ProSoft Technology PS69-DPS User Manual

PS69-DPS

CompactLogix or MicroLogix Platform

Profibus DP Slave Communication Module

May 9, 2014

USER MANUAL

Your Feedback Please

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ProSoft Technology

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May 9, 2014

ProSoft Technology ®, ProLinx ®, inRAx ®, ProTalk ®, and RadioLinx ® are Registered Trademarks of ProSoft Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products and services of, their respective owners.

ProSoft Technology® Product Documentation

In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments. User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided on the enclosed DVD, and are available at no charge from our web site: www.prosoft-technology.com

Printed documentation is available for purchase. Contact ProSoft Technology for pricing and availability. North America: +1.661.716.5100 Asia Pacific: +603.7724.2080 Europe, Middle East, Africa: +33 (0) 5.3436.87.20 Latin America: +1.281.298.9109

Throughout this manual, you will see references to other product names such as:

 RIF 1769-DPM  SYCON.net

These product names (RIF 1769, SYCON.net) are legacy versions, and are mentioned for backward compatibility with existing implementations. These products are now supported and maintained by ProSoft Technology.

The ProSoft and legacy versions of these products may not be interchangeable.

PS69-DPS ♦ CompactLogix or MicroLogix Platform Contents Profibus DP Slave Communication Module User Manual

Contents

Your Feedback Please ........................................................................................................................ 2

How to Contact Us .............................................................................................................................. 2

ProSoft Technology® Product Documentation .................................................................................... 2

Guide to the PS69-DPS User Manual 7

1 Start Here 9

1.1 Software Requirements ........................................................................................... 10

1.2 Hardware Requirements ......................................................................................... 10

1.3 Reference Systems ................................................................................................. 10

1.4 Programmable Controller Functionality ................................................................... 11

1.5 Package Contents ................................................................................................... 12

1.6 Installing the Module in the Rack ............................................................................ 13

1.7 Connecting Your PC to the Processor .................................................................... 16

1.8 PS69-DPS Sample Add-On Instruction Import Procedure ...................................... 17

1.8.1 Create a new RSLogix5000 project ........................................................................ 17

1.8.2 Create the Module ................................................................................................... 18

1.8.3 Import the Ladder Rung .......................................................................................... 20

1.8.4 Adding Multiple Modules (Optional) ........................................................................ 25

1.9 Downloading the Sample Program to the Processor .............................................. 32

1.9.1 Configuring the RSLinx Driver for the PC COM Port .............................................. 33

1.10 Adapter (PROFIBUS-DP-Slave) ............................................................................. 35

2 Configuration and Start-Up 37

2.1 RSLogix 5000 .......................................................................................................... 38

2.1.1 Module Selection ..................................................................................................... 38

2.1.2 Module Properties 1 ................................................................................................ 40

2.1.3 Module Properties 2 ................................................................................................ 41

2.2 RSLogix 500 ............................................................................................................ 42

2.2.1 Module Selection ..................................................................................................... 42

2.2.2 Expansion General Configuration ........................................................................... 43

2.2.3 Generic Extra Data Config ...................................................................................... 44

2.3 Slave Configuration ................................................................................................. 45

2.3.1 General .................................................................................................................... 45

2.3.2 GSD File .................................................................................................................. 45

2.3.3 Configuration by Master .......................................................................................... 45

2.3.4 Configuration by Controller Application ................................................................... 46

2.3.5 Explanation of settable configuration values ........................................................... 47

3 RSLogix Example Program 49

3.1 CompactLogix I/O Example..................................................................................... 50

3.2 CompactLogix Messaging Example ........................................................................ 52

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Contents PS69-DPS ♦ CompactLogix or MicroLogix Platform User Manual Profibus DP Slave Communication Module

4 Diagnostics and Troubleshooting 55

4.1 Hardware Diagnostics (LED) .................................................................................. 56

4.1.1 CompactLogix ......................................................................................................... 56

