PIONEER XC L5 DE Service Manual

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STEREO CD RECEIVER

XC-L5

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

MYXK NVXK

Model XC-L5

Power Requirement Remarks

AC220 – 230V AC230V

ORDER NO.

RRV1997

CONTENTS

1. SAFETY INFORMATION

2. EXPLODED VIEWS AND PARTS LIST

3. SCHEMATIC DIAGRAM

4. PCB CONNECTION DIAGRAM

5. PCB PARTS LIST

6. ADJUSTMENT

...............................................

....................................................

......................................

................

.....................................

..........................

12 24 35 40

2 3

7. GENERAL INFORMATION

7.1 PARTS

7.1.1 IC

7.1.2 DISPLAY

7.2 DISASSEMBLY

.........................................................

..............................................

...........................................

7.3 BLOCK DIAGRAM

8. PANEL FACILITIES AND SPECIFICATIONS

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880

PIONEER ELECTRONIC CORPORATION 1998

................................

........................................

T – IZK AUG. 1998 Printed in Japan

....

43 43 43 49 51 53 54

XC-L5

1. SAFETY INFORMATION

LITHIUM BATTERY NOTICE

WARNING!

Lithium batteries. Danger of explosion. Replacement must be done by qualified personnel and only by following the instructions given in the service manual.

This

warning is stated on the product or in the operating instructions. When replacing the lithium batteries, follow the note below. Dispose

of

the used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire. The battery used in this device may present a fire or chemical hazard if mistreated. Do not recharge,

disassemble, heat above

100°C or incinerate. Replace only with the same Part Number. Use of another battery may present a risk of fire or explosion.

Note: The lithium battery installation po-

sition is shown in the exploded views.

LABEL CHECK

MYXK type

ADVARSEL!

Lithiumbatteri − Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren.

Denne advarsel or angivet på produktet eller i brugsvejledningen. Ved udskiftning af lithium batterierne følges nedenstående anveisning. Batterierne er af samme type og mærke.

må

kun udskiftes med batteri-

THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUTED PERSON.

IMPORTANT

LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mw WAVELENGTH: 780 – 785 nm

NVXK type

Additional Laser Caution

1. Laser Interlock Mechanism The loading position detect switch (in CD mechanism assembly) is set to "CLMP ON(CD CLOSE)" (ON:low level,OFF:high level) position, the system control IC(IC5501) get the "CLMP" signal, and hand the laser "LDON" signal to IC1101. Then a laser diode can be lighted except when the level of signal CLMP is low.

Printed on the Rear Panel

2

The interlock also does not function in the test mode∗. Laser diode oscillation will continue, if pin 1 of CXA1821M (IC1101) on the CDMAIN UNIT is connected to GND, or pin 19 is connected to low level (ON), or else the terminals of Q1101 are shorted to each other (fault condition).

2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

∗ : Refer to page 41.

2. EXPLODED VIEWS AND PARTS LIST

NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

2.1 PACKING

The mark found on some component parts indicates the importance of the safety factor of the part.

•

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to mark on the product are used for disassembly.

•

(1) PACKING PARTS LIST

18

Mark No. Description Part No.

XC-L5

NVXK only

22

21

MYXK only

8

5 6

23

15(1/2)

19

2 Power Cord See Contrast table (2) NSP 4 Vinyl Bag AHG7031

9

MYXK only

2

3

13

16(2/2)

4

NSP 7 Demo Caution ARR7016 NSP 8 Warranty Card (E-J) ARY7022

NSP 12 Lithium Battery (CR2025) VEM1009 NSP 14 Technibond431 AEH7006

22 Power Cord See Contrast table (2) 23 Fuse (T5A) See Contrast table (2)

14

7

17

16(1/2)

1 Remote Control Unit Holder AAH7013 3 FM Antenna ADH7005 5 Operating Instructions See Contrast table (2)

(English/French/German/Italian)

6 Operating Instructions See Contrast table (2)

(Dutch/Swedish/Spanish/Portuguese)

9 AM Loop Antenna ATB7007

10 Remote Control Unit AXD7170

(CU-XC005) 11 Battery Case AZE7116 13 Polyethylene Bag Z21-038 15 Pad F AHA7219 16 Pad R AHA7220

17 S Pad AHA7230 18 Packing Case See Contrast table (2) 19 Seat Z23-007 20 Operating Instructions See Contrast table (2)

(English) 21 Sub Packing See Contrast table (2)

