ProSoft Technology PLX82-EIP-PNC User Manual

PLX82-EIP-PNC
Communication Gateway
Controller
July 24, 2018
USER MANUAL
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PLX82-EIP-PNC User Manual Rev 1.0.0
July 24, 2018
ProSoft Technology®, is a registered copyright of ProSoft Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products and services of, their respective owners.
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments. User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided at our website:
www.prosoft-technology.com
Content Disclaimer
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither ProSoft Technology nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Information in this document including illustrations, specifications and dimensions may contain technical inaccuracies or typographical errors. ProSoft Technology makes no warranty or representation as to its accuracy and assumes no liability for and reserves the right to correct such inaccuracies or errors at any time without notice. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of ProSoft Technology. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use ProSoft Technology software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage.
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Agency
ATEX
CSA-CB Safety
CE
GOST-R
UL/cUL
Important Safety Information
Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501-4 (b) of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the Canadian Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The following warnings must be heeded:
North America Warnings
A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2. B Warning - Explosion Hazard - When in Hazardous Locations, turn off power before replacing or rewiring
modules.
C Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be nonhazardous.
Agency Approvals and Certifications
PLX82-EIP-PNC Communication Gateway Contents EtherNet/IP™ Server to PROFINET Controller User Manual
Contents
Your Feedback Please ........................................................................................................................ 2
How to Contact Us .............................................................................................................................. 2
Content Disclaimer .............................................................................................................................. 2
Important Safety Information ............................................................................................................... 3
1 Start Here 9
1.1 PLX82-EIP-PNC Overview ........................................................................................ 9
1.2 System Requirements ............................................................................................. 11
1.3 Shipping Contents ................................................................................................... 11
1.4 Setting Jumpers ...................................................................................................... 12
1.5 Mounting the PLX82-EIP-PNC on a DIN-rail........................................................... 12
1.6 Connecting Power ................................................................................................... 13
2 ProSoft Configuration Builder Software 15
2.1 Creating a New Project ........................................................................................... 16
2.2 Setting a Project Name ........................................................................................... 18
2.3 Setting a Temporary IP Address ............................................................................. 19
2.4 Ethernet Configuration ............................................................................................ 22
2.5 Saving the Project ................................................................................................... 23
2.6 Downloading the Configuration File to the PLX82-EIP-PNC .................................. 24
2.7 Uploading a Configuration from the PLX82-EIP-PNC ............................................. 25
2.8 Exporting a Project .................................................................................................. 26
2.9 Writing the Project to Compact Flash ...................................................................... 27
3 Configuring the EtherNet/IP Driver 29
3.1 RSLogix 5000 .......................................................................................................... 30
3.2 Adding an Ethernet Bridge ...................................................................................... 31
3.3 Adding the PLX82-EIP-PNC.................................................................................... 33
3.4 Importing the Ladder Rung...................................................................................... 36
3.5 Downloading the RSLogix 5000 Project to the Processor ...................................... 38
3.6 EIP Class 3 Server Connection ............................................................................... 39
3.7 EIP Class 1 Connection .......................................................................................... 40
3.8 EIP Class 3 Client/UClient [x] Connection .............................................................. 41
3.8.1 EIP Class 3 Client/UClient [x] .................................................................................. 41
3.8.2 EIP Class 3 Client/UClient [x] Commands .............................................................. 42
3.9 Configuring the EIP Processor Path ....................................................................... 49
4 Configuring the PROFINET Controller 51
4.1 Importing GSD Files ................................................................................................ 54
4.2 Adding a Slave Device to the Project ...................................................................... 56
4.3 Configuring a Slave Device ..................................................................................... 57
4.4 Verifying Slave Device Information ......................................................................... 59
4.4.1 Controller Network Settings..................................................................................... 60
4.4.2 Device Table ........................................................................................................... 61
