REMKO RKL 360 S-line, RKL 300 S-line, RKL 360 Assembly And Operating Instructions Manual

Assembly and operating instructions
REMKO RKL 300, RKL 300 S-Line, RKL 360, RKL 360 S-Line
Local Air Conditioner
0058-2014-01 Edition 2, en_GB
Read the instructions prior to performing any task!
Read these operating instructions carefully before commis­sioning / using this device!
These instructions are an integral part of the system and must always be kept near or on the device.
Subject to modifications; No liability accepted for errors or mis­prints!
Installation and operating instructions (translation of the orig­inal)

Table of contents

1 Safety and usage instructions............................................................................................................. 4
1.1 General safety notes....................................................................................................................... 4
1.2 Identification of notes...................................................................................................................... 4
1.3 Personnel qualifications.................................................................................................................. 4
1.4 Dangers of failure to observe the safety notes................................................................................ 4
1.5 Safety-conscious working............................................................................................................... 4
1.6 Safety notes for the operator........................................................................................................... 5
1.7 Safety notes for installation, maintenance and inspection.............................................................. 5
1.8 Unauthorised modification and changes......................................................................................... 5
1.9 Intended use................................................................................................................................... 5
1.10 Warranty........................................................................................................................................ 5
1.11 Transport and packaging.............................................................................................................. 6
1.12 Environmental protection and recycling........................................................................................ 6
2 Technical data....................................................................................................................................... 7
2.1 Unit data.......................................................................................................................................... 7
3 Design and function.............................................................................................................................. 8
4
Operation............................................................................................................................................... 9
5 Assembly and installation.................................................................................................................. 12
6 Electrical wiring................................................................................................................................... 15
7 Commissioning................................................................................................................................... 16
8 Troubleshooting and customer service............................................................................................ 17
9 Care and maintenance........................................................................................................................ 18
10 Shutdown............................................................................................................................................. 19
11 Exploded view and spare parts lists................................................................................................. 20
11.1 Exploded view of the unit ........................................................................................................... 20
11.2 Spare parts list ........................................................................................................................... 21
12 Index..................................................................................................................................................... 23
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REMKO RKL
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1.1
Carefully read the operating manual before com­missioning the units for the first time. It contains useful tips and notes such as hazard warnings to prevent personal injury and material damage. Failure to follow the directions in this manual not only presents a danger to people, the environment and the system itself, but will void any claims for liability.
Keep this operating manual and the refrigerant data sheet near to the units.
1.2
This section provides an overview of all important safety aspects for proper protection of people and safe and fault-free operation.The instructions and safety notes contained within this manual must be observed in order to prevent accidents, personal injury and material damage.
Notes attached directly to the units must be observed in their entirety and be kept in a fully legible condition.
Safety notes in this manual are indicated by sym­bols. Safety notes are introduced with signal words which help to highlight the magnitude of the danger in question.

Safety and usage instructions

General safety notes

Identification of notes

DANGER!
CAUTION!
This combination of symbol and signal word warns of a potentially hazardous situation, which if not avoided may cause injury or mate­rial and environmental damage.
NOTICE!
This combination of symbol and signal word warns of a potentially hazardous situation, which if not avoided may cause material and environmental damage.
This symbol highlights useful tips and recom­mendations as well as information for efficient and fault-free operation.
1.3

Personnel qualifications

Personnel responsible for commissioning, opera­tion, maintenance, inspection and installation must be able to demonstrate that they hold a qualifica­tion which proves their ability to undertake the work.
Contact with live parts poses an immediate danger of death due to electric shock. Damage to the insulation or individual components may pose a danger of death.
DANGER!
This combination of symbol and signal word warns of a situation in which there is immediate danger, which if not avoided may be fatal or cause serious injury.
WARNING!
This combination of symbol and signal word warns of a potentially hazardous situation, which if not avoided may be fatal or cause serious injury.
Dangers of failure to observe
1.4 the safety notes
Failure to observe the safety notes may pose a risk to people, the environment and the units. Failure to observe the safety notes may void any claims for damages.
In particular, failure to observe the safety notes may pose the following risks:
n The failure of important unit functions. n The failure of prescribed methods of mainte-
nance and repair.
n Danger to people on account of electrical and
mechanical effects.
1.5

