAbsoluteMaximum–RefertoChartbelowand
pages 4 & 5 for application restrictions.
Ambient Temperature 0-50 Degrees C. (32-122 Degrees F.). Humidity 0-95% Non-Condensing. Atmosphere IP20 (NEMA Type 1)Atmosphere should notcontain hazardous
(volatile) dust, vapor, gas or liquid.
Current Rating 9 Amperes. Vibration 1.0 G Operational.
D
9
6
E
6
T
X
Agency Certification
S
I
L
I
N
D
C
T
N
O
Altitude Derating Above 1000 meters (3300 feet) derate at 6% of RWR2 rated
amperes per 1000 meters (3300 feet) elevation.
Heat Dissipation Use the cable length and drive carrier frequency to find the
approximate RWR2 losses for your system. Vertical movement inside the loss band will be dependent on exact cable type and motor load.
80 70 60 50 40 30 20
Total RWR2 Losses (Watts)Total RWR2 Losses (Watts)
10
0
0 30.5
D
9
N
O
Q
E
9
6
T
6
E
6
6
T
X
X
S
I
L
I
N
Q
E
Q
D
E
C
T
N
O
D
9
6
E
6
T
X
S
I
L
I
N
Q
D
E
C
T
N
O
2 kHz Carrier Frequency
61.0
(100)
(200)
Cable Length – meters (feet)
91.4
(300)
121.9 (400)
152.4 (500)
Shielded Cable
Unshielded Cable
182.9 (600)
140 120 100
80 60 40 20
0
0 30.5
4 kHz Carrier Frequency
61.0
(100)
91.4
(200)
(300)
Cable Length – meters (feet)
121.9 (400)
152.4 (500)
Shielded Cable
Unshielded Cable
182.9 (600)
1204 Reflected Wave Reduction Device 3

Dimensions and Weights

A
B
Dimensions, weights and conduit entry locations for the “Stack” and “Book” style units are provided below.
"Stack" Style
C' C
Conduit Entry – 2 Places
22.5 (0.88) Dia.
G
H
J
D
Dimensions are in millimeters and (inches)
Catalog Number
1204-RWR2-09-B 1204-RWR2-09-C
A
180.0 (7.09)
220.0 (8.66)
B
205.0 (8.07)
205.0 (8.07)
C
72.9 (2.87)
72.9 (2.87)
C'
76.5 (3.01)
76.5 (3.01)
"Book" Style – B Frame Only
F
E
D
180.0 (7.09)
NA
E
248.2 (9.77)
NA
F
60.0 (2.35)
NA
G
40.0 (1.57)
40.0 (1.57)
Conduit Entry – 2 Places
22.5 (0.88) Dia.
H
85.0 (3.35)
125.0 (4.92)
J
45 (1.77)
45 (1.77)
J'
47.5 (1.87)
NA
J'
Approx. Weights
3.47 kg (7.66 lb.)
3.80 kg (8.33 lb.)
Loading...
+ 5 hidden pages