Pilz PNOZ mc10p SERCOS III User Manual

Operating Manual PNOZ mc10p

Operating Manual PNOZ mc10p

PNOZ mc10p

Configurable Control System PNOZmulti

Operating Manual — No. 1002696-EN-01

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Unit structure 2-1

2.1.1 Scope of delivery 2-1

2.1.2 Unit features 2-1

2.2 Front view 2-2

Chapter 3 Safety

3.1 Intended use 3-1

3.1.1 System requirements 3-1

3.2 Safety regulations 3-2

3.2.1 Use of qualified personnel 3-2

3.2.2 Warranty and liability 3-2

3.2.3 Disposal 3-2

3.2.4 For your safety 3-2

Chapter 4 Function description

4.1 Unit description 4-1

4.1.1 Operation 4-1

4.1.2 Input and output data 4-1

4.1.3 Assigning the inputs/outputs in the PNOZ­multi Configurator to the sercos III inputs/
outputs

4.1.4 Block diagram 4-2

Chapter 5 Installation

5.1 General installation guidelines 5-1

5.1.1 Dimensions 5-1

5.2 Connecting the base unit and expansion
modules

4-1

5-2

Chapter 6 Commissioning

6.1 General wiring guidelines 6-1

6.2 Interface assignment 6-2

6.3 Preparing for operation 6-3

6.3.1 Download modified project to the PNOZ­multi safety system

6.3.2 Connection example 6-3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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6-3

1

Contents

Chapter 7 Operation

7.1 Messages 7-1

7.1.1 Display elements for device diagnostics 7-1

Chapter 8 Technical details

8.1 Technical details 8-1

8.2 Order reference 8-3

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

2

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.1 Validity of documentation

11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validity of documenta tion1-Einf Gltigkeit der Dokumentation

This documentation is valid for the product PNOZ mc10p. It is valid until

Einf Einleitung

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

new documentation is published.

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product.

This documentation is intended for instruction and should be retained
for future reference.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-1

1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_über_die_Doku_6_Inbetriebnahme

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the product's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on in­tended use.

4 Function Description

This chapter describes the product's mode of operation.

5 Installation

This chapter explains how to install the product.

6 Commissioning

This chapter describes the product's commissioning and wiring.

7 Operation

This chapter describes how to operate the product and gives tips in the
case of a fault.

8 Technical Details

This chapter contains the product's technical details and order refer­ence.

1-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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1-3

1 Introduction

1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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2 Overview

2.1 Unit structure

22000OverviewOverview2-2.1Unit structure2100Unit structure2-

2.1.1 Scope of delivery

Scope of delivery2-Lieferumfang_Brck_774639_modul_BA

2.1.2 Unit features

Unit features2-Gerätemerkmale_Verwendung

 Expansion module PNOZ mc10p
 Jumper 774 639

Verwendung/Bildunterschrift_multi_Modul

Geraetemerkmale_Zusatz BA Einleitung

Gertemerkmale_Feldbus_SERCOS_III

Gertemerkmale_Feldbusmodule allg

Gerätemerkmal_multi_Modul_Anschluss_Basis

Using the product PNOZ mc10p:

Expansion module for connection to a base unit from the configurable
control system PNOZmulti

The product has the following features:

 Can be configured in the PNOZmulti Configurator
 Connection for sercos III
 Status indicators for communication with sercos III and for errors
 Delivery configuration with IP address: 192.168.1.64 and Sercos ad-

dress: 64

 24 virtual outputs on the control system PNOZmulti can be defined in

the PNOZmulti Configurator for communication with the fieldbus ser­cos III. The number of inputs and outputs can be extended to 128.

Please note that when the extended inputs and outputs 24 - 127 are
used they have different properties (see document entitled "Commu­nication Interfaces").