4.1.2 MicroLogix 1500...................................................................................................... 56

4.1.3 PS69 LEDs ............................................................................................................. 57

4.2 Troubleshooting ...................................................................................................... 58

4.2.1 CompactLogix I/O LED ........................................................................................... 58

4.2.2 MicroLogix Fault LED ............................................................................................. 58

4.2.3 SYS and COM Status LEDs ................................................................................... 58

4.2.4 Error Sources and Reasons ................................................................................... 58

4.2.5 Cable ....................................................................................................................... 60

5 Reference 61

5.1 Specifications .......................................................................................................... 62

5.1.1 General Specifications ............................................................................................ 62

5.1.2 Hardware Specifications ......................................................................................... 63

5.1.3 Functional Specifications ........................................................................................ 64

5.1.4 PROFIBUS Interface .............................................................................................. 65

5.2 RSLogix5000 User Defined Data Types ................................................................. 66

5.2.1 Input: DPS_INPUT_ARRAY ................................................................................... 66

5.2.2 Input: DPS_DEV_STATUS_REGISTER ................................................................ 66

5.2.3 Input: DPS_FW_REVISION .................................................................................... 66

5.2.4 Input: DPS_STATUS_FIELD .................................................................................. 67

5.2.5 Output: DPS_OUTPUT_ARRAY ............................................................................ 67

5.2.6 Output: DPS_DEV_COMMAND_REGISTER ......................................................... 67

5.2.7 APP_CONSTANT_PATTERN ................................................................................ 68

5.2.8 APP_DPV1_PROG_CONTROL ............................................................................. 68

5.2.9 APP_DPV1_STAT_COUNTER .............................................................................. 68

5.2.10 DPS_DIAGNOSTIC_CONFIRM ............................................................................. 69

5.2.11 DPS_DIAGNOSTIC_REQUEST ............................................................................. 69

5.2.12 DPS_DPV1C1_ALARM_CONFIRM ....................................................................... 70

5.2.13 DPS_DPV1C1_ALARM_REQUEST ...................................................................... 70

5.2.14 DPS_DPV1C1_RW_INDICATION.......................................................................... 71

5.2.15 DPS_DPV1C1_RW_RESP_CONFIRM .................................................................. 71

5.2.16 DPS_DPV1C1_RW_RESP_REQUEST ................................................................. 72

5.3 PROFIBUS Functionality ........................................................................................ 73

5.3.1 DPV0 Services ........................................................................................................ 73

5.3.2 DPV1 Services ........................................................................................................ 74

5.3.3 Start/Stop Communication ...................................................................................... 74

5.4 Communication ....................................................................................................... 75

5.4.1 IO Communication and IO Memory Map ................................................................ 75

5.4.2 CIP Messaging........................................................................................................ 84

5.5 Constructing a Bus Cable for PROFIBUS DP ........................................................ 99

6 Support, Service & Warranty 103

Contacting Technical Support ........................................................................................................ 103

6.1 Warranty Information ............................................................................................ 105

Index 107

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Contents PS69-DPS ♦ CompactLogix or MicroLogix Platform User Manual Profibus DP Slave Communication Module

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PS69-DPS ♦ CompactLogix or MicroLogix Platform Start Here

Function

Section to Read

Details

Introduction (Must Do)



Start Here (page 9)

This section introduces the customer to the module. Included are: package contents, system requirements, hardware installation, and basic configuration.

Diagnostic and Troubleshooting



Diagnostics and Troubleshooting (page 55)

This section describes Diagnostic and Troubleshooting procedures.

Reference

Product Specifications

Functional Overview



Reference (page 61)

Product Specifications (page

62)

Functional Overview

These sections contain general references associated with this product, Specifications, and the Functional Overview.

Support, Service, and Warranty

Index



Support, Service and Warranty (page

103)

Index

This section contains Support, Service and Warranty information.