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4.4.3 IP Address Table .................................................................................................... 63
4.4.4 Process Data .......................................................................................................... 64
4.4.5 Address Table ......................................................................................................... 65
4.4.6 FSU-/Port-Settings .................................................................................................. 68
4.4.7 Stations Timing ....................................................................................................... 69
4.4.8 Controller Settings .................................................................................................. 70
4.4.9 Ethernet Devices .................................................................................................... 72
4.4.10 Viewing Configured Device Information ................................................................. 78
5 PROFINET Start Input and Output Byte Offsets 81
6 Acyclic Data 83
7 CommonNet Data Map 87
8 Webpage 89
9 Diagnostics and Troubleshooting 91
9.1 LEDs ....................................................................................................................... 92
9.2 PCB Diagnostics ..................................................................................................... 94
9.2.1 PCB Diagnostics Menu Options ............................................................................. 96
9.2.2 PROFINET General Status Codes ....................................................................... 102
9.2.3 PROFINET Device Errors ..................................................................................... 103
9.2.4 Acyclic Read/Write Communication Status .......................................................... 103
9.2.5 Acyclic Read/Write PNIO Remote Procedure Call Status .................................... 104
9.3 Network Diagnostics ............................................................................................. 106
9.3.1 Establishing a Diagnostic Connection .................................................................. 110
9.3.2 General Diagnosis ................................................................................................ 113
9.3.3 Master Diagnosis .................................................................................................. 114
9.3.4 Station Diagnosis .................................................................................................. 115
9.3.5 Firmware Diagnosis .............................................................................................. 116
9.3.6 Extended Diagnosis .............................................................................................. 117
9.3.7 Tools ..................................................................................................................... 126
9.3.8 Viewing Alarm Information .................................................................................... 134
9.3.9 EIP Status Data in Upper Memory........................................................................ 135
9.3.10 EIP Error Codes .................................................................................................... 137
9.3.11 PNC Status Data in Upper Memory ...................................................................... 142
10 Reference 145
10.1 EtherNet/IP Explicit Messaging Server Command Support ................................. 145
10.2 Accessing the PLX82-EIP-PNC Internal Memory ................................................. 146
10.2.1 MSG Instruction Type - CIP .................................................................................. 146
10.2.2 MSG Instruction Type - PCCC .............................................................................. 147
10.3 Specifications ........................................................................................................ 147
10.3.1 Hardware Specifications ....................................................................................... 147
10.3.2 EtherNet/IP (EIP) Specifications ........................................................................... 148
10.3.3 PROFINET (PNC) Specifications ......................................................................... 148
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11 Support, Service & Warranty 149
11.1 Contacting Technical Support ............................................................................... 149
11.2 Warranty Information ............................................................................................. 151
Index 153
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PLX82-EIP-PNC Communication Gateway Contents
In This Chapter
PLX82-EIP-PNC Overview ..................................................................... 9
System Requirements............................................................................11
Shipping Contents .................................................................................11
Setting Jumpers .....................................................................................12
Mounting the PLX82-EIP-PNC on a DIN-rail ..........................................12
Connecting Power .................................................................................13
EtherNet/IP™ Server to PROFINET Controller User Manual
1 Start Here
1.1 PLX82-EIP-PNC Overview
The EtherNet/IP™ to PROFINET Controller gateway provides EtherNet/IP-based controllers the ability to control up to 36 PROFINET RT devices such as field I/O, drives, HMIs, controllers, etc.
The PLX82-EIP-PNC gateways are stand-alone DIN-rail mounted units that provide two Ethernet ports for communications, remote configuration, and diagnostics. The onboard SD card slot (SD card optional) is used for storing configuration files that can be used for recovery, transferring the configuration to another gateway, or general configuration backup.
The gateway supports 248 words of input data and 248 words of output data per Class 1 connection. The module supports 8 EIP connections and 100 Class 3 EIP commands.
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The module is configured using ProSoft Configuration Builder (PCB) and ProSoft fdt Configuration Manager.
