R
MOBILE VIDEO SYSTEM
POWER
DVD
DVD / CD / MP3 PLAYER
AUD
12
VOLUME
AV INPU T
PLAY/PAUSE
SOURCE
CONTROL
PREVIOUS
SETUP
MODEL: DVD-100B
Multi-subtitle Language Function
NEXT
ENTER
STOP
VIDEO IN 1
AUDIO IN 1
L
EJECT
IR
R
Multi-audio Language Function
Multi-angle Function
Parental Control
Saturn High-Tech, Inc.
CONTENTS
Page
Disassembly Instructions .................................................................................................................................. 3
Disassembly Diagram.......................................................................................................................................4
Block Diagram ..................................................................................................................................................5
Printed Circuit Board.........................................................................................................................................6
Wiring Diagram ............................................................................................................................................... 12
Exploded View ................................................................................................................................................ 13
Exploded View Parts List................................................................................................................................14
Schematic Diagram ........................................................................................................................................15
Electrical Parts List .........................................................................................................................................22
Specifications.................................................................................................................................................. 26
2
DISASSEMBLY INSTRUCTIONS
1. Remove two screws (A) located on the rear of the top cover then remove the Top Cover
2. Take out the Ring.
3. Remove two screws (B) from each side of the top panel then remove the Top Panel.
4. Remove two screws (C) and two screws (D) from the bottom cabinet.
5. Remove two screws (E) from under the front bracket then remove the Front Bracket.
Remove two screws (F) from under the rear bracket then remove the Deck and the Rear Bracket.
6. Remove four screws (G) from on the rear of the bottom bracket then remove the Main Board and the Bottom
Bracket.
3
DISASSEMBLY DIAGRAM
4
BLOCK DIAGRAM
5
MAIN BOARD
PRINTED CIRCUIT BOARDS
TOP VIEW
6
MAIN BOARD
BOTTOM VIEW
7