 Max. 1 PNOZ mc10p can be connected to the base unit
 Please refer to the document "PNOZmulti System Expansion" for the

PNOZmulti base units that can be connected

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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2-1

2 Overview

2.2 Front view

2.2Front view2200Front view2-Klemmenbelegung PNOZ mc10p

Key2-Legende

Key:

 X1, X2 sercos III interfaces
 LED:

–LINK ACT1
–LINK ACT2
–PWR
–S3

2-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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3 Safety

3.1 Intended use

33000SafetySafety3-3.1Intended use3100Intended use3-Bestimmung/Gertebeschreibung_multi_Feldbus_sercos III

Bestimmung/Gertebeschreibung_multi_Zusatz_Modul

The fieldbus module PNOZ mc10p is an expansion module of the con­figurable control system PNOZmulti. It is used for communication be­tween the configurable control system PNOZmulti and sercos III.
Sercos III is designed for fast data exchange in the field of Motion Con­trol. The expansion module PNOZ mc10p is a passive sercos III sub­scriber (Slave). The base functions of communication with sercos III
correspond to the guidelines of the sercos International (SI) user group.
The central controller (master) reads input information from the slaves
and writes output information to the slaves as part of each cycle. As well
as the cyclical transfer of usable data, the expansion module PNOZ
mc10p can also be used for diagnostic and commissioning functions.
Data traffic is monitored on the Master/Slave side.

Bestimmung/Gertebeschreibung_multi_System

Bestimmung/Gertebeschreibung_multi_ nicht sicherheitsgerichtete Funkt

Bestimmung/Gerätebeschreibung_EMV+Ausschluss

The expansion module may only be connected to a base unit from the
configurable control system PNOZmulti (please refer to the document
"PNOZmulti System Expansion" for details of the base units that can be
connected)

The configurable control system PNOZmulti is used for the safety-relat­ed interruption of safety circuits and is designed for use in:

 E-STOP equipment
 Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1

The expansion module may not be used for safety-related functions.

Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interfer­ence.

The following is deemed improper use in particular:

 Any component, technical or electrical modification to the product
 Use of the product outside the areas described in this manual
 Use of the product outside the technical details (see chapter entitled

“Technical Details”)

3.1.1 System requirements

System requirements3-Systemvoraussetzungen - Verweis auf Produktänderungen

Please refer to the "Product Modifications" document in the "Version
overview" section for details of which versions of the base unit and
PNOZmulti Configurator can be used for this product.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3-1

3 Safety

3.2 Safety regulations

3.2Safety regulations3200Safety regulat ions3-

3.2.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

 Are familiar with the basic regulations concerning health and safety /

accident prevention

 Have read and understood the safety guidelines given in this descrip-

tion

 Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

3.2.2 Warranty and liability

Warranty and liability3-Sich Gewhrleistung

3.2.3 Disposal

Disposal3-Si ch Entsorgung

All claims to warranty and liability will be rendered invalid if:

 The product was used contrary to the purpose for which it is intended
 Damage can be attributed to not having followed the guidelines in the

manual

 Operating personnel are not suitably qualified
 Any type of modification has been made (e.g. exchanging compo-

nents on the PCB boards, soldering work etc.).

 In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

 When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

3-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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3 Safety

3.2 Safety regulations

3.2.4 For your safety

For your safety3-Zu Ihrer Sicherheit_multi_Module

The unit meets all necessary conditions for safe operation. However,
you should always ensure that the following safety requirements are
met:

 This operating manual only describes the basic functions of the unit.

Information on the advanced functions can be found in the online help
for the PNOZmulti Configurator and in the PNOZmulti technical cata­logue. Only use these functions after you have read and understood
the documentation. All necessary documentation can be found on the
PNOZmulti Configurator CD.

 Do not open the housing or make any unauthorised modifications.
 Please make sure you shut down the supply voltage when performing

maintenance work (e.g. exchanging contactors).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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3-3

3 Safety

3-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

4 Function description

4.1 Unit description

44000Function descriptionFunction description4-4.1Unit description4100Unit description4-

4.1.1 Operation

Operation4-Funktionen_multi_Feldbus_sercos III

The virtual inputs and outputs that are to be transferred via sercos III are
selected and configured in the PNOZmulti Configurator. The base unit
and the fieldbus module PNOZ mc10p are connected via a jumper. The
fieldbus module is also supplied with voltage via this jumper. After the
supply voltage is switched on or the PNOZmulti control system is reset,
the fieldbus module PNOZ mc10p is configured and started automati­cally.