ODVA Approved PROFINET v2 certification with PROFINET Class A compliance EtherNet/IP and PROFINET certifications ensure that the device is
compatible with their respective network
Field-tested with multiple PROFINET devices from multiple vendors Remotely view and diagnose EtherNet/IP and PROFINET networks Embedded EDS AOP provided to allow for seamless integration to Studio
5000 and RSLogix 5000
No ladder programming is required using EtherNet/IP I/O connections
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PLX82-EIP-PNC Communication Gateway Start Here
Qty.
Part Name
Part Number
Part Description
1
EtherNet/IP™
Server to PROFINET Controller
PLX82-EIP-PNC
ProSoft communication gateway
1
Screwdriver
HRD250
Small, flat-bladed screwdriver
1
Power Connector
J180
3-wire DC power connector
EtherNet/IP™ Server to PROFINET Controller User Manual
1.2 System Requirements
The PLX82-EIP-PNC module requires the following minimum hardware and software components:
Rockwell Automation ControlLogix or CompactLogix processor (firmware
version 10 or higher).
Rockwell Automation RSLogix 5000 programming software version 16 or
higher
Rockwell Automation RSLinx® communication software version 2.51 or
higher.
The ProSoft Configuration Builder configuration software for the PLX82-EIP-PNC gateway requires the following minimum hardware and software components:
Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended 100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024 x 768 recommended)
Supported operating systems:
Microsoft Windows 7 (32 bit) (64bit not tested) Microsoft Windows Vista (not tested) Microsoft Windows XP Professional with Service Pack 1 or 2 Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3 (not
tested) Microsoft Windows Server 2003 (not tested) ProSoft fdt Configuration Manager requires that Microsoft .NET be installed on
the PC or laptop used to configure the gateway.
1.3 Shipping Contents
The following components are included with the PLX82-EIP-PNC.
If any of these components are missing, please contact ProSoft Technology Technical Support for replacement parts.
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1.4 Setting Jumpers
The jumper settings are located on the back of the PLX82-EIP-PNC. For security reasons, the Mode 1 and Mode 2 jumpers are not readily accessible. Under normal conditions, these two jumpers will not be required.
Setup Jumper Mode 3 is jumpered by default. It is only required for firmware updates.
1.5 Mounting the PLX82-EIP-PNC on a DIN-rail
1 Position the PLX82-EIP-PNC on the DIN-rail B at a slight angle. 2 Hook the lip on the rear of the adapter onto the top of the DIN-rail, and rotate
the adapter onto the rail.
3 Press the adapter down onto the DIN-rail until flush. The locking tab snaps
into position and locks the module to the DIN-rail.
4 If the adapter does not lock in place, use a screwdriver or similar device to
move the locking tab down while pressing the adapter flush onto the DIN-rail and release the locking tab to lock the adapter in place. If necessary, push up on the locking tab to lock.
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1.6 Connecting Power
Use the J180 Power Connector to connect to the proper signals.
WARNING: Be sure not to reverse polarity when applying power to the PLX82-EIP-PNC. This causes permanent damage to the internal power distribution circuits.
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PLX82-EIP-PNC Communication Gateway ProSoft Configuration Builder Software
In This Chapter
Creating a New Project.......................................................................... 16
Setting a Project Name.......................................................................... 17
Setting a Temporary IP Address ........................................................... 18
Ethernet Configuration .......................................................................... 22
Saving the Project ................................................................................. 23
Downloading the Configuration File to the PLX82-EIP-PNC ................. 24
Uploading a Configuration from the PLX82-EIP-PNC ........................... 25
Exporting a Project ................................................................................ 26
Writing the Project to Compact Flash .................................................... 27
EtherNet/IP™ Server to PROFINET Controller User Manual
2 ProSoft Configuration Builder Software
ProSoft Configuration Builder (PCB) and ProSoft fdt Configuration Manager is used to configure the PLX82-EIP-PNC. You can find both software files at
www.prosoft-technology.com.
Important Note: Microsoft .NET must be installed on your PC or laptop used to perform configuration tasks. This is required for ProSoft fdt Configuration Manager to install and run.
Note: To use the ProSoft Configuration Builder under the Windows 7 OS, you must be sure to install it using the Run as Administrator option. To find this option, right-click the Setup.exe program icon, and then click RUN AS ADMINISTRATOR on the context menu. You must install using this option even if you are already logged in as an Administrator on your network or personal computer (PC). Using the Run as Administrator option allows the installation program to create folders and files on your PC with proper permissions and security. If you do not use the Run as Administrator option, the ProSoft Configuration Builder may appear to install correctly, but you will receive multiple file access errors whenever the ProSoft Configuration Builder is running, especially when changing configuration screens. If this happens, you must completely uninstall the ProSoft Configuration Builder and then re-install using the Run as Administrator option to eliminate the errors.
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2.1 Creating a New Project
1 From your PC, click START > PROSOFT TECHNOLOGY > PROSOFT
CONFIGURATION BUILDER.
2 Click FILE > NEW. The application prompts for a Module Type.
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3 Select the PLX80 radio button and then select PLX82-EIP-PNC.
4 Click OK. The PLX82-EIP-PNC is now added to ProSoft Configuration
builder.
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2.2 Setting a Project Name
The project name is initially set to "Default Location".
1 Right click on the DEFAULT LOCATION icon and select RENAME.
2 Type in a name for your project and press ENTER.
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2.3 Setting a Temporary IP Address
Important: ProSoft Discovery Service (PDS) is a built-in utility within PCB. It locates the PLX82­EIP-PNC through UDP broadcast messages. These messages may be blocked by routers or layer 3 switches. In that case, PDS is unable to locate the PLX82-EIP-PNC.
To use PDS, arrange the Ethernet connection so that there is no router or layer 3 switch between the computer and the PLX82-EIP-PNC, or reconfigure the router or layer 3 switch to allow the routing of the UDP broadcast messages.
1 Right-click the PLX82-EIP-PNC icon and select DIAGNOSTICS.
2 When the Diagnostics dialog opens, click on the SETUP CONNECTION icon.
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3 When the Connection Setup dialog opens, click the BROWSE DEVICES button
to locate your device.
4 This launches Prosoft Discovery Service, which displays the ProSoft modules
that have been detected on the network
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5 Right-click the module, and then click ASSIGN TEMPORARY IP.
6 The module’s default IP address is 192.168.0.250.
7 Enter an unused IP within your subnet, and then click OK.
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2.4 Ethernet Configuration
This is used to provide address information for the gateway; in this case, the EIP driver. This is unique address information for the PLX82-EIP-PNC's EIP driver and diagnostic interface. The default is initially set to 192.168.0.250.
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PLX82-EIP-PNC Communication Gateway ProSoft Configuration Builder Software
Parameter
Description
my_ip
This is the default address assigned to the EIP side of the gateway. Change this to the address that suites your network configuration.
netmask
This is the default network mask. Update this to the appropriate network mask.
gateway
This is the IP address for gateway that you want to use.
EtherNet/IP™ Server to PROFINET Controller User Manual
1 Select my_ip and enter the IP address of the EIP device in the gateway. 2 Select netmask and enter the network mask. 3 If using a gateway/router, select gateway and enter the IP address of the
network gateway (router). If you are not using a gateway/router, enter 0.0.0.0
in this field.
4 Click OK when done.
2.5 Saving the Project
The PCB project must be saved when you move from PCB to ProSoft fdt Configuration Manager if you have not previously saved the project while in PCB.
1 Navigate to FILE > SAVE AS. 2 Select the appropriate directory and filename name of your ProSoft Project
File (PPF). 3 Click SAVE.
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2.6 Downloading the Configuration File to the PLX82-EIP-PNC
After you have created the project in the ProSoft Configuration Builder and ProSoft fdt Configuration Manager software, you are ready to download it to the PLX82-EIP-PNC.
1 From PCB, right-click on the PLX82-EIP-PNC icon and select DOWNLOAD
FROM PC TO DEVICE.