Index of chapters.

Profibus DP Slave Communication Module User Manual

Guide to the PS69-DPS User Manual

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PS69-DPS ♦ CompactLogix or MicroLogix Platform Start Here

In This Chapter

 Software Requirements ......................................................................... 10

 Hardware Requirements........................................................................ 10

 Reference Systems ............................................................................... 10

 Programmable Controller Functionality ................................................. 11

 Package Contents ................................................................................. 12

 Installing the Module in the Rack ........................................................... 13

 Connecting Your PC to the Processor ................................................... 16

 PS69-DPS Sample Add-On Instruction Import Procedure .................... 17

 Downloading the Sample Program to the Processor ............................. 32

 Adapter (PROFIBUS-DP-Slave) ............................................................ 35

Profibus DP Slave Communication Module User Manual

1 Start Here

To get the most benefit from this User Manual, you should have the following skills:

 Rockwell Automation® RSLogix™ software: launch the program, configure

ladder logic, and transfer the ladder logic to the processor

 Microsoft Windows: install and launch programs, execute menu commands,

navigate dialog boxes, and enter data

 Hardware installation and wiring: install the module, and safely connect

PROFIBUS DP and CompactLogix or MicroLogix devices to a power source and to the PS69-DPS module’s application port(s)

The PS69-DPS module expands the functionality of Rockwell Automation’s CompactLogix or MicroLogix to include PROFIBUS DP V0/V1. The PS69-DPS is a more cost-effective option offering more features than the PS69-PDPS, and supports both I/O control and messaging. Explicit ladder logic CIP message blocks provide slave status diagnostic data and acyclic messaging.

The PS69-DPS interface appears to the CompactLogix or MicroLogix controller as a standard I/O module allowing it to be configured via RSLogix5000, or configuration can be transferred from the Master to the PS69-DPS. For third

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party configuration a GSD file is supplied. The slave interface possesses a diagnostic interface and has rotary switches for setting of the bus address. Complete program examples for simple and quick start-up are available.

Each module is equipped with LEDs to display communication and device status.

Start Here PS69-DPS ♦ CompactLogix or MicroLogix Platform

PS69-DPS

CompactLogix 1769-L20

CompactLogix 1769-L32E

Firmware V10.2

Firmware V13.18

Firmware V13.28

PS69-DPS

MicroLogix 1500 (Processor 1764-LRP/A Rev2.0)

Firmware V10.2

Firmware: OS 1510; Series C ; Revision 9.0

User Manual Profibus DP Slave Communication Module

1.1 Software Requirements

Follows are the software requirements for using the PS69-DPS module within a CompactLogix system. You must have the following software installed on your computer unless otherwise noted:

CompactLogix System

 RSLogix 5000, V13.00 or higher

MicroLogix 1500 System

 RSLogix 500, V6.30 or higher

1.2 Hardware Requirements

The following minimum hardware is required to use the PS69-DPS PROFIBUS module.

CompactLogix System

 Personal Computer  1769: Programmable Controller  1769: Power Supply  1769: Right or Left handed Termination End Cap  Serial Cable for interface to the 1769-Programmable Controller.

MicroLogix 1500 System

 Personal Computer  1764: MicroLogix 1500 Programmable Controller  1769: Right handed Termination End Cap  Serial Cable for interface to the 1764-Programmable Controller.

1.3 Reference Systems

The firmware of the communication module PS69-DPS was developed and tested with following CompactLogix / MicroLogix Controller types and firmware revisions.

CompactLogix System

MicroLogix 1500 System

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Processor/ Features

1769-L20

1769 -L30

1769 -L31

1769 -L32E

1769- L35E

I/O

yes

CIP Messaging

yes

Yes

Processor/ Features

1764 -LRP

1764 -LSP

I/O

yes

CIP Messaging

Profibus DP Slave Communication Module User Manual

1.4 Programmable Controller Functionality

PROFIBUS-DP supports acyclic services through messages. These PROFIBUSDP services are supported by the RSLogix5000 programming tool using CIP messages. Not all of the 1769 Programmable Controllers support CIP messaging. If your Controller does not support messaging, these services are not available.

