Pit boss PB1100PS1 User Manual

4.7 (58)
Pit boss PB1100PS1 User Manual

ITM. / ART. 1139081

MODEL / MODÈLE / MODELO: PB1100PS1

PART / PIÈCE / PARTE: 72760

5005166

UL SUB.2728

WOOD PELLET GRILL & SMOKER

IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE REFERENCE.

MANUAL MUST BE READ BEFORE OPERATING!

GRIL & FUMOIR À GRANULES DE BOIS

IMPORTANT, PRENEZ CONNAISSANCE DE CE DOCUMENT ET

CONSERVEZ-LE POUR RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ

LIRE CE GUIDE AVANT D’UTILISER LE BARBECUE!

ASADOR Y AHUMADOR DE

PELLETS DE MADERA

IMPORTANTE, LEA DETENIDAMENTE, CONSERVE PARA REFERENCIA FUTURA. ¡DEBE LEER EL MANUAL ANTES DE

LA OPERACIÓN!

PB1100PS1

82-260°C / 180-500°F

ASSEMBLY AND OPERATION

ASSEMBLAGE ET FONCTIONNEMENT

MONTAJE Y OPERACIÓN

WARNING: Please read the entire manual before installation and use of this electric, pellet fuel-burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

AVERTISSEMENT : Veuillez lire l’intégralité du manuel avant l’installation et l’utilisation de cet appareil électronique à granules. Le non-respect de ces instructions peut entraîner des dommages aux biens, des blessures ou même la mort. Communiquez avec les autorités locales en matière d’incendie et de bâtiment concernant les restrictions et les exigences d’installation dans votre région.

ADVERTENCI: Lea el manual completo antes de instalar y utilizar este aparato eléctrico para quemar pellets de combustible. Incumplir estas instrucciones podría causar daños materiales, lesiones corporales, e incluso la muerte. Consulte a sus funcionarios locales de construcción y control de incendios para informarse sobre las restricciones y los requisitos de inspección de instalaciones en su región.

RECIPES

INCLUDED

 

INCLUSES

RECETTES

RECETAS

INCLUIDAS

 

FOR OUTDOOR AND HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE. RÉSERVÉ À L'USAGE

EXTÉRIEUR ET RÉSIDENTIEL UNIQUEMENT. NON DESTINÉ À UN USAGE COMMERCIAL.

SOLO PARA USO EN EXTERIORES Y EN EL HOGAR. NO ES PARA USO COMERCIAL.

ENGLISH

SAFETY INFORMATION

MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE TO THE FOLLOWING INSTRUCTIONS.

Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure you receive the most enjoyable and trouble-free operation of your new wood pellet grill. We also advise you retain this manual for future reference.

DANGERS AND WARNINGS

You must contact your local home association, building or fire officials, or authority having jurisdiction, to obtain the necessary permits, mission or information on any installation restrictions, such as any grill being installed on a combustible surface, inspection requirements or even ability to use, in your area.

1.A minimum clearance of 305mm (12 inches) from combustible constructions to the sides of the grill, and 305mm (12 inches) from the back of the grill to combustible constructions must be maintained. Do not install appliance on combustible floors, or floors protected with combustible surfaces unless proper permits and permissions are obtained by authorities having jurisdiction. Do not use this appliance indoors, in an enclosed or unventilated area, inside homes, vehicles, tents, garages. This wood pellet appliance must not be placed under overhead combustible ceiling or overhang.

Keep your grill in an area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Should a grease fire occur, turn the grill OFF and leave the lid closed until the fire is out. Unplug the power cord. Do not throw water on the unit. Do not try to smother the fire. Use of an all-class (class ABC) approved fire extinguisher is valuable to keep on site. If an uncontrolled fire does occur, call the Fire Department.

2.Keep electrical supply cords and the fuel away from heated surfaces. Do not use your grill in the rain or around any water source.

3.After a period of storage, or non-use, check the burn grate for obstructions, the hopper for foreign objects, and any air blockage around the fan intake or chimney. Clean before use. Regular care and maintenance is required to prolong the lifespan of your unit.

If the grill is stored outside during the rainy season or seasons of high humidity, care should be taken to insure that water does not get into the hopper. When wet or exposed to high humidity, wood pellets will expand greatly, decompose, and may jam the feed system. Always disconnect the power, before performing any service or maintenance.

Do not transport your grill while in use or while the grill is hot. Ensure the fire is completely out and that the grill is completely cool to the touch before moving.

4.It is recommended to use heat-resistant barbecue mitts or gloves when operating the grill. Do not use accessories not specified for use with this appliance. Do not put a barbecue cover or anything flammable in the storage space area under the barbecue.

5.To prevent fingers, clothing or other objects from coming in contact with the auger feed system, the appliance is equipped with a metal safety screen, mounted to the interior of the hopper. This screen must not be removed unless directed by Customer Service or an authorized dealer.

This appliance is not recommended for children, persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are under direct supervision or instruction by a person responsible for their safety.

6. Parts of the barbecue may be very hot, and serious injury may occur. Keep young children and pets away while in use.

2

7.Do not enlarge igniter holes or burn pots. Failure to follow this warning could lead to a fire hazard and bodily harm and will void your warranty.

8.Product may have sharp edges or points. Contact may result in injury. Handle with care.

DISPOSAL OF ASHES

Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.

WOOD PELLET FUEL

This pellet cooking appliance is designed and approved for pelletized, all natural, wood fuel only. Any other type of fuel burned in this appliance will void the warranty and safety listing. You must only use all natural wood pellets, designed for burning in pellet barbecue grills. Do not use fuel with additives.

Do not use spirit, petrol, gasoline, lighter-fluid or kerosene for lighting or refreshing a fire in your grill. Keep all such liquids well away from the appliance when in use.

At the time of printing, there is no industry standard for barbecue wood pellets, although most pellet mills use the same standards to make wood pellets for domestic use. Further information, can be found at www.pelletheat.org or the Pellet Fuel Institute.

Contact your local dealer on the quality of pellets in your area, and for information on brand quality. As there is no control over the quality of pellets used, moisture affected pellets, we assume no responsibility to damage caused by poor quality of fuel.

CREOSOTE

Creosote, or soot, is a tar-like substance. When burning, it produces black smoke with a residue which is also black in color. Soot or creosote is formed when the appliance is operated incorrectly, such as: blockage of the combustion fan, failure to clean and maintain the burn area, or poor air-to-fuel combustion.

It is dangerous to operate this appliance should the flame become dark, sooty, or if the burn pot is overfilled with pellets. When ignited, this creosote makes an extremely hot and uncontrolled fire, similar to a grease fire. Should this happen, turn the unit OFF, let it cool completely, then inspect for maintenance and cleaning. It commonly accumulates along exhaust areas.

If creosote has formed within the unit; allow the unit to warm up at a low temperature, turn off the appliance, then wipe away any formation with a hand towel. Similar to tar, it is much easier to clean when warm, as it becomes liquid.

CARBON MONOXIDE (“the silent killer”)

Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, wood, propane, charcoal or other fuel. Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness, nausea, vomiting, sleepiness, confusion, loss of consciousness or death. Follow these guidelines to prevent this colorless, odorless gas from poisoning you, your family, or others:

See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance. Carbon monoxide poisoning, which can easily be mistaken for a cold or flu, is often detected too late.

Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.

Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and people with blood or circulatory system problems, such as anemia, or heart disease.

SAFETY LISTING

In accordance with the procedures and specifications listed in the UL SUBJECT 2728-2009 "pellet fuel cooking appliances" and ULC/ORD C272 and CANADIAN CSA C22.2 #3 "for electrical features of fuel burning equipment." Pit Boss Grills pellet cooking appliances have been independently tested and listed by INTERTEK (an accredited testing laboratory) to ETL, UL, ULC and CSA standards.

ENGLISH

3

ENGLISH

COPYRIGHT NOTICE

Copyright 2019. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without expressed written permission of,

Dansons

3411 North 5th Avenue, Suite 500, Phoenix, AZ, USA 85013 sales@pitboss-grills.com | service@pitboss-grills.com www.pitboss-grills.com

Customer Service

Monday through Sunday, 4am - 8pm PST (EN/FR/ES)

Toll-Free: 1-877-303-3134, Fax: 1-877-303-3135

4

TABLE OF CONTENTS

Safety Information ...........................................................

2

Parts & Specs......................................................................

6

Assembly Preparation......................................................

7

Assembly Instructions

 

Mounting The Legs To Main Barrel...........................................

7

Installing The Bottom Shelf ......................................................

8

Connecting the Wheels to the cart...........................................

8

Securing The Lid Stopper ...........................................................

8

Installing The Lid Handle............................................................

9

Installing The Thermometer.......................................................

9

Assembling The Side Shelf..........................................................

9

Mounting The Side Shelf.............................................................

9

Securing The Chimney...............................................................

10

Installing The Front Shelf Brackets.........................................

10

Mounting The Front Shelf.........................................................

10

Placing The Diffuser Plate.........................................................

11

Installing The Cooking Components ......................................

11

Placing The Grease Bucket.........................................................

12

Connecting To A Power Source.................................................

12

Operating Instructions

 

Grill Environment........................................................................

13

Grill Temperature Ranges..........................................................

14

Understanding The Control Board...........................................

15

Understanding The Probes.......................................................

16

Understanding The "P" Setting ..............................................

16

Hopper Priming Procedure......................................................

16

First Use – Grill Burn-Off...........................................................

17

Automatic Start-Up Procedure................................................

17

Manual Start-Up Procedure.....................................................

18

Shutting Off Your Smoker.........................................................

18

Care & Maintenance........................................................

18

Using Wood Pellet Fuel..................................................

20

Cooking Guidelines..........................................................

20

Tips & Techniques............................................................

22

Troubleshooting ..............................................................

23

Electrical Wire Diagram..................................................

25

Replacement Parts

 

Grill Replacement Parts ............................................................

26

Hopper Replacement Parts......................................................

27

Warranty

 

Conditions.....................................................................................

27

Exceptions....................................................................................

28

Ordering Replacement Parts....................................................

