Pioneer VSX-D510 Service Manual
TONE
DOWN UP
1
R
MULTI JOG
MASTER
VOLUME
N∫m-Û.,? Digital Signal Processor
STATION
STANDBY
STANDBY/ON
PHONES
TUNING
CLASS MEMORY BAND MPX SPEAKERS MIDNIGHT
SIGNAL
DVD
DSP
DIRECT
MONITOR
/DTS
SELECT
5.1CH
MODE
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D510
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KUXJI AC120V
KCXJI AC120V
Model
VSX-D510
Power Requirement Remarks
ORDER NO.
RRV2426
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
...............................................
....................................................
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2001
......................................
...............
.....
.........................
26
39
46
2
3
8
7. GENERAL INFORMATION
7.1 DISASSEMBLY and DIAGNOSIS
7.2 PARTS
7.2.1 IC
7.2.2 DISPLAY
..........................................................
............................................................
.................................................
8. PANEL FACILITIES AND SPECIFICATIONS
................................
................
47
47
49
49
54
.......
56
T – ZZR JAN. 2001 Printed in Japan
VSX-D510
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
Leakage
current
tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
VSX-D510
1
2
4
7
12
5
6
KCXJI Type Only
13
(1) PACKING PARTS LIST
Mark No. Description Part No.
1 FM Wire Antenna ADH7004
2 AM Loop Antenna ATB7009
3 Polyethylene Bag Z21-038
3
NSP 4 Warranty Card ARY7045
NSP 7 Dry Cell Battery (R6P, AA) VEM1011
8
10
9
(0.03 × 230 × 340)
5 Remote Control Unit AXD7246
6 Battery Cover AZN7378
8 Left Pad XHA3024
9 Right Pad XHA3025
10 Packing Sheet AHG7069
11 Packing Case XHD3145
12 Operating Instructions XRB3002
(English)
13 Operating Instructions See Contrast table (2)
(French)
11
(2) CONTRAST TABLE
VSX-D510/KUXJI and KCXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description VSX-D510 VSX-D510 Remarks
/KUXJI /KCXJI
13 Operating Instructions (French) Not used XRC3026
3
VSX-D510
2.2 EXTERIOR SECTION
25
22
31
36
D
39
20
11
40
38
37
36
K
3
L
F
9
37
36
J
36
H
M
D
8
J
G
M
L
K
10
C
39
38
36
I
35
36
21
B
36
H
6
39
34
17
C
39
4
36
28
36
J
30
29
36
41
36
26
24
I
42
2
36
16
36
19
18
36
36
36
36
36
36
36
36
N
E
14
H
1
13
D
A
C
36
12
36
N
F
E
A
B
27
36
36
E
36
15
F
7
5
36
36
Refer to
"2.3 FRONT PANEL SECTION".
Accessory of
Front Panel
36
36
33
36
32
A
B
23
4
VSX-D510
EXTERIOR SECTION PARTS LIST
•
Mark No. Description Part No. Mark No. Description Part No.
1 D.D & INPUT Assy XWX3024
2 VIDEO&6CH IN Assy XWZ3333
NSP 3 AMP INPUT Assy AWX7382
4 AMP&PRIMARY Assy XWZ3372
5 REGULATOR Assy AWX7493
6 TRANS 2 Assy AWX7468
7 FM/AM TUNER Unit AXX7046
NSP 8 TRANS 1 Assy AWX7390
NSP 9 TRANS 3 Assy AWX7392
10 Power Transformer (AC120V) XTS3043
11 Fuse (FU1 : 10A) REK1087
12 FFC (J31 : 31P/180 BD 60V) XDD3055
(D.D & INPUT CN102 ↔ FRONT CN402)
13 FFC (J32 : 19P/180 BD 60V) XDD3054
(D.D & INPUT CN103 ↔ FRONT CN401)
14 FFC (J33 : 14P/200 BD 60V) XDD3060
(D.D & INPUT CN104 ↔ VIDEO&6CH IN CN303)
15 FFC (J34 : 13P/100 BD 60V) XDD3059
(D.D & INPUT CN105 ↔ FM/AM TUNER CN1)