The basic PROFIBUS-DP acyclic services Global Control or Slave Diag request are also executable in addition to the CIP method by using the I/O area. Follows is a matrix of 1769 Programmable Controllers and the functionality that they support.

CompactLogix System

MicroLogix 1500 System

yes = functionality supported no = functionality not supported

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Start Here PS69-DPS ♦ CompactLogix or MicroLogix Platform

Qty.

Part Name

Part Number

Part Description

PS69-DPS Module

PS69-DPS

Profibus DP Slave Communication Module

ProSoft Solutions DVD

DVD-001

Contains sample programs, utilities and documentation for the PS69-DPS module.

User Manual Profibus DP Slave Communication Module

1.5 Package Contents

The following components are included with your PS69-DPS module, and are all required for installation and configuration.

Important: Before beginning the installation, please verify that all of the following items are present.

If any of these components are missing, please contact ProSoft Technology Support for replacement parts.

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1.6 Installing the Module in the Rack

This section describes how to install the module into a CompactLogix or MicroLogix rack.

Before you attempt to install the module, make sure that the bus lever of the adjacent module is in the unlocked (fully right) position.

Warning: This module is not hot-swappable! Always remove power from the rack before inserting or removing this module, or damage may result to the module, the processor, or other connected devices.

1 Align the module using the upper and lower tongue-and-groove slots with the

adjacent module and slide forward in the direction of the arrow.

2 Move the module back along the tongue-and-groove slots until the bus

connectors on the PS69 module and the adjacent module line up with each other.

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3 Push the module’s bus lever back slightly to clear the positioning tab and

move it firmly to the left until it clicks. Ensure that it is locked firmly in place.

4 Close all DIN-rail latches.

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5 Press the DIN-rail mounting area of the controller against the DIN-rail. The

latches will momentarily open and lock into place.

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1.7 Connecting Your PC to the Processor

1 Connect the right-angle connector end of the cable to your controller at the

communications port.

2 Connect the straight connector end of the cable to the serial port on your

computer.

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PS69-DPS ♦ CompactLogix or MicroLogix Platform Start Here

File Name

Description

AOIPS69DPS_<Version #>.L5X

L5X file contains the Add-On instruction, the user defined data types, data objects and ladder logic required to set up the PS69-DPS module

Profibus DP Slave Communication Module User Manual

1.8 PS69-DPS Sample Add-On Instruction Import Procedure

Note: this section only applies if you are using RSLogix 5000 version 16 or higher.

The following file is required before you start this procedure. Copy the file from the ProSoft Solutions DVD, or download it from www.prosoft-technology.com.

1.8.1 Create a new RSLogix5000 project

1 Open the FILE menu, and then choose NEW…

2 Select REVISION 16

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1.8.2 Create the Module

1 Right-click I/O Configuration and choose New Module…

2 Select 1769-MODULE

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Parameter

Value

Name

Enter a module identification string. Example: PS69DPS

Description

Enter a description for the module. Example: Profibus DP Slave Communication Module.

Comm Format

Select Data-INT

Slot

Enter the slot number in the rack where the PS69-DPS module will be installed.

Input Assembly Instance

101

Input Size

190

Output Assembly Instance

100

Output Size

124

Configuration Assembly Instance

102

Configuration Size

Profibus DP Slave Communication Module User Manual

3 Set the Module Properties values as follows:

4 On the Connection tab, check or un-check, as desired the Major fault option.

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Now the PS69-DPS module will be visible at the I/O Configuration section

1.8.3 Import the Ladder Rung

1 Open your application in RSLogix 5000. 2 To create a new routine, expand the TASKS folder, and then expand the MAIN

TASK folder.

3 On the MAIN PROGRAM folder, click the right mouse button to open a shortcut

menu. On the shortcut menu, choose NEW ROUTINE.

4 In the NEW ROUTINE dialog box, enter the name and description of your

routine, and then click OK. In this example we are demonstrating the importing of the ladder rung using the default MainRoutine. In the case where you create a routine by an other name for placing the Add-On instruction, then in your original routine where your other ladder logic is located you need to add a rung with a jump instruction to the new routine holding the Add-On instruction.

5 Select an empty rung in the new routine, and then click the right mouse

button to open a shortcut menu. On the shortcut menu, choose "IMPORT RUNG…".

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6 Select the AOIPS69DPS_<Version #>.L5X file

7 The following window will be displayed showing the controller tags to be

created during the import procedure: If desired, the description, "PS69-DPS Interface AOI" may be typed into the description field for AOIPS69DPS_<Version #>.L5X file.

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8 If you are using the module in a different slot (or remote rack) select the

correct connection input and output variables associated to the module. If your module is located in slot 1 of the local rack this step is not required.

Click OK to confirm the import. RSLogix will indicate that the import is under progress:

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When the import is completed, the new rung with the Add-On instruction will be visible as shown in the following illustration.

The procedure has also imported new user defined data types, data objects and the Add-On instruction to be used at your project.

9 In the Add-On Instruction, click the [...] button next to each MSG tag to open

the MESSAGE CONFIGURATION TAG.

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10 Click the COMMUNICATION tab and click the BROWSE button as follows.

11 Select the module to configure the message path.

12 Repeat steps 9 through 11 to configure the message path for Dpv1AlarmMsg

and DPv1RWMsg.

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1.8.4 Adding Multiple Modules (Optional)

Important: If your application requires more than one PS69-DPS module into the same project, follow the steps below and make certain that both modules are assigned identical Block Transfer Sizes.

1 In the I/O CONFIGURATION folder, click the right mouse button to open a

shortcut menu, and then choose NEW MODULE.

2 Select 1756-MODULE

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Start Here PS69-DPS ♦ CompactLogix or MicroLogix Platform

Parameter

Value

Name

Enter a module identification string. Example: PS69DPS_2

Description

Enter a description for the module. Example: Profibus DP Slave Communication Module

Comm Format

Select Data-INT

Slot

Enter the slot number in the rack where the PS69-DPS module will be installed.

Input Assembly Instance

101

Input Size

190

Output Assembly Instance

100

Output Size

124

Configuration Assembly Instance

102 Configuration Size

User Manual Profibus DP Slave Communication Module

3 Fill the module properties as follows:

4 Click OK to confirm. The new module is now visible:

5 Expand the TASKS folder, and then expand the MAINTASK folder. 6 On the MAINPROGRAM folder, click the right mouse button to open a shortcut

menu. On the shortcut menu, choose NEW ROUTINE. As an alternative to creating a separate New Routine, you could skip to Step 8 and import the AOI for the second module into the same routine you created for the first module.

7 In the NEW ROUTINE dialog box, enter the name and description of your

routine, and then click OK.

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8 Select an empty rung in the new routine or an existing routine, and then click

the right mouse button to open a shortcut menu. On the shortcut menu, choose IMPORT RUNG…

9 Select the AOIPS69DPS5X file

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10 The following window will be displayed showing the tags to be imported:

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11 Associate the I/O connection variables to the correct module. The default

values are Local:1:I and Local:1:O. These require re-assignment to the new module's location.

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12 Change the default tags PS69DPS and AOIPS69DPS to avoid conflict with

existing tags. This example procedure will append the string "_2" as follows:

13 You will be prompted to confirm your change. Click OK to continue.

If the second module's logic was created in a new routine, enter a rung in the Main routine with a JSR instruction to the new routine to enable the PLC logic to communicate with both modules.

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