28

Contact Customer Service.........................................................

28

Warranty Service ........................................................................

28

Accessories Sold Separately..........................................

29

Recipes...............................................................................

30

ENGLISH

5

ENGLISH

PARTS & SPECS

Part# Description

1 Porcelain-Coated Steel Upper Cooking Rack (x1)

2Porcelain-Coated Match Pattern Cast-Iron Cooking Grid (x3)

3Lid Stopper (x1)

4Flame Broiler Slider (x1)

5Flame Broiler Main Plate (x1)

6Diffuser Plate (x1)

7Chimney Gasket (x1)

8Chimney Cap (x1)

9Chimney Stack (x1)

10 Main Barrel / Hopper Assembly (x1)

11 Thermometer (x1)

12Side Shelf (x1)

13Lid Handle (x1)

14Lid Handle Bezel (x2)

15Grease Bucket (x1)

16Support Leg for Caster (x2)

17Support Leg (x2)

18Flame Broiler Control Lever (x1)

19Locking Caster Wheel (x2)

20 Wheel (x2)

21Front Shelf Bracket (x2)

22Front Shelf (x1)

23Bottom Shelf (x1)

24 Meat Probe (x2)

AScrew (x28)

BWasher (x24)

CLocking Washer (x22)

DTool Hook (x3)

EWheel Cotter Pin (x2)

FWheel Washer (x2)

GWheel Axle Pin (x2)

HScrew (x2)

INut (x2)

JBushing (x2)

NOTE: Due to ongoing product development, parts are subject to change without notice. Contact

Customer Service if parts are missing when assembling the unit.

PB – ELECTRIC REQUIREMENTS

120V, 3.1AMP, 60HZ, 250W, 3-PRONG GROUNDED PLUG

 

1

 

 

2

 

4

 

3

6

5

8

 

 

 

7

9

10

11

 

12

13

17-2

 

14

17-1

18

 

16

19

15

16-2

 

17

 

 

16-1

 

20

 

 

23

 

 

 

 

21

 

 

21-1

 

 

21-2

 

24

22

 

 

A E I

B F J

C G

D H

MODEL

UNIT ASSEMBLED (WxHxD)

UNIT WEIGHT

COOKING AREA

TEMP. RANGE

DIGITAL FEATURES

PB

 

1,576mm x 1,360mm x 805mm

76.0 kg

Main - 4,470 cm² / 693 sq. in.

82-260°C

Ten temperature presets,

PB1100PS1

Upper Rack - 2,625 cm² / 407 sq. in.

start-up cycle, electric

/ 62.0" x 53.5" x 31.7"

/ 167.5 lb

/ 180-500°F

 

 

 

 

TOTAL - 7,096 cm² / 1100 sq. in.

 

igniter

 

 

 

 

 

 

 

6

ASSEMBLY PREPARATION

Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss Customer Service for parts: Monday through Sunday, 4am - 8pm PST (EN/FR/ES).

service@pitboss-grills.com | Toll-Free: 1-877-303-3134 | Toll-Free Fax: 1-877-303-3135

IMPORTANT: To ease installation and avoid injury, use two people when assembling this appliance.

Tools required for assembly: screwdriver and level. Tools not included.

ENGLISH

ASSEMBLY INSTRUCTIONS

IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws completely until all screws for that step have been installed. Hardware combination involving a locking washer and washer should be installed with the locking washer closest to the head of the screw.

1. MOUNTING THE LEGS TO MAIN BARREL

1A

 

 

Parts Required:

 

 

 

1

x Main Barrel / Hopper Assembly (#10)

 

 

 

2

x Support Leg for Caster (#16)

 

 

 

2

x

Support Leg (#17)

 

 

 

12

x

Screw (#A)

 

A

 

12

x

Locking Washer (#C)

B C

 

12

x

Washer (#B)

 

 

 

Installation:

 

 

 

Place a piece of cardboard on the floor to prevent scratching the unit.

 

 

 

 

Lay the main barrel on its side, hopper end pointed upward, on the

17-2

17-1

 

 

cardboard.

1B

 

 

Mount one support leg (#17) to the floor end of the main barrel using

 

 

 

 

 

 

three screws, locking washers, and washers, through the three pre-drilled

 

 

 

 

holes. Install screws from the inside of the main barrel. Repeat installation

 

 

 

 

for second support leg. Note illustration 1A.

 

 

 

Mount one support leg for caster (#16) to the hopper end of the main

16-2

 

 

 

barrel using three screws, locking washers, and washers, through the

16-1

 

A

 

 

B C

 

three pre-drilled holes. Install screws from the inside of the main barrel.

 

 

 

 

 

 

Repeat installation for second support leg for caster. Note illustration 1B.

 

 

 

NOTE: Fasten screws of the support legs only half-way to allow easier

 

 

 

installation of bottom shelf in next step.

 

 

 

 

 

 

 

 

7

2. INSTALLING THE BOTTOM SHELF

 

Parts Required:

 

1

x

Bottom Shelf (#23)

 

4

x

Screw (#A)

 

4

x

Locking Washer (#C)

 

4

x

Washer (#B)

 

Installation:

 

ENGLISH

• From underneath, secure the bottom shelf to each support leg using a

 

screw, locking washer, and washer. Ensure the flat surface of the shelf

 

is facing up towards the grill barrel.

 

 

 

NOTE: Fasten screws of the bottom shelf only half-way all screws have

 

been installed. Once all screws are installed, then tighten securely into

 

the support legs.

 

3. CONNECTING THE WHEELS TO THE CART

 

 

Parts Required:

 

2

x Locking Caster Wheel (#19)

 

2

x

Wheel (#20)

 

2

x Wheel Axle Pin (#G)

 

2

x

Wheel Washer (#F)

 

2

x Wheel Cotter Pin (#E)

Installation:

Insert each locking caster wheel into the bottom of each support leg by hand-tightening into the hole. It will secure into the self-clinching nut. Ensure the locking caster wheel is inserted completely by ensuring it cannot rotate any further. Note illustration 3A.

Attach the large wheel to the support leg by inserting the wheel axle pin through the wheel, support leg hole, then secure using the wheel cotter pin. Repeat installation for the other wheel on same side. Note 3B.

Once the wheels are secure, lock the caster wheels, then using a second person, carefully lift the grill into an upright position. Note 3C.

IMPORTANT: Re-tighten the support leg screws to ensure they are completely secure after positioning the grill upright.

4. SECURING THE LID STOPPER

Parts Required:

1

x Lid Stopper (#3)

Installation:

Secure the lid stopper onto the top of the main barrel using the preinstalled screw on the top of the main barrel.

2

 

A

 

C

 

B

 

 

23

3A

 

19

19

 

3B

 

 

20

G

F E

 

20

3C

4

3

8

5. INSTALLING THE LID HANDLE

5

 

 

 

 

 

Parts Required:

 

 

 

 

 

 

1

x

Lid Handle (#13)

 

 

 

 

 

 

2

x Lid Handle Bezel (#14)

 

 

 

 

 

 

Installation:

14

 

 

 

 

 

 

 

 

 

 

 

• Remove the pre-installed screws from the lid handle. From inside the

 

 

 

 

 

 

 

barrel lid, insert one screw to protrude to the outside. Add a bezel on the

 

 

 

14

 

 

 

screw, then hand-tighten the screw (from the inside) into the lid handle.

13

 

 

ENGLISH

 

• Repeat same installation for other end of lid handle.

 

 

 

 

 

 

 

 

 

 

6.

INSTALLING THE THERMOMETER

6

 

 

 

 

 

Parts Required:

11

 

 

 

 

 

1

x

Thermometer (#11)

 

 

 

 

 

 

 

 

 

 

 

Installation:

 

 

 

 

 

 

Remove the pre-installed nut from the thermometer. Insert the

 

 

 

 

 

 

 

thermometer into the hole provided on the top of the lid on the main

 

 

 

 

 

 

 

barrel, then secure by re-installing the nut from the inside. Rotate the

 

 

 

 

 

 

 

thermometer so the text is level and upright.

 

 

 

 

 

 

NOTE: If rotation is askew, this will result in incorrect readings.

 

 

 

 

 

7. ASSEMBLING THE SIDE SHELF

7

 

 

 

 

 

Parts Required:

12

 

 

 

 

 

1

x

Side Shelf (#12)

 

 

 

 

 

 

 

 

 

 

 

3

x

Tool Hook (#D)

 

 

 

 

 

 

Installation:

 

 

 

 

 

 

Turn the side shelf upside down. On the edge of the side shelf with three

 

 

 

D

D

 

 

D

 

 

 

 

holes, install the tool hooks into each hole along the edge. Tool hooks will

 

 

 

 

 

 

 

 

 

 

 

 

 

secure to the self-clinching nut that is pre-mounted on the inside.

 

 

 

 

 

8. MOUNTING THE SIDE SHELF

8

 

 

 

 

 

Parts Required:

 

 

 

 

 

 

4

x

Screw (#A)

 

 

 

 

 

 

4

x

Locking Washer (#C)

 

 

 

 

 

 

4

x

Washer (#B)

 

 

 

 

 

 

Installation:

 

 

 

 

 

 

• From underneath, fasten the side shelf to the side panel of the main

 

 

 

 

 

 

 

barrel using four screws, locking washers, and washers.

 

 

 

 

 

 

NOTE: Do not tighten screws completely until all screws have been

 

 

 

C A

 

 

installed. Once all screws are installed, then tighten securely.

 

 

B

 

 

 

 

 

 

 

IMPORTANT: Avoid using the shelves to move or lift the grill. The

 

 

 

 

 

 

weight of the unit will cause the shelves to break, which is not

 

 

 

 

 

 

covered by warranty.

 

 

 

 

 

 

 

 

 

 

 

 

 

9

ENGLISH

9. SECURING THE CHIMNEY

Parts Required:

1

x

Chimney Gasket (#7)

1

x

Chimney Cap (#8)

1x Chimney Stack (#9)

2x Screw (#A)

2

x

Locking Washer (#C)

2

x

Washer (#B)

Installation:

Locate the chimney opening on the side of the main barrel. From the outside, secure the chimney and chimney gasket to the side panel using two screws, locking washers, and washers. The screw will fasten to the pre-mounted nut on the inside of the barrel.

