0317780UVM
Model / Modèle : PB200P
Part / Pièce : 75275
Important: Read carefully, save these instructions!
Important : Lire attentivement et conserver ces instructions!
PORTABLE
GAS GRILL
INSTRUCTIONS AND USE
GRILL À GAZ PORTATIF
INSTRUCTIONS ET UTILISATION
WARNING: Please read the entire manual before installation and use of this gas appliance. Failure to follow these instructions could result in property damage, bodily injury or even death.
AVERTISSEMENT : Veuillez lire l’intégralité du manuel avant l’installation |
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et l’utilisation de cet appareil à gaz. Le non-respect de ces instructions peut |
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entraîner des dommages aux biens, des blessures ou même la mort. |
MANUAL MUST BE READ BEFORE OPERATING!
VOUS DEVEZ LIRE CE GUIDE AVANT D’UTILISER LE BARBECUE!
TABLE OF CONTENTS |
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A COMPLETE GUIDE TO COOKING WITH YOUR PORTABLE GAS GRILL |
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Safety Information ....................................................................................................... |
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Basic Safety Information ................................................................................................. |
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The Fuel System.................................................................................................................. |
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Package Contents.......................................................................................................... |
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Preparation.................................................................................................................... |
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Assembly Instructions.................................................................................................. |
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Installation Instructions ............................................................................................ |
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Gas Hook-Up ..................................................................................................................... |
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Liquid Propane Cylinder Requirements....................................................................... |
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Connecting the Liquid Propane Cylinder...................................................................... |
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Disconnecting the Liquid Propane Cylinder............................................................... |
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Leak Testing....................................................................................................................... |
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Installer Final Check.......................................................................................................... |
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Operating Instructions............................................................................................... |
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Lighting the Grill............................................................................................................... |
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Turning the Grill Off ......................................................................................................... |
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Flame Characteristics ....................................................................................................... |
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Using the Grill ................................................................................................................... |
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Care and Maintenance............................................................................................... |
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Troubleshooting.......................................................................................................... |
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Before Calling Customer Service ................................................................................... |
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Replacement Parts ................................................................................................... |
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Warranty ..................................................................................................................... |
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ENGLISH
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SAFETY INFORMATION
Please read the following instructions carefully before attempting to assemble or operate the product. Failure to follow these instructions could result in property damage and/or serious bodily injury.
LPgas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP-gas cylinders of the U.S Department of Transportation (DOT) or the National Standard of Canada, CAN-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods
1.The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Codes, ANSI Z223. 1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58.
2.The portable grill is for OUTDOOR USE ONLY. Grill should be operated in a wellventilated space. Never operate in an enclosed space, garage or building. Your grill is not intended to be installed in or on recreational vehicles and/or boats.
3.Heated liquids remain at scalding temperatures long after the cooking process. Do not touch the cooking appliance until the liquids have cooled to 115ºF (45ºC) or less.
4.Do not install or use grill within 36" of combustible materials. The grill should not be located under overhead surfaces (closed carports. garage, porch, patio) that can catch fire.
5.Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
6.It is the responsibility of the assembler/owner to assemble, install and maintain your gas grill. Do not let children or pets operate or play near your portable grill. Failure to follow these instructions could result in serious personal injury and/or property damage.
7.Open lid before lighting grill. When grill is not in use, turn off control knob on LP gas cylinder.
8.Carefully follow instructions in this manual for proper assembly and leak testing of your grill. Do not use grill until leak-checked. If a leak is detected at any time, it must be stopped and corrected before using the grill any further.