KEY BOARD
TOP VIEW
8
KEY BOARD
BOTTOM VIEW
9
REMOTE BOARD
TOP VIEW
10
REMOTE BOARD
BOTTOM VIEW
11
WIRING DIAGRAM
12
EXPLODED VIEW
13
EXPLODED VIEW PARTS LIST
Ref. No. Description RS Part No. Mfr’s Part No.
Ring +Spray Black
1
Top Panel (S. OPC0314) W/O Brand
2
Top Cover
3
Bottom Cabinet
4
Main PCB Paper
5
Main Board
6
Front Bracket
7
DVD MECH. Slot Type (Hop-1200A Pick Up)
8
Rear Bracket
9
Power Knob (L-Up) (S. OPC0000)
10
EJ Knob (L-Up) (S. OPC0000)
11
LED Back Light
12
AUD/Up/Down (L-Up) (S. OPC0000)
13
Source/Play/Stop (L-Up) (S. OPC0000)
14
Menu/Previous (L-Up) (S. OPC0000)
15
Enter/Next (L-Up) (S. OPC0000)
16
L/R Knob (L-Up) (S. OPC0000)
17
Control Knob (L-Up) (S. OPC0000)
18
Shade Sheet (Black)
19
Lens (RX)
20
51-07223-30
51-C2020-11Y
61-B2002-00
61-B2001-00
43-B2002-00
11-02010-007
39-B2001-01
94-02680-00
39-B2002-01
52-C2021-01
52-C2022-01
52-C2028-00
52-C2024-01
52-C2023-01
52-C2025-01
52-C2025-02
52-C2026-01
52-C2027-01
43-C2001-00
52-95927-01
CD Back Light
21
Key Board
22
Shade
23
CD Windows Sheet
24
Screw Ø5 X 18 HH
25
Spring Washer M5
26
Hexagon Nut M5
27
Wire Clip (A)
28
Wire Clip (B)
29
Screw Ø2 X 6 BH/ST
30
Screw Ø2.6 X4 BH/MS
31
Screw Ø2.6 X 4 KH/MS
32
Screw Ø2.6 X 5 BH/TAPTITE
33
Screw Ø3 X 8 BH/ST
34
52-C2029-00
11-02011-337
81-69005-02
43-A3101-00
40-05018-04
35-50001-00
35-40005-00
52-40246-00
52-40247-00
40-12006-01
40-02604-01
40-02604-02
40-02605-03
40-03008-02
14
SCHEMATIC DIAGRAM (SERVO)
15
SCHEMATIC DIAGRAM (MPEG)
16
SCHEMATIC DIAGRAM (POWER)
17
SCHEMATIC DIAGRAM (D/A)
18
SCHEMATIC DIAGRAM (AV/POWER-IN/OUT)
19
SCHEMATIC DIAGRAM (KEY BOARD)
20
SCHEMATIC DIAGRAM (REMOTE BOARD)
21
ELECTRICAL PARTS LIST
Ref. No. Parts No. Description Q’ty
PC BOARD ASSY, MAIN BOARD
Q2,7,16/7/9,24/5
Q3,5,14/5/8
Q9~13,20~3
QQ1,2,QV1,2
Q4
Q1,8,QQ4
Q6,27/8
D2
D4,6,7,9,13~7,DD2,3,6,8
D1,3,5,8
ZZ1
Z4
Z5
Z1,5,6
UU7
UV1
U2
UU2
UA1
UU4
01-00106-00
01-00106-10
01-00231-00
01-01298-00
01-01385-00
01-03265-00
01-04375-00
02-04001-01
02-04148-02
02-05819-02
02-50043-00
02-50051-03
02-50091-01
02-50100-02
03-01616-00
03-02235-00
03-02401-00
03-03721-00
03-04052-03
03-04558-26
KRA106S (SOT-23)
KRC106S (SOT-23)
KRC231S (SOT-23)
KTA1298 (SOT-23)
KTA1385D-Y (DPAK)
KTC3265-Y (SOT-23)
TR. KTC4375-Y (SOT-89)
CHIP IN4001 (SOD-106)
DIODE CHIP RLS4148 1206 ROHM
CHIP IN5819 (SOD-106)
CHIP ZENER DIODE 4.3V (LL-34)
CHIP ZENER DIODE 5.1V (LL-34)
CHIP ZENER DIODE 9.1V 0.5W LL-34
CHIP ZENER DIODE 10V (LL-34)
W981616BH-7 (TSOP II-50PIN)
IC CHIP NJM2235M JRC
EEPROM (FLAT RACK) 24C01
SP3721A (PQFP-64PIN)
IC CHIP BU4052BCF ROHM
I.C. NJM-4558M
7
5
9
4
1
3
3
1
13
4
1
1
1
3
1
1
1
1
1
1
U10/1/3,23
UU1
UU9