Next, secure the chimney cap onto the top of the chimney stack by rotating the chimney cap screw into the chimney stack.

NOTE: Adjust the chimney cap to affect the airflow inside the main grill. If cooking at low temperature, keep the cap more open. Ensure the chimney cap allows for air to escape.

10. INSTALLING THE FRONT SHELF BRACKETS

Parts Required:

2

x

Front Shelf Bracket (#21)

6

x

Screw (#A)

Installation:

Attach one front shelf bracket to the front of the grill barrel by using three screws. Install each screw halfway, then tighten completely when all three screws are mounted and aligned properly.

Repeat the same installation for the other front shelf bracket.

11.MOUNTING THE FRONT SHELF

Parts Required:

1x Front Shelf (#22)

2x Washer (#B)

2

x

Screw (#H)

2

x

Nut (#I)

2

x

Bushing (#J)

Installation:

From underneath, insert the screw (from the outside) into the front shelf bracket and the front shelf, then add the bushing onto the screw, the washer, then the nut.

Repeat installation for the other side of the front shelf.

NOTE: When installed correctly, the front shelf can be raised (for use) and lowered (for storage) with ease.

IMPORTANT: Avoid using the shelves to move or lift the grill. The weight of the unit will cause the shelves to break, which is not covered by warranty.

9

 

 

 

 

 

 

8

 

 

 

9

 

 

7

 

 

 

B C

A

10

 

 

 

 

 

21-1

 

 

 

 

21-2

 

 

A

 

11

 

 

 

H

J

B

I

 

 

 

 

 

 

22

10

12. PLACING THE DIFFUSER PLATE

12

 

Parts Required:

 

6

1

x

Diffuser Plate (#6)

 

 

 

Installation:

 

 

Place the diffuser plate into main barrel so the central opening aligns

 

 

 

directly with the circular fire pot on the base of the main barrel.

 

 

NOTE: The diffuser plate does not require fastening.

 

ENGLISH

3

x Porcelain-Coated Cooking Grids (#2)

 

13. INSTALLING THE COOKING COMPONENTS

13A

 

Parts Required:

5

 

 

 

 

 

1

x Porcelain-Coated Upper Cooking Rack (#1)

 

 

1

x Flame Broiler Main Plate (#5)

 

 

1

x Flame Broiler Slider (#4)

 

 

1

x Flame Broiler Control Lever (#18)

 

 

Installation:

Insert the flame broiler main plate into the main grill. Rest the flame broiler main plate on the built-in ledge (on the inside right) of the

main grill that directs grease towards the grease bucket spout. Slide

 

 

the entire piece to the left side, and the two slots on the flame broiler

13B

5

main plate will fit into the rounded ledge above the burn pot. It will

 

sit slightly at a downward angle. Note illustration 13A.

 

 

IMPORTANT: If the main plate is resting on the base of the barrel,

 

 

it is installed incorrectly. Poor installation may result in damage to

 

 

your main grill barrel.

 

 

• Place the flame broiler slider on top of the flame broiler main plate,

4

with the raised tab on the right side. Ensure the two tabs on the

 

 

slider place into the slot holes of the main plate, covering the slotted

 

 

openings. Note illustration 13B. Both flame broiler parts are lightly

 

 

13C

 

coated with oil to avoid rusting when shipped.

 

 

 

• Insert the flame broiler control lever through the opening on the right

 

 

panel of the main barrel (below the side shelf). Slide the notched end

 

 

of the control lever into the raised tab on the flame broiler slider,

 

 

giving you adjustable access to the slider on the main plate. Note 13C.

18

NOTE: When the flame broiler slider is open, and direct flame is used

 

 

while cooking, do not leave the grill unattended for any period of time.

 

 

• Place the cooking grids, side-by-side, on the grid ledge inside the main

4

grill. Place the upper cooking rack on the upper ledge inside the main

 

 

grill. The cooking rack will lock into place. Note illustration 13D.

13D

 

IMPORTANT: To maintain optimal searing and grilling performance

 

 

of your cooking grids, regular care and maintenance is required.

1

 

2

 

 

 

 

 

 

11

ENGLISH

14. PLACING THE GREASE BUCKET

Parts Required:

1

x Grease Bucket (#15)

Installation:

Unscrew the six screws along the outside of the hopper that secure the hopper safety screen to the interior and remove the safety screen to access the grease bucket. Replace the hopper safety screen and re-install the six screws to secure. Note illustration 14A.

Place the grease bucket on the spout hook on the end of the main barrel. Ensure it is level to avoid grease spills. Note illustration 14B.

The unit is now completely assembled.

15.CONNECTING TO A POWER SOURCE

NOTE: Before plugging your Pit Boss into any electrical outlet, ensure the temperature dial is in the OFF position.

STANDARD OUTLET

This appliance requires 120 volt, 60hz, 250W, 5 amp service. It must be a 3-prong grounded plug. Ensure grounded end is not broken off before use. The control uses a 5 amp, 120 volt, fast-blow fuse to protect the board from the igniter.

GFCI OUTLETS

This appliance will work on most GFCI outlets, with a recommended size of 15 amp service. If your GFCI outlet is highly sensitive to power surges, it will likely trip during the start-up phase of operation. During the start-up phase, the igniter draws 200-700 watts of electricity which can be too much power for a GFCI outlet to handle. Each time it trips, it increases in sensitivity. If the GFCI keeps tripping, replace the outlet or change to a non-GFCI outlet.

ON THE ROAD

Disconnect the igniter from the main wiring harness. Use the manual start-up procedure. A Pit Boss unit can operate using a 12 volt, 100 watt inverter plugged into your automobile outlet. To use the automatic igniter, it is recommended to use a minimum of a 1000 watt inverter.

IMPORTANT: Disconnect unit from power source when not in use.

14A

14B

15

15

FAST-BLOW 5 AMP

12

OPERATING INSTRUCTIONS

With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the importance of reducing fat intake. One of the best ways to cut down on fat in your diet is to use a low fat method of cooking, such as grilling. As a pellet grill uses natural wood pellets, the savory wood flavor is cooked into the meats, reducing the need for high sugar content sauces. Throughout this manual, you will notice the emphasis on grilling food slowly at LOW or MEDIUM temperature settings.

GRILL ENVIRONMENT

1. WHERE TO SET-UP THE GRILL

With all outdoor appliances, outside weather conditions play a big part in the performance of your grill and the cooking time needed to perfect your meals.

All Pit Boss units should keep a minimum clearance of 305mm (12 inches) from combustible constructions, and this clearance must be maintained while the grill is operational. This appliance must not be placed under overhead combustible ceiling or overhang. Keep your grill in an area clear from combustible materials, gasoline and other flammable vapors and liquids.

2. COLD WEATHER COOKING

As it becomes cooler outside, that does not mean that grilling season is over! The crisp cool air and heavenly aroma of smoked foods will help cure your winter blues.

Follow these suggestions on how to enjoy your grill throughout the cooler months:

If smoking at low temperatures fails, increase the temperature slightly to achieve the same results.

Organize – Get everything you require ready in the kitchen before you head outdoors. During the winter, move your grill to an area that is out of the wind and direct cold. Check local bylaws regarding the proximity of your grill in relation to your home and/or other structures. Put everything you need on a tray, bundle up tight, and get it done!

To help keep track of the outside temperature, place an outdoor thermometer close to your cooking area. Keep a log or history of what you cooked, the outdoor temperature, and the cooking time. This will help later down the road to help you determine what to cook and how long it will take.

In very cold weather, increase your preheating time by at least 20 minutes.

Avoid lifting the lid any more than necessary. Cold gusts of wind can completely cool your grill temperature. Be flexible with your serving time; add extra cooking time each time you open the lid.

Have a heated platter or a dish cover ready to keep your food warm while making the trip back inside.

Ideal foods for winter cooking are those that require little attention, such as roasts, whole chickens, ribs, and turkey.

Make your meal preparation even easier by adding simple items such as vegetables and potatoes.

3.HOT WEATHER COOKING

As it becomes warmer outdoors, the cooking time will decrease.

Follow these few suggestions on how to enjoy your grill throughout the hot months:

Adjust your cooking temperatures downward. This helps to avoid unwanted flare-ups.

Use a meat thermometer to determine the internal temperature of your foods. This helps in preventing your meat from over cooking and drying out.

Even in hot weather it is still better to cook with the lid of your grill down.

You can keep foods hot by wrapping them in foil, and placing them in an insulated cooler. Stuff crumpled up newspaper around the foil and this will keep food hot for 3 to 4 hours.

ENGLISH

13

ENGLISH

GRILL TEMPERATURE RANGES

Temperature readouts on the control board may not exactly match the thermometer. All temperatures listed below are approximate and are affected by the following factors: outside ambient temperature, the amount and direction of wind, the quality of pellet fuel being used, the lid being opened, and the quantity of food being cooked.

HIGH TEMPERATURE (205-260°C / 401-500°F)

This range is best used to sear and grill at a high heat. Use in tandem with the flame broiler (slide plate) for indirect or direct flame cooking. With the flame broiler open, direct flame is used to create those “blue” steaks, as well as flamekissed vegetables, garlic toast or s’mores! When the flame broiler is closed, the air circulates around the barrel, resulting in convection heat. High temperature is also used to preheat your grill, burn-off the cooking grids, and to achieve high heat in extreme cold weather conditions.

MEDIUM TEMPERATURE (135-180°C / 275-356°F)

This range is best for baking, roasting, and finishing off that slow smoked creation. Cooking at these temperatures will greatly reduce the chances of a grease flare-up. Ensure that the flame broiler slider in the closed position, covering the slotted openings. Great range for cooking anything wrapped in bacon, or where you want versatility with control.