20

NVXK only

13

15(2/2)

12

Litium Battery

10

11

1

(2) CONTRAST TABLE

MYXK and NVXK type are constructed the same except for the following :

Mark No. Symbol and Description

2 Power Cord ADG7010 Not used 5 Operating Instructions (English/French/German/Italian) ARE7171 Not used

6 Operating Instructions (Dutch/Swedish/Spanish/Portuguese) ARE7172 Not used 18 Packing Case AHD7619 AHD7620 20 Operating Instructions (English) Not used ARB7153

21 Sub Packing Not used AHD7618 22 Power Cord Not used ADG7009 23 Fuse (T5A) Not used AEK7001

MYXK type NVXK type

Part No.

Remarks

3

XC-L5

2.2 EXTERIOR

33

Refer to "2.3 TOP PANEL ASSY".

9

35

23

39

5

35

31

39

6

35

26

23

36

24

2

B

38

27

35

8

38

43

20

35

1

35

19

35

A

35

25

A

28

16 Refer to "2.6 CD MECHA ASSY".

35

41

29

4

10

15

14

39

7

17

38

22

38

21

39

37

3

38

12

42

40

13

40

39

30

B

11

32

39

18

34

4

(1) EXTERIOR PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

XC-L5

1 CD MAIN UNIT AWU7090 2 CD AMP UNIT AWU7091 3 CD TRANS UNIT AWU7092 4 CD HP UNIT AWU7093 5 CD REG UNIT AWU7121

6 CD RECTIFY UNIT AWU7128 7 CD REM UNIT AWU7130 8 CD POWER UNIT AWU7153

9 FM/AM TUNER MODULE AXQ7077

10 16P F•F•C/30V ADD7096

11 Fuse FU1 (T800mA) AEK1053 12 Power Transformer (T1) ATS7218 13 DC Fan Motor AXM7003

14 Connector CN 5P AKP7040 15 Connector CN 6P AKP7041

16 CD MECHA Assy KSL-2130CCM 17 Leg AEB7090 18 F Cushion AEB7127 19 Center Barrier AEC7140 20 Top Barrier AEC7154

21 Rear Panel See Contrast table (2)

NSP 22 Bottom Plate ANF7010

23 Angle ANG7189 NSP 24 Heat Sink ANH7088 NSP 25 Cord With Plug J DE005VF0

NSP 26 Spacer PNM1135

27 Cord Clamper RNH-184 28 Tray Panel CD AAN7184 29 Lens AAX7639 30 Bottom Base AMA7005

31 Bonnet AMA7007 32 Rear Case AMR7207

NSP 33 Caution Label See Contrast table (2)

34 Name Label ARW7043 35 Screw BBZ30P060FMC

36 Screw BBZ30P140FMC 37 Screw BBZ40P060FMC 38 Screw BPZ30P060FZK 39 Screw BPZ30P100FZK 40 Screw BPZ30P300FMC

41 Screw PDZ30P060FMC 42 Cushion Rubber AEB7068 43 Rivet VEC1178

(2) CONTRAST TABLE

MYXK and NVXK type are constructed the same except for the following :

Mark No. Symbol and Description

21 Rear Panel ANC7672 ANC7673

NSP 33 Caution Label ARW1047 ARW1050

MYXK type NVXK type

Part No.

Remarks

5

XC-L5

2.3 TOP PANEL ASSY

Top View Bottom View

19

14

Refer to "2.4 DISPLAY ASSY".

19

18

4

13

2

19

8

16

19

5

1

9

10

11

12

6

16

Refer to "2.5 GEAR HOLDER ASSY".

19

17(1/2)

15

17(2/2)

TOP PANEL ASSY PARTS LIST

•

19

3

7

Mark No. Description Part No. Mark No. Description Part No.

1 CD TRADE UNIT AWU7095 2 CD KEYR UNIT AWU7096 3 CD KEYL UNIT AWU7097 4 CD POSIT UNIT AWU7100 5 17P F•F•C/60V ADD7098

6 Pin AMR7208 7 Holder L AMR7209 8 Holder R AMR7210

NSP 9 Top Plate ANK7042

10 Shaft ANL7010

11 Gear S ANW7120 12 Gear B ANW7121 13 Rivet VEC1178 14 Top Button AAD7476 15 Sub Panel AAP7048

16 Top Panel AMB7513 17 Button A Assy AWL7036 18 Screw IPZ20P060FMC 19 Screw VPZ30P080FZK

6

11

9

8

7

5

4

3

10

2

1

6

2.4 DISPLAY ASSY

XC-L5

DISPLAY ASSY PARTS LIST

•

Mark No. Description Part No.

