Pioneer VSX-D810S Service Manual
N∫m-Û˘,?∫
1
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D810S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KUXJI AC120V
KCXJI AC120V
Model
VSX-D810S
Power Requirement Remarks
ORDER NO.
RRV2431
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2001
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36
56
62
2
3
8
7. GENERAL INFORMATION
7.1 DISASSEMBLY AND DIAGNOSIS
7.2 PARTS
7.2.1 IC
7.2.2 DISPLAY
8. PANEL FACILITIES AND SPECIFICATIONS
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T – ZZK MAR. 2001 Printed in Japan
.......
63
63
65
65
71
73
VSX-D810S
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
Leakage
current
tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
VSX-D810S
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
1
3
2
4
5
KCXJI Type Only
6
11
(1) PACKING PARTS LIST
Mark No. Description Part No.
7
9
8
10
12
NSP 2 Warranty Card ARY7045
NSP 4 Dry Cell Battery (R6P, AA) VEM-013
NSP 9 Polyethylene Bag Z21-038
1 FM Wire Antenna ADH7004
3 AM Loop Antenna ATB7009
5 Operating Instructions XRB3004
(English)
6 Operating Instructions See Contrast table (2)
(French)
7 Remote Control Unit XXD3028
8 Battery Cover XZA3002
(0.03 × 230 × 340)
10 Packing Sheet AHG7069
11 Left Pad R4 XHA3024
12 Right Pad R4 XHA3025
13 Packing Case 810/KC XHD3147
13
(2) CONTRAST TABLE
VSX-D810S/KUXJI and KCXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description VSX-D810S VSX-D810S Remarks
/KUXJI /KCXJI
6 Operating Instructions (French) Not used XRC3030
3
VSX-D810S
2.2 EXTERIOR SECTION
44
46
16
40
I
44
44
20
19
44
44
44
44
44
44
44
44
44
44
1
A
F
26
11
44
U
45
44
44
18
41
44
G
4
O
13
14
I
J
44
H
45
M
K
L
D
12
H
E
M
L
K
41
P
Q
44
52
44
44
J
H
5
D
46
O
47
46
43
24
C
56
Q
P
2
C
44
36
34
44
46
57
S
55
23
9
M
10
R
35
44
44
39
I
N
7
8
T
E
N
27
E
F
Q
6
44
31
S
R
21
A
22
C
28
B
44
D
15
44
44
Refer to
"2.3 FRONT PANEL SECTION".
4
Accessory of
Front Panel
44
44
3
F
62
60
37
B
63
S
44
53
25
44
30
A
B
48
44
44
R
25
29
44
44
58
59
44
51
44
49
54
K
61
44
VSX-D810S
EXTERIOR SECTION PARTS LIST
•
Mark No. Description Part No. Mark No. Description Part No.
1 D.D UCOM Assy XWZ3397
2 AMP&PRIMARY Assy XWZ3380
3 REGULATOR Assy XWZ3386
4 AMP INPUT Assy XWZ3389
5 TRANS 2 Assy XWZ3404
NSP 33 Heat Sink Assy 0.4×40 XNH3020
31 PCB Angle ANG7253
32 • • • • • •
34 Heat Sink Angle F ANG7251
35 Heat Sink Angle R ANG7252
6 VIDEO&6CH IN Assy XWZ3335
7 6CH IN Assy XWZ3350
8 S. VIDEO Assy XWZ3363
9 COMPONENT Assy XWZ3366
10 BOARD TO BOARD Assy XWZ3371
NSP 12 TRANS 1 Assy XWZ3390
NSP 13 TRANS 3 Assy XWZ3392
16 Fuse (FU1 : 10A) REK1087
18 Fuse (FU701 : 10A) REK1087
20 AC Power Cord ADG7024
NSP 30 Under Base 409 ANA7094
11 FM/AM TUNER MODULE AXQ7231
14 TRANS 4 Assy XWZ3369
15 Power Transformer (AC120V) XTS3044
17 • • • • • •
19 Cord Stopper CM-22C
21 FFC (J32 : 13P/30V) XDD3062
(D.D UCOM CN103
↔ FRONT CN401)
22 FFC (J31 : 31P/30V) XDD3063
(D.D UCOM CN102
↔ FRONT CN402)
23 FFC (J38 : 5P/30V) XDD3073
(BOARD TO BOARD CN392
↔ COMPORNENT CN5501)
24 FFC (J36 : 23P/30V) XDD3064
(REGULATOR CN801
↔ AMP&PRIMARY CN53)
25 FFC (J39, J40 : 20P/30V) XDD3065
(D.D UCOM CN9501
↔ D.D DSP CN9806)
(D.D UCOM CN9502
↔ D.D DSP CN9805)
26 FFC (J34 : 13P/30V) XDD3059
(D.D UCOM CN105
↔ FM/AM TUNER UNIT)
27 FFC (J33 : 15P/30V) XDD3069
(D.D UCOM CN104
↔ VIDEO&6CH IN CN303)
28 FFC (J35 : 19P/30V) XDD3071
(D.D UCOM CN106
↔ AMP INPUT CN254)
29 Insulator PNW2766
NSP 36 Heat Sink 0.4×40 XNH3019
37 Foot Assy REC1263
38 • • • • • •
39 Rear Panel 810 XNC3077
40 Bonnet Case XZN3112
41 Screw ABA7043
42 • • • • • •
43 PCB Mold AMR2533
44 Screw BBZ30P080FMC
45 Screw BBZ30P200FMC
46 Screw FBT40P080FZK
47 FFC (J22 : 3P/30V) XDD3061
(TRANS 4 CN891
↔ AMP INPUT CN251)
48 Fan Motor XXM3002
49 Fan Holder R4 XNG3040
50 • • • • • •
NSP 51 Binder Assy XWZ3401
NSP 52 Hold Assy XWZ3402
53 D.D DSP Assy XWZ3395
54 D TO O Assy XWZ3368
55 FFC (J45 : 4P/30V) XDD3066
(AMP INPUT CN603
↔ COMPORNENT CN1576)
56 FFC (J46 : 7P/30V) XDD3067
(AMP INPUT CN604
↔ COMPORNENT CN1575)
57 FFC (J48 : 9P/30V) XDD3070
(VIDEO&6CH IN CN304
↔ 6CH IN CN307)
58 FFC Cover R4 XMR3019
59 SH Support R4 XNG3041
60 Shield A R4 XNG3042
61 Shield B R4 XNG3043
62 Cord Clamper RNH-184
63 Washer VEC1254
5
VSX-D810S
2.3 FRONT PANEL SECTION
2
13
10
L
4
24
21
9
31
30
P
30
7
25
6
J
16
30
1
N
30
30
30
30
15
30
30
18
20
20
19
11
12
FRONT PANEL SECTION PARTS LIST
•
Mark No. Description Part No.
1 FRONT Assy XWZ3345
2 POWER SW Assy XWZ3352
3 R. ENCODER Assy XWZ3354
4 H.P. Assy XWZ3357
5 • • • • • •
27
30
3
O
22
23
30
30
8
29
Mark No. Description Part No.
16 Door Button R4B XAD3070
17 • • • • • •
18 Display Panel O/KC XAK3172
19 Button Cover R4U2 XAK3253
20 Cushion R4B XED3001
26
29
29
28
NSP 7 8P Shield Cable XDX3012
6 FRONT VIDEO Assy XWZ3359
8 Damper Assy AXA7052
9 Name Plate PAM1776
10 LED Lens PNW2019
11 Select Knob R4B XAB3008
12 Volume Knob R4B XAB3011
13 Power Button R4B XAD3062
14 • • • • • •
15 Jog Button R4B XAD3065
6
21 Front Panel 810/KC XMB3033
22 Magnet 35 AMF7007
23 Holder L R4 XMR3016
24 Earth Plate A R4 XNG3044
25 Earth Plate B R4 XNG3045
NSP 26 Door Assy R4B XXG3068
27 Door R4B XAK3173
28 Door Cover R4B XAK3175
29 Screw XBA3001
30 Screw PPZ30P080FMC
31 Screw BBZ30P080FMC
This page was intentionally left blank.
VSX-D810S
7
1
23
VSX-D810S
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
U
AXQ7231
J
B
CN105
7
1
CN9013CN107
11
13
14
IC101
5
7
2
3
4
6
8
910
1
25
IC1951
12
IC9101
B
5
3
IC104
A
1
IC9102
20
9
22
20
11
IC9501
IC9551
IC9103
27
25
23
24
3
18
IC9701
21
IC9702
21
IC9703
21
IC9703
67
IC9706
21
IC102
IC9707
21
4
3
4
6
8
7
18
19
5
9
17
IC303
3
S
IC302
5
IC302
3
C
IC304
3
Q
7
5
9
3
6
J
D
CN9015CN301
11
CN307
1
7
1
1
3
9
5
7 1
IC301
CN104
7
3
5
11
10
6
11
9
IC111
T
7
5
9
3
3
J
CN9016CN354
11
IC351, IC352
12
7
10
1
1
8
1234
5
678
VSX-D810S
M
CN1576
IC103
17
IC105
31
57
15
4
CN106
CN601
9
CN603
Q603
2
3
IC601
22
C
G
Q601
9
IC106
34
57
85
IC602
24
RY1575
15
26
J47
1557
1
RY751
RY754
RY753
CN1551
3
M
L
A
B
11
33
IC107
31
111
Q653
Q651
IC601
24
26
M
RY752
6
VSX-D810S
IC112
Q632
36
12 1
Q631
IC602
18
14
M
RY752
C
IC106
24
57
Q112
+BVH
-BVH
NECK+B
C
POWER AMP
IC601, IC602
CN402
N
T+12V
IC805
CN101
A
CN101
A
5
NECK-B
+BVL
-BVL
FL AC
FL AC
+12V
-12V
D+5V
A+5V
Q701
Q702
IC801
IC802
IC803
IC804
F
6
5
D701
D702
D801–D804
D721–D724
Q682
IC107
Q681
7
A
5
CN10411CN303
CN101
U+5V
IC51
D51-D54
RY51
T1
POWER
TRANSFORMER
C
M
Q303
T51
AC IN
7
Q
D
9
8
1
23
VSX-D810S
3.2 OVERALL WIRING CONNECTION DIAGRAM
4
A
R.ENCODER
ASSY
(XWZ3354)
FRONT
VIDEO ASSY
(XWZ3359)
511
O
404
FRONT ASSY
N
(XWZ3345)
J
G
AMP INPUT ASSY
(XWZ3389)
B
D TO O
ASSY
(XWZ3368)
CN251
K
S. VIDEO
ASSY
C
B
B 1/4,
B 2/4,
B 3/4,
B 4/4
D.D DSP
ASSY
(XWZ3395)
D
10
1234
CN201
FM/AM TUNER
MODULE
(AXQ7231)
D.D UCOM
ASSY
(XWZ3397)
A
A 1/2,
A 2/2
6CH IN ASSY
(XWZ3335)
T
QU
VIDEO&
(XWZ3363)
BOARD TO
BOARD
ASSY
(XWZ3371)
R
F
REGULATOR ASSY
(XWZ3386)
6CH IN
S
ASSY
(XWZ3350)
C
C 1/2,
C 2/2
AMP&
PRIMARY
ASSY
(XWZ3380)
5
678
VSX-D810S
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PAR TS LIST" or "PCB PARTS LIST".
501
POWER SW ASSY
P
A
(XWZ3352)
471
H.P. ASSY
(XWZ3357)
L
I
TRANS4
ASSY
(XWZ3369)
CN891
J7J6
J3
TRANS3
ASSY
E
(XWZ3392)
B
TRANS2
ASSY
(XWZ3404)
J4
J5
M
COMPONENT
ASSY
(XWZ3366)
701
1577
851
D
TRANS1
H
ASSY
J1J2
(XWZ3390)
C
D
11
5
6
7
8
1
VSX-D810S
23
4
3.3 D.D UCOM (1/2) ASSY
A 1/2
A
B
D.D UCOM ASSY
(XWZ3397)
U
CN201
C
CN901
J
D
12
1/2
A
1234
F
CN802
K
CN1001
5
678
VSX-D810S
CN303
Q
: The power supply is shown with the marked box.
A 2/2
A 2/2
A
CN401
N
B
E-VR IC
A 2/2
A 2/2
A 2/2
A 2/2
C
D
N
CN402
1/2
A
5
6
7
8
13
1
VSX-D810S
3.4 D.D UCOM ASSY (2/2)
23
4
A
A 2/2
D.D UCOM ASSY
(XWZ3397)
A 1/2
A 1/2
A 1/2
CN254
G
B
C
D
VSX-D810S
14
2/2
A
1234
5
678
VSX-D810S
B 1/4
CN9805
A 1/2
A
B
CN9806
B 1/4
A 1/2
C
D
2/2
A
5
6
7
8
15
1
VSX-D810S
3.5 D.D DSP ASSY (1/4)
23
4
A
B 1/4
D.D DSP ASSY
(XWZ3395)
B 2/4
B
C
B 2/4
B 3/4
B 4/4
D
CN9501
A 2/2
16
1/4
B
1234
5
678
VSX-D810S
A
B 2/4
B
B 3/4
A 2/2
C
B 4/4
D
CN9502
1/4
B
5
6
7
8
17
1
VSX-D810S
3.6 D.D DSP ASSY (2/4)
B 2/4
A
D.D DSP ASSY
(XWZ3395)
B 3/4
CN1002
K
B
B 1/4
23
4
B 1/4
B 3/4
C
VSX-D810S
D
18
2/4
B
1234
5
: The power supply is shown with the marked box.
678
VSX-D810S
A
B 3/4
B
B 4/4
B 1/4
C
D
CN804
F
5
6
7
B
2/4
8
19
1
VSX-D810S
3.7 D.D DSP ASSY (3/4)
23
4
B 2/4
B 3/4
A
B
D.D DSP ASSY
(XWZ3395)
C
D
B 1/4
B 2/4
20
3/4
B
1234
5
678
VSX-D810S
B 2/4
A
B
C
D
B 1/4
3/4
B
5
6
7
8
21
1
VSX-D810S
3.8 D.D DSP ASSY (4/4)
23
4
A
B 4/4
B
D.D DSP ASSY
(XWZ3395)
C
D
22
4/4
B
1234
5
678
VSX-D810S
: The power supply is shown with the marked box.
B 1/4
A
B
B 1/4
B 2/4
C
D
4/4
B
5
6
7
8
23
1
23
VSX-D810S
3.9 AMP&PRIMARY (1/2), TRANS2 and TRANS3 ASSYS
4
C 1/2
A
CN253
(XWZ3380)
G
B
AMP&PRIMARY ASSY
C
D
KUXJI,KCXJI
KUXJI,
KCXJI
24
1/2
C
1234
5
678
VSX-D810S
KUXJI,KCXJI
VSXD810S
KUXJI,
KCXJI
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491.125 FOR IC701 AND IC702
MFD, BY LITTELFUSE INC.
F701 :
REK1087
(10A)
CAUTION : FOR CONTINUED PROTECTION
E
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491003 FOR IC853 MFD, BY
LITTELFUSE INC.
TRANS3 ASSY (XWZ3392)
TRANS2
ASSY
(XWZ3404)
A
POWER TRANSFORMER
D
B
C 2/2
C 2/2
• NOTE FOR FUSE REPLACEMENT
CAUTION -
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
5
C 2/2
KUXJI,
KCXJI
C
CAUTION : FOR CONTINUED PROTECTION
CAUTION : FOR CONTINUED PROTECTION
CN1575
M
6
M
CN1576
CAUTION : FOR CONTINUED PROTECTION
7
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491004 FOR IC851 AND IC852
MFD, BY LITTELFUSE INC.
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491001 FOR IC603 MFD, BY
LITTELFUSE INC.
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491010 FOR IC604, IC605, IC606,
AND IC607 MFD, BY LITTELFUSE INC.
1/2
C
D
E
8
D
25
1
23
4
VSX-D810S
3.10 AMP&PRIMARY (2/2), REGULATOR, AMP INPUT, TRANS1 and TRANS4
A
ASSYS
CN9802
REGULATOR ASSY
F
(XWZ3386)
B 2/4
B
CN101
A 1/2
C
Q
D
CN302
26
2/2
C
1234
F
5
678
VSX-D810S
C 2/2
AMP&PRIMARY
ASSY
(XWZ3380)
C 1/2
CN106
A 2/2
FAN MOTOR
CN601
C 1/2
AMP INPUT ASSY
G
(XWZ3389)
I
TRANS4 ASSY
(XWZ3369)
A
B
ATT7057
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491.630 FOR IC891 AND IC892
MFD, BY LITTELFUSE INC.
REK1087 (10A)
LIVE
NEUTRAL
AC POWER CORD
ADG7024
TRANS1
ASSY
H
(XWZ3390)
C
POWER TRANSFORMER
C 1/2
5
• NOTE FOR FUSE REPLACEMENT
CAUTION -
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
6
C
7
2/2
G IH
D
27
8
1
23
VSX-D810S
3.11 FRONT VIDEO, D TO O, H. P. and COMPONENT ASSYS
A
FRONT
J
VIDEO
ASSY
(XWZ3359)
CN107
A 1/2
B
CN354
T
K
CN108
A 1/2
4
D TO O ASSY
(XWZ3368)
CN9801
B 2/4
1577
M
C
L
H.P. ASSY
(XWZ3357)
D
28
J LK
1234
1
234
VSX-D810S
CN392
R
COMPONENT ASSY
M
(XWZ3366)
VSX-D810S
A
B
CN604
C 1/2
CN603
C 1/2
CN1551
L
C
D
M
1
2
3
4
29
1
23
VSX-D810S
3.12 FRONT, R. ENCODER and POWER SW ASSYS
FRONT ASSY
N
(XWZ3345)
A
R.ENCODER ASSY
R.ENCODER ASSY
O
(XWZ3354)
B
S511 : TONE
S512 : MULTI JOG DIAL
S513 : MASTER VOLUME
4
CN103
A 1/2
C
CN102
A 1/2
D
30
N
O
1234
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