LOW TEMPERATURE (80-125°C / 176-257°F)

This range is used to slow roast, increase smoky flavor, and to keep foods warm. Infuse more smoke flavor and keep your meats juicy by cooking longer at a lower temperature (also known as low and slow). Highly recommended for the big turkey at Thanksgiving, juicy ham at Easter, or the huge holiday feast.

Smoking is a variation on true barbecuing and is truly the main advantage of grilling on a wood pellet grill. Hot smoking, another name for low and slow cooking, is generally done between 80-125oC / 176-257oF. Hot smoking works best when longer cooking time is required, such as large cuts of meats, fish, or poultry.

TIP: To intensify that savory flavor, switch to SMOKE (low) temperature range immediately after putting your food on the grill. This allows the smoke to penetrate the meats.

The key is to experiment with the length of time you allow for smoking, before the meal is finished cooking. Some outdoor chefs prefer to smoke at the end of a cook, allowing the food to keep warm until ready to serve. Practice makes perfect!

14

UNDERSTANDING THE CONTROL BOARD

 

 

 

 

 

 

 

 

 

250º

300º

 

“P” SET

 

 

 

COOK

“P” SET

350º

 

 

 

 

 

 

 

 

PROBE 1

 

 

FC

 

 

 

225º

400º

 

 

FC

 

ACTUAL

 

FC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRIME

PROBE 2

FC

 

 

 

200º

450º

 

 

 

 

 

 

 

SMOKE

475º

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

HIGH

CONTROL DESCRIPTION

Press the Power Button to power on the unit. The button will glow blue if connected to a power source.

Press the button again to turn the unit off.

The Temperature Control Dial allows you to set your desired smoking temperature. Once connected to a power source and the Power Button is pressed, turn the dial and select from any of the ten preset temperatures, between 65-260°C / 150-500°F. When the dial is turned to a temperature preset, the Digital

LCD Screen with light up, displaying that it is ready to operate. When the dial is turned to off, the Digital LCD Screen will remain off.

The "P" Set Button is used to select one of the eight fine tunings when the Temperature Control Dial is set “P” SET to the Smoke Setting . Press the button to change the "P" setting to accommodate to your cooking style and cooking environment, as preferred. With a short push of the button, the setting increases from P0 to P7, then repeats. Adjustments are only possible in the Smoke Setting. Factory default setting is "P4". If the "P" setting

is adjusted, your preference will be locked-in (saved) until further adjustment is made.

The "P" Set Button is also used as a Temperature Switch Control to change the temperature readout on the LCD Screen. Press and hold the button for two seconds to switch to Celsius (ºC) or to Fahrenheit (ºF), as preferred. Default is set to Fahrenheit.

 

 

 

 

COOK

“P” SET

The LCD Screen is used as the information center for your unit. The LCD screen will display your Desired Cook

 

PROBE 1

 

 

FC

 

 

 

 

 

 

 

 

 

 

 

 

 

FC

ACTUAL

 

FC

Temperature, Actual Cook Temperature, and Meat Probe Temperatures (if connected). If only one Meat Probe

 

PROBE 2

 

 

 

 

 

 

 

 

 

 

FC

 

 

 

 

 

 

is connected, only one reading will be displayed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Press and hold the Prime Button to activate an extra feed of pellets to the fire pot. This can be used to add

 

 

 

PRIME

 

 

 

more fuel to the fire before opening the barrel lid, resulting in a quick heat recovery time. It can also be used

 

 

 

 

 

 

 

 

 

 

while smoking, to increase the intensity of clean smoke flavor. Requested from competition cookers.

 

 

 

 

 

 

 

 

 

 

The Smoke Setting on the Temperature Control Dial is the start-up mode for the unit. The grill operates at

 

 

 

 

 

 

 

 

 

 

 

 

SMOKE

 

 

 

the lowest temperature, without the fire going out.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The plug-in connection port(s) on the front of the Control Board are for a Meat Probe(s).

 

 

 

 

 

 

 

 

 

 

When a meat probe is connected, the temperature is displayed on the LCD Screen. When not

 

 

 

 

 

 

 

 

 

 

in use, disconnect the meat probe from the connection port. Includes one (1) meat probe.

 

 

 

 

 

 

 

 

 

 

Compatible with Pit Boss branded meat probes only. Additional meat probe(s) sold separately.

ENGLISH

15

ENGLISH

UNDERSTANDING THE PROBES

TEMPERATURE PROBE

Located inside the main barrel, on the left side wall, is the temperature probe. It is a small, vertical piece of stainless steel. The temperature probe measures the internal temperature of the unit. When the temperature is adjusted on the Control Board, the temperature probe will read the actual temperature inside the unit and adjust to the desired temperature.

IMPORTANT: The temperature of your unit is highly affected by ambient outdoor weather, quality of pellets used, flavor of pellets, and the quantity of food being cooked.

MEAT PROBE

The meat probe measures the internal temperature of your meat in the grill, similar to your indoor oven. Plug-in the meat probe adapter to the meat probe connection port on the Control Board and insert the stainless steel meat probe into the thickest portion of your meat and the temperature will be displayed on the control board. To ensure the meat probe is connected properly to the connection port, feel and hear it snap into place.

NOTE: When placing the meat probe into your meat, ensure the meat probe and meat probe wires avoid direct contact with flame or excess heat. This can result in damage to your meat probe. Run the excess wire out the hole located on the left side of the main grill or the top of the main grill (near the grill lid hinge). When not in use, disconnect from the meat probe connection port and place aside to keep protected and clean.

UNDERSTANDING THE "P" SETTING

The main benefit to the "P" SET (setting) button is that it allows the cook to have fine tuned control of their grill in SMOKE mode, to compensate for ambient temperature, humidity, wind, environmental changes, pellet fuel type and quality.

When the "P" SET button is pushed, the “P” setting displayed on the LCD screen will change to the next value (upward). Once P7 is reached, it will restart at P0. There are eight “P” settings, ranging from P0 to P7.

USING THE "P" SETTING IN SMOKE MODE

Anytime the temperature dial is set to the SMOKE setting, such as the start-up of the unit, the auger will run on a manual mode of cooking versus using one of the preset temperatures on the Temperature Control Dial.

MORE SMOKE FLAVOR, LESS HEAT

(↑ “P” SETTING / ↓ FUEL FEED)

When hot smoking – increasing the infusion of more natural wood flavor – increase the "P" setting to allow for longer cycles between auger feeds. This results in keeping a lower temperature output, which increases cook time (also known as low and slow), a deeper smoke ring and more smoke flavor. Care must be taken when using the higher "P" settings, such as P6 or P7, as this could result in the fire going out in the fire pot.

LESS SMOKE FLAVOR, MORE HEAT

(↓ “P” SETTING / ↑ FUEL FEED)

AUGER CYCLE (seconds)

"P" SET

ON

OFF

P0

18

55

P1

18

70

P2

18

85

P3

18

100

*P4

18

115

P5

18

130

P6

18

140

P7

18

150

*factory default setting

A lower "P" setting will result in a higher grill temperature output and higher pellet consumption due to more frequent cycles.

HOPPER PRIMING PROCEDURE

These instructions should be followed the first time the grill is ignited, and each time the grill runs out of pellets in the hopper. The auger must be primed to allow pellets to travel through the length of the auger, and fill the fire pot. If not primed, the igniter will timeout before the pellets are ignited, and no fire will start. Follow these steps to prime the hopper:

1.Open the hopper lid. Make sure there are no foreign objects in the hopper or blocking the auger feed system at the bottom.

2.Remove all cooking components from the interior of the grill. Locate the fire pot in the bottom of the main barrel.

16

3.

Plug the power cord into a power source. Press the Power Button to turn the unit on, and turn the Temperature

 

 

Control Dial to the SMOKE position. Check the following items:

 

 

• That you can hear the auger turning. Place your hand above the fire pot and feel for air movement. Do not place your

 

 

hand or fingers inside the fire pot. This can cause injury.

 

 

• After approximately a minute, you should smell the igniter burning and begin to feel the air getting warmer in the

 

 

fire pot. The igniter tip does not glow red, but gets extremely hot and will burn. Do not touch the igniter.

 

4.

Once verified that all electric components are working correctly, press the Power Button to turn the unit off.

 

 

5.

Fill the hopper with all natural barbecue wood pellets.

 

6.

Press the Power Button to turn the unit on. Keep the Temperature Control Dial in the SMOKE position. Press and hold

ENGLISH

 

the Prime Button until you see pellets on the inside of the grill from the auger tube. Once pellets begin to drop into the

 

 

 

fire pot, release the Prime Button.

 

7.

Press the Power Button to turn the unit off.

 

8.

Re-install the cooking components into the main barrel. The grill is now ready to use.

 

 

 

 

FIRST USE – GRILL BURN-OFF

Once your hopper has been primed and before cooking on your grill for the first time, it is important to complete a grill burn-off.

Start the grill and operate at any temperature over 176°C / 350°F (with the lid down) for 30 to 40 minutes to burn-off the grill and rid it of any foreign matter.

AUTOMATIC START-UP PROCEDURE

1.Plug the power cord into a grounded power source. Open the main barrel lid. Check the fire pot to ensure there is no obstruction for proper ignition. Open the hopper lid. Ensure there are no foreign objects in the hopper or auger feed system. Fill the hopper with dry, all natural barbecue hardwood pellets.

2.Ensure the Temperature Control Dial is in the SMOKE position. Press the Power Button to turn the unit on. This will activate the start-up cycle. The auger feed system will begin to turn, the igniter will begin to glow and the fan will supply air to the fire pot. The grill will begin to produce smoke while the start-up cycle is taking place. The barrel lid must remain open during the start-up cycle. To confirm the start-up cycle has begun properly, listen for a torchy roar, and notice some heat being produced.

3.Once the heavy, white smoke has dissipated, the start-up cycle is complete and you are ready to enjoy your grill at your desired temperature!

IGNITER FAILURE PROCEDURE

If for any reason your electric igniter fails or your grill's flame dies out during a cook, check the following steps, or start your grill using the manual method.

1.Ensure the Temperature Control Dial is in the SMOKE position. Open the barrel lid. Remove the cooking components from inside. Remove all unburnt pellets and ash from the fire pot. Avoid touching the igniter to avoid injury, as it may be extremely hot.