Safety-conscious working

The safety notes contained in this manual, the existing national regulations concerning accident prevention as well as any internal company working, operating and safety regulations must be observed.
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1.6

Safety notes for the operator

The operational safety of the units and compo­nents is only assured providing they are used as intended and in a fully assembled state.
n The units and components may only be set up,
installed and maintained by qualified per­sonnel.
n Protective covers (grille) over moving parts
must not be removed from units that are in operation.
n Do not operate units or components with
obvious defects or signs of damage.
n Contact with certain unit parts or components
may lead to burns or injury.
n The units and components must not be
exposed to any mechanical load, extreme levels of humidity or extreme temperature.
n Spaces in which refrigerant can leak sufficient
to load and vent. Otherwise there is danger of suffocation.
n All housing parts and device openings, e.g. air
inlets and outlets, must be free from foreign objects, fluids or gases.
n The units must be inspected by a service tech-
nician at least once annually. Visual inspec­tions and cleaning may be performed by the operator when the units are disconnected from the mains.
n The local room air conditioner is designed for
flexible use in living and work spaces. Year­round operation is not recommended.
n Do not leave the appliance running for an
extended period unsupervised.
Safety notes for installation,
1.7 maintenance and inspection
n Appropriate hazard prevention measures must
be taken to prevent risks to people when per­forming installation, repair, maintenance or cleaning work on the units.
n The setup, connection and operation of the
units and its components must be undertaken in accordance with the usage and operating conditions stipulated in this manual and comply with all applicable regional regulations.
n Local regulations and laws such as Water
Ecology Act must be observed.
n The power supply should be adapted to the
requirements of the units.
n Units may only be mounted at the points pro-
vided for this purpose at the factory. The units may only be secured or mounted on stable structures, walls or floors.
n Mobile units must be set up securely on suit-
able surfaces and in an upright position. Sta­tionary units must be permanently installed for operation.
n The units and components should not be oper-
ated in areas where there is a heightened risk of damage. Observe the minimum clearances.
n The units and components must be kept at an
adequate distance from flammable, explosive, combustible, abrasive and dirty areas or atmospheres.
n Safety devices must not be altered or
bypassed.
Unauthorised modification
1.8 and changes
Modifications or changes to units and components are not permitted and may cause malfunctions. Safety devices may not be modified or bypassed. Original replacement parts and accessories authorised by the manufactured ensure safety. The use of other parts may invalidate liability for resulting consequences.
1.9

Intended use

Depending on the model, the equipment and the additional fittings with which it is equipped is only intended to be used as an air-conditioner for the purpose of cooling or heating the air in an enclosed room..
Different or additional use shall not be classed as intended use. The manufacturer/supplier assumes no liability for damages arising from an unintended use of the equipment. The user bears the sole risk in such cases.
Using the equipment as intended also includes working in accordance with the operating manual and installation instructions and complying with the maintenance requirements.
Under no circumstances should the threshold values specified in the technical data be exceeded.
1.10
For warranty claims to be considered, it is essential that the ordering party or its representative com­plete and return the "certificate of warranty" to REMKO GmbH & Co. KG at the time when the units are purchased and commissioned.
The warranty conditions are detailed in the "Gen­eral business and delivery conditions". Further­more, only the parties to a contract can conclude special agreements beyond these conditions. In this case, contact your contractual partner in the first instance.