LEDs indicate the status of the fieldbus module on sercos III.

The configuration is described in detail in the PNOZmulti Configurator's
online help.

4.1.2 Input and output data

Input and output data4-Funktionen_multi_Feldbus-Ein_Ausgangsdaten

The data is structured as follows:

 Input range

The inputs are defined in the master and transferred to the PNOZmul­ti. Each input has a number, e.g. input bit 4 of byte 1 has the number
i12.

 Output range

The outputs are defined in the PNOZmulti Configurator. Each output
that is used is given a number there, e.g. o0, o5... The status of out­put o0 is stored in bit 0 of byte 0; the status of output o5 is stored in
bit 5 of byte 0 etc.

 Output range only: Byte 3

Bits 0 … 4: Status of LEDs on the PNOZmulti
– Bit 0: OFAULT
–Bit 1: IFAULT
– Bit 2: FAULT
–Bit 3: DIAG
–Bit 4: RUN

Bit 5: Data is being exchanged.

Detailed information on data exchange (tables, segments) is available in
the document "Communication Interfaces" in the section entitled "Field­bus modules".

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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4-1

4 Function description

Base unit

sercosIII

4.1 Unit description

4.1.3 Assigning the inputs/outputs in the PNOZmulti Configurator to the sercos III

Assigning the inputs/out puts in the PNOZmult i Configurator to th e sercos III inputs/ outputs4-Funktionen_multi_Feldbus-Ein-und Ausgänge-zuordnen

Virtual inputs on PNOZmulti Configurator I0 ... I7 I8 ... I15 I16 ... I23
Input data sercos III Byte 0: Bit 0 ... 7 Byte 1: Bit 0 ... 7 Byte 2: Bit 0 ... 7
Virtual outputs on PNOZmulti Configurator O0 ... O7 O8 ... O15 O16 ... O23
Output data sercos III Byte 0: Bit 0 ... 7 Byte 1: Bit 0 ... 7 Byte 2: Bit 0 ... 7

4.1.4 Block diagram

Block diagram4-Blockschaltbild PNOZ mc10p

inputs/outputs

The number of virtual inputs and outputs can be extended to 128 (see
document "Communication Interfaces" in the section entitled "Fieldbus
modules")

4-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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5 Installation

94 (3.70")

22,5

(0.88")

114 (4.49")

5.1 General installation guidelines

55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-Montage_multi_allgemein

Montage_EMV ESD

 The control system should be installed in a control cabinet with a pro-

tection type of at least IP54. Fit the control system to a horizontal
mounting rail. The venting slots must face upward and downward.
Other mounting positions could destroy the control system.

 Use the notches on the rear of the unit to attach it to a mounting rail.

Connect the control system to the mounting rail in an upright position,
so that the earthing springs on the control system are pressed on to
the mounting rail.

 The ambient temperature of the PNOZmulti units in the control cabi-

net must not exceed the figure stated in the technical details, other­wise air conditioning will be required.

 To comply with EMC requirements, the mounting rail must have a low

impedance connection to the control cabinet housing.

CAUTION!

Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm­band.

5.1.1 Dimensions

Dimensions5-Abmessungen

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5-1

5 Installation

5.2 Connecting the base unit and expansion modules

5.2Connecting the base unit and expansion modules5200Connecting the base unit and expansion modules5-Montage_multi_Anzahl_Module_links_1

Montage_multi_Modul_verbind_links_BA

You can install a maximum of 1 PNOZ mc10p to the left of the base unit.

 Do not connect a terminator to the last expansion module on the left-

hand side.

 Install the expansion module in the position in which it is configured

in the PNOZmulti Configurator.