2.Once all cooking components are removed and cleaned, press the Power Button to turn the unit on. Check the following:

Visually confirm that the igniter is working by placing your hand above the fire pot and feeling for heat.

Visually confirm that the igniter is protruding approximately 13mm / 0.5 inches in the fire pot.

Visually confirm that the auger is dropping pellets into the fire pot.

Confirm that the combustion fan is working by listening for a torchy roar.

3.If any of the above points are not working, follow Troubleshooting instructions.

17

MANUAL START-UP PROCEDURE

 

1.

Ensure the Temperature Control Dial is in the SMOKE position. Plug the power cord into a grounded power source.

 

2.

Check fire pot to ensure there is no obstruction for proper ignition. Open the hopper lid. Ensure there are no foreign

 

 

objects in the hopper or auger feed system. Fill hopper with dry, all natural hardwood barbecue pellets.

 

3.

Open the barrel lid. Remove the cooking components to expose the fire pot. Place a generous handful of pellets into the

 

 

fire pot. Squirt a gelled fire starter, or other appropriate pellet starter, over the top of the pellets. A small amount of solid

 

 

fuel fire starter, such as one composed of sawdust and wax, or wood shavings, is also appropriate. Add another small

 

 

 

 

amount of pellets in the fire pot.

ENGLISH

 

NOTE: Do not use spirit, petrol, gasoline, lighter-fluid or kerosene for lighting or refreshing a fire in your grill.

4.

Light the contents of the fire pot using a long match or long-nosed lighter. Allow the starter to burn for 3 to 5 minutes.

 

 

 

Do not attempt to add more starter into the fire pot. This can cause injury.

 

5.

Quickly and carefully replace the cooking components to the inside of the main barrel. Continue start-up at step two of

 

 

Automatic Start-Up Procedure.

 

 

 

SHUTTING OFF YOUR GRILL

1.When finished cooking, with the main barrel lid remaining closed, press the Power Button to turn the unit off and turn the Temperature Control Dial to OFF. The grill will begin its automatic cool-down cycle. The auger system will stop feeding fuel, the flame will burn out, and the fan will continue to run until the cool-down cycle is complete.

CARE AND MAINTENANCE

Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance tips to service your grill:

1.HOPPER ASSEMBLY

The hopper includes a clean-out feature to allow for ease of cleaning and change out of pellet fuel flavors. To empty, locate the plate and the cover of the drop chute on the back side of the hopper. Place a clean, empty pail under the drop chute cover, then remove the cover piece. Unscrew the plate, slide outwards, and pellets will empty.

NOTE: Use a long handled brush or shop-vac to remove excess pellets, sawdust, and debris for a complete clean-out through the hopper screen.

PLATE

COVER

Running all pellets out of your auger system is recommended if your grill will be unused for an extended period of time. This can be done by simply running your grill, on an empty hopper, until all pellets have emptied from the auger tube.

Check and clean off any debris from the fan air intake vent, found on the bottom of the hopper. Once the hopper access panel is removed (see Electric Wire Diagram for diagram), carefully wipe off any grease build-up directly on the fan blades. This ensures airflow is sufficient to the feed system.

2.PROBES

Kinks or folds in the probe wires may cause damage to the part. Wires should be rolled up in a large, loose coil.

18

 

• Although the probes are stainless steel, do not place in the dishwasher or submerge in water. Water damage to the

 

 

internal wires will cause the probe to short-out, causing false readings. If a probe is damaged, it should be replaced.

 

3.

INSIDE SURFACES

 

 

 

 

• It is recommended to clean your fire pot after every few uses. This will ensure proper ignition and avoid any hard

 

 

build-up of debris or ash in the fire pot.

 

 

 

 

• Use a long-handled grill cleaning brush (brass or soft metal), remove any food or build-up from the cooking grids. Best

 

 

practice is to do this while they are still warm from a previous cook. Grease fires are caused by too much fallen debris

 

 

 

 

on the cooking components of the grill. Clean the inside of your grill on a consistent basis. In the event you experience

 

 

a grease fire, keep the grill lid closed to choke out the fire. If the fire does not go out quickly, carefully remove the food,

ENGLISH

 

IMPORTANT: Due to high heat, do not cover the flame broiler or probes with aluminum foil.

 

turn the grill off, and shut the lid until the fire is completely out. Lightly sprinkle baking soda, if available.

 

 

• Check your grease bucket often, and clean out as necessary. Keep in mind the type of cooking you do.

 

4.

OUTSIDE SURFACES

 

 

 

 

• The front shelf includes a removable panel underneath for ease of cleaning. From

 

 

 

 

 

 

 

 

 

 

 

 

below, push the backing plate towards the main barrel to remove. Clean, then

FROM

 

 

replace by sliding back into place.

BELOW

 

Wipe your grill down after each use. Use warm soapy water to cut the grease. Do

not use oven cleaner, abrasive cleansers or abrasive cleaning pads on the outside grill surfaces. All painted surfaces are not covered under warranty, but rather are part of general maintenance and upkeep. For paint scratches, wearing, or flaking

of the finish, all painted surfaces can be touched up using high heat BBQ paint.

Use a grill cover to protect your grill for complete protection! A cover is your best protection against weather and outside pollutants. When not in use or for longterm storage, keep the unit under a cover in a garage or shed.

CLEANING FREQUENCY TIME TABLE (NORMAL USE)

ITEM

CLEANING FREQUENCY

CLEANING METHOD

Bottom of Main Grill

Every 5-6 Grill Sessions

Scoop Out, Shop-Vac Excess Debris

Fire pot

Every 2-3 Grill Sessions

Scoop Out, Shop-Vac Excess Debris

Cooking Grids

After Each Grill Session

Burn Off Excess, Brass Wire Brush

Flame Broiler

Every 5-6 Grill Sessions

Scrape Main Plate with Slider, Do Not Wash Clean

Front Shelf

After Each Grill Session

Scrub Pad & Soapy Water

Grease Bucket

After Each Grill Session

Scrub Pad & Soapy Water

Auger Feed System

When Pellet Bag is Empty

Allow Auger to Push Out Sawdust, Leaving Hopper Empty

Hopper Electric Components

Once A Year

Dust Out Interior, Wipe Fan Blades with Soapy Water

Air Intake Vent

Every 5-6 Grill Sessions

Dust, Scrub Pad & Soapy Water

Temperature Probe

Every 2-3 Grill Sessions

Scrub Pad & Soapy Water

19

ENGLISH

USING WOOD PELLET FUEL

Clean-burning barbecue wood pellets generate about 8200 BTU’s per pound with very little ash, a low moisture content (5-7%), and are carbon neutral.Barbecue wood pellets are produced by pure raw material (sawdust) being pulverized with a hammermill, and the material is pushed through a die with pressure. As the pellet is forced through the die, it is cut, cooled, screened, vacuumed, and then bagged for consumer use. Check with your local dealer for flavors available in your area.

HICKORY BLEND

Rich, smoky bacon-like flavor. Considered the “Kings of the Woods”

MESQUITE BLEND

Strong, tangy, spicy flavor. Think Tex-Mex cuisine.

APPLE BLEND

Smoky, mild sweetness flavor. Highly recommended for baking.

CHERRY BLEND

Slightly sweet, but also tart. Gives a rosy tint to light meals.

WHISKEY BARREL BLEND

Strong, sweet smoke with aromatic tang. Perfect for red meats.

COMPETITION BLEND

Perfect blend of sweet, savory, and tart. Used by many professional grillers.

NOTE: Always store wood pellets in a dry area. Any contact or exposure to moisture will result in lower heat output or cause the pellets to swell and break apart. Use a moisture proof, resealable tub or bucket for proper storage.

COOKING GUIDELINES

Smoking and grilling styles of cooking can give you different results based on time and temperature. For best results, keep a record of what you cooked, at what temperature, how long you cooked for, and the results. Adjust to your taste for the next time.

Practice makes perfect.

The culinary art of hot smoking refers to longer cooking times, but results in more natural wood flavor (and a sought-after smoke ring) on your meats. Higher cooking temperatures result in a shorter cooking time, locking in less smoke flavor.

TIP: For best results, allow time for meats to rest after cooking. This allows the natural juices to migrate back into the meat fiber, giving a much juicer, flavorful cut. Resting times can be as little as 3 minutes and up to 60 minutes, depending on the size of the protein.

STYLE OF

HOT SMOKING

ROAST

 

BAKING

GRILL/BAKE

 

SEAR

COOKING

(Very Low)

(Low)

 

(Medium)

(Medium/High)

 

(High)

Temp Range

93-135°C / 199-275°F

135-162°C / 275-323°F

 

162-190°C / 323-374°F

190-232°C / 374-449°F

232-260°C / 449-500°F

 

 

 

 

 

 

 

 

POULTRY

Size

 

Rare - 54°C / 130°F

 

Medium - 60°C / 140°F

 

Well Done - 77°C / 170°F

Turkey (whole)

4.5-5.0 kg / 10-11 lbs.

 

 

 

 

 

 

 

Grill 90 - 120 minutes

 

5.3-6.4 kg / 12-14 lbs.

 

 

 

 

 

 

 

Grill 110 - 140 minutes

 

6.8-7.7 kg / 15-17 lbs.

 

 

 

 

 

 

 

Grill 130 - 160 minutes

 

8.2-10.0 kg / 18-22 lbs.

 

 

 

 

 

 

 

Grill 140 - 170 minutes

 

10.4-11.3 kg / 23-25 lbs.

 

 

 

 

 

 

 

Grill 150 - 180 minutes

Chicken (whole)

1.36-2.26 kg / 3-5 lbs.

 

 

 

 

 

 

 

Grill 1 - 1.5 hours

Drumsticks, Breasts

0.45 - 0.86 kg / 1 - 1½ lbs.

 

 

 

 

 

 

Grill 30-60 minutes

Small Game Birds

0.45 - 0.86 kg / 1 - 1½ lbs.

 

 

 

 

 

 

Grill 30-45 minutes

Duck

1.36-2.26 kg / 3-5 lbs.