Warranty

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REMKO RKL
1.11
The devices are supplied in a sturdy shipping con­tainer. Please check the equipment immediately upon delivery and note any damage or missing parts on the delivery and inform the shipper and your contractual partner. For later complaints can not be guaranteed.
Plastic films and bags etc. are dangerous toys for children!
Why:
- Leave packaging material are not around.
- Packaging material may not be accessible to children!
1.12
Disposal of packaging
All products are packed for transport in environ­mentally friendly materials. Make a valuable contri­bution to reducing waste and sustaining raw mate­rials. Only dispose of packaging at approved collection points.

Transport and packaging

WARNING!

Environmental protection and recycling

Disposal of equipment and components
Only recyclable materials are used in the manufac­ture of the devices and components. Help protect the environment by ensuring that the devices or components (for example batteries) are not dis­posed in household waste, but only in accordance with local regulations and in an environmentally safe manner, e.g. using certified firms and recy­cling specialists or at collection points.
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2.1

Technical data

Unit data

Series RKL 300
RKL 300
RKL 360
RKL 360
Operating mode Local compact air conditioning unit for cooling
Nominal cooling output
1)
kW 3.2 3.6
Energy efficiency ratio - cooling A A
Energy efficiency rating EER
1)
2.8 2.7
Energy consumption, hourly kWh/60 min 1.13 1.33
Approx. application area (room volume) 90 100
Adjustment range indoor unit °C +18 - +30 +18 - +30
Operating range - indoor unit °C / %r.F. +18 - +35 / +35 - +85 +18 - +35 / +35 - +85
Refrigerant
R 410A
3)
R 410A
3)
Refrigerant, basic capacity kg 0.73 0.73
Max. operating pressure / cooling cycle kPa 1160 / 4120 1160 / 4120
Air flow volume per stage m³/h 360 / 410 / 450 360 / 410 / 450
Sound pressure level per stage
2)
dB(A) 49 / 51 / 53 49 / 51 / 53
Sound power level max. dB(A) 61 61
Power supply V/Ph/Hz 230 / 1~/ 50 230 / 1~/ 50
Enclosure class IP 20 20
Electr. rated power consumption
Electr. rated power consumption
1)
1)
kW 1.13 1.33
0,4 0.4
Standby operation
Electr. rated current consumption
1)
A 5.0 5.9
Elec. starting current max., LRA A 21 25
Exhaust air hose, length / diameter mm 1500 / 140 1500 / 140
Max. condensate pump pressure l/h 6.0 6.0
Dimensions - height mm 840 840
Dimensions - width mm 450 450
Dimensions - depth mm 380 380
Weight kg 35.0 35.0
Standard colour white silver white silver
Serial number 1250... 1251... 1252... 1253...
EDP no. 1615300 1615301 1615360 1615361
1)
Room air temperature TK 35 °C, FK 24 °C / 2) Distance 1m free field
3)
Contains greenhouse gas according to Kyoto protocol
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REMKO RKL
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Unit description
The local air conditioning unit is particularly well suited to flexible use.
The local room air conditioner comprises a floor­standing unit for the indoor area and an exhaust air hose to conduct the heat away. The indoor unit extracts the heat from the room to be cooled by means of an evaporator (heat exchanger) and transfers it to the internal cooling cycle. This releases the heat back to the outside via another heat exchanger (condenser) by means of the flex­ible exhaust air hose.
The condensate arising during cooling mode is continually drained off via the condenser by means of a condensate pump located in the unit - the con­denser evaporates the condensate and discharges it to the outside via the exhaust air hose.
The unit filters and dehumidifies the air thereby creating a comfortable room climate. It works fully automatically and offers numerous additional options thanks to its microprocessor controller. The operation of the unit can be conveniently operated by means of the infra-red remote control included.

