RIDGID GP90135 User Manual

GP90135

WARNING

OPERATOR’S MANUAL

WHEELBARROW

AIR

Read and follow all Safety Rules before first use of this product.

IN610400AV Printed in U.S.A.

COMPRESSOR

Table of Contents

NOTICE

CAUTION

WARNING

DANGER

MANUAL

WARNING

CAUTION

Safety Instructions

Section Page

Table of Contents

Safety Instructions . . . . . . . . . . . . . . .3

Safety Signal Words . . . . . . . . . . . . .3

Before Using the Air

Compressor . . . . . . . . . . . . . . . . . . . .3

Spraying Precautions . . . . . . . . . . . .5

Breathable Air Warning . . . . . . . . . . .5

Warning Labels . . . . . . . . . . . . . . . . .6

Glossary of Terms . . . . . . . . . . . . . . .7

Unpacking and Checking Content

Getting to Know Your Air Compressor

Operating Your Air Compressor . . .10

. . . . . . . . . . . . . . . . . . . . . . . .8

Moisture in Compressed Air . . . . . .10

Lubricaton . . . . . . . . . . . . . . . . . . . .11

Start-up . . . . . . . . . . . . . . . . . . . . . .11

To Start Gasoline Engine . . . . . . . .12

. . . . . . . . . . . . . . . .2

. . . . . . . . . . . . . . . . . . . .8

Section Page

Maintenance

Maintenance Schedule . . . . . . . . . .13

Tank . . . . . . . . . . . . . . . . . . . . . . . . .14

Filter Removal, Inspection, and

Replacement . . . . . . . . . . . . . . . . . .14

Drive Belt . . . . . . . . . . . . . . . . . . . . .15

Storage . . . . . . . . . . . . . . . . . . . . . .15

Troubleshooting . . . . . . . . . . . . . . . .16

Notes . . . . . . . . . . . . . . . . . . . . . . . . .19

Repair Parts . . . . . . . . . . . . . . . . . . .20

Notes . . . . . . . . . . . . . . . . . . . . . . . . .22

Warranty . . . . . . . . . . . . . . . . . . . . . .24

. . . . . . . . . . . . . . . . . . .13

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Safety Signal Words

Danger indicates

an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning indicates

a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a

potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

Notice indicates

important information, that if not followed, may cause damage to equipment.

Before Using the Air Compressor

Since the air compressor and other components (pump, spray guns, filters, lubricators, hoses, etc.) used make up a high pressure pumping system, the following safety precautions must be observed at all times:

1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.

2. Follow all local safety codes as well as the United States Occupational Safety and Health Act (OSHA).

3. Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.

4. Keep visitors away and NEVER allow children in the work area.

5. Wear safety glasses and use hearing protection when operating the pump or unit.

6. Do not stand on or use the pump or unit as a handhold.

7. Before each use, inspect compressed air system, fuel system and electrical components for signs of damage,

deterioration, weakness or leakage. Repair or replace defective items before using.

8. Check all fasteners at frequent intervals for proper tightness.

Never operate compressor without a beltguard. Compressors can start automatically without warning. Personal injury or property damage could occurfrom contact with moving parts.

9. Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit.

Compressor parts may be hot even if the unit is stopped.

Safety Instructions (continued)

WARNING

DANGER

WARNING

DANGER

WARNING

DANGER

10. Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.

11. If the equipment should start to vibrate abnormally, STOP the engine/motor and check immediately for the cause. Vibration is generally a warning of trouble.

NEVER refuel a running or hot engine. Explosive fuel can cause fires and severe burns. Avoid overfilling fuel tank.

12. Check fuel level before starting the engine. Do not fill the gas tank indoors. Wipe off any spilled gas before starting the engine.

Gasoline vapor is highly flammable. Refill outdoors or only in well ventilated areas. Do not store, spill or use gasoline near an open flame or heat devices such as a stove, furnace, or water heater, which utilize a pilot light, or any device that can create a spark. If gasoline is accidentally spilled, move unit away from the spill area and avoid creating any source of ignition until gasoline vapors have dissipated.

Motors, electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor. Never operate or

repair in or near a flammable gas or vapor. Never store flammable liquids or gases in the vicinity of the compressor.

Carbon monoxide can cause severe nausea, fainting or death. Do not operate unit inside a closed building or a poorly ventilated area.

13. To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.

Never remove or attempt to adjust safety valve. Keep safety valve free from paint and other accumulations.

14. Do not tamper with governor setting on engine. Overspeeding the unit severely shortens engine life and may also be very hazardous.

Never attempt to repair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn or damaged tanks.

15.

Tanks rust from moisture build-up, which weakens the tank. Make sure to drain tank daily and inspect periodically for unsafe conditions such as rust formation and corrosion

16. Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture or depressurizing the compressor system.

17.

STOP the engine whenever leaving the work area, before cleaning, making repairs or inspections. When cleaning,

repairing or inspecting, make certain all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting.

18. Allow engine to cool before storing.

Spraying Precautions

ed area to prevent health and fire hazards.

Do not spray flammable materials in vicinity of open flame or near ignition sources including the compressor unit.

19. Do not smoke when spraying paint,

insecticides, or other flammable substances.

20. Use a face mask/respirator when

spraying and spray in a well ventilat-

21. Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.

22. When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.

Breathable Air Warning

This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1 - 1966, OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations (CSA). DISCLAIMER OF WARRANTIES In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and

Campbell Hausfeld disclaims any liability whatsoever for any loss,

personal injury or damage.

Safety Instructions (continued)

DK724100AV 10003

Glossary of Terms

Warning Labels

Find and read all warning labels found on the air compressor shown below

ASME Safety Valve

A safety valve that automatically releases the air if the air receiver (tank) pressure exceeds the preset maximum.

PSI (Pounds per Square Inch)

Measurement of the pressure exerted by the force of the air. The actual psi output is measured by a pressure gauge on the compressor

SCFM (Standard Cubic Feet per Minute)

Sometimes called CFM (Cubic Feet per Minute). Measurement of air volume delivered by the compressor.

Air Delivery

A combination of psi and SCFM. The air delivery required by a tool is stated as (number) SCFM at (number) psi. The combination of these figures determines what size unit is needed.

Air Tank Capacity

The volume of air stored in the tank and available for immediate use. A large tank allows the intermittent use of an air tool with an air requirement higher than the compressor’s rated delivery.

Amps or Amperage

A measure of the electrical force minus the resistance on an electrical line. Ridgid air compressors require 15 amps for operation. Be sure the compressor will operate on an electrical line with the proper amps. If other appliances operate on the same line, they will reduce the available amps. If the amperage is not adequate, the result will be blown fuses or tripped circuits.

Regulator

A control that adjusts the line pressure to the proper amount needed to operate spray guns and air tools.

Tank Pressure Gauge

Indicates tank pressure in psi.

Line Pressure Gauge

Displays the current line pressures. It is regulated by the regulator knob.

Cut-in/Cut-off Pressure

Specific psi at which a compressor starts and stops while refilling the air tank.

Figure 1

Volts or Voltage

A measurement of the force of an electrical current.

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