PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2012
DVD AV RECEIVER
PROVISIONAL
CRT4804P
DVH-840AVBT/XEUW5
DVH-840AVBT
DVH-8480AVBT/XFBR
/XEUW5
K-ZZZ JAN. 2012 Printed in Japan
SAFETY INFORMATION
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safety repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safety, you should not risk trying to do so
and refer the repair to a qualified service technician.
This product is a class 1 laser product, but
this product contains a laser diode higher
than Class 1. To ensure continued safety,
do not remove any covers or attempt to
gain access to the inside of the product.
CAUTION: USE OF CONTROLS OR
ADJUSTMENTS OR PERFORMANCE OF
PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN
HAZARDOUS RADIATION EXPOSURE.
CAUTION: THE USE OF OPTICAL
INSTRUMENTS WITH THIS PRODUCT
WILL INCREASE EYE HAZARD.
- Safety Precautions for those who Service this Unit.
When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable
results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacturer.
Discord used batteries according to the manufacturer's instructions.
2
DVH-840AVBT/XEUW5
CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................4
1.1 SERVICE PRECAUTIONS.........................................................................................................................4
1.2 NOTES ON SOLDERING...........................................................................................................................4
2. SPECIFICATIONS.............................................................................................................................................5
2.1 SPECIFICATIONS ......................................................................................................................................5
2.2 DISC/CONTENT FORMAT .........................................................................................................................8
3. BASIC ITEMS FOR SERVICE..........................................................................................................................9
3.1 CHECK POINTS AFTER SERVICING .......................................................................................................9
3.2 PCB LOCATIONS.....................................................................................................................................10
3.3 JIGS LIST .................................................................................................................................................10
3.4 CLEANING ...............................................................................................................................................10
3.5 FACTORY SETTINGS..............................................................................................................................11
4. BLOCK DIAGRAM ..........................................................................................................................................12
4.1 BLOCK DIAGRAM....................................................................................................................................12
4.2 POWER BLOCK DIAGRAM .....................................................................................................................13
5. DIAGNOSIS ....................................................................................................................................................14
5.1 OPERATIONAL FLOWCHART.................................................................................................................14
5.2 ERROR CODE LIST.................................................................................................................................15
5.3 CONNECTOR FUNCTION DESCRIPTION .............................................................................................16
6. SERVICE MODE.............................................................................................................................................17
6.1 SOFTWARE VERSION INFORMATION DISPLAY ..................................................................................17
6.2 SOFTWARE VERSION UP METHOD......................................................................................................18
7. DISASSEMBLY...............................................................................................................................................23
8. EACH SETTING AND ADJUSTMENT............................................................................................................27
9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................28
9.1 PACKING..................................................................................................................................................28
9.2 EXTERIOR (1)..........................................................................................................................................30
9.3 EXTERIOR (2)..........................................................................................................................................32
10. SCHEMATIC DIAGRAM................................................................................................................................34
10.1 MB UNIT (1/2) (GUIDE PAGE) ...............................................................................................................34
10.2 MB UNIT (2/2) (GUIDE PAGE) ...............................................................................................................40
10.3 SB SMT UNIT (POWER PART) (GUIDE PAGE) ....................................................................................46
10.4 SB SMT UNIT (MAIN PART) (GUIDE PAGE).........................................................................................52
10.5 KB PCB and AUX PCB (GUIDE PAGE) .................................................................................................58
10.6 CB PCB and LB PCB..............................................................................................................................64
11. PCB CONNECTION DIAGRAM ....................................................................................................................66
11.1 MB UNIT .................................................................................................................................................66
11.2 SB SMT UNIT .........................................................................................................................................70
11.3 KB PCB...................................................................................................................................................72
11.4 AUX PCB ................................................................................................................................................74
11.5 CB PCB...................................................................................................................................................75
11.6 LB PCB ...................................................................................................................................................76
12. ELECTRICAL PARTS LIST ...........................................................................................................................77
DVH-840AVBT/XEUW5
3
1. SERVICE PRECAUTIONS
1. You should conform to the regulations govering the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2. Be careful about an internal sharp edge.
3. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by
electrostatic induction.