1 CD FL UNIT AWU7094 2 8P F•F•C/60V ADD7099 3 Cushion Rubber AEB7068 4 D Cushion AEB7126 5 Rack Gear ANW7123

Mark No. Description Part No.

6 Front Plate AAH7012 7 Window AAK7575 8 FL Filter AEC7141 9 Display Panel AMB7517

10 Display Cover AMC7026 11 Screw VPZ30P080FZK

7

XC-L5

2.5 GEAR HOLDER ASSY

13

3

13

12

6

11

8

4

9

2

10

4.3 ± 0.3mm

1

5

13

7

GEAR HOLDER ASSY PARTS LIST

•

Mark No. Description Part No.

1 CD MOTOR UNIT AWU7098 2 CD SENSE UNIT AWU7099 3 Belt AEB7030 4 Gear Holder ANG7190 5 Gear A ANW7063

6 Gear Pulley A ANW7066 7 Select Gear ANW7067 8 FC Gear ANW7122 9 Motor Pulley PNW1634

10 DC Motor/0.75W PXM1010 11 Screw BBZ30P060FMC

12 Screw PMA26P040FMC 13 Washer WT36D072D025

8

XC-L5

2.6 CD MECHA ASSY(1/2)

No supplied part

20

6

5

8

10

19

28

27

29

4

29

15

14

7

13

26

9

16

14

12

15

12

14 15

6

11

16

6

16

17

16

13 14

15

6

21

3

1

CD MECHA ASSY(1/2) PARTS LIST

•

25

22

24

18

23

Mark No. Description Part No. Mark No. Description Part No.

1 Tray(C) 2-646-290-01 2 • • • • • 3 Cover(S),Gear 2-625-544-(01) 4 Gear(S),Tray 2-625-535-(01) 5 Plate(S),Chucking 2-625-546-(01)

6 Screw +PTPWH2.6*7 2-626-294-(01) 7 Chucking Yoke(S) 2-625-537-(01) 8 Magnet 1-452-493-(21) 9 Damper(S) 2-625-541-(02)

10 Chucking Pully 2-646-291-(01)

11 Sub Chassis 2130 2-646-288-(01)

12 Coil Spring (Front) 2-627-236-(01)

13 Coil Spring (Back) 2-627-235-(01)

14 Washer 2130 2-646-289-(01)

15 Screw+P2.6*10 NOSLIT 7-685-135-(11)

16 Insulator 2-627-234-(01) 17 MD Assy A-4912-186-A 18 Outsert Main Chassis 2-625-552-(06) 19 Screw +PTPWH2.6*16 3-319-501-(51) 20 Drive Gear (S) 2-625-547-(01)

21 Control Cam(S) 2-625-545-(04) 22 Leaf Switch 1-692-667-(11) 23 Connector Pin 5p 1-564-721-(11) 24 Loading PC Board 1-640-523-(11) 25 Loading Motor Assy X-2625-117-(1)

26 Midway Gear (S) 2-625-534-(02) 27 Loading Pulley (S) 2-625-536-(02) 28 LM Berut 3-653-387-(00) 29 Screw +B2.6*2.5 2-625-279-(01)

9

XC-L5

2.7 CD MECHA ASSY(2/2)

No supplied part

14

11

10

3

2

5

4

9

12

13

1

6

8

7

CD MECHA ASSY(2/2) PARTS LIST

•

Mark No. Description Part No. Mark No. Description Part No.

1 Motor Chassis Assy X-2625-984-(1) 2 Motor Gear Assy X-2625-769-(1) 3 Sled Shaft 2-626-908-(01) 4 Gear (A)(S) 2-625-188-(02) 5 Screw +P2*3 7-621-255-(15)

6 Leaf Switch 1-572-085-(11) 7 Motor(6p)(S)PCB 1-639-678-(12) 8 Connector Pin 6p 1-564-722-(11) 9 Gear(B)(RP) 2-627-003-(01)

10 Spring(S)Compression 2-625-191-(01)

11 Ring(LO)(S),Center 2-625-477-(01) 12 Screw2*5,Tapping(S) 2-641-386-(01) 13 Reinforcement(S) 2-625-625-(01) 14 KSS-213C(Pic-up) 8-848-483-(05)