 

 

 

 

 

 

 

Roast or grill 2 - 2.5 hours

20

PORK

SIZE

Precooked to Reheat

Medium

Well Done

60°C / 140°F

 

66°C / 150°F

71°C / 160°F

 

 

 

 

 

 

 

 

 

 

 

Ham

2.5 cm / 1"

12 minutes

 

 

 

 

 

(Fully Cooked &

1.36-1.81 kg / 3-4 lbs.

50 minutes - 1 hour

 

 

 

 

Boneless Portion,

1.81-2.72 kg / 4-6 lbs.

1 - 2 hours

 

 

 

 

 

Smoked Picnic

2.26-3.62 kg / 5-8 lbs.

1 - 2½ hours

 

 

 

 

 

Whole & Bone-In)

4.53-5.44 kg / 10-12 lbs.

2 - 2¾ hours

 

 

 

 

 

Loin Roast

1.36-1.81 kg / 3 - 4 lbs.

 

 

1 - 2 hours

2 - 3 hours

Rib Crown Roast

1.81-2.26 kg / 4 - 5 lbs.

 

 

1½ - 2 hours

2 - 3 hours

Chop

1.9-2.5 cm / ¾" - 1"

 

 

10 - 12 minutes

 

 

(loin, rib)

3.1-3.9 cm / 1¼" - 1½"

 

 

14 - 18 minutes

 

 

Tenderloin

1.9-2.5 cm / ¾" - 1"

 

 

20 - 30 minutes

30 - 45 minutes

Loin Roast (boneless)

1.36-2.26 kg / 3-5 lbs.

 

 

1¼ - 1¾ hours

1¾ - 2½ hours

Boston Butt

3.62-4.53 kg / 8-10 lbs.

 

 

 

 

93 - 98°C / 200 - 210°F

(Pork Shoulder)

 

 

 

 

 

Internal Temperature

 

 

 

 

 

 

 

 

BEEF

SIZE

HEAT

Rare - 54°C / 130°F

Medium - 60°C / 140°F

Well Done - 65°C / 150°F

Steak (New York,

1.9 cm / ¾"

High

Sear 8-10 minutes

 

 

Porter-house, Rib-

2.5 cm / 1"

 

Sear 10-12 minutes

 

 

eye, Sirloin, T-bone,

3.8 cm / 1½"

 

Sear 10 minutes, grill 8-10 minutes

 

 

or Tenderloin)

5 cm / 2"

 

Sear 10 minutes, grill 10-14 minutes

 

 

Skirt Steak

0.6 - 12.7 cm / ¼" - ½"

High

Sear 5-7 minutes

 

 

Flank Steak

0.45 - 0.86 kg

Medium

Sear 4 minutes, grill 8-10 minutes

 

 

 

/ 1 - 1½ lbs., 1.9 cm / ¾"

 

 

 

 

 

 

Kabob

2.5 - 3.8 cm / 1 - 1½" cubes

Medium

Grill 10 - 12 minutes

 

 

Tenderloin, whole

1.58 - 1.81 kg / 3½ - 4 lbs.

High/Medium

Sear 10 minutes, grill 15-20 minutes

 

 

Ground Beef Patty

1.9 cm / ¾"

High/Medium

Sear 4 minutes, grill 4-6 minutes

 

 

Rib-eyeRoast(boneless)

2.26 - 2.72 kg / 5 - 6 lbs.

Medium

Grill 1½ - 2 hours

 

 

Tri-tip Roast

0.9 - 1.13 kg / 2 - 2½ lbs.

High/Medium

Sear 10 minutes, grill 20-30 minutes

 

 

Rib Roast

5.44 - 6.35 kg / 12 - 14 lbs.

Medium

2½ - 2¾ hours

 

 

Veal Loin Chop

2.5cm / 1"

Medium

10 - 12 minutes direct

 

 

Brisket

7.25 - 3.62 kg / 16 -18 lbs.

Hot Smoke

Cook until internal temperature reaches 91°C / 195°F

 

 

 

 

 

LAMB

Size

Rare - 54°C / 130°F

Medium - 60°C / 140°F

Well Done - 71°C / 160°F

Roast (fresh)

2.26 - 2.72 kg / 5 - 6 lbs.

 

 

1 - 2 hours

 

 

Rib Crown Roast

1.36-2.26 kg / 3-5 lbs.

 

 

1 - 1½ hours

1½ hours

 

 

 

 

 

SEAFOOD

Size

Rare - 54°C / 130°F

Medium - 60°C / 140°F

Well Done - 82°C / 180°F

Fish (whole)

0.5 kg / 1 lb.

 

 

 

 

Grill 10 - 20 minutes

 

0.9 - 1.1 kg / 2 - 2½ lbs.

 

 

 

 

Grill 20 - 30 minutes

 

1.4 kg / 3 lbs.

 

 

 

 

Grill 30 - 45 minutes

Fish (filets)

0.6-1.3 cm / ¼” - ½”

 

 

 

 

Grill 3 - 5 minutes, until flaky

Lobster Tail

0.15 kg / 5 oz.

 

 

 

 

Grill 5 - 6 minutes

 

0.3 kg / 10 oz.

 

 

 

 

Grill 10 - 12 minutes

 

 

 

 

 

WILD GAME

Size

Rare - 60°C / 140°F

Medium - 71°C / 160°F

Well Done - 77°C / 170°F

Roast (fresh)

2.26 - 2.72 kg / 5 - 6 lbs.

 

 

1 - 1½ hours

1½ - 2 hours

Large Cuts (fresh)

3.62-4.53 kg / 8-10 lbs.

 

 

1 hours

1½ hours

ENGLISH

21

TIPS & TECHNIQUES

Follow these helpful tips and techniques, passed on from Pit Boss owners, our staff, and customers just like you, to become more familiar with your grill:

1. FOOD SAFETY

• Keep everything in the kitchen and cooking area clean. Use different platters and utensils for the cooked meat than the ones you used to prepare or transport the raw meat out to the grill. This will prevent cross contamination of bacteria. Each marinade or basting sauce should have its own utensil.

ENGLISH

Keep hot foods hot (above 60ºC / 140ºF), and keep cold foods cold (below 3ºC / 37ºF).

 

 

A marinade should never be saved to use at a later time. If you are going to use it to serve with your meat, be sure

 

 

to bring it to a boil before serving.

 

Cooked foods should not be left out in the heat for more than an hour. Do not leave hot foods out of refrigeration

 

 

for more than two hours.

 

Defrost and marinade meats by refrigeration. Do not thaw meat at room temperature or on a counter top. Bacteria

 

 

can grow and multiply rapidly in warm, moist foods. Wash hands thoroughly with hot, soapy water before starting

 

 

any meal preparation and after handling fresh meat, fish and poultry.

 

2. COOKING PREPARATION

 

Be prepared, or Mise en Place. This refers to preparing the cooking recipe, fuel, accessories, utensils, and all

 

 

ingredients you require at grill side before you start cooking. Also, read the entire recipe, start to finish, before

 

 

lighting the grill.

 

A BBQ floor mat is very useful. Due to food handling accidents and cooking spatter, a BBQ floor mat would protect

 

 

a deck, patio, or stone platform from the possibility of grease stains or accidental spills.

 

3. GRILLING TIPS AND TECHNIQUES

 

To infuse more smoke flavor into your meats, cook longer and at lower temperatures (also known as low and slow).

 

 

Meat will close its fibers after it reaches an internal temperature of 49ºC / 120ºF. Misting, or mopping, are great ways

 

 

to keep meat from drying out.

 

While searing your meats, cook with the lid down. Always use a meat thermometer to determine the internal

 

 

temperature of the foods you are cooking. Smoking foods with hardwood pellets will turn meats and poultry pink.

 

 

The band of pink (after cooking) is referred to as a smoke ring and is highly prized by outdoor chefs.

 

Sugar-based sauces are best applied near the end of cooking to prevent burning and flare-ups.

 

Leave open space between the foods and the extremities of the barrel for proper heat flow. Food on a crowded grill

 

 

will require more cooking time.

 

Use a set of long-handled tongs for turning meats, and a spatula for turning burgers and fish. Using a piercing

 

 

utensil, such as a fork, will prick the meat and allow the juices to escape.

 

Foods in deep casserole dishes will require more time to cook than a shallow baking pan.

 

It’s a good idea to put cooked food onto a heated platter, keeping the food warm. Red meats, such as steak and

 

 

roasts, benefit from resting for several minutes before serving. It allows the juices that were driven to the surface

 

 

by heat to ease back to the center of the meat, adding more flavor.

22

TROUBLESHOOTING

Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful.

For FAQ, please visit www.pitboss-grills.com. You may also contact your local Pit Boss authorized dealer or contact Customer Service for assistance.

WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, maintenance or service work. Ensure the grill is completely cooled to avoid injury.

PROBLEM

CAUSE

SOLUTION

No Power Lights

Temperature Control

Press the Power Button, and ensure the button glows blue to show there is a power

On The Control

Dial is still off.

connection. Turn the Temperature Control Dial to a temperature setting.

Board

Not Connected To

Ensure unit is plugged into a working power source. Reset breaker. Ensure GFCI is a minimum

 

 

Power Source

10 Amp service (see Electric Wire Diagram for access to electric components) Ensure all

 

 

wire connections are firmly connected and dry.

 

Fuse Blown On The

Remove hopper access panel (see Electric Wire Diagram for diagram), press in plastic tabs

 

Control Board

holding the control board in place and carefully pull controller inside the hopper to release

 

 

controller. Check the fuse for a broken wire or if the wire has turned black. If yes, fuse needs

 

 

to be manually replaced.

 

The GFCI outlet has

Remove hopper access panel (see Electric Wire Diagram for diagram), and ensure all wire

 

been tripped.

connections are firmly connected and dry. Ensure GFCI is a minimum 10 Amp service.

 

Faulty Control Board

Control Board needs to be replaced. Contact Customer Service for a replacement part.