4. Be careful in handing made from metal parts. There might be burr at the edge of it.
5. Two kinds of resetting are available
1 Turn over the Detach Panel and press RESET Button at Central Part.
Without entire initialization.
Microcomputer restarting (emergency resetting at function trouble) .
With the reset of the pioneer.
2 Perform [Default Setting] initialization in Setting
Perform product initialization except a part of items.
Please carry it out when updating software.
6. Any component parts in the CD Mechanism Unit of this model can not be supplied.
If you need to replace any parts in the CD Mechanism Unit, replace whole of CD Mechanism Unit.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
1.1 SERVICE PRECAUTIONS
1.2 NOTES ON SOLDERING
4
DVH-840AVBT/XEUW5
General
• DVH-840AVBT/XEUW5
Rated power source: ............................... 14.4 V DC (allowable voltage range: 10.8 V to 15.1
V DC)
Preout maximum output level: ................. 4.0 V
Maximum current consumption:
Backup current: .......................................
............. 10.0 A
5 mA or less
Dimensions (W × H × D):
Chassis ............................................ 178 mm × 50 mm × 165 mm
Nose ................................................ 188 mm × 58 mm × 22 mm
Weight: .................................................... 1.3 kg
Display
Screen size/aspect ratio: ......................... 3.5 inch wide/16:9 (effective display area: 76.32 mm
× 42.82 mm)
Pixels: ...................................................... 320 × (RGB) × 234
Display method: ..................................... TFT active matrix
Durable temperature range (power off) ... –20 °C to + 60 °C
DVD Player
System..................................................... DVD video, Video CD, CD,WMA, MP3, DivX, JPEG
system
Usable discs ............................................ DVD video, Video CD, CD, CD-R/RW, DVD±R/RW/
R DL
Region number ........................................ 5 for Russia
Frequency response ................................ 20 Hz to 20 kHz (with DVD, at sampling frequency
96 kHz)
Signal-to-noise ratio................................. 75 dB (1 kHz) (IEC-A network) (RCA level)
Output level:
Video ............................................... 1.0 Vp-p/75 (±0.2 V)
Number of channels ................................ 2 (stereo)
MP3 decoding format .............................. MPEG-1 & 2 Audio Layer 3
WMA decoding format ............................. Ver. 7, 7.1, 8, 9, 10, 11 (2ch audio) (Windows Media
Player)
DivX decoding format .............................. Home Theater Ver. 3, 4, 5.2, 6 (.avi, .divx)
DVD video output .................................... NTSC
Audio
Maximum power output: .......................... 50 W × 4
Continuous power output ... .................... 22W × 4 (50 Hz to 15 000 Hz, 5%THD, 4 load,
both channels driven)
Load impedance: ..................................... 4 (4 to 8 (2 for 1 ch) allowable)
Preout maximum output level .................. 4.0 V
Equalizer (8-Band Graphic Equalizer):
Frequency
......................................... 40/80/200/400/1k/2.5k/8k/10 kHz
Gain................................................... ±12 dB
2. SPECIFICATIONS
2.1 SPECIFICATIONS
DVH-840AVBT/XEUW5
5
USB
.................... USB 1.1, USB 2.0 full speed
Maximum current supply ......................... 1000mA
File system: ............................................. FAT16, FAT32
FM tuner
Frequency range: .................................... 87.5 MHz to 108.0 MHz)
Usable sensitivity ..................................... 10 dBµ (S/N: 30 dB)
AM tuner
Frequency range: .................................... 531 kHz to 1 602 kHz (9 kHz)
........................................................ 530 kHz to 1 640 kHz (10 kHz)
Usable sensitivity: .................................... 30 dBµ (S/N: 20 dB)
Bluetooth 2.0 certified
Bluetooth
Version ....................................................
