MODEL : PB1000R1
PART : 72750
PB1000R1
WOOD PELLET
GRILL & SMOKER
IMPORTANT, READ CAREFULLY, RETAIN
FOR FUTURE REFERENCE. MANUAL MUST
BE READ BEFORE OPERATING!
FOR OUTDOOR USE ONLY.
NOT FOR COMMERCIAL USE.
ASSEMBLY AND OPERATION INSTRUCTIONS
WARNING: Please read the entire manual before installation and use of this electric, pellet fuel burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death.
Contact local building or fire officials about restrictions and installation inspection requirements in your area.
RECIPES |
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INBACK |
OFMANUAL |
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SAFETY INFORMATION
MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE TO THE FOLLOWING INSTRUCTIONS.
Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure you receive the most enjoyable and trouble-free operation of your new wood pellet grill. We also advise you retain this manual for future reference.
DANGERS AND WARNINGS
You must contact your local home association, building or fire officials, or authority having jurisdiction, to obtain the necessary permits, mission or information on any installation restrictions, such as any grill being installed on a combustible surface, inspection requirements or even ability to use, in your area.
1.A minimum clearance of 305mm (12 inches) from combustible constructions to the sides of the grill, and 305mm (12 inches) from the back of the grill to combustible constructions must be maintained. Do not use this appliance indoors or in an enclosed, unventilated area. This wood pellet appliance must not be placed under overhead combustible ceiling or overhang. Keep your grill in an area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Should a grease fire occur, turn the grill OFF and leave the lid closed until the fire is out. Do not unplug the power cord. Do not throw water on the unit. Do not try to smother the fire. Use of an all-class (class ABC) approved fire extinguisher is valuable to keep on site. If an uncontrolled fire does occur, call the Fire Department.
2.Keep electrical supply cords and the fuel away from heated surfaces. Do not use your grill in the rain or around any water source.
3.After a period of storage, or non-use, check the burn grate for obstructions, the hopper for foreign objects, and any air blockage around the fan intake or rear barrel exhaust holes. Clean before use. Regular care and maintenance is required to prolong the lifespan of your unit. If the grill is stored outside during the rainy season or seasons of high humidity, care should be taken to insure that water does not get into the hopper. When wet or exposed to high humidity, wood pellets will expand greatly, decompose, and may jam the feed system. Always disconnect the power, before performing any service or maintenance.
Do not transport your grill while in use or while the grill is hot. Ensure the fire is completely out and that the grill is completely cool to the touch before moving.
4.It is recommended to use heat-resistant barbecue mitts or gloves when operating the grill. Do not use accessories not specified for use with this appliance. Do not put a barbecue cover or anything flammable in the storage space area under the barbecue.
5.To prevent fingers, clothing or other objects from coming in contact with the auger feed system, the appliance is equipped with a metal safety screen, mounted to the interior of the hopper. This screen must not be removed unless directed by Customer Service or an authorized dealer.
This appliance is not recommended for children, persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they are under direct supervision or instruction by a person responsible for their safety.
6.Parts of the barbecue may be very hot, and serious injury may occur. Keep young children and pets away while in use.
7.Do not enlarge igniter holes or burn pots. Failure to follow this warning could lead to a fire hazard and bodily harm and will void your warranty.
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DISPOSAL OF ASHES
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.
WOOD PELLET FUEL
This pellet cooking appliance is designed and approved for pelletized, all natural, wood fuel only. Any other type of fuel burned in this appliance will void the warranty and safety listing. You must only use all natural wood pellets, designed for burning in pellet barbecue grills. Do not use fuel with additives.
Do not use spirit, petrol, gasoline, lighter-fluid or kerosene for lighting or refreshing a fire in your grill.
At this time of printing, there is no industry standard for barbecue wood pellets, although most pellet mills use the same standards to make wood pellets for domestic use. Further information, can be found at www.pelletheat.org or the Pellet Fuel Institute.
Contact your local dealer on the quality of pellets in your area, and for information on brand quality. As there is no control over the quality of pellets used, we assume no responsibility to damage caused by poor quality of fuel.