16 FFC (J35 : 17P/90 BD 60V) XDD3072
(D.D & INPUT CN106 ↔ AMP INPUT CN290)
17 FFC (J36 : 22P/80 BD 60V) XDD3057
(REGULATOR CN801 ↔ AMP&PRIMARY CN53)
18 Strain Relief CM-22C
19 AC Power Cord ADG7024
20 Fuse (FU2 : 8A) REK1086
21 Fuse (FU701 : 10A) REK1087
22 Push Rivet AEC7025
NSP 23 Under Base 409 ANA7094
24 Rear Panel XNC3074
25 Bonnet Case XZN3111
26 PCB Angle ANG7253
27 Shield R3 ANG7277
28 Heat Sink Angle F ANG7251
29 Heat Sink Angle R ANG7252
NSP 30 Heat Sink 0.4 ANH7119
31 Top Cover XME3004
32 Foot Assy REC1263
33 Rubber Sheet AEB1111
34 PCB Mold AMR2533
NSP 35 Fuse Card AXX7096
36 Screw BBZ30P080FMC
37 Screw BBZ30P200FMC
38 Screw (3x23) ABA7043
39 Screw FBT40P080FZK
NSP 40 Fuse Card AXX2332
41 DIGITAL IN Assy XWZ3360
42 FFC (J37 : 6P/130 BD 60V) XDD3058
(D.D & INPUT CN1501 ↔ DIGITAL IN CN1901)
5
VSX-D510
2.3 FRONT PANEL SECTION
1
10
13
2
M
16
17
I
4
9
16
16
16
16
K
A
8
16
16
15
16
B
16
16
L
3
14
18
7
6
11
12
6
FRONT PANEL SECTION PARTS LIST
•
Mark No. Description Part No.
1 FRONT Assy XWZ3336
NSP 3 R. ENCODER Assy XWZ3353
NSP 4 H.P. Assy XWZ3356
2 POWER SW Assy XWZ3352
5 • • • • • •
6 Front Panel XMB3029
7 Sub Button XAD3068
8 Earth Plate A XNG3044
9 Name Plate PAM1776
10 LED Lens PNW2019
11 Select Knob XAB3008
12 Volume Knob XAB3011
13 Power Button XAD3062
14 Sub Panel XAK3169
15 Jog Button XAD3065
VSX-D510
16 Screw PPZ30P080FMC
17 Screw BBZ30P080FMC
18 Display Panel XAK3172
7
1
23
VSX-D510
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
A
3.1 BLOCK DIAGRAM
4
CN105
6
IC101
5
7
2
3
4
11
910
IC104
12
3
1
IC1101
14
AXX7046
UNIT
B
IC1201
J
DIGITAL
IN ASSY
5
3
25
IC303
7
IC1901
CN19012CN1501
CN305
7
2
CN104
7
42
DTS DECODER
D.D & INPUT ASSY
A
IC1701
67
IC1703
67
21
23
25
IC1705
67
26
IC1705
21
IC102
3
4
6
8
7
18
19
5
9
17
IC302
5
3
7
IC302
1
11
11
11
9
9
10
12
C
VIDEO & 6CH IN ASSY
H
7
5
9
11
1
IC301
D
8
1234
5
678
VSX-D510
IC108
CN102
57
3
K
J43
551
4
H.P. ASSY
I
A
IC103
Q105
Q551
FRONT ASSY
17
IC105
31
57
15
4
CN106
601
1
Q603
IC601
22
B
15
AMP & PRIMARY ASSY
RY751
(FRONT L)
F
Q601
9
11
IC106
34
57
33
IC107
5 7
10 5
AMP INPUT ASSY
69
Q653
Q651
IC602
24
18
26
IC602
14
RY753
RY752
B
Q632
6
36
Q631
C
AMP & PRIMARY ASSY
POWER AMP
IC601, IC602
B
K
A
A
CN402
CN101
CN101
+BVH
-BVH
NECK+B
NECK-B
+BVL
-BVL
FL AC
FL AC
+12V
-12V
D+5V
A+5V
Q701
Q702
IC801
IC802
IC803
IC804
31
IC107
Q112
D701
D702
D801–D804
D805–D808
REGULATOR ASSY
E
CN1041CN305
CN101
A
U+5V
T1
POWER
TRANSFORMER
IC51
RY51
1
VIDEO &
H
6CH IN ASSY
Q303
D51-D54
T51
AMP & PRIMARY ASSY
B
AC IN
D
9
5
6
7
8
1
23
4
VSX-D510
3.2 OVERALL WIRING CONNECTION DIAGRAM and AMP INPUT ASSY
A
R.ENCODER
D15A06-075-2651
511
404
ASSY
(XWZ3353)
L
FRONT ASSY
K
(XWZ3336)
XDD3054
B
XDD3055
XDD3072
F
AMP INPUT ASSY
(AWX7382)
C
A
D.D & INPUT ASSY
(XWX3024)
A 3/3
A 1/3, A 2/3,
B
B 1/2, B 2/2
AMP&PRIMARY ASSY
(XWZ3372)
XDD3057
FM/AM
TUNER
UNIT
(AXX7046)
D
10
1234
XDD3059
XDD3060
XDD3058
H
VIDEO&
6CH IN ASSY
(XWZ3333)
DIGITAL IN ASSY
J
(XWZ3360)
E
REGULATOR ASSY
(AWX7493)
5
678
VSX-D510
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PAR TS LIST" or "PCB PARTS LIST".
A
403
471
D15A04-125-2651
D15A04-070-2651
501
1551
I
POWER SW ASSY
M
(XWZ3352)
H.P.
ASSY
(XWZ3356)
D
TRANS3
ASSY
B
(AWX7392)
J7J6
J3
TRANS2
ASSY
C
(AWX7468)
851
J4J5
D20PYY0715E
701
G
J1J2
TRANS1 ASSY
(AWX7390)
C
D
AC CORD
11
5
6
7
8
1
23
VSX-D510
3.3 D.D & INPUT (1/3) ASSY
4
FM/AM TUNER UNIT
A
B
A 1/3
D.D & INPUT ASSY
(XWX3024)
C
VSX-D510
D
CN802
12
1/3
A
1234
E
5
678
VSX-D510
: The power supply is shown with the marked box.
CN303
H
A 3/3
A 2/3
A 3/3
A
CN401
K
B
CN290
F
C
E-VR IC
CN402
K
D
A 2/3
A 3/3
1/3
A
5
6
7
8
13
1
VSX-D510
3.4 D.D & INPUT ASSY (2/3)
A
A 1/3
B
23
A 3/3
A
1/3
4
A 2/3
D.D & INPUT ASSY
(XWX3024)
CN1901
J
C
D
14
2/3
A
1234
5
678
VSX-D510
: The power supply is shown with the marked box.
MULTI CH CODEC IC
A
B
A 3/3
C
DTS DECODER IC
D
SRAM(256K)
2/3
A
5
6
7
8
15
1
23
VSX-D510
3.5 D.D & INPUT ASSY (3/3)
4
A 2/3
A
B
A 3/3
D.D & INPUT ASSY
(XWX3024)
E-SW IC
C
A 2/3
A 1/3
D
16
3/3
A
1234
5
678
VSX-D510
A 1/3
A
B
C
D
3/3
A
5
6
7
8
17
1
23
VSX-D510
3.6 AMP&PRIMARY (1/2), TRANS2 and TRANS3 ASSYS
4
B 1/2
A
CN291
AMP&PRIMARY ASSY
(XWZ3372)
F
B
C
D
18
1/2
B
1234
5
678
VSX-D510
• NOTE FOR FUSE REPLACEMENT
CAUTION -
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
TRANS3 ASSY
D
(AWX7392)
POWER TRANSFORMER
A
10A/125V
C
TRANS2
ASSY
(AWX7468)
B 2/2
CAUTION : FOR CONTINUED PROTECTION
CAUTION : FOR CONTINUED PROTECTION
CAUTION : FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491.125 FOR IC701 AND
IC702 MFD, BY LITTELFUSE INC.
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 49101.6 FOR IC851, IC852 AND
IC853 MFD, BY LITTELFUSE INC.
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491001 FOR IC603 MFD, BY
LITTELFUSE INC.
B
C
CAUTION : FOR CONTINUED PROTECTION
B 2/2
5
6
7
AGAINST RISK OF FIRE.
REPLACE ONLY WITH SAME TYPE
NO. 491010 FOR IC604, IC605, IC606,
AND IC607 MFD, BY LITTELFUSE INC.
1/2
B
C
D
8
D
19
VSX-D510
3.7 AMP&PRIMARY (2/2), REGULATOR, AMP INPUT and TRANS1 ASSYS
A
B
1
REGULATOR ASSY
E
(AWX7493)
23
4
C
D
CN101
A 1/3
20
H
CN302
2/2
B
1234
E
5
678
VSX-D510
AMP INPUT ASSY
F
(AWX7382)
B 2/2
AMP&PRIMARY ASSY
(XWZ3372)
B 1/2
CN106
A 1/3
REK1086 (8A)
A
CN601
B 1/2
B
G
TRANS1 ASSY
(AWX7390)
POWER TRANSFORMER
B 1/2
5
ATT7057
• NOTE FOR FUSE REPLACEMENT
CAUTION -
6
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
C
REK1087 (10A)
2/2
B
7
F
LIVE
NEUTRAL
AC POWER CORD
ADG7024
AC120V/60Hz
G
8
D
21
1
23
VSX-D510
3.8 VIDEO&6CH IN, H. P. and DIGITAL IN ASSYS
VIDEO&6CH IN ASSY
H
(XWZ3333)
A
VIDEO SW IC
B
4
VSX-D510
CN803
H
C
CN104
A 1/3
D
22
H
1234
1
DIGITAL IN ASSY
J
(XWZ3360)
234
VSX-D510
A
K
403
CN1501
A 2/3
B
C
I
H.P. ASSY
(XWZ3356)
D
JI
1
2
3
4
23
1
23
VSX-D510
3.9 FRONT, R. ENCODER and POWER SW ASSYS
R.ENCODER ASSY
L
(XWX3353)
A
B
FRONT ASSY
K
(XWZ3336)
4
CN103
A 1/3
C
CN102
A 1/3
D
24
K
L
1234
5
SYSTEM CONTROL MCU
678
VSX-D510
A
M
POWER
SW ASSY
(XWZ3352)
POWER SW ASSY
S501 : STANDBY/ON
FRONT ASSY
S451 : DIRECT
S452 : MONITOR
S453 : DVD 5.1CH
S454 : DSP MODE
S455 : SIGNAL SELECT
S456 : DOLBY / DTS
S457 : MIDNIGHT
S458 : SPEAKERS
S459 : MPX MODE
S460 : BAND FM/AM
S461 : MEMORY
S462 : CLASS
S463 : TUNING (+)
S464 : TUNING (–)
S465 : STATION (+)
S476 : STATION (–)
R. ENCODER ASSY
S511 : TONE
B
C
1551
I
D
MK
5
6
7
8
25
1
23
VSX-D510
4. PCB CONNECTION DIAGRAM
4
A
B
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
Symbol In PCB
Diagrams
BCE
BCE
D
Symbol In Schematic
Diagrams
BCEBCE
BCE
DGGSS
4.1 DIGITAL IN ASSY
BCE
DGS
Part Name
Transistor
Transistor
with resistor
Field effect
transistor
Resistor array
3-terminal
regulator
3. The parts mounted on this PCB include all necessary parts for
several destinations.
For further information for respective destinations, be sure to
check with the schematic diagram.
4. View point of PCB diagrams.
Connector
Capacitor
SIDE A
P.C.Board
Chip Part
SIDE B
C
D
A
CN1501
DIGITAL IN ASSY
J
(XNP3035-B)
SIDE A
DIGITAL IN ASSY
J
IC1901
IC1902
(XNP3035-B)
SIDE B
26
J
1234
1
234
4.2 TRANS2, TRANS3, REGULATOR and TRANS1 ASSYS
REGULATOR ASSY
E
Q805
Q803
Q806
Q801
Q804
Q802
IC804
A
CN101
IC803
VSX-D510
A
B
CN302
H
CN53
B
TRANS1 ASSY
G
D
IC802
IC801
POWER TRANSFORMER
TRANS3 ASSY
J6 J4 J3 J5 J7
B
C
(ANP7331-C)
SIDE A
1
J1 J2
B
2
TRANS2 ASSY
C
3
C
B
701
D
GED
4
27
1
D.D & INPUT ASSY
A
CN402
K
CN401
K
CN303
H
CN290
F
IC102
IC1602IC103 IC160
IC1701 IC1712 IC170
Q1602 Q1601 Q1604 Q1
Q106
Q111IC107 Q112 Q1608 Q1607
Q1609 Q1610Q107 Q108
Q109 Q110
IC109
IC105
IC106
IC108 Q105
VSX-D510
4.3 D.D & INPUT ASSY
A
B
23
4
C
D
28
A
1234
5
678
VSX-D510
A
FM/AM TUNER UNIT
CN1901
J
B
IC102
1602 IC1603 IC1604 IC1201
2 Q1601 Q1604 Q1603 Q1606 Q1605 IC1001
1701 IC1712 IC1704IC1703 IC1705 Q1003 Q1004 Q1001 Q1002
5
IC1101 IC1301Q101 Q102Q104 Q103
IC1401Q1101 Q1102
IC104
CN802
E
6
C
(XNP3037-A)
SIDE A
D
A
7
8
29
VSX-D510
D.D & INPUT ASSY
A
IC1601IC101
A
B
1
23
4
C
D
30
A
1234