9.Appliance area should be kept clear and free from combustible materials, gasoline,
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SAFETY INFORMATION
bottled gas in any form and other flammable vapors and liquids. Do not obstruct the
flow of combustion and ventilation air. |
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10. Never try to light grill with lid closed! Buildup of gases is very dangerous and |
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could cause an explosion. |
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11. Keep any electrical cord or fuel supply hose away from any heated surfaces. |
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12. Propane is a flammable gas and improper handling may result in explosion and/ |
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or fire and serious accident or injury. |
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13. This appliance will be hot during and after use. Use insulated oven mitts or gloves |
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for protection from hot surfaces or splatter from cooking liquids. |
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14. Do not leave your grill unattended while in operation. |
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15. Do not use while under the influence of drugs or alcohol. |
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16. Do not store any spare LP (propane) cylinder, full or empty, under or near your |
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grill. |
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17. Appliance is not intended for commercial use or rental. |
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18. The cylinder must be disconnected when the appliance is not in use. |
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Natural Hazard • Spiders |
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FACT: Sometimes spiders and other small insects climb into the burner tube. The |
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spiders spin webs, build nests and lay eggs. The webs or nests can be very small, |
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but they are very strong and can block the flow of gas. Clean the burner prior to use |
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after storing, at the beginning of grilling season or after a period of one month not |
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being used. |
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The Fuel System |
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Gas grills are used safety by millions of people when following simple safety |
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precautions. |
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The items in the fuel system are designed for operation with this grill. They must |
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not be replaced with any brand. (See parts list for replacement items.) |
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Gas Burner: The gas burner is constructed of stainless steel and should not require |
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maintenance other than inspection for insects/nests inside the air intake slots. |
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SAFETY INFORMATION
Fuel Supply Hose: The hose-connected regulator provided with this appliance is 38 inches in length. Keep the fuel hose away from any heated surfaces.
Propane Fuel: Warning - propane is a flammable gas. Improper handling may result in an explosion and/or fire and serious accident or injury. Your grill is designed to operate with propane (LP) gas only and is equipped with the proper orifice for propane gas.
Caution: Do not connect this grill with any gas supply other than propane. Propane gas is heavier than air and settles in lower areas. Make certain adequate ventilation is available when using your grill. The gas cylinder may be stored outside in a wellventilated area out of reach of children when the grill is not in use. If the appliance is not in use, the gas must be turned off at the supply cylinder.
The LP gas cylinder shall be used only outdoors in a well-ventilated space and not in a building, garage, or any other enclosed area. The Portable Gas Grill may be stored indoors if the LP gas cylinder is removed and stored outside. The LP gas cylinder (not included) is threaded for connection directly to the gas regulator supplied with this appliance. Care should be taken when threading the cylinder to the regulator to engage threads correctly to achieve the proper and intended connection. When disconnecting or connecting the gas cylinder, be careful that the regulator does not strike the grill, the ground, or any other surfaces. Replace the protective cap over the threaded cylinder connection when removed from the grill. If any difficulty occurs when connecting or disconnecting the cylinder to the regulator assembly, contact your local gas supplier for assistance.
When re-connecting the LP gas cylinder to the regulator, be sure to hand-tighten until snug. This connection should be inspected for damage and leak tested after each re-connection.
To leak test, make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fitting. Bubbles indicate leaks.
Check all gas supply fittings for leaks
before each use. Do not use the grill |
Regulator |
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until all connections have been checked and do not leak.
Propane
Cylinder
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SAFETY INFORMATION
WARNING |
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• Always operate the grill on a tabletop, no higher than 32 inches. |
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• Failure to follow these instructions could cause the propane tank to overheat |
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• Place the propane tank on the ground immediately adjacent to the tabletop, no |
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less than 24 inches from the grill. |
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and vent propane which could ignite. This could cause serious personal injuries or |
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property damage and/or a tripping hazard over the gas hose or propane tank. |
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PACKAGE CONTENTS |
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Part |
Qty |
Description |
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1 |
1 |
Grill |
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2 |
4 |
Foldable Legs |
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3 |
2 |
Knob |
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41 Cooking Grid
52 Flame Tamer
61 Grease Tray
7 |
1 |
Thermostat |
8 |
1 |
Hose |
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PREPARATION
Before beginning assembly, installation or operation of product, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact customer service for replacement parts.
•Your Portable Gas Grill is pre-assembled. The only assembly required is to place the flame tamers, cooking grid and control knobs into the grill.