CREOSOTE
Creosote, or soot, is a tar-like substance. When burning, it produces black smoke with a residue which is also black in color. Soot or creosote is formed when the appliance is operated incorrectly, such as: incorrect position of the burn grate, blockage of the combustion fan, failure to clean and maintain the burn area, or poor air-to-fuel combustion.
It is dangerous to operate this appliance should the flame become dark, sooty, or if the burn pot is overfilled with pellets. When ignited, this creosote makes an extremely hot and uncontrolled fire, similar to a grease fire. Should this happen, turn the unit OFF, let it cool completely, then inspect for maintenance and cleaning. It commonly accumulates along exhaust areas.
If creosote has formed within the unit; allow the unit to warm up at a low temperature, turn off the appliance, then wipe away any formation with a hand towel. Similar to tar, it is much easier to clean when warm, as it becomes liquid.
CARBON MONOXIDE (“the silent killer”)
Carbon monoxide is a colorless, odorless, tasteless gas produced by burning gas, wood, propane, charcoal or other fuel. Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in headaches, dizziness, weakness, nausea, vomiting, sleepiness, confusion, loss of consciousness or death.
See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance. Carbon monoxide poisoning, which can easily be mistaken for a cold or flu, is often detected too late.
Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and people with blood or circulatory system problems, such as anemia, or heart disease.
SAFETY LISTING
In accordance with the procedures and specifications listed in the UL Subject 2728-2009 "pellet fuel cooking appliances" and ULC/ORD C272 and Canadian CSA C22.2 #3 "for electrical features of fuel burning equipment." Pit Boss Grills pellet cooking appliances have been independently tested and listed by Intertek (an accredited testing laboratory) to ETL, UL, ULC and CSA standards.
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COPYRIGHT NOTICE
Copyright 2017. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without expressed written permission of,
Dansons Inc.
3411 North 5th Avenue, Suite 500, Phoenix, AZ, USA 85013 sales@pitboss-grills.com | service@pitboss-grills.com www.pitboss-grills.com
Toll-Free: 1-877-303-3134, Fax: 1-877-303-3135
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TABLE OF CONTENTS
Safety Information ........................................................... |
2 |
Parts & Specs...................................................................... |
6 |
Assembly Preparation...................................................... |
7 |
Assembly Instructions |
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Mounting The Legs To The Main Barrel................................... |
7 |
Installing The Bottom Shelf....................................................... |
8 |
Securing The Lid Stopper ........................................................... |
8 |
Placing The Grease Bucket.......................................................... |
8 |
Assembling The Side Shelf.......................................................... |
9 |
Mounting The Side Shelf............................................................. |
9 |
Installing The Thermometer....................................................... |
9 |
Installing The Cooking Components ..................................... |
10 |
Connecting To A Power Source................................................. |
11 |
Operating Instructions |
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Grill Environment......................................................................... |
12 |
Grill Temperature Ranges........................................................... |
13 |
Understanding The Probes........................................................ |
13 |
Understanding The Control Board.......................................... |
14 |
Hopper Priming Procedure...................................................... |
14 |
First Use – Grill Burn-Off........................................................... |
15 |
Preheating..................................................................................... |
15 |
Automatic Start-Up Procedure................................................ |
15 |
Manual Start-Up Procedure..................................................... |
16 |
Shutting Off Your Grill............................................................... |
16 |
Care & Maintenance......................................................... |
16 |
Using Wood Pellet Fuel.................................................. |
18 |
Cooking Guidelines.......................................................... |
18 |
Tips & Techniques............................................................ |
20 |
Troubleshooting ............................................................... |
21 |
Electrical Wire Diagram.................................................. |
23 |
Replacement Parts |
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Grill Replacement Parts ............................................................ |
24 |
Hopper Replacement Parts...................................................... |
25 |
Warranty |
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Conditions..................................................................................... |
25 |
Exceptions.................................................................................... |
26 |
Ordering Replacement Parts.................................................... |
26 |
Contact Customer Service......................................................... |
26 |
Warranty Service ........................................................................ |
26 |
Accessories Sold Separately.......................................... |
27 |
Recipes............................................................................... |
28 |
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PARTS & SPECS
Part# Description
1 Porcelain-Coated Steel Upper Cooking Rack
2Porcelain-Coated Cast-Iron Cooking Grids (x3)
3Lid Stopper
4Flame Broiler Slider
5Flame Broiler Main Plate
6Thermometer Kit
7Main Barrel / Hopper Assembly
8Lid Handle Bezel (x2)
9Lid Handle
10 Stationary Leg (x2)
11 Leg with Wheel (x2)
12Grease Bucket
13Side Shelf
14Side Shelf Handle
15Tool Hook (x4)
16Bottle Opener
17Bottom Shelf
18Meat Probe (x1) A Screw (x20)
B Washer (x20)
C Locking Washer (x20)
NOTE: Due to ongoing product development, parts are subject to change without notice. Contact Customer Service if parts are missing when assembling the unit.