5-2

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6 Commissioning

6.1 General wiring guidelines

66000CommissioningCommissioning6-6.1General wi ring guidelines6100General wiring guidelines6-Verdrahtung_PNOZ mc2p

The wiring is defined in the circuit diagram of the PNOZmulti Configura­tor.

It is possible to define which inputs and outputs on the safety system will
communicate with sercos III.

Please note:

 Information given in the “Technical details” must be followed.
 Use copper wire that can withstand 75 °C.

Please note the following when connecting to sercos III:

 The following minimum requirements of the connection cable and

connector must be met:
– Only use standard industrial Ethernet cable and connectors.
– Only use double-shielded twisted pair cable and shielded RJ45

connectors (industrial connectors).

– 100BaseTX cable in accordance with the Ethernet standard (min.

Category 5)

 Measures to protect against interference:

Ensure the requirements for the industrial use of sercos III are met,

Verdrahtung_multi_Achtung_Kabel_spannungsl_ziehen_Modul

as stated in the Installation Manual published by the User Group.

CAUTION!

Only connect and disconnect the expansion module when the
supply voltage is switched off.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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6-1

6 Commissioning

8 1

6.2 Interface assignment

6.2Interface assignment6200Interface assignment6-Verdrahtung_multi_Feldbu s_Schnittstelle_Eth erCAT

RJ45 socket
8-pin

n.c.: Not connected

PIN Standard

1 TD+ (Transmit+)
2TD- (Transmit-)
3 RD+ (Receive+)
4n.c.
5n.c.
6 RD- (Receive-)
7n.c.
8n.c.

6-2

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6 Commissioning

sercos III

Slave 2

sercos III

Master

sercos III

Slave 1

sercos III

Slave 3

6.3 Preparing for operation

6.3Preparing for operation6300Preparing for operation6-

6.3.1 Download modified project to the PNOZmulti safety system

Download modified project to the PNOZmulti safety system6-Verdrahtung_multi_Modul_Betr_geaend_Projekt_BA

As soon as an additional expansion module has been connected to the
system, the project must be amended using the PNOZmulti Configura­tor. Proceed as described in the operating instructions for the base unit.

NOTICE

For the commissioning and after every program change, you
must check whether the safety devices are functioning correctly.

6.3.2 Connection example

Connection example6-_Dummy-Vorlage

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6-3

6 Commissioning

6-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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7 Operation

7.1 Messages

77000OperationOperation7-7.1Messages71 00Messages7-Betrieb_Meldungen_allgemein_BA

When the supply voltage is switched on, the PNOZmulti safety system
copies the configuration from the chip card.

The LEDs "POWER","DIAG", "FAULT", "IFAULT" and "OFAULT" light up

Betrieb_Meldungen_Feldb us_sercos III

7.1.1 Display elements for device diagnostics

Display elements for device diagnostics 7-Anzeige Legende 3x

on the base unit.

The expansion module PNOZ mc10p is configured and started auto­matically. The LED "S3" displays the status of PNOZ mc10p at sercos
III.

Legend:

LED on

LED flashes

LED off

Betrieb_Anzeige_Feldbus _SercosIII_BA

LED Meaning

PWR Supply voltage is present

Supply voltage is not present

LINK ACT1 Green Bus connection available at X1

Green Data traffic present at X1

Bus connection is not available at X1

LINK ACT2 Green Bus connection available at X2

Green Data traffic present at X2

Bus connection not available at X2

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7-1

7 Operation

7.1 Messages

LED Meaning

S3 No communication with sercos III

Orange CP0 communication phase 0 is active

Green: 1 x short
orange: 1 x long

green: 2 x short
orange: 1 x long

green: 3 x short
orange: 1 x long

green CP4 communication phase 4 is active

green RT status switches from fast forward to loopback.

red/orange Application error, see GDP & FSP Status Codes Class Error

green/red MST failure (S-0-1003/2 exceeded)

red sercos III communication faulty or disturbed (see SCP Status

orange Identification (triggered by C_DEV. