Pioneer VSXD-859-TXG Service manual

ORDER NO.

RRV2488

AUDIO/VIDEO MULTI-CHANNEL RECEIVER

VSX-D859TXG

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

NKXJI AC 220V

Model

VSX-D859TXG

Power Requirement

Remarks

¶ This service manual should be used together with the following manual(s):

Model No. Order No. Remarks

VSX-35TX/KUXJI/CA RRV2351

CONTENTS

1. CONTRAST OF MISCELLANEOUS PARTS

2. PCB CONNECTION DIAGRAM

3. SCHEMATIC DIAGRAM

4. REMOTE CONTROL UNIT

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2001

.....................................

..........................

.................................

........

2
10
12
32

T – ZZR JULY 2001 Printed in Japan

VSX-D859TXG

1. CONTRAST OF MISCELLANEOUS PARTS

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.

When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).

560
47k

0.5
1

56 x 10
47 x 103
R50
1R0

1

561
473

RD1/4PU J
RD1/4PU J
RN2H K
RS1P K

561
473

R50

1R0

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k RN1/4PC F562 x 10

1

5621

5621

7 CONTRAST OF TABLE

VSX-35TX/KUXJI/CA and VSX-D859TXG/NKXJI are constructed the same except for the following:

Ref.

No.

Mark

Symbol and Description

VSX-35TX VSX-D859TXG

/KUXJI/CA /NKXJI

PCB ASSEMBLIES

P5- 1 FM/AM TUNER UNIT AXQ7231 AXQ7228

NSP MAIN ASSY AWK7591 AWK7610

P5- 5 MAIN CONTROL ASSY AWX7560 AWX7607

P5-12 DSP ASSY AWX7561 AWX7595

Part No.

Remarks

NSP COMPLEX ASSY AWK7592 AWK7723

P5- 2 EX I/O(7.1CH I/O) ASSY AWX7568 AWX7597

P5- 6 A- CONNECTION ASSY AWX7566 AWX7584
P5-12 REGULATOR ASSY AWX7562 AWX7806
P5-14 NSP TRANS 1 ASSY AWX7564 Not used
P5-15 PRIMARY ASSY AWX7563 AWX7923

P5- 4 INPUT ASSY AWX7573 AWX7600
P5-10 SP/PS ASSY AWX7571 AWX7598

P5- 7 COMPOSITE ASSY AWX7581 AWX7621

P6- 3 V-AMP ASSY AWX7578 AWX7723

P7- 1 DISPLAY ASSY AWX7574 AWX7606

P3- 3

P3- 3 Operating Instructions(Korea) Not used ARC7374

P3- 4

P3- 8 Packing Case AHD7860 AHD8031
P3-11 NSP Warranty Card ARY7007 Not used

P5-18 Power Transformer ATS7284 ATS7287
P5-18 Fuse (FU4, FU5:) REK1112 REK1025

P5-21 Fuse (FU1: ) VEK1029 AEK-107

NSP POWER ASSY AWK7593 AWK7605

FAN DRIVER ASSY Not used AWX7599 No. 1

NSP FRONT ASSY AWK7594 AWK7609

P- SW ASSY Not used AWX7593 No. 2

PACKING SECTION

Operating Instructions (English) ARB7222 Not used
Remote Control Unit AXD7266 AXD7273

Spacer Not used AHB7052 No. 3
Caution Sheet SP ARM7056 ARM7059 No. 4

EXTERIOR SECTION

( 2.5A ) ( T2.0A )

( 10A ) ( T5.0A )

2

VSX-D859TXG

Ref.

No.

Mark

Symbol and Description

VSX-35TX VSX-D859TXG

/KUXJI/CA /NKXJI

EXTERIOR SECTION

P5-26 AC Cord Stopper CM-22C CM-22B
P5-27 AC Power Cord VDG1075 VDG1086
P5-30 NSP Under Base ANA7113 ANA7102
P5-31 Rear Panel ANC7910 ANC8038
P5-33 Bonnet AZN7835 AZN7836

P5-35 Trans Shield ANG7293 ANG7294

Bottom Plate Not used ANF7020 No. 5
Fan Motor Not used AXM7012 No. 6
Stabilizer Not used ANG7310 No. 7
Locking Card Spacer Not used AEC7160 No. 8

Speaker Sheet AAK7944 AAK7945 No. 9
Cushion Circle 16B AED7052 AED7052 No.10

NSP KTL Label D859TXG Not used AAX7886 No.11

Part No.

HEAT SINK SECTION

FRONT PANEL SECTION

P7-13 Door Stay AAH7063 AAH7064
P7-14 Door AMB7692 ANB7222
P7-15 Door Hinge L AMR7291 AMR7292
P7-16 Door Hinge R AMR7293 AMR7294
P7-17 Volume Knob (MASTER) AAB7193 AAB7210

Themistor Not used AEX7004 No. 12

Remarks

P7-18 Rotary Knob (INPUT SELECTOR) AAB7226 AAB7227
P7-19 Digital Cap AAD7576 AAD7580
P7-20 Volume Ring AAK7623 AAH7016
P7-21 Window AAK7769 AAK7732
P7-22 Door Sheet AAK7783 AAK7777

P7-24

P7-25 Front Panel AMB7691 ANB7229

P7-26
P7-30 Damper Assy AXA7089 AXA7088
P7-31 Name Plate PAM1776 PAN1377

Cusion Circle AED7044 AED7045
Panel Base AMB7695 AMB7696

POWER Button Not used AAD7491 No.13
FL Sheet Not used AAK7735 No.14
Spacer Not used AEB7213 No.15

Notes : ÷The numbers in the remarks column correspond to the numbers on the “ EXPLODED VIEWS ”.

÷ For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”, “2. PCB CONNECTION DIAGRAM” and “3. SCHE-

MATIC DIAGRAM”.

EXPLODED VIEWS

÷

PACKING SECTIONS

No.3

Remote Control Unit

Operating Instructions

Rear Pad

No.4

Front Pad

Packing Case

FRONT

Sheet

FRONT

3

VSX-D859TXG

÷

EXTERIOR SECTION

BBZ30P080FZK

No.6

BBZ30P080FZK

Trans Shield

No.1

Z

BBZ30P

080FZK

No.8

PRIMARY Assy

Q

Fuse(Fu1:)

AEK-107

FUSE CARD

AAX7098

Cord Stopper

AC Power Cord

TRANS 2-1 ASSY

FUSE CARD

AAX2357

ABA7066

To Under Base

÷

FRONT PANEL and HEAT SINK SECTIONS

M

Power

Transformer

No.7

BBZ30P080FZK

Cord Clamper

BBZ30P080FZK

No.15

SP/PS Assy

Under Base

No.5

Insulator

BBZ30P080FZK

L

No.9

No.10

No.11

Rear Panel

No.15

No.2

No.13

Window

Q A

Door Stay

BPZ30P080FMC

Nut

Volume Knob

No.14

Volume Ring

No.15

Panel Base

BBZ30P080FZK

BBZ30P080FZK

I

BBZ30P080FZK

BBZ30P080FZK

No.12

Heat Sink
Angle R

Heat Sink

Heat Sink Angle F

V-AMP Assy

4

CONTRAST OF PCB ASSEMBLIES

A

FM/AM TUNER UNIT

F

AXQ7228 and AXQ7231 are constructed the same except for the following:

Mark Symbol and Description

C216, C217 CKSRYB153K50 CKSRYB123K50
F203 (AM CERAMIC FILTER) ATF7026 ATF1155

7.1CH I/O ASSY

B

F

AWX7597 and AWX7568 are constructed the same except for the following :

Mark Symbol and Description

C1101– C1124, C1161– C1165 Not used CCSQCH101J50
C1167, C1168 Not used CCSQCH101J50
C1151– C1158 Not used CCSQCH331J50

C1166 Not used CCSQCH471J50

AXQ7231 AXQ7228

AWX7568 AWX7597

Part No.

Part No.

VSX-D859TXG

Remarks

Remarks

INPUT ASSY

C

F

AWX7600 and AWX7573 are constructed the same except for the following :

Mark Symbol and Description

Q1001, Q1002 2SC2878 Not used
D1051 1SS133 Not used
C1051 CGCYX103M16 Not used
C1001- C10012 Not used CCCSL221J50
R1013- R1016, R1051 RD1/4PU102J Not used

R1017, R1018 RD1/4PU473J Not used
CN1002 6P SOCKET KP200TA6L Not used
JA1004 2P PIN JACK AKB7046 Not used
JA1051 MULI ROOM JACK AKN7014 Not used

E

A-CONNECTION ASSY

F

AWX7584 and AWX7566 are constructed the same except for the following :

Mark Symbol and Description

IC503 NJM4558MD UPC4570G2
IC1551 M62429FP Not used
D1551 UDZS5.1B Not used
C1509, C1510 Not used CCSQCH221J50
C1551– C1553 CEAT100M50 Not used

AWX7573 AWX7600

AWX7566 AWX7584

Part No.

Part No.

Remarks

Remarks

C1554, C1555 CCSQCH101J50 Not used
C1556, C1557 CEAT1R0M50 Not used
R1551 RS3LMF391J Not used
R1552, R1553 RS1/10S102J Not used
R1554, R1555 RS1/10S103J Not used

CN1552 9P SOCKET AKP7068 Not used
CN1554 6P PLUG KM200TA6 Not used

5

VSX-D859TXG

MAIN CONTROL ASSY

D

F

AWX7607, AWX7605 and AWX7560 are constructed the same except for the following:

Mark Symbol and Description

AWX7560 AWX7607

IC103 TC9164AF Not used
IC104 NJM4558MD Not used
IC251 Not used NJM4558MD
Q905 DTA124EK
D251, D252 Not used 1SS355

D253 Not used UDZS5.1B
C101- C112 Not used CCSQCH221J50
C119, C120 Not used CKSRYB331K50
C135, C136 CEAT1R0M50 Not uesd
C145, C146, C157, C158 Not used CCSRCH101J50

C169, C170, C181, C170 Not used CCSRCH101J50
C191– C193 CCSRCH101J50 Not used
C252 Not used CEAT470M25
C253– C256 Not used CKSRYB103K50
C291 CEJA101M16 CEJQ101M16

Part No.

Not used

Remarks

C133, C134, C911 CKSRYB103K50 Not used
L101– L104 Not used LCTA181J3225
R111, R112 RS1/10S0R0J RS1/10S101J
R115, R116 RS1/10S331J RS1/10S122J
R129, R130, R139, R140 RS1/10S104J Not used

R203, R204 RS1/10S104J Not used
R131, R132 RS1/16S474J Not used
R133, R134 RS1/16S471J Not used
R135, R136, R934, R944– R946 RS1/16S102J Not uesd
R990, R991 RS1/10S102J Not used

R211– R215, R252, R253 Not used RS1/16S104J
R251 Not used RS1/16S474J
R254 Not used RS1/16S102J
R255 Not used RS1/16S393J
R921,R923 Not used RS1/16S103J

R922 RS1/16S103J Not uesd
R933 RS1/16S473J Not used
CN103 9P PLUG AKP7057 Not used
CN906 4P FFC CONNECTOR 52045-0445 Not used

COMPOSITE ASSY

F

AWX7621 and AWX7581 are constructed the same except for the following :

Mark Symbol and Description

IC731 NJM2279M Not used
D731 DAN202K Not used
C732, C733 CKSQYB473K50 Not used
C734, C735 CEAT101M10 Not used
C736 CKSQYB473K50 Not used

AWX7581 AWX7621

Part No.

Remarks

C737 CCSQCH470J50 Not used
R733– R735 RS1/10S102J Not used

6

SP / PS ASSY

L

F

AWX7598 and AWX7571 are constructed the same except for the following :

Mark Symbol and Description

D3001, D3002 D5SBA20 LN6SB60-4003
D3052, D3054, D3056, D3058, D3059 Not used 1SS133
D3201 Not used MTZJ5.1B
C3101- C3105 CFTYA104J50 CFTYA224J50
C3106- C3110 Not used CFTYA224J50

C3111- C3117 CQHA102J2A CKCYB332K2H
C3119 Not used CKPUYB221K50
R3111 Not used RD1/4PU4R7J
R3133, R3134 Not used RS1LMF471J
Heat Sink ANH1021 Not used

CN3002 6P PLUG Not used KM200TA6
CN3101 8P SPEAKER TERMINAL AKE7058 AKE7059
CN3102 6P SPEAKER TERMINAL AKE7060 AKE7061

AWX7571 AWX7598

Part No.

VSX-D859TXG

Remarks

V-AMP ASSY

I

F

AWX7723 and AWX7578 are constructed the same except for the following :

Mark Symbol and Description

CN2201 3P PLUG Not used KM250MA3

REGULATOR ASSY

N

F

AWX7806 and AWX7562 are constructed the same except for the following :

Mark Symbol and Description

D5009 D3SBA20(B) LN4SB60-4003

AWX7578 AWX7723

AWX7562 AWX7806

Part No.

Part No.

Remarks

Remarks

7

VSX-D859TXG

PRIMARY ASSY

Q

F

AWX7923 and AWX7563 are constructed the same except for the following:

Mark Symbol and Description

C6011– C6013 Not used CCCSL101K2H
R6001 RCN1080
R6003 RD1/2VM101J
T6001 ATT7043 ATT7041
J0032

J6001 Not used DB840EB0
J6002 Not used DB140EB0
6004 AKP7136
6001 Not used 51048-0300
H6003– H6006 Not used AKP7001

DISPLAY ASSY

S

AWX7563 AWX7923

Not used D20PYY0330E

AWX7606 and AWX7574 are constructed the same except for the following :

Mark Symbol and Description

IC7051 TC7W53FU Not used
Q7053 FMA1A Not used
Q7054 DTC124EK Not used
D7054– D7057 1SS355 Not used
C7053 CKSQYB153K50 Not used

AWX7574 AWX7606

Part No.

Part No.

Remarks

Not used
Not used

Not used

Remarks

R7056 RS1/10S223J Not used
R7057 RS1/10S392J Not used
R7058, R7061 RS1/10S103J Not used
CN7007 4P FFC CONNECTOR 52045-0445 Not used

PCB PARTS LIST

Mark No. Description Part No.

P-SW ASSY (AWX7593)

Q

A

SWITCHES AND RELAYS

S6801 ASG1035

CAPACITORS

C6801, C6802 CGCYX103K25

OTHERS

CN6801 3P JUMPER CONNECTOR 52151-0310

Mark No. Description Part No.

FAN DRIVER ASSY (AWX7599)

Z

SEMICONDUCTORS

IC3501 AEK7010

D3501, D3502 S5688G

Q3501 KRA103M
Q3502 KRC103M
Q3503 2SC4793
D3504 MTZJ12C
D3503 MTZJ27D

CAPACITORS

C3501 CEAT471M35
C3502 CEAT1R0M50
C3503 CKCYF103Z50
C3504 CEANP471M25
C3505 CEAT100M50

RESISTORS

Other Resistors RD1/4PU J

OTHERS

CN3502 3P PLUG KM250MA3L
CN3501 6P SOCKET KP200TA6L

8

VSX-D859TXG

Mark No. Description Part No.

DSP ASSY (AWX7595)

Y

SEMICONDUCTORS

IC9101 AK4112AVF
IC9102 AK4527VQ
IC9551 AK7706VT
IC9103 CS4391
IC9501 CS493292

IC9091 LH52256CN–70LL
IC9201, IC9202 NJM2100M
IC9041 NJM4558MD
IC9504 PDN031C
IC9071 PM4007A

IC9811 PQ20WZ51
IC9812 PQ7VZ5
IC9552 TC551001CFT–70L
IC9151 TC74ACT151F
IC9152 TC74HCU04AF

IC9505 TC74LVX244FT
IC9502, IC9503 TC74VHC574F
IC9506 TC74VHCT244AFT
IC9507 TC7WU04FU
IC9601 TC9164AF

IC9602–IC9604, IC9701–IC9707 UPC4570G2–TFB
Q9007 2PB709A
Q9003, Q9032 2PD601A
Q9001, Q9002, Q9004–Q9006, Q9031 2SC3082K
Q9201, Q9202, Q9601–Q9606 2SC3326

Q9611, Q9612 2SC3326
Q9102, Q9104, Q9203, Q9607 DTA124EK
Q9609, Q9610 DTA124EK
Q9101, Q9103, Q9204, Q9608 DTC124EK
D9601, D9602 1SS181

D9002 1SS355
D9001 KV1851

COILS AND FILTERS

X9001 ASS7009
X9101 ASS7025
F9001 ATF7001
L9003 ATH7001
L9001, L9071, L9501, L9551 ATL7002

L9801, L9802, L9807, L9809 ATL7002
L9811, L9812 ATL7002
F9151–F9153 DTF1064
L9091, L9101–L9107, L9502, L9503 QTL1013
L9506, L9507, L9552 QTL1013

X9501 VSS1086

CAPACITORS

C9135 CCSQCH101J50
C9095, C9809 CCSQCH221J50
C9159, C9161 CCSQCH470J50
C9086, C9154, C9156, C9518, C9564 CCSQCH471J50
C9510, C9511 CCSRCH100D50

C9033, C9609, C9610, C9721, C9722 CCSRCH101J50
C9735 CCSRCH101J50
C9107 CCSRCH150J50
C9106 CCSRCH180J50
C9621, C9622, C9749–C9752 CCSRCH221J50

Mark No. Description Part No.

C9057 CCSRCH270J50
C9509, C9629, C9757, C9758 CCSRCH271J50
C9076, C9077, C9082–C9085, C9087 CCSRCH471J50
C9093, C9101, C9104, C9112, C9115 CCSRCH471J50
C9119, C9122, C9503, C9505, C9507 CCSRCH471J50

C9513, C9515, C9520, C9522, C9525 CCSRCH471J50
C9528, C9553, C9555, C9557, C9559 CCSRCH471J50
C9561, C9617, C9618, C9639 CCSRCH471J50
C9201, C9202 CCSRCH560J50
C9007 CCSRCH750J50

C9707, C9708 CCSRCH820J50
C9611, C9612, C9736 CCSRCH821J50
C9096 CEAT100M50
C9113 CEAT221M10
C9523, C9526, C9643, C9644, C9770 CEJQ100M25

C9071, C9501, C9516, C9551, C9740 CEJQ101M10
C9801, C9802, C9812, C9814 CEJQ101M10
C9102, C9108, C9151, C9152, C9162 CEJQ101M16
C9123, C9125 CEJQ1R0M50
C9127, C9529 CEJQ2R2M50

C9713, C9714, C9727, C9728, C9739 CEJQ330M10
C9753, C9754, C9765–C9769 CEJQ330M10
C9091, C9117, C9120, C9562 CEJQ470M16
C9016, C9803, C9805 CEJQ470M25
C9203, C9204, C9206, C9207 CEJQ4R7M50

C9603, C9604, C9615, C9616 CEJQ4R7M50
C9627, C9628, C9761, C9762, C9811 CEJQ4R7M50
C9813 CEJQ4R7M50
C9053 CEJQNP4R7M25
C9110 CEJQR47M50

C9815 CKSQYB102K50
C9020, C9134, C9153, C9155, C9157 CKSQYB103K50
C9160, C9517, C9563, C9816 CKSQYB103K50
C9004, C9005, C9008, C9009 CKSQYF104Z25
C9012, C9013, C9015, C9032, C9043 CKSQYF104Z25

C9058, C9079, C9607, C9608 CKSQYF104Z25
C9619, C9620, C9631, C9632 CKSQYF104Z25
C9705, C9706, C9709–C9712 CKSQYF104Z25
C9723–C9726, C9737, C9738 CKSQYF104Z25
C9759, C9760, C9810 CKSQYF104Z25

C9163–C9167 CKSQYF104Z50
C9745, C9746, C9781, C9782 CKSRYB102K50
C9001, C9014, C9054, C9056, C9070 CKSRYB103K50
C9103, C9105, C9111, C9118, C9121 CKSRYB103K50
C9124, C9133, C9158, C9502, C9504 CKSRYB103K50

C9506, C9508, C9512, C9514, C9519 CKSRYB103K50
C9521, C9524, C9527, C9531, C9552 CKSRYB103K50
C9554, C9556, C9558, C9560, C9572 CKSRYB103K50
C9636, C9637 CKSRYB103K50
C9109, C9114, C9116, C9126, C9626 CKSRYB104K16

C9605, C9606, C9633, C9755, C9756 CKSRYB122K50
C9211, C9212 CKSRYB152K50
C9703, C9704, C9715, C9716, C9729 CKSRYB182K50
C9601, C9602, C9613, C9614, C9625 CKSRYB222K50
C9763, C9764 CKSRYB222K50

C9701, C9702 CKSRYB272K50
C9732 CKSRYB333K16
C9645 CKSRYB472K50
C9019 CKSRYB473K16
C9717, C9718, C9731 CKSRYB821K50

C9002, C9003, C9006, C9010, C9011 CKSRYF104Z25

9

1

23

VSX-D859TXG

Mark No. Description Part No. Mark No. Description Part No.

C9017, C9018, C9031, C9051, C9052 CKSRYF104Z25
C9055, C9072–C9075, C9078 CKSRYF104Z25

A

C9080, C9081, C9092, C9205 CKSRYF104Z25
C9208–C9210 CKSRYF104Z25
C9730 CKSRYF104Z50

R9811 RS1/10S511J
R9121 RS1/10S562J
R9120, R9122 RS1/10S681J
R9158, R9163 RS1/10S750J
OtherResistors RS1/16S&&&J

4

B

C9041, C9042 CKSRYF105Z10

RESISTORS

R9172, R9173, R9812, R9815 RS1/10S0R0J
R9159, R9162, R9169–R9171 RS1/10S101J
R9165–R9167 RS1/10S102J
R9561, R9563–R9570, R9584 RS1/10S103J
R9151–R9156 RS1/10S104J

R9814, R9816 RS1/10S122J
R9123 RS1/10S182J
R9101 RS1/10S183J
R9813 RS1/10S202J
R9161, R9168 RS1/10S222J

R9588, R9589 RS1/10S331J
R9175 RS1/10S470J
R9552, R9553, R9562 RS1/10S472J
R9160, R9164 RS1/10S473J

OTHERS

CN9805, CN9806 52044–2045
JA9152 AKB7132
JA9153, JA9154 GP1FA551RZ
JA9155, JA9156 GP1FA551TZ
CN9801 KP200TA20L

CN9803 KP200TA4L
CN9802 KP200TA9L
CN9804 S5B–PH–K

2. PCB CONNECTION DIAGRAM

2.1 P- SW and FAN DRIVER ASSYS

C

Q A

Q

6001

D

P-SW ASSY

(ANP7362-A)

L

CN3002

SIDE A

FAN DRIVER ASSY

Z

IC3501

Q3501

To Fan

Q3503Q3504Q3502

(ANP7361-A)

10

QA

1234

Z