U1
UU12
U3
U4
U9,14
U12
U8
U28
U5,7
UU5
U6
Y1
Y3
YY1
CC24/6,73~78
03-04580-00
03-05705-00
03-05954-00
03-06018-00
03-06209-00
03-06416-00
03-07404-01
03-07805-01
03-07818-00
03-08476-00
03-29400-13
03-34063-01
03-39010-00
03-78153-00
04-00270-00
04-00400-02
04-03386-00
05-63100-00
NJM4580M (SOP-8PIN)
M5705 (PQFP-176PIN)
BA5954FP (HSOP-28PIN)
ES6018 (PQFP-208PIN)
BA6209N (SIP-10PIN) ROHM
W986416DH-6 (TSOP II-54PIN)
TC74HCU04AFN (SOL-14PIN)
REGULATOR 7805 (NJM78L05UA-TEI)
REGULATOR LC-78L18
IC WM8746 SSOP-28 (WOLFSON)
AM29LV400BT-90 (STOP-48) DVD201
MC34063A (SOP-8PIN)
IC W39F010P-70B (PLCC-32PIN)
IC EM78P153EP-171A DIP14
CRYSTAL 27M (HC-49/US)
CERAMIC RESONATOP 4MHZ
CERAMIC ZTA33.86MX
CHIP CAP 10PF ±5% NPO 0603 SMT
4
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
8
22
ELECTRICAL PARTS LIST - CONTINUED
Ref. No. Parts No. Description Q’ty
CC46,82/5,CA15/6
CC11,21/2,47,C30/1/3/4/9,40/2/3,185,
190,216,223
B6~9,11/3/5~30/4~7,41/5/6,57/9,C19
,22,128,191,230/2,246/7/56,CC3,6
,7,9,10/2/9
C29,32/8,41,184/8
C249
C20/1,248
C3,9,CC8,59
C196/7,CC16/7
CC86
C8,23,CC2,15,43
C7,CC14,64/7
CC4
CC35,41/2/4/5
CC13
CV5,7
05-63101-00
05-63102-01
05-63104-02
05-63151-00
05-63200-00
05-63330-00
05-63470-00
05-63471-00
05-63472-00
05-63473-00
05-63474-02
05-63561-00
05-63681-00
05-63682-01
06-10227-02E
CHIP CAP 100PF ±5% NPO 0603 SMT
CHIP CAP 1000PF ±10% X7R 0603 SMT
CHIP CAP 0.1µF ±20% X7R 0603 SMT
CHIP CAP 150PF ±5% NPO 0603 SMT
CHIP CAP 20PF ±5% NPO 0603 SMT
CHIP CAP 33PF ±5% NPO 0603 SMT
CHIP CAP 47PF ±5% NPO 0603 SMT
CHIP CAP 470PF ±5% NPO 0603 SMT
CHIP CAP 4700P ±10% X7R 0603 SMT
CHIP CAP 0.047µF ±10% X7R 0603 SMT
CHIP CAP 0.47µF ±20% X7R 0603 SMT
CHIP CAP 560PF ±5% NPO 0603 SMT
CHIP CAP 680PF ±5% NPO 0603 SMT
CHIP CAP 6800PF ±10% X7R 0603 SMT
E. CAP 220µF/10V (Ø8X7) ±20% ELNA
5
16
93
6
1
3
4
4
1
5
4
1
5
1
2
C6,16,24~8,35~7,44~7,51,180/1,213/5
/9,257,B14,CV1,2,6,CA3~6,11~4,
C13/5,52/4,226/7,CC18,83,CA7,CV3
C4,5,14
CC33,50,91,CA8,9
C1,10~2/7/8,CC1,5,29,50/5/8,116/8,12
2,131,B1,10/2,31~3/9,40/2/7,56,61
RR30/3
RR21/3,RV4,10,29,33//7,156,R3V
R19,RR29,37
R11/6,RR66/8,RA9,RV7
RRN6~8,13~6
RA12
R32/6,47,51/8,149/59,185/7/8,RR4,15,
24/6/8,40/2,51,73,102,126/7/9,RA10/1
RRN4,5,9~12
R43,304,RR2,3,27,50
R20/4~6,40/2
06-16106-02
06-16107-04
06-16108-00
06-16476-02
06-63227-01
07-05100-54
07-63000-00
07-63100-00
07-63101-00
07-63101-04
07-63102-00
07-63103-00
07-63103-04
07-63104-00
07-63113-00
E. CAP 10µF 16V (Ø3.5X5MM)
E. CAP 100µF 16V (Ø6X5MM)
E. CAP 1000µF 16V (Ø10X15MM)
E. CAP 47µF 16V (Ø6.3X5MM)
E. CAP 220µF 6.3V (Ø6X5MM)
CHIP RES 10Ω 1/10W
CHIP RES 0Ω 0603 SMT
CHIP RES 10Ω ±5% 0603 SMT