10

XC-L5

11

1

23

XC-L5

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM

A

4

L

CD FL UNIT (AWU7094)

K

CD KEYR UNIT

CD TRADE UNIT

J

(AWU7095)

(AWU7096)

B

(

B

1/2

,

B

2/2

)

IC5501 SYSTEM ucom

CD MAIN UNIT

C

CD REM UNIT

(AWU7090)

IC3001 VOL.IC

IC3121 SELECTOR

(AWU7130)

CD HP UNIT

I

C

D

(AWU7093)

GSH

DC FAN MOTOR AXM7003

GSH

RY3601

IC3301 POWER IC

CD AMP UNIT

H

(AWU7091)

G

CD REG UNIT (AWU7121)

GSH

12

1234

5

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".

678

XC-L5

N

CD MOTOR UNIT (AWU7098)

CD POSIT UNIT (AWU7100)

PB

IC3101 SELECTOR

AUX

M

TX CD

O

CD KEYL UNIT (AWU7097)

P

CD SENSE UNIT (AWU7099)

A

IC1201 DECORDER

FM/AM TUNER MODULE (AXQ7077)

IC1101 RF AMP

KSS-213C

(8-848-483-(05))

A

B

GSH

CD RECTIFY

E

UNIT (AWU7128)

GSH

IC1301 DRIVE IC

CD TRANS

D

UNIT (AWU7092)

POWER TRANSFORMER ATT7027

POWER TRANSFORMER ATS7218

CD

MECHA

ASSY

(KSL-2130CCM)

AC 220-230V 50 / 60Hz

AC POWER CORD MYXK : ADG7010 NVXK : ADG7009 (2.5A 250V-)

C

D

CD POWER UNIT

F

(AWU7153)

13

5

6

7

8

1

23

XC-L5

3.2 FM/AM TUNER MODULE

4

A

RF AMP

OSC

B

MIX AMP

BUFFER

IF AMP

FM +B SW

C

AM RF TUNING BLOCK

PLL

FM/AM TUNER MODULE

D

A

(AXQ7077)

14

A

1234

5

678

XC-L5

A

AF AMP

B

CN5101

2/2

B

AF AMP

REGULATOR

C

D

A

5

6

7

8

15

1

XC-L5

3.3 CD MAIN UNIT(1/2)

A

B

(FS)

23

CD MAIN UNIT (1/2)

1/2

(AWU7090)

4

4.54V

5.70V

(SM)

(CM)

(CM) (TS) (TS)

(FS) (FS)

(FS)

(TS)

(CM)

(LM)

(CM)

(SM)

(CM)

(LM)

(CM)

2.30V

(FS) (FS)

B

(TS)

2.37V

(LM) (LM)

(SM) (SM)

C

(CM) (CM)

(TS) (TS)

4.54V

2.30V

4.54V

CD MECHANISM ASSY

1

D

16

(FS) (TS) (TS) (FS)

1/2B

2

VC

1234

(FS)

(TS)

5

678

XC-L5

SIGNAL ROUTE

(CD)

:CD AUDIO SIGNAL ROUTE

(FS)

: FOCUS SERVO LOOP LINE

(TS)

: TRACKING SERVO LOOP LINE

4.54V

(SM)

: SPINDLE MOTOR ROUTE

(CM)

: CARRIAGE MOTOR ROUTE

(LM)

: LOADING MOTOR ROUTE

A

2/2

B

(CD)

DIGITAL OUT (OPT.)

Note: The encircled numbers denote measuring point in the schematic diagram.

B

C

IC1101- Pin 16:

1

PLAY MODE (RF)

H : 500nsec/div

1.2Vp-p

VC

IC1101- Pin 13 :

2

TEST MODE, Tracking Open (TRER)

H : 5msec/div

3.5Vp-p

VC

D

VC : IC1101- Pin12

1/2B

5

6

7

8

17

1

23

XC-L5

3.4 CD MAIN (2/2) AND CD REM UNITS

A

CN5401

J

C

CD REM UNIT (AWU7130)

B

4

1/2

J21

H

C

J22

5.57V

-5.95V

13.11V

13.38V

-13.78V

5.78V

H

4.57V

5.33V

9.08V

B

2/2

CD MAIN UNIT

D

18

(AWU7090)

5.63V

2/2B

1234

C

10.21V

D

AC 5.33V

J1