•Estimated Assembly Time: 5 minutes.
Warning: this appliance is not intended for and should never be used as a heater.
ASSEMBLY INSTRUCTIONS
1.Remove all the packing materials and move grill close to a desired location.
2.Place on the control knobs as shown in Fig. 1. Push and turn the knob and check for sparks.
Figure 1
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ASSEMBLY INSTRUCTIONS
3. Attach the regulator with the 38 inch hose to the propane cylinder by turning the regulator handle clockwise as shown in Fig. 2. If the outdoor cooking appliance is not in use, the gas must be turned "OFF" at the Liquid Propane cylinder.
Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been checked and do not leak (see "Leak Testing" instructions on page 6).
4. Place the portable grill on the desk as shown in Fig. 3.
Note: This portable grill is used with a 38" gas hose, we suggest to use this grill on a 3 foot high table.
Figure 3
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32" max
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INSTALLATION INSTRUCTIONS
GAS HOOK-UP
Only the pressure regulator and hose assembly supplied with the grill should be used. Any replacement pressure regulator and hose assembly must be specified by the grill manufacturer. This grill is configured for Liquid Propane. Do not use a Natural Gas supply.
Total gas consumption (per hour) with all burners set on "HI":
Main burners |
20,000 BTU/Hr. |
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Total |
20,000 BTU/Hr. |
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The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223. 1/NFPA 54, National Gas Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
LIQUID PROPANE CYLINDER REQUIREMENTS (20 lb Cylinder)
A dented or rusty Liquid Propane cylinder may be hazardous and should be checked by your supplier. Never use a cylinder with a damaged valve. The Liquid Propane cylinder must be constructed and marked in accordance with specifications for Liquid Propane cylinders by the United States Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-b339, Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods Commission.
The 20-lb cylinder must have a shut off valve terminating in a valve outlet specified, as applicable, for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1.
Storing your portable gas grill indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance. The cylinder system must be arranged for vapor withdrawal. The cylinder must include a collar to protect the cylinder valve.
Manifold pressure: (operating) 11 inches water column (W.C.), (Non-operating) 11.2 inches water column (W.C.).
The Liquid Propane cylinder must be fitted with an Overfill Protection Device (OPD).
Remove plastic valve cover from the Liquid Propane cylinder. Make sure the grill gas hoses do not contact the grease pan or grill firebox when the Liquid Propane cylinder is placed into the cart.
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INSTALLATION INSTRUCTIONS
CONNECTING THE LIQUID PROPANE CYLINDER
To connect the Liquid Propane gas supply cylinder:
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Make sure the cylinder valve has the proper type-1 external male thread |
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The cylinder valve should be in the "OFF" position. If not, turn the valve |
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clockwise until it stops. |
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connections per ANSI z21.81. |
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Make sure the burner valves are in the "OFF" position. |
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Inspect the valve connections, port and regulator assembly. Remove debris and |
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inspect the hose for damage. |
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When connecting the regulator assembly to the valve, use your hand to tighten |
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the nut clockwise until it stops. Use of a wrench could damage the quick |
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coupling nut and result in a hazardous situation. |
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Before lighting the grill, use a soap and water solution to check all the |
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connections for leaks. |
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If a leak is found, turn the cylinder valve "OFF" and do not use the grill until a |
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local Liquid Propane dealer can make repairs. |
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DISCONNECTING THE LIQUID PROPANE CYLINDER
•Turn the grill burner valves "OFF" and make sure the grill is cool.
•Turn the Liquid Propane cylinder valve "OFF" by turning clockwise until it stops.
•Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise.
•Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
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INSTALLATION INSTRUCTIONS
LEAK TESTING - GENERAL
Although gas connections on the grill are leak tested prior to shipment, a complete leak test must be performed at the installation site. Before each use, check all gas connections for leaks using the procedures listed below.
If the smell of gas is detected at any time, you should immediately check the entire system for leaks.
BEFORE TESTING
Make sure all packing materials have been removed from the grill, including the burner tie-down straps.