CHIP RES 100Ω ±5% 0603 SMT
CHIP CN34JT 100Ω (0603X4 SMT)
CHIP RES 1kΩ ±5% 0603 SMT
CHIP RES 10kΩ ±5% 0603 SMT
CHIP CN34JT 10kΩ (0603X4 SMT)
CHIP RES 100kΩ ±5% 0603 SMT
CHIP RES 11kΩ ±5% 0603 SMT
33
10
3
5
28
2
9
3
6
7
2
25
6
6
6
RR1,6,38/9,59
R181
R178
07-63122-00
07-63122-01
07-63151-00
CHIP RES 1.2kΩ ±5% 0603 SMT
CHIP RES 1.2kΩ ±1% 0603 SMT
CHIP RES 150Ω ±1% 0603 SMT
23
5
1
1
ELECTRICAL PARTS LIST - CONTINUED
Ref. No. Parts No. Description Q’ty
RR49
RA1,2
R186/9,RR9,70/2,95
RV2,3,9
R184,192,RR19
RV8,R22/8,30/8,45,53
R296
R44,RR18,98
R14/5,21/7,31/4/5/9,46/9,50/4,RR12~4
,20,101,RA5,6
RR93/4/7
R180,191
R23,48,52,61,RA18/9,23/4
R9
R1,3~7,10,60,299,RR7,11/6,22,67
RR17,96,100,165,RA14/5
RR54
RA7,8,RR5,25,32,41
RR10
RA3,4,21/2/5/6
R64,179,RV1,5,6
R12,55
R167
RR31,53
RR104/5/7/8
L12
FB1~3,5~9
L184/5/7
L1,180~2
L6
L183/6
L5
JS1
JS7
JS6
JS9
JS2
CN2
CN1
JS8
JS4
07-63152-00
07-63202-00
07-63203-00
07-63221-00
07-63222-01
07-63223-00
07-63271-00
07-63330-00
07-63332-00
07-63333-00
07-63362-01
07-63392-00
07-63471-00
07-63472-00
07-63473-00
07-63474-00
07-63512-00
07-63513-00
07-63621-00
07-63750-00
07-63820-00
07-63821-00
07-63822-01
07-85010-00
09-00270-00
09-00601-00
09-03315-00
09-10190-00
09-10301-00
09-22113-00
11-02010-007
15-27012-11
16-00035-04
16-00035-13
25-02003-01
25-02010-03
25-02010-12
25-08360-13A
25-08360-24A
25-24184-05
25-F0806-13
CHIP RES 1.5kΩ ±5% 0603 SMT
CHIP RES 2kΩ ±1% 0603 SMT
CHIP RES 20kΩ ±5% 0603 SMT
CHIP RES 220Ω ±5% 0603 SMT
CHIP RES 2.2kΩ ±1% 0603 SMT
CHIP RES 22kΩ ±5% 0603 SMT
CHIP RES 270Ω ±5% 0603 SMT
CHIP RES 33Ω ±5% 0603 SMT
CHIP RES 3.3kΩ ±5% 0603 SMT
CHIP RES 33kΩ ±5% 0603 SMT
CHIP RES 3.6kΩ ±1% 0603 SMT
CHIP RES 3.9kΩ ±1% 0603 SMT
CHIP RES 470Ω ±1% 0603 SMT
CHIP RES 4.7kΩ ±5% 0603 SMT
CHIP RES 47kΩ ±5% 0603 SMT
CHIP RES 470kΩ ±5% 0603 SMT
CHIP RES 5.1kΩ
CHIP RES 51kΩ ±5% 0603 SMT
CHIP RES 620Ω ±5% 0603 SMT
CHIP RES 75Ω ±5% 0603 SMT
CHIP RES 82Ω ±5% 0603 SMT
CHIP RES 820Ω ±5% 0603 SMT
CHIP RES 8.2kΩ ±1% 0603 SMT
CHIP RES 1Ω ±5% 0805 SMT
CHIP SGMI1608M2R7KT
CHIP BGH2012B601LB
SL0805-3R3M1R5
SL0805-101KR90
CHOKE COIL 300µH 1A Ø11X15MM
CDRH125-221M1R3
DVD-201 MB 179X158X1.2 D/S
RING COIL Ø27X12MM V-TYPE
Ø3.5MM JACK (4PIN) W/SW
RCA SOCKET 1CH (JB121)
VIDEO DOUBLE RCA SOCK KF-R2003-01
DVD201 VIDEO AND AUDIO THREE RCA
CON CHIP 12PIN P=1.0MM FPC TOP
CON CHIP 13PIN P=1.0MM FPC TOP
CON CHIP 24PIN P=0.5MM FPC TOP
WAFER FOR 5PIN JST 2.0
SOCKET 14PIN (MOLEX 5569-NA1)
1
2
6
3
3
7
1
3
19
3
2
8
1
14
6
1
6
1
6
5
2
1
2
4
1
8
3
4
1
2
1
1
1
1
1
1
1
1
1
1
1
24
ELECTRICAL PARTS LIST - CONTINUED
Ref. No. Parts No. Description Q’ty
PC BOARD ASSY, KEY BOARD