PB – ELECTRIC REQUIREMENTS
110-120V, 3.3AMP, 60HZ, 275W, 3-PRONG GROUNDED PLUG
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MODEL |
UNIT ASSEMBLED (WxHxD) |
UNIT WEIGHT |
COOKING AREA |
TEMP. RANGE |
DIGITAL FEATURES |
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1,598mm x 1,278mm x 678mm |
83.0 kg |
Main - 4,482 cm² / 695 sq. in. |
82-260°C |
Eight temperature |
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PB |
PB1000R1 |
presets, start-up and |
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Upper Rack - 1,998 cm² / 309 sq. in. |
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/ 63” x 50 ⅓” x 26 ⅔” |
/ 183.0 lb |
TOTAL - 6,480 cm² / 1,004 sq. in. |
/ 180-500°F |
cool-down cycles, |
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electric igniter |
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ASSEMBLY PREPARATION
Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack after removing from the protective shipping carton. Before assembly of product, review all parts and reference the parts list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss Customer Service for parts.
IMPORTANT: To ease installation, using two people is helpful (but not necessary) when assembling this unit.
Tools required for assembly: screwdriver, wrench and level. Tools not included.
ASSEMBLY INSTRUCTIONS
IMPORTANT: It is advised to read each step entirely before starting assembly on instructions. Do not tighten screws completely until all screws for that step have been installed. Hardware combination involving a locking washer and washer should be installed with the locking washer closest to the head of the screw.
1. MOUNTING THE LEGS TO THE MAIN BARREL |
1A |
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Parts Required: |
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1 |
x |
Main Barrel (#6) |
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2 |
x |
Stationary Leg (#9) |
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2 |
x |
Leg with Wheel (#110 |
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16 |
x |
Screw (#A) |
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16 |
x |
Locking Washer (#C) |
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16 |
x |
Washer (#B) |
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Installation: |
1B |
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• Place a piece of cardboard on the floor to prevent scratching the unit. |
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• Open the main grill lid and remove the four screws in the center of |
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the large diffuser plate. Remove from main barrel and set aside. These |
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parts will be re-installed on a later step. Note illustration 1A. |
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• Next, lay the main barrel on its side, hopper end pointed upward, on the |
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cardboard. Mount one leg with wheel axle to the floor end of the main |
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barrel using four screws, locking washers, and washers, through the four |
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pre-drilled holes. Repeat installation for second leg with wheel axle. |
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• Mount one stationary leg to the hopper end of the main barrel using |
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four screws, locking washers, and washers, through the four pre-drilled |
A C B |
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holes. Repeat installation for second stationary leg. Note illustration 1B. |
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2. INSTALLING THE BOTTOM SHELF
Parts Required:
1 |
x |
Bottom Shelf (#16) |
4 |
x |
Screw (#A) |
4 |
x |
Locking Washer (#C) |
4 |
x |
Washer (#B) |
Installation:
•From underneath, secure the bottom shelf to all each leg using a screw, locking washer, and washer. Ensure the flat surface of the shelf is facing up.
•Once the shelf is secure, carefully lift the grill into an upright position.
3.SECURING THE LID STOPPER
Parts Required:
1 |
x Lid Stopper (#3) |
Installation:
•Secure the lid stopper onto the top of the main barrel using the preinstalled screw on the top of the main barrel.