 

 

 

Fire in Fire pot Will

Auger Not Primed

Before the unit is used for the first time or anytime the hopper is completely emptied out,

Not Light

 

the auger must be primed to allow pellets to fill the auger tube. If not primed, the igniter

 

 

will timeout before the pellets reach the fire pot. Follow Hopper Priming Procedure.

 

Auger Motor Is

Remove cooking components from the main barrel. Press the Power Button to turn the unit

 

Jammed

on, turn Temperature Control Dial to SMOKE, and inspect the auger feed system. Visually

 

 

confirm that the auger is dropping pellets into the fire pot. If not operating properly, call

 

 

Customer Service for assistance or a replacement part.

 

Igniter Failure

Remove cooking components from the main barrel. Press the Power Button to turn the unit

 

 

on, turn Temperature Control Dial to SMOKE, and inspect the igniter. Visually confirm that

 

 

the igniter is working by placing your hand above the fire pot and feeling for heat. Visually

 

 

confirm that the igniter is protruding approximately 13mm / 0.5 inches in the fire pot. If not

 

 

operating properly, follow Manual Start-up Procedure to continue use of grill; however,

 

 

call Customer Service for assistance or a replacement part.

 

 

 

Flashing Dots On

The Igniter Is On

This is not an error that effects the grill. Used to show that the unit has power and is in

LCD Screen

 

Start-Up mode (igniter is on). The igniter will turn off after five minutes. Once the flashing

 

 

dots disappear, the grill will begin to adjust to the desired temperature selected.

 

 

 

Flashing

Grill Temperature Is

This is not an error that effects the unit; however, it is used to show that there is some risk

Temperature On

Below 65°C /150°F

that the fire could go out. Check hopper for sufficient fuel or if there is an obstruction in

LCD Screen

 

the feed system. Remove pellets and follow Care and Maintenance instructions. Check grill

 

 

temperature probe and follow Care and Maintenance instructions if dirty. Check fire pot

 

 

for ash build-up or obstructions, and follow Care and Maintenance instructions for ash

 

 

build-up. Check fan. Ensure it is working properly and air intake is not blocked. Follow Care

 

 

and Maintenance instructions if dirty. Check auger motor to confirm operation (rotation),

 

 

and ensure there is no blockage in the auger tube.

 

 

 

ENGLISH

23

ENGLISH

"ErH" Error Code

The Unit Has

Press the Power Button to turn the unit off, and allow grill to cool. Follow Care and

 

Overheated, Possibly

Maintenance instructions. After maintenance, remove pellets, and confirm positioning of

 

Due To Grease Fire Or

all component parts. Once cooled, press the Power Button to turn the unit on, then select

 

Excess Fuel.

desired temperature. If error code still displayed, contact Customer Service.

 

 

 

"Err" Error Code

Temperature probe

Remove hopper access panel (see Electric Wire Diagram for diagram), and check for any

 

wire not making

damage to the Temperature Probe wires. Ensure Temperature Probe molex connectors are

 

connection.

firmly connected, and connected correctly, to the Control Board.

 

 

 

"ErP" Error Code

Unit Not Turned Off

Safety feature prevents an automatic restart. Press the Power Button to turn the unit off,

 

Properly When Last

wait two minutes, then press the Power Button to turn the unit on again. Turn Temperature

 

Connected To Power.

Control Dial to SMOKE or desired temperature. If error code still displayed, contact Customer

 

Power Outage While

Service.

 

 

 

Unit In Operation.

 

 

 

 

"noP" Error Code

Bad Connection At

Disconnect meat probe from connection port on the Control Board, and reconnect. Ensure

 

Connection Port

the meat probe adapter is firmly connected. Check for signs of damage to the adapter end.

 

 

If still failed, call Customer Service for replacement part.

 

Meat Probe Damaged

Check for signs of damage to the wires of the meat probe. If damaged, call Customer Service

 

 

for replacement part.

 

Faulty Control Board

Control Board needs to be replaced. Contact Customer Service for a replacement part.

 

 

 

Grill Temperature

"P" Setting is too

Push the "P" SET button, and increase the "P" setting.

on SMOKE is

LOW

 

too high

 

 

 

 

 

Grill Will Not

Insufficient Air Flow

Check fire pot for ash build-up or obstructions. Follow Care and Maintenance instructions

Achieve Or

Through Fire pot

for ash build-up. Check fan. Ensure it is working properly and air intake is not blocked.

Maintain Stable

 

Follow Care and Maintenance instructions if dirty. Check auger motor to confirm

Temperature

 

operation, and ensure there is no blockage in the auger tube. Once all the above steps have

 

 

been done, start the grill, set temperature to SMOKE and wait for 10 minutes. Check that the

 

 

flame produced is bright and vibrant.

 

Lack Of Fuel, Poor Fuel

Check hopper to check that fuel level is sufficient, and replenish if low. Should the quality of

 

Quality, Obstruction In

wood pellets be poor, or the length of the pellets too long, this may cause an obstruction in

 

Feed System

the feed system. Remove pellets and follow Care and Maintenance instructions.

 

Temperature Probe

Check status of temperature probe. Follow Care and Maintenance instructions if dirty.

 

 

Contact Customer Service for a replacement part if damaged.

 

 

 

Grill Produces

Grease Build-Up

Follow Care and Maintenance instructions.

Excess Or

Wood Pellet Quality

Remove moist wood pellets from hopper. Follow Care and Maintenance instructions to

Discolored

 

clean out. Replace with dry wood pellets.

Smoke

 

Fire pot Is Blocked

Clear fire pot for moist wood pellets. Follow Hopper Priming Procedure.

 

 

Insufficient Air Intake

Check fan. Ensure it is working properly and air intake is not blocked. Follow Care and

 

For Fan

Maintenance instructions if dirty.

 

 

 

Frequent Flare-Ups

Cooking Temperature

Attempt cooking at a lower temperature. Grease does have a flash point. Keep the

 

 

temperature under 176°C / 350°F when cooking highly greasy food.

 

Grease Build-Up On

Follow Care and Maintenance instructions.

 

Cooking Components

 

24

ELECTRICAL WIRE DIAGRAM

The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit.

PB – ELECTRIC REQUIREMENTS

120V, 3.1AMP, 60HZ, 250W, 3-PRONG GROUNDED PLUG

NOTE: Electrical components, passed by product safety testing and certification services, comply with a testing tolerance of ± 5-10 percent.

LOCATE AND REMOVE

THE FOUR SCREWS

OF ACCESS PANEL ON

UNDERSIDE OF UNIT

ENGLISH

FUEL INPUT RATING:

1.12 KG/H

(2.48 LB/H)

INDEX

W : WHITE

Y : YELLOW

P : PURPLE

R : RED

K : BLACK

G : GREEN

GROUNDED

POWER CORD

VW-1, 105°C/221°F, 18-3 STANDARD CSA

G

GROUND

 

 

 

GRILL

 

 

K

PROBE

 

 

 

K

K

 

TEMPERATURE PROBE

W

W

 

MOLEX CONNECTOR

 

CONTROL BOARD

 

 

FAST-BLOW FUSE

 

 

 

 

 

5 AMP

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

Y

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIRE POT

WW

R R

Y Y

 

W

W

IGNITER ASSEMBLY /

AUGER MOTOR

DRAFT FAN

HD CARTRIDGE HEATER

& FEED SYSTEM

120V, 50/60HZ,

200W, 120V, 2.6 AMP

120V, 50/60HZ,

0.1 AMP, 1 PHASE

0.375” X 5.000”

0.22 AMP, 2 RPM MOTOR

 

25

ENGLISH

GRILL REPLACEMENT PARTS

Part#

Description

1-A

Porcelain-Coated Steel Upper Cooking Rack (x1)

2-A

Porcelain-Coated Match Pattern Cast-Iron Cooking Grid (x3)

3-A

Lid Stopper (x1)

4-A

Flame Broiler Slider (x1)

5-A

Flame Broiler Main Plate (x1)

6-A

Diffuser Plate (x1)

7-A

Chimney Gasket (x1)

8-A

Chimney Cap (x1)

9-A

Chimney Stack (x1)

10-A

Hopper Assembly (x1)

11-A

Main Barrel (x1)

12-A

Thermometer (x1)

13-A

Side Shelf (x1)

14-A

Lid Handle (x1)

15-A

Lid Handle Bezel (x2)

16-A

Grease Bucket (x1)

17-A

Support Leg for Caster (x2)

18-A

Support Leg (x2)

19-A

Flame Broiler Control Lever (x1)

20-A

Locking Caster Wheel (x2)

21-A

Wheel (x2)

22-A

Front Shelf Bracket (x2)

23-A

Front Shelf (x1)

24-A

Bottom Shelf (x1)

25-A

Meat Probe (x2)

26-A

Screw (x28)

27-A

Washer (x24)

28-A

Locking Washer (x22)

29-A

Tool Hook (x3)

30-A

Wheel Cotter Pin (x2)

31-A

Wheel Washer (x2)

32-A

Wheel Axle Pin (x2)

33-A

Screw (x2)

34-A

Nut (x2)

35-A

Bushing (x2)

NOTE: Due to ongoing product development, parts are subject to change without notice.