DVD-LED,AV1-LED,AV2-LED,LED1,5
6,7,16
LED2~4,8~15
Z2
UF1
CF3,5
CF6~8
CF4
CF1,2
RF1
RF2~4,12~4,20
RF10/8,21
RF9
RF16
RF5
RF18
RF6~8,11/5
RF17/9
02-01112-02F
02-30000-05
02-50051-00
03-06312-00
05-63101-00
05-63104-02
05-63470-00
06-10476-01
07-05103-16A
07-63100-00
07-63102-00
07-63151-00
07-63271-00
07-63331-00
07-63333-00
07-63470-00
07-63472-00
07-63561-00
11-02011-337
SMD LED BR1112H RED “STANLEY”
LED Ø3MM GREEN
ZENER DIODE 5.1V 0.5W
IC PT6312LQ ANGUS
CHIP 100PF ±5% NPO 0603 SMT
CHIP CAP 0.1µF ±20% Y5V 0603 SMT
CHIP 47PF ±5% NPO 0603 SMT
E. CAP 47µF 10V (Ø4X7 MINI)
RES 10kΩ 1/16W (TAPPING)
CHIP RES 10Ω ±5% 0603 SMT
CHIP RES 1kΩ ±5% 0603 SMT
CHIP RES 150Ω ±5% 0603 SMT
CHIP RES 270Ω ±5% 0603 SMT
CHIP RES 330Ω ±5% 0603 SMT
CHIP RES 33kΩ ±5% 0603 SMT
CHIP RES 47Ω ±5% 0603 SMT
CHIP RES 4.7kΩ ±5% 0603 SMT
CHIP RES 560Ω ±5% 0603 SMT
DVD2011 KB 167.8X41X1.2 D/S
8
11
1
1
2
3
1
2
1
1
7
3
1
1
1
1
5
2
1
AV-IN
JP1
IR1
Q1
D4
IC1
C1,2
C3
R1
XT1
16-01107-00K
25-01712-03
25-02010-12
29-01201-00
PC BOARD ASSY, REMOTE BOARD
01-01781-18
02-00120-00
02-04148-02
03-02222-00
05-63121-00
06-06476-02
07-05010-54
09-50455-05
12-00172-817
TACT SW. DCT/1101 4.3MM 2 PIN
AV INPUT BASE
CON CHIP 12PIN P=1.0MM FPC TOP
SOCKET
IR RECEIVER GP1UM261XK (SHARP)
TR. 2SD1781K-R “ROHM”
IR EMITIER DIODE MIE-544A4
DIODE CHIP RLS4148 1206 ROHM
IC PT2222-001 SOP ANGUS
CHIP CAP 120P ±5% NPO 0603 SMT
E. CAP 47µF 6.3V (Ø5X5MM)
CHIP RES 1Ω 1/10W
CER RESONATOR CSB-455E “MURATA”
PCB RC-12 REM 164X47
17
1
1
1
1
1
1
1
2
1
1
1
1
25
SPECIFICATIONS
Current Consumption.................................................................................................................................... Less than 2.0A
Signal System..............................................................................Competitive video 1.0Vp-p 75Ω RCA pin jack
Audio Output level .............................................................................................................600Ω (2CH 2.0Vrms)
Audio signal output:
Characteristics:
Frequency response ....................................................................................................................20 Hz - 20 kHz
S/N Radio...........................................................................................................................................90 dB (JIS)
Wow and flutter............................................................................................................Below Measurable Limits
Note:
Specifications and design are subject to modification, without notice, due to improvements in technology.
26
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