4.ATTACHING THE LID HANDLE
Parts Required:
1x Lid Handle (#8)
2x Lid Handle Bezel (#7)
Installation:
•Remove the pre-installed screws from the lid handle. From inside the barrel lid, insert one screw to protrude to the outside. Add a bezel on the screw, then hand-tighten the screw (from the inside) into the lid handle.
•Repeat same installation for other end of lid handle.
5.PLACING THE GREASE BUCKET
Parts Required:
1 |
x Grease Bucket (#11) |
Installation:
•Unscrew the six screws along the outside of the hopper that secure the hopper safety screen to the interior, and remove the safety screen to access the grease bucket. Replace the hopper safety screen, and reinstall the six screws to secure. Note illustration 5A.
•Place the grease bucket on the spout hook on the end of the main barrel. Ensure it is level to avoid grease spills. Note illustration 5B.
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5A |
5B |
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6. ASSEMBLING THE SIDE SHELF
Parts Required:
1 |
x |
Side Shelf (#12) |
4 |
x |
Tool Hook (#14) |
1 |
x Side Shelf Handle (#13) |
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1 |
x |
Bottle Opener (#18) |
Installation:
•Turn the side shelf upside down. On the edge of the side shelf with four holes, install the tool hooks into each hole along the edge. Tool hooks will secure to the self-clinching nut that is pre-mounted on the inside.
•Next, remove the pre-mounted screws from the side shelf handle. On the short side with two holes, hand-tighten the screw (from the inside) into the handle. Repeat for the other end of the handle. Note illustration 6A.
•Last, remove the two pre-mounted screws for the bottle opener, and re-install on the corner of the side shelf. Note illustration 6B.
7.MOUNTING THE SIDE SHELF
Installation:
•Remove the four pre-mounted screws from the side of the main barrel.
•From underneath, secure the side shelf to the side panel of the main barrel using the four screws previously removed.
NOTE: Do not tighten any screws completely until all screws have been installed. Once all screws are installed, then tighten securely.
IMPORTANT: Avoid using the side shelves to move or lift the grill. The weight of the unit will cause the side shelf to break, which is not covered by warranty.
8. INSTALLING THE THERMOMETER
Parts Required:
1 |
x Thermometer Kit (#6) |
Installation:
•Remove the pre-installed nut from the thermometer.
•Insert the thermometer into the hole provided on the top of the lid on the main barrel, then secure by re-installing the nut from the inside. Rotate the thermometer so the text is level and upright.
NOTE: If rotation is askew, this will result in incorrect readings.
6A
6B
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9. INSTALLING THE COOKING COMPONENTS
Parts Required:
3 |
x |
Cooking Grids (#2) |
1 |
x Upper Cooking Rack (#1) |
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x Flame Broiler Main Plate (#5) |
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1 |
x |
Flame Broiler Slider (#4) |
Installation:
•First, return the large diffuser plate into the bottom of the main barrel, and secure using previously removed four screws. Note illustration 9A.
•Insert the flame broiler main plate into the main grill. Rest the flame broiler main plate on the built-in ledge (on the inside right) of the main grill that directs grease towards the grease bucket. Slide the entire piece to the left side, and the two slots on the flame broiler main plate will fit into the rounded ledge above the burn pot. It will sit slightly at a downward angle. Note illustration 9B.
NOTE: If the main plate is lying on the large diffuser plate on the base of the barrel, it is installed incorrectly.
•Place the flame broiler slider on top of the flame broiler main plate, covering the slotted openings. Ensure the raised tab is on the left, to easily adjust for direct or indirect flame when cooking. Note illustration 9C. Both flame broiler parts are lightly coated with oil to avoid rusting when shipped.
NOTE: When the flame broiler slider is open, and direct flame is used while cooking, do not leave the grill unattended for any period of time.
•Place the cooking grids, side-by-side, on the grid ledge inside the main grill. Place the upper cooking rack on the upper ledge inside the main grill. The cooking rack will lock into place.
•The unit is now completely assembled.
NOTE: To maintain the searing and grilling performance of your cooking grids, regular care and maintenance Is required.
9A |
9B |
9C |
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