WARNING
Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been checked and do not leak. Do not smoke while leak testing. Never leak test with an open flame.
Make a solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the Liquid Propane cylinders is full.
TO TEST
1.Turn the burner valves off.
2.Turn the Liquid Propane cylinder valve counterclockwise to open the valve.
3.Apply a soap solution to all gas fittings. Soap bubbles will appear where a leak is present.
4.If a leak is present, immediately turn the gas supply "OFF" and tighten leaky fittings.
5.Turn the gas back "ON" and recheck.
6.Should the gas continue to leak from any of the fittings, turn the gas supply "OFF" and contact customer service.
7.If there is evidence of excessive abrasion or wear, or the hose is cut, it must be replaced prior to use.
Only those parts recommended by the manufacturer should be used on the grill. Substitutions will void the warranty.
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INSTALLATION INSTRUCTIONS
WARNING
Do not store grill indoors unless the cylinder is disconnected. Do not store cylinder in a building, garage, or any other enclosed area, and keep out of reach of children at all times.
INSTALLER FINAL CHECK
Maintain specified clearance of 36 inches from combustible materials and construction
•All internal packaging has been removed.
•The hose and regulator are properly connected to the Liquid Propane cylinder.
•The unit has been tested and is free of leaks.
•The gas supply shutoff valve has been located.
•All burners are installed.
•Keep the instruction manual for future reference.
WARNING
1.The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of
1/2-in. PSI (3.5kpa).
2.The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2-in. PSI (3.5kpa).
WARNING
1.Do not store spare Liquid Propane cylinders under or near this appliance.
2.Never fill the cylinder beyond 80 percent capacity.
3.If the information in item 1&2 is not followed exactly, a fire causing death or serious injury may occur.
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OPERATING INSTRUCTIONS |
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LIGHTING THE GRILL |
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1. |
Place the legs in up position. |
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2. |
Make sure the propane cylinder is tightly threaded into the regulator (hand |
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tighten only). |
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3. |
Open lid. Always open lid when lighting. |
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4. |
Push and turn Main burner knob slowly to IGNITE/HI as showed in Figure 4, |
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burner should light immediately |
5. If ignition does not occur in 3-5 seconds, turn the control knob "OFF". Wait 5 minutes before attempting to re-light the grill. If the grill fails to ignite after the second attempt, call customer service for assistance. With burner lit, gently close the lid and allow the grill to warm up for 5 minutes prior to use.
Note: If the knob can't spark, insert the match into the lighting rod as showed in Figure 5. Ignite the match and insert through the cooking grids to the burner.
Figure 4 |
Figure 5 |
OFF |
OFF |
IGNITE / HI |
IGNITE / HI |
OFF
IGNITE / HI
LO
1.Push
2.Turn knob to Ignite/HI
3.Adjust Flame
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OPERATING INSTRUCTIONS |
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TURNING THE GRILL OFF |
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1. |
Turn knob to "OFF" position. |
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2. |
Turn the propane cylinder control knob to the "OFF" position. |
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Caution: Do not attempt to re-light the grill without following all the lighting |
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instructions. |
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3. |
Allow the grill body to cool at least 30 minutes before attempting to move or |
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transport. |
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4. |
Remove and clean grease tray prior to transporting, then reinstall. |
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FLAME CHARACTERISTICS
•Check for proper burner flame characteristics. Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting as shown in Figure 6.
•Turn the control knobs and Liquid Propane cylinder valves "OFF".
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Allow the grill and burners to cool. |
Figure 6 |
1"
Visually check the burner flames prior to each use, the flames should look like this picture, if they do not, refer to the burner main tenancy part of this manual.
USING THE GRILL
1.Find a level surface to grill on.
2.Allow the grill to warm up with the lid closed for 5 minutes prior to cooking.
3.You may cook on the grill in any weather. If the temperature is extremely cold or hot, the cooking times will be slightly increased or decreased. Keep the grill out of excessive winds when operating.
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