Output power ........................................... +4dBm Maximum(Power class 2)
USB standard specification:
Gain................................................. ±12 dB
HPF:
Frequency....................................... 50 Hz/63 Hz/80 Hz/100 Hz/125 Hz
Slope............................................... –12 dB/oct
Subwoofer (mono):
Frequency....................................... 50 Hz/63 Hz/80 Hz/100 Hz/125 Hz
Slope............................................... –18 dB/oct
Gain................................................. +6 dB to –24 dB
Phase.............................................. Normal/Reverse
Bass boost:
Gain................................................. +12 dB to 0 dB
6
DVH-840AVBT/XEUW5
General
Rated power source: ............................... 14.4 V DC (allowable voltage range: 10.8 V to 15.1
V DC)
Preout maximum output level: ................. 4.0 V
Maximum current consumption:
Backup current: .......................................
............. 10.0 A
5 mA or less
Dimensions (W × H × D):
Chassis ............................................ 178 mm × 50 mm × 165 mm
Nose ................................................ 188 mm × 58 mm × 22 mm
Weight: .................................................... 1.3 kg
Display
Screen size/aspect ratio: ......................... 3.5 inch wide/16:9 (effective display area: 76.32 mm
× 42.82 mm)
Pixels: ...................................................... 320 × (RGB) × 234
Display method: ..................................... TFT active matrix
Durable temperature range (power off) ... –20 °C to + 60 °C
DVD Player
System..................................................... DVD video, Video CD, CD,WMA, MP3, DivX, JPEG
system
Usable discs ............................................ DVD video, Video CD, CD, CD-R/RW, DVD±R/RW/
R DL
Region number ........................................ 4 for Brazil
Frequency response ................................ 20 Hz to 20 kHz (with DVD, at sampling frequency
96 kHz)
Signal-to-noise ratio................................. 75 dB (1 kHz) (IEC-A network) (RCA level)
Output level:
Video ............................................... 1.0 Vp-p/75 (±0.2 V)
Number of channels ................................ 2 (stereo)
MP3 decoding format .............................. MPEG-1 & 2 Audio Layer 3
WMA decoding format ............................. Ver. 7, 7.1, 8, 9, 10, 11 (2ch audio) (Windows Media
Player)
DivX decoding format .............................. Home Theater Ver. 3, 4, 5.2, 6 (.avi, .divx)
DVD video output .................................... NTSC
Audio
Continuous power output ... .................... 23 W × 4 (50 Hz to 15 000 Hz, 5%THD, 4 load,
both channels driven)
Load impedance: ..................................... 4 (4 to 8 (2 for 1 ch) allowable)
Preout maximum output level .................. 4.0 V
Equalizer (3-Band Graphic Equalizer):
Frequency ....................................... 80/1k/10 kHz
Gain ................................................. -14 to +14 dB
• DVH-8480AVBT/XFBR
DVH-840AVBT/XEUW5
7
Subwoofer (mono):
Frequency ....................................... 80 Hz/120 Hz/160 Hz
Gain ................................................. -79 dB to 0 dB
USB
.................... USB 1.1, USB 2.0 full speed
Maximum current supply ......................... 1000mA
File system: ............................................. FAT16, FAT32
FM tuner
Frequency range: .................................... 87.5 MHz to 108.0 MHz)
Usable sensitivity ..................................... 10 dBµ (S/N: 30 dB)
AM tuner
Frequency range: .................................... 531 kHz to 1 602 kHz (9 kHz)
........................................................ 530 kHz to 1 640 kHz (10 kHz)
Usable sensitivity: .................................... 30 dBµ (S/N: 20 dB)
Bluetooth 2.0 certified
Bluetooth
Version ....................................................
Output power
Specifications and the design are subject to modifications without notice.
........................................... +4dBm Maximum(Power class 2)
Note:
USB standard specification:
The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc.
and any use of such marks by Pioneer Corporation is under license.
Other trademarks and trade names are those of their respective owners.
2.2 DISC/CONTENT FORMAT
8
DVH-840AVBT/XEUW5
To keep the product quality after servicing, please confirm following check points.
No. Procedures Item to be confirmed
1 Confirm whether the customer complain has
been solved.
If the customer complain occurs with the
specific media, use it for the operation check.
The customer complain must not be
reappeared.
Display, video, audio and operations must be
normal.
2 DVD Play back a DVD.
(Menu operation; Title/chapter search)
Display, video, audio and operations must be
normal.
3 CD Play back a CD.
(Track search)
Display, audio and operations must be
normal.
4 FM/AM tuner Check FM/AM tuner action.
(Seek, Preset)
Switch band to check both FM and AM.
Display, audio and operations must be
normal.
5 Check whether no disc is inside the product. The media used for the operating check must
be ejected.
6 Appearance check No scratches or dirt on its appearance after
receiving it for service.
For check items concerning image and voice, please refer to the followings:
Check items concerning image Check items concerning voice
Block-noise Distortion
Crosscut noise Noise
Dot noise Low volume
Distorted image (Image skip) High volume
Low brightness Changes in level
Too bright Pause of sound
Color fading
Partial discoloration
3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
DVH-840AVBT/XEUW5
9
3.2 PCB LOCATIONS
C
SB SMT UNIT
MB UNIT
F
LB PCB
KB PCB
A
CB PCB
E
AUX PCB
D
B
A:DVH-840AVBT/XEUW5
B:DVH-8480AVBT/XFBR
Unit Number : 843DM7376HRMB003-FY(A)
: CYW1008(B)
Unit Name : MB Unit
Unit Number : 842DM7376HRSB003-FY(A)
: 882DM7376HBSB003-FY(B)
Unit Name : SB SMT Unit
KB Ass'y
Consists of
KB PCB
AUX PCB
Unit Number :
Unit Name : KB Assy
CB/LB Ass'y
Consists of
CB PCB
LB PCB
Unit Number :
Unit Name : CB/LB Assy
- Jigs List
Name
21P FFC
Jig No.
GGD1627
Remarks
Mother Unit (MB) - DVD Decode Unit (SB)
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
DVD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
3.3 JIGS LIST
3.4 CLEANING
10
DVH-840AVBT/XEUW5
Message Cause Action
Loading Disc is being read
Please wait, it may take several minutes
for some disc or storage device.
No Disc
Disc is dirty Clean disc with soft cloth
Disc is upside down Insert disc with label side up
Disc not present in loading
compartment
Insert disc
Bad Disc
Disc is dirty Clean disc with soft cloth
Disc is upside down Insert disc with label side up
Unknown disc
Disc format is not compatible
with this unit
Change another disc.
Region Error
DVD is not compatible with
region code of unit
Use discs with corresponding regional
code.
Error Illegal mechanism operation
Press EJECT key for 5 seconds to reset
loading mechanism
5.2 ERROR CODE LIST
DVH-840AVBT/XEUW5
15
6.2 SOFTWARE VERSION UP METHOD
Save six (6) sorts of file for Version Up (build.img, UPD_MPEG.VER, update.img, UPD_MCU.VER, UPD_BT.VER and
NFOREBT.dfu) on an USB.
Turn the product power to be ON and insert the above mentioned USB.
1. MPEG software update
2. MCU software update
3. BT software update (Only a model with BT functional)
4. Reset, "do default setting" in the setting menu.
5. Check Version
Insertion of USB will display the following Update screen.
UW model
Method of individual upgrading
Prepare files shown below according to the purpose for upgrading the software. (It is not necessary to prepare all files)
Item to upgrade Use software
MPEG build.img , UPD_MPEG.VER
MCU update.img , UPD_MCU.VER
BT NFOREBT.dfu , UPD_BT.VER
Upgrade the software in the order of MPEG, MCU, and BT.
Please be sure to perform Default Settings in the Setting after performing Version Up.
If you do not perform the Version Up, the initialization of MPEG software will not be executed.
In addition, the Main Body Reset SW located at the rear surface of Detach Panel is only for the Restart RESET
of MCU and it does not mean to perform all of the initializations.
(Language Setting: Russian for UW5 model)
BR model
(Language Setting: Portuguese(B) for BR model)
18
DVH-840AVBT/XEUW5
1. MPEG update instruction
1. Copy the MPEG update files(upd_mpeg.ver, build.img) to USB device, and insert it to USB Port,
when the system detect the update file exists, it will pop up a menu like Fig.1 as below:
UW5 model BR model
Fig.1-1 Fig.1-1
2. If you don’t want to upgrade ,you can press “Cancel” button through Left or Right key of remote control or panel,
otherwise you can move the curse to button “MPEG”, and after pressing Enter key, there will pop other prompt
menu like Fig.2, as below:
UW5 model BR model
Fig.2-1 Fig.2-1
3. During the process of upgrade, do not remove the USB device or shut off the power supply, otherwise the system
will breakdown, and never recover any more, if the system restart and pop up Fig.1 for the second time, it means
MPEG upgrade process finished, you can remove the USB device, the whole upgrade process will last about 1 minute;
DVH-840AVBT/XEUW5
19
2. If you don’t want to upgrade, you can press “Cancel” button through Left or Right key of remote control or panel,
otherwise you can move the curse to button “MCU”, and after pressing Enter key, there will pop other prompt menu
like Fig.4, the system start to erase the MCU flash, as below:
UW5 model BR model
UW5 model BR model
3. After erasing process finish, system start to upgrade process, and you will find the upgrade process,
just like Fig.5 as below:
4. During the process of upgrade, it’s allowed the user to remove the USB device, because system had copied the
update files to SDRAM, this is different from MPEG upgrade, after the process reach 100%, which means MCU
upgrade finished, and the system will power off automatically, you need to press the power key to restart the system,
the whole upgrade process will take around 2.5 Minutes
UW5 model BR model
2. MCU update instruction
1. Copy the MCU update files(UPD_MCU.VER, update.img) to USB device, and insert it to USB port,
when the system detect the update file exists, it will pop up a menu like Fig.3, as below:
Fig.3-1 Fig.3-1
Fig.4-1 Fig.4-1
Fig.5-1 Fig.5-1
20
DVH-840AVBT/XEUW5
3 BT update instruction
1. Copy the BT update files(UPD_BT.VER, NFOREBT.dfu) to USB device, and insert it to USB port,
when the system detect the update file exists, it will pop up a menu like Fig.6, as below:
UW5 model BR model
Fig.6-1 Fig.6-1
2. If you don’t want to upgrade, you can press “Cancel” button through Left or Right key of remote control or panel,
otherwise you can move the curse to button “BT”, and after pressing Enter key, there will pop other prompt menu
like Fig.7, the system start to erase the BT flash, as below:
UW5 model BR model
Fig.7-1 Fig.7-1
3. After erasing process finish, system start to upgrade process, and you will find the upgrade process,
just like Fig.8 as below:
UW5 model BR model
Fig.8-1 Fig.8-1
4. During the process of upgrade, it’s allowed the user to remove the USB device, because system had copied the
update files to SDRAM, this is different from MPEG upgrade, after the process reach 100%, which means BT
upgrade finished, and the system will power off automatically, you need to press the power key to restart the system,
the whole upgrade process will take around 2.5 Minutes
DVH-840AVBT/XEUW5
21
UW5 model
-Seetting Menu
BR model
4. Upgrade of software is completed
If upgrade of software is completed, please perform Default setting by Seetting Menu.
How to check the software version, the detailed operation method will be showed as below:
1) Enter into Seetting Menu;
2) Press "5" "4" "3" "2" numeric key on the remote controll
You will find the version information; to exit the version menu, please press "ESC" key
NOTE
:
Item to upgrade Method
Only MPEG USB device is extracted in the state of an Version UP display.
MPEG => MCU 1. USB device is extracted after automatic power switch OFF.
MPEG => MCU => BT 2. Power switch is turned ON.
MCU => BT 3. Default setting is performed by Seetting Menu.
Only MCU
Only BT
22
DVH-840AVBT/XEUW5
Cabinet
Cabinet
Heat Sink
1
1
2
3
4
5
Fig.3
Fig.4
Removing the Cabinet (Fig.3)
Removing the MB Assy (Fig.4)
MB Assy
Disconnect the two connectors.
Remove the screw.
Remove the two screws.
Release the two latches and then remove
the Cabinet.
2
3
4
4
5
4
4
4
1
3
3 4
5
2
2
1
2
1
1
22
Remove the two screws.
Remove the four screws and then remove
the Heat Sink.
Fix the nut for fixing a screw not to rotate,
and then remove the screw.
Remove the solder at three locations
indicated and then straighten the tabs.
Remove the two screws and then remove
the MB Assy.
3
24
DVH-840AVBT/XEUW5