Design and function

Fig. 1: Front view
B: Air outlet, recirculation 1: Recessed grip 2: Infrared receiver 3: Ventilation louvres 4: Control panel 5: Conveyor rollers
Fig. 2: Rear view
A: Air inlet, recirculation B: Air inlet, exhaust air C: Air outlet, exhaust air 1: Air filter, recirculation 2: Air filter, exhaust air 3: Exhaust air hose 4: Condensate drainage with stopper
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Operation

The system can be operated by means of the control panel on the unit or via the standard infrared remote controller. The functional operation of the keys among themselves is identical, however, the designation can vary. The batteries must be correctly inserted before the infrared remote control is used.
Fig. 3: Control panel
Legend
Key "I/O" (On/Off)
This key switches the unit on or off.
Operating mode "MODE" key
The actuation of this key allows the operator to select between one automatic and three manual fan stages in cooling mode (AUTO, HI, MED, LO) or between recirculating mode (FAN). The LEDs on the display
show the stage selected.
Adapted fan stages:
LED „AUTO“
Largest fan stage:
LED „HI“
Medium fan stage:
LED „MED“
Smallest fan stage: LED „LO“
With "AUTO" selected and with a large difference between the target room temperature set and the current room temperature, a high fan stage will be automatically selected. Conversely, with a small difference a small fan stage will be automatically selected.
"AUTO SWING" key
The distribution of the air emerging from the unit can be set with this key.
1. Key press = Continuous swing function
2. Key press = Swing function stopped
3. Key press = Continuous swing function
"▲/▼" keys "THERMO CONTROL"
By actuating the "▲/▼" keys the display changes to the programmed target temperature. This can be adjusted in a range of 18 to 30 °C in 1°C steps.
"SET TIMER" key
The automatic switching on or off of the unit can be activated with this key. When switched off the switch-on timer can be programmed in 1-hour steps up to 24 hours with the "SET" button. The same applies to the switch-off timer when the unit is switched on. The LEDs 10 and 11 indicate the activation.
Temperature/time adjustment
"RESET TIMER" key
The programmed timer can be cleared by actuating the "RESET" 6 key.
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REMKO RKL
"COMP. ON" key
Cooling capacity will now only be generated whilst the compressor is active. Upon reaching the pro­grammed target temperature, the compressor and thus the cooling capacity will be switched off. The recirculating fan however, continues to run. During compressor operation the 7 LED illuminates.
Cooling mode: "AUTO, HI, MED, LO" LED
See 2.
NOTICE!
You will achieve a pleasant room temperature if you set the desired target temperature max. 4 to 7 °C below the outside temperature.
Circulated air operation: "FAN" LED
In this operating mode the air in the room is recir­culated in the unchangeable medium stage. The unit does not cool the air.
"TIMING ON" LED
"TIMING OFF" LED
"DRAIN WATER" display
The condensate arising will be collected in an internal reservoir, fed to the condenser and evapo­rated there. The evaporated condensate will then be fed to the outside via the exhaust air hose. If the condensate cannot be fed away then a fault shut-down is initiated along with an LED 12 signal­ling this. In order to be able to use the unit again after this fault shut-down, proceed as follows:
1. Switch the unit off with the "I/0" key and pull out the power plug.
2. Place a suitable container underneath the con­densate drain of the internal reservoir. The con­densate drain is located on the lower centre on the rear of the unit.
3. Pull out the stopper from the condensate drain and collect the condensate that drains out.
4. Then insert the stopper once again.
Display
The programmed room temperature or the remaining time for the timer is shown on the dis­play.
"REMOTE" IR receiver
The IR remote control should be pointed at this receiver sensor in order to guarantee the opera­tion.
Infrared remote control
General Information
n With the unit switched on any change to the
settings will be automatically transferred to the room air conditioner. The proper receipt of data will be acknowledged with an audible "beep".
n To operate the remote control should be
pointed towards the receiver. The receipt of data is only possible if there are no objects between the transmitter and the receiver.
n If the system is shut down for an extended
period it is advisable to remove the batteries from the remote control.
NOTICE!
Never use new and used batteries at the same time, remove discharged batteries immediately and replace these with new batteries of the prescribed quality as there is a danger of dis­charged batteries leaking.
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Inserting the batteries into the remote control
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Before initial commissioning, insert the supplied batteries (2 each, type AAA) into the remote con­trol.
1. Slide the battery compartment cover on the rear of the remote control to open it.
2. Insert the batteries with the correct polarity. Observe marking in the battery compartment.
3. Close the battery compartment again.
Functions of the infra-red remote control
All settings of the unit can be implemented via the remote control supplied. Please refer to the "Con­trol panel" section for the functions of the keys. The range of the remote control is ca. 5 metres.
Help save on energy consumption in stand-by mode! If the device, system or component is not in use, we recommend disconnecting the power supply. Components with a safety func­tion is excluded from our recommendation!
Fig. 4: Infrared remote control
1: On / off "POWER" key 2: Operating mode "MODE" key 3: "AUTO SWING" air distribution key 4: "TIMER SET" timer key 5: "TIMER RESET" timer key 6: "▲/▼" keys "THERMO CONTROL" 15: Infrared transmitter
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Assembly and unit installation instructions
The unit is positioned at the desired location with the discharge side pointing into the room. When positioning, observe the following instructions:
n After unpacking the unit let it sit on its transport
n Set the unit down in a stable position on a level

Assembly and installation

rollers for at least 5 minutes before you switch it on.
and firm floor. If the floor is uneven then this can lead to vibrations and disturbing noises.
n Check whether the stopper in the condensate
drain is present and correctly installed. There is a risk of uncontrolled condensate leakage after commissioning.
Fig. 7: Condensate drain
1: Condensate drainage with stopper
n Never operate the unit without the air inlet filter.
Otherwise, the fins of the heat exchanger can become dirty and the unit loses performance.
Fig. 5: Unit installation
NOTICE!
There must be a minimum clearance of 20 cm between the rear of the unit and the wall.
n All extensions to the power supply must be of a
sufficient cable size and must only be used fully rolled out.
Fig. 8: Air inlet filter
1: Recirculated air filter 2: Exhaust air filter
n Ensure that persons and sensitive objects,
such as plants, are not placed directly in the air flow emerging from the unit.
In addition, with direct solar radiation close the curtains and blinds and keep the windows and doors closed during operation.
Fig. 6: Power supply
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Conduct the warm exhaust air away
NOTICE!
The exhaust air hose should always be laid rising in the direction of air flow and must not be extended!
In cooling mode the unit creates warm moist exhaust air, which must be conducted away from the room to be cooled. For this reason it is neces­sary to plug the exhaust air hose into the outlet opening on the rear of the unit.
n Ensure that the catches for the exhaust air
hose latch securely into the two openings of the connection aperture. In order to be sure of effective operation, do not lay the flexible exhaust air hose with tight bends and do not kink it and to prevent damage resulting to avoid air carrying components!
Via a wall pass-through
The hose supplied is firmly attached to a wall pass­through. A suitable wall pass-through is available as an accessory (Fig. 12).
Fig. 10: Exhaust air with open window
Fig. 9: Latch the hose into place
n The exhaust air of the unit contains a certain
amount of moisture. For this reason it is advis­able to feed the exhaust air to the outdoor area or to outdoors.
Exhaust air routing variants
You can route the exhaust air out of the building as follows:
Via a flat nozzle
The flat nozzle supplied can be used in various dif­ferent ways. It is possible to feed the flat nozzle through an open window and fasten it by means of Velcro and a window suction cup (Fig. 10). Like­wise the flat nozzle can be hung in a tilted window (Fig. 11).
Fig. 11: Exhaust air with tilted window
Fig. 12: Wall pass-though
NOTICE!
In some circumstances routing the exhaust air via a firmly attached exhaust air hose, e.g. through closed doors or windows, can lead to negative pressure in the room in which the unit is being used. If this should reduce the per­formance of the unit then arrange for the pres­sure to be equalised.
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min. 460 mm
REMKO RKL
Installation scheme for wall pass-though (accessory)
Fig. 13: Installation example
1: External grill 2: Telescopic tube
Installation instructions
1. Create a core hole in the exterior wall (wall thickness 270-480 mm) with a diameter of at least 135 mm.
Watch out for any supply lines in this area!
2. Insert the slide tube into the wall pass-through created such that the outer tube (larger diameter) is on the inside of the wall. In order to avoid cold bridges insulate the telescopic tube with suitable insulation material.
3. Brick the slide tube into the core hole such that it sits flush on both sides of the wall.
4. Fasten the protection grid on the outside of the wall with 4 screws. Take rain ingress into account when
fitting the grid.
5. Insert the interior flap valve and fasten this likewise with 4 screws. The "Top" legend on the flap valve
6. When decommissioning the unit, e.g. before the start of the winter period, seal the opening in the flap
must be visible from the inside.
valve with the sealing cover in order to prevent air circulation.
3: Non-return flap 4: Sealing cover
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Electrical drawings