2 The Download files from PC to module dialog box opens:
3 Click TEST CONNECTION.
If the PLX82-EIP-PNC's IP address matches the address in the Configuration Manager, and the software displays the following message: "Successfully connected."
If the PLX82-EIP-PNC’s IP address does not match what was entered in ProSoft Configuration Builder, then the software displays an error message: "Error: Connecting to Module. Please check your IP Address."
4 Click DOWNLOAD to download the project to the PLX82-EIP-PNC.
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2.7 Uploading a Configuration from the PLX82-EIP-PNC
Use this feature to retrieve the configuration from the PLX82-EIP-PNC. Not only does it retrieve the configuration, but is also retrieves all related files used in creating that configuration. There are several reasons that you might use this feature:
You want to modify the configuration, but do not have access to the original
configuration files. You want to copy a configuration from one PLX82-EIP-PNC to another
PLX82-EIP-PNC. You want to back up the configuration for safety.
Warning: This function replaces the current configuration in the ProSoft Configuration Builder with the one from the PLX82-EIP-PNC. Make sure you save the current configuration before uploading the configuration from the PLX82-EIP-PNC.
1 Optional: Create a new project in the ProSoft Configuration Builder by
choosing FILE > NEW.
2 Right-click the PLX82-EIP-PNC icon and choose UPLOAD FROM DEVICE TO
PC.
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3 The Upload files from Module to PC dialog box opens:
4 Select the Connection Type. If you don't know the IP address of the module
that contains the configuration that you want, you can browse devices using the BROWSE DEVICE(S) button. This launches the ProSoft Discovery Service application.
5 Enter the IP address of the PLX82-EIP-PNC. All PLX82-EIP-PNC's are
shipped with a default IP address 192.168.0.250. Click the USE DEFAULT IP button to use the default address.
6 Use the TEST CONNECTION button to ensure that the connection is good. 7 Click the UPLOAD button to start the upload. 8 When the upload is complete, the configuration is displayed in PCB. You can
edit or save it on the PC.
2.8 Exporting a Project
You can export a PCB file that was created on your PC. This allows someone on a different PC to import your configuration file and have all the files that are part of your project. If you need assistance from ProSoft Technology Technical Support, they will need your exported files.
1 In the ProSoft Configuration Builder choose PROJECT > MODULE > EXPORT
CONFIGURATION FILES.
2 In the Save As dialog box, navigate to the correct directory and save the
configuration file.
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2.9 Writing the Project to Compact Flash
This procedure describes how to save a project from a PC to a Compact Flash drive.
1 From PCB, navigate to PROJECT > MODULE > WRITE TO COMPACT FLASH.
2 Choose the appropriate drive, then click NEXT.
3 Follow the on-screen instructions and click FINISH when complete.
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PLX82-EIP-PNC Communication Gateway Configuring the EtherNet/IP Driver
In This Chapter
RSLogix 5000 ........................................................................................ 30
Adding an Ethernet Bridge .................................................................... 31
Adding the PLX82-EIP-PNC .................................................................. 33
Importing the Ladder Rung .................................................................... 36
Downloading the RSLogix 5000 Project to the Processor ..................... 38
EIP Class 3 Server Connection ............................................................. 39
EIP Class 1 Connection......................................................................... 40
EIP Class 3 Client/UClient [x] Connection ............................................. 41
Configuring the EIP Processor Path ...................................................... 49
EtherNet/IP™ Server to PROFINET Controller User Manual
3 Configuring the EtherNet/IP Driver
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3.1 RSLogix 5000
If you want to add the PLX82-EIP-PNC gateway to an existing project, skip to
Adding an Ethernet Bridge (page 31).
To create a new project...
1 In RSLogix 5000, choose FILE > NEW. 2 Select your PLC (a ControlLogix, or CompactLogix PLC). 3 Select REVISION 16 or newer. 4 Enter a name for your controller, such as MY_CONTROLLER. 5 Select your chassis type and click OK.
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