 

1-A

 

 

2-A

 

4-A

 

3-A

 

8-A

 

 

6-A

5-A

9-A

10-A

 

11-A

7-A

 

12-A

14-A

 

15-A

13-A

18-2

 

18-1

 

19-A

17-A

20-A

16-A

 

17-2

18-A

17-1

21-A

24-A

 

22-A

 

22-1

 

22-2

25-A

23-A

 

26-A

30-A

34-A

27-A

31-A

35A

28-A

32-A

 

29-A

33-A

 

 

 

 

26

 

HOPPER REPLACEMENT PARTS

 

 

 

 

 

 

Part#

Description

1-PDH

 

 

1-PDH

Hopper Lid

 

 

 

 

 

2-PDH

Hopper Safety Screen

 

 

 

3-PDH

Hopper Box Housing

2-PDH

 

 

4-PDH

Hopper Access Panel

 

 

 

5-PDH

Drop Chute Plate

3-PDH

5-PDH

 

6-PDH

Drop Chute Cover

 

6-PDH

 

7-PDH

Auger Motor

 

 

 

7-PDH

 

8-PDH

Nylon Bushing

 

10-PDH

 

8-PDH

9-PDH

Auger Flighting Assembly

 

 

4-PDH

9-PDH

11-PDH

10-PDH

Hopper Housing Gasket

 

 

 

11-PDH

Fire Pot

 

14-PDH

 

 

 

 

13-PDH

 

12-PDH

Auger Box Housing

 

 

 

15-PDH

 

13-PDH

Igniter

 

 

 

 

 

14-PDH

Combustion Fan

 

 

12-PDH

15-PDH

Pit Boss HR1 Control Board

 

 

 

ENGLISH

WARRANTY

CONDITIONS

All wood pellet grills by Pit Boss, manufactured by Dansons, carry a limited warranty from the date of sale by the original owner. The warranty coverage begins on the original date of purchase and proof of date of purchase, or copy of original bill of sale, is required to validate the warranty. Customers will be subject to parts, shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired.

Dansons carries a five (5) year warranty against defects and workmanship on all parts, and five (5) years on electrical components.

Dansons warrants that all part(s) are free of defects in material and workmanship, for the length of use and ownership of the original purchaser. Warranty does not cover damage from wear and tear, such as scratches, dents, dings, chips or minor cosmetic cracks. These aesthetic changes of the grill do not affect its performance. Repair or replacement of any part does not extend past the limited warranty beyond the five (5) years from date of purchase.

During the term of the warranty, Dansons’ obligation shall be limited to furnishing a replacement for defective and/or failed components. As long as it is within the warranty period, Dansons’ will not charge for repair or replacement for parts returned, freight prepaid, if the part(s) are found by Dansons’ to be defective upon examination. Dansons’ shall not be liable for transportation charges, labor costs, or export duties. Except as provided in these conditions of warranty, repair or replacement of parts in the manner and for the period of time mentioned heretofore shall constitute the fulfillment of all direct and derivate liabilities and obligations from Dansons to you.

Dansons takes every precaution to utilize materials that retard rust. Even with these safeguards, the protective coatings can be compromised by various substances and conditions beyond Dansons’ control. High temperatures, excessive humidity, chlorine, industrial fumes, fertilizers, lawn pesticides and salt are some of the substances that can affect metal coatings. For these reasons, the warranty does not cover rust or oxidization, unless there is loss of structural integrity on the grill component. Should any of the above occur, kindly refer to the care and maintenance section to prolong the lifespan of your unit. Dansons recommends the use of a grill cover when the grill is not in use.

27

ENGLISH

This warranty is based on normal domestic use and service of the grill and neither limited warranty coverage’s apply for a grill which is used in commercial applications.

EXCEPTIONS

There is no written or implied performance warranty on Pit Boss grills, as the manufacturer has no control over the installation, operation, cleaning, maintenance or the type of fuel burned. This warranty will not apply nor will Dansons assume responsibility if your appliance has not been installed, operated, cleaned and maintained in strict accordance with this owner’s manual. Any use of gas not outlined in this manual may void the warranty. The warranty does not cover damage or breakage due to misuse, improper handling or modifications.

Neither Dansons, or authorized Pit Boss dealer, accepts responsibility, legal or otherwise, for the incidental or consequential damage to the property or persons resulting from the use of this product. Whether a claim is made against Dansons based on the breach of this warranty or any other type of warranty expressed or implied by law, the manufacturer shall in no event be liable for any special, indirect, consequential or other damages of any nature whatsoever in excess of the original purchase of this product. All warranties by manufacturer are set forth herein and no claim shall be made against manufacturer on any warranty or representation.

Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations of implied warranties, so the limitations or exclusions set forth in this limited warranty may not apply to you. This limited warranty gives you specific legal rights and you may have other rights, which vary from state to state.

ORDERING REPLACEMENT PARTS

To order replacement parts, please contact your local Pit Boss dealer or visit our online store at: www.pitboss-grills.com

CONTACT CUSTOMER SERVICE

If you have any questions or problems, contact Customer Service, Monday through Sunday, 4am - 8pm PST (EN/FR/ES). service@pitboss-grills.com | Toll-Free: 1-877-303-3134 | Toll-Free Fax: 1-877-303-3135

WARRANTY SERVICE

Contact your nearest Pit Boss dealer for repair or replacement parts. Dansons requires proof of purchase to establish a warranty claim; therefore, retain your original sales receipt or invoice for future reference. The serial and model number of your Pit Boss can be found inside the lid of the hopper. Record numbers below as the label may become worn or illegible.

MODEL

DATE OF PURCHASE

SERIAL NUMBER

AUTHORIZED DEALER

28

ACCESSORIES SOLD SEPARATELY

Available for purchase separately. Accessories not available and supplied by all authorized Pit Boss dealers.

ITEM

DESCRIPTION

GRILL COVER

Form-fitting, full length cover. Heavy-duty polyester with PVC backing for long-term use. Weatherproof. Includes draw-string lock for easy tightening.

BARBECUE FLOOR MAT

Easy clean, UV protected. Protection for your deck. 132cm x 86cm / 52" x 34"

MEAT PROBE

When connected, the temperature of food is displayed by the control board.

ITEM

DESCRIPTION

GRILLING APRON

Adjustable apron with double front pockets for grilling tools. One size. Machine washable.

SIGNATURE SAUCES

A collection of gourmet sauces to prepare and enhance the natural flavors of your food.

SIGNATURE SPICES

A collection of gourmet seasonings to prepare and enhance the natural flavors of your food.

ENGLISH

29

ENGLISH

RECIPES

CLASSIC BRISKET

Makes 4 - 6 Servings

A whole beef brisket weighs 7.25-3.62 kg / 16-18 pounds and has three separate parts: the cap, the point, and the flat. Use the flat section, as it is lean, compact, and creates nice slices when carved.

Ingredients:

 

1

Beef Brisket

 

2.2-3.6 kg / 5-8 lbs,

 

Layer of fat is at least 0.6 cm / ¼" thick

1 bottle

Prepared Yellow Mustard

75 ml / 5 tbsp

Seasoning

1 bottle

Chili Sauce

1 pack

Dry Onion Soup Mix

375 ml / 1 1 c.

Beef Broth

40 ml / 8 tsp

Black Pepper

Suggested Wood Pellet Flavor: Hickory / Competition

Instructions:

1.Lay out a large piece of plastic wrap on your working station. Large enough to encase the brisket. Using a sharp knife, cut a single cut on the underside of the brisket against the grain. This will aid in slicing the finished brisket, against the grain which results in a tender, melt-in-your-mouth cut. The underside is the non-fat cap side. Slather on a generous amount of prepared mustard. Rub lightly onto the entire area. Sprinkle a generous amount of seasoning onto the mustard, then again light rub into the meat. Flip the brisket over and repeat the process. Wrap the prepared brisket in the plastic wrap and refrigerate 2 to 4 hours, or overnight.

2.Prepare the basting mixture. Mix the chili sauce, dry onion soup mix, beef broth, and black pepper. Set aside.

3.Preheat grill, then reduce to SMOKE or low temperature.

4.Place the brisket, fat side up, in the center of the grill. Close the grill lid. Slow cook until tender, about 10 to 12 hours.

5.Baste the brisket with the basting mixture every half hour for the first 3 hours.

6.Continue the slow cooking process until the internal temperature reaches 60-66°C / 140-150°F. Remove from grill. Turn grill up to

176°C / 350°F.

7.Place the brisket into a pouch of double-layered aluminum foil. Pour 50 ml / ¼ cup of basting mixture over the brisket in the pouch. Close the pouch shut.

8.Lay foil pouch carefully on the grill. Steam for 1 to 1 ½ hours.

9.Open the pouch, and use a meat thermometer; internal temperature should reach 91°C / 195°F. The brisket should be firm but be able to pull the meat apart with your fingers.

10.Transfer the meat to a cutting board, and let it rest for 10 minutes. Thinly slice across the grain to serve.

SAUSAGE WITH MANGO CHUTNEY

Makes 4 - 6 Servings

Ingredients:

 

2

Mangoes (finely chopped)

0.9 kg / 2 lbs

Italian Sausage (hot or mild)

10 ml / 2 tsp

Fresh Parsley (minced)

15 ml / 1 tbsp

Red Pepper (diced)

10 ml / 2 tsp

Honey

½Red Onion (diced)

½ bulb

Fennel (diced)

5 ml / 1 tsp

Lime Juice

Pinch

Salt

Suggested Wood Pellet Flavor: Hickory / Competition

Instructions:

1.Preheat grill, then reduce to LOW-MEDIUM (82-107°C / 180225°F)

2.Place sausages on grill, spaced evenly apart. Rotate every ten minutes so all sides are grilled.

3.Combine all remaining ingredients to make the chutney. Chill until ready to serve.

4.Slice grilled sausage diagonally, then serve with side of chutney.

BLUE CHEESE STEAK

Makes 4 Servings

Ingredients:

 

4

Steak, T-bone or Rib-Eye

 

2.54cm / 1" thick

 

0.28-0.62 kg / 10-12 ounces each

113 g / 4 oz.

Blue Cheese (crumbled)

50 ml / ¼ c.

Green Onion (thinly sliced)

Suggested Wood Pellet Flavor: Hickory / Competition / Whiskey

Instructions:

1.Preheat grill, then leave or reduce slightly (204-260°C / 400-500°F)

2.Trim excess fat from meat and discard.

3.Place steaks on grill. Sear each side, flipping every few minutes.

4.Reduce heat to 135°C/275°F or 163°C/ 325°F. Flip the steaks a final time. Combine blue cheese and onions. Sprinkle over steaks, close grill lid, and grill until desired doneness. Check doneness by cutting a slit in meat near the bone.

Variation: REVERSE-SEAR METHOD

Turn grill to SMOKE, then place steaks on grill. Smoke at 82°C / 180°F for 5 to 15 minutes. Once smoked to desired doneness, turn grill up to

HIGH and sear to your liking.

30

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