Electrical wiring

Fig. 14: Electrical drawings
PCB1: Control panel PCB2: Control board SM: Swing motor M1: Fan motor (evaporator) M2: Fan motor (condenser) KM: Condensate pump CM: Compressor OLP: Compressor fuse CX1: Capacitor (M1) CX2: Capacitor (M2) CX3: Capacitor (CM) TH: Temperature probe
We reserve the right to modify the dimensions and design as part of the ongoing technical development process
MS1: Microswitch (tank full) MS2: Microswitch (pump) Colour coding: BK: Black BR: Brown BU: Blue GR: Grey OR: Orange R: Red W: White Y: Yellow
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Before every commissioning the air inlet and outlet openings should be checked for foreign bodies and the air inlet filter must be checked for dirt. Blocked or soiled grids and filters must be cleaned immedi­ately, see "Care and maintenance" chapter.
Cooling mode
1. Switch the unit on with the "I/O" key.
2. Select cooling mode with the "MODE" key.
3. Set the desired target temperature with the
Recirculation mode
1. Switch the unit on with the "I/O" key.
2. Select ventilation mode with the "MODE"

Commissioning

The "AUTO" LED must illuminate.
"THERMO CONTROL" key. The selected target temperature will be shown in the dis­play. If the fan stage selected is too large or too small then this can be adjusted with the "MODE" key.
key. The "FAN" LED must illuminate.
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The unit has been manufactured using state-of-the-art production methods and has been tested several times to ensure that it works properly. If malfunctions should occur, please check the unit as detailed in the list below. Please inform your dealer if the unit is still not working correctly after all the function checks have been performed.
Fault description Cause Remedy
The unit does not start or switches itself off.
The unit does not work or works at reduced cooling capacity.

Troubleshooting and customer service

Master switch off. Switch on the main switch.
Power failure Check voltage and if necessary
Defective mains fuse Arrange to have exchanged
Power supply defective Repair by certified serv. centre.
Operational temperature range too low or exceeded.
Internal reservoir full. Empty reservoir.
The ambient temp. of the unit lies outside the operating range (18 to 35 °C).
Exhaust air hose kinked, extended, routed downwards or blocked.
wait until turned on again.
Observe operational tempera­ture range 18 to 35 °C.
Do not operate the unit outside the operating range.
Ensure that there is a clear path for the exhaust air.
The unit does not respond to the infra-red remote control.
Filter contamination, inlet or outlet blower openings blocked by foreign bodies.
Minimum clearances too small. Observe minimum clearances.
Windows and doors open / heat load was increased.
Negative pressure in the installa­tion room whilst the unit is oper­ating with wall pass-through.
"Cooling" operating mode is not used.
Unit will be switched by means of the timer function.
Temperature setting too high. Reduce temperature.
Overvoltage due to local lightning strike.
Batteries in the remote control are empty or the distance to the receiver is too great.
After battery exchange, incorrect polarity of batteries.
Clean filter.
Close doors and windows / reduce heat load.
Balance out the pressure in the installation room.
Use "AUTO, HI, MED or LO" operating mode.
Press "I / 0" key again.
Switch unit off and separate from the power supply for 5 mins., then start anew.
Insert new batteries / reduce distance.
Insert the batteries with the cor­rect polarity. Observe marking.
Condensate discharge on unit. Unit standing at an angle. Stand vertically.
The stopper for the condensate drain is not correctly inserted or is damaged.
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Insert stopper correctly or replace if necessary.
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Regular care and observation of some basic points will ensure trouble-free operation and a long service life.

Care and maintenance

DANGER!
Prior to performing any work, ensure the equip­ment is disconnected from the voltage supply and secured to prevent accidental switch-on!
Filter cleaning
The unit is equipped with two air filters. These can be withdrawn from the rear of the unit. The filters must be cleaned at regular intervals. Clean the air filters at intervals of no more than 100 operating hours. Reduce this interval in the case of heavily contaminated air.
Please proceed as follows in order to clean the unit:
1. Switch the unit off and pull out the power plug.
2. Pull the filter out of the unit (Fig. 15)
3. Clean the dust off the filter. Use a vacuum
cleaner in the event of slight soiling. (
4. In the case of heavy soiling clean the filter carefully in lukewarm water. (
5. Subsequently allow the filter to dry in the air.
6. Insert the filter back into the device.
7. Ensure that the filter is dry and undamaged.
Fig. 17)
Fig. 16)
Fig. 15: Filter removal
1: Recirculated air filter 2: Exhaust air filter
n Clean the unit using a damp cloth. Do not use
a jet of water.
n Do not use any caustic, abrasive or solvent-
based cleaning products.
n Only use suitable cleaning agents, even in the
event of severe soiling.
n Ensure that no moisture gets into the unit.
Clean the exhaust air and outlet openings reg­ularly and thoroughly. This is where dirt most often collects first
NOTICE!
Check the level of dirt on the on the exchanger fins.
n Clean the air filter on the indoor unit at regular
intervals, and more frequently if necessary.
n It is recommended that you take out a mainte-
nance contract with an appropriate specialist firm.
NOTICE!
Never operate the indoor unit without the orig­inal filter. The heat exchanger fins on the indoor unit with soil up if operated without a filter and the device will suffer performance loss.
Fig. 16: Cleaning with a vacuum cleaner
This enables you to ensure the operational reli­ability of the plant at all times!
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Fig. 17: Cleaning with lukewarm water
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Never switch off the equipment by pulling out the mains plug.
Temporary shutdown
If it is planned to shut down the unit for longer periods e.g. during the winter, proceed as follows:
1. Let the unit run in recirculating operation for
2. Switch the unit off with the "I/O" key, pull out
3. Place a suitable container underneath the
4. Pull out the stopper from the condensate
5. Then insert the stopper once again. A

Shutdown

NOTICE!
ca. 2 hours in order to dry the surfaces of the evaporator fins. This will transport the remaining moisture out of the unit and this will avoid unpleasant odours when the unit is re-commissioned.
the power plug and wind up the power supply. Ensure that the wiring is not kinked or too severely bent. The line can be fastened to the rear of the unit.
condensate drain of the internal reservoir. The condensate drain is located on the lower rear side of the unit.
drain and collect the condensate that drains out.
missing stopper or an incorrectly inserted stopper will result in condensate leaking out after re-commissioning.
6. Store the unit in an upright position in a cool, dry and dust-free location protected from direct sunlight. Cover the unit with a synthetic cover to protect it against dust if desired.
Permanent shutdown
The entire system should only be dismantled by a specialist firm familiar with all environmental aspects involved. REMKO GmbH & Co. KG or your sales partner will be pleased to provide details of refrigerant specialists in your area.
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11.1

Exploded view and spare parts lists

Exploded view of the unit

Fig. 18: Exploded view drawing
We reserve the right to modify the dimensions and design as part of the ongoing technical development process.
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11.2
For ordering spare parts, please contact directly to the REMKO GmbH & Co. KG. All their device the accompanying
To ensure the correct delivery of spare parts, please always the device type with the corresponding serial number (see type plate)
No. Description RKL 300
1 Front panel
2 Recessed grip
3 Cover, control panel
4 Outlet grill
5 Fins
6 Shift lever for fins
7 Back wall
8 Air filter, recirculation

Spare parts list

IMPORTANT!
part numbers can be found in the download area on www.remko.de
RKL 300
RKL 360
RKL 360
9 Unit base
10 Conveyor rollers
Fan housing
11
(condenser fan)
Fan impeller
12
(condenser fan))
Fan motor
13
(condenser fan)
14 Condensate tray
15 Condenser
16 Condens. pump
complete
17 Float (reservoir)
Microswitch 1
18
(reservoir)
Microswitch 2
19
(reservoir)
20 Evaporator
By request with the serial number
21 Compressor, complete
22 Film for control panel
Control panel circuit
23
board
24 Control board
21
REMKO RKL
No. Description RKL 300
25 Fan motor (evaporator)
26 Evaporator housing
Fan housing
27
(evaporator)
Fan impeller
28
(evaporator)
29 Fin motor
30 Exhaust air filter
31 Power supply with plug
32 Compressor capacitor
Capacitor
33
(evaporator fan)
Capacitor
34
(condenser fan)
35 Exhaust air hose cpl.
36 Infrared remote control
37 Sensor air inlet
RKL 300
By request with the serial number
RKL 360
RKL 360
Spare parts not illustrated
Condensate catchment tray
Accessories
Wall pass-though 1613118 1613118 1613118 1613118
By request with the serial number
22
12
A
Assembly........................................................... 12
C
Care and maintenance....................................... 18
Cleaning the filter............................................... 18
Condensate drain............................................... 12
Conduct the warm exhaust air away.................. 13
D
Disposal of equipment......................................... 6
E
Environmental protection..................................... 6
Exhaust air filter................................................. 12
Exhaust air routing variants
Exploded view drawing ..................................... 20
Exploded view of the unit................................... 20
I
Installation.......................................................... 12
M
Maintenance...................................................... 18
O
Operation

Index

Via a flat nozzle.............................................
Via a wall pass-through........................... 13, 14
Control panel................................................... 9
13
R
Recirculated air filter.......................................... 12
S
Safety
Dangers of failure to observe the safety
notes............................................................... 4
General........................................................... 4
Identification of notes...................................... 4
Notes for inspection........................................ 5
Notes for installation....................................... 5
Notes for maintenance.................................... 5
Personnel qualifications.................................. 4
Safety-conscious working............................... 4
Safety notes for the operator.......................... 5
Unauthorised modification ............................. 5
Unauthorised replacement part manufacture.. 5
Set-up................................................................ 12
W
Warranty.............................................................. 5
23
REMKO RKL
24
25
REMKO RKL
26
Consulting
Thanks to intensive training, our consultants are always completely up-to-date in terms of technical knowledge. This has given us the reputation of being more than just an excellent, reliable supplier: REMKO, a partner helping you find solutions to your problems.
Distribution
REMKO offers not just a well established sales network both nationally and internationally, but also has exceptionally highly­qualified sales specialists. REMKO field staff are more than just sales representatives: above all, they must act as advisers to our customers in air conditioning and heating technology.
SFlbCustomer Service
Our equipment operates precisely and reliably. However, in the event of a fault, REMKO customer service is quickly at the scene. Our comprehensive network of experienced dealers always guarantees quick and reliable service.
REMKO INTERNATIONAL
… and also right in your neighbourhood! Make use of our experience and advice
We reserve the right to make technical changes, and provide no guarantee as to the accuracy of this data!
REMKO GmbH & Co. KG Air conditioning and heating technology
Im Seelenkamp 12 D-32791 Lage Postfach 1827 D-32777 Lage Telephone +49 52 32 606-0 Telefax +49 5232 6 06-260 E-mail info@remko.de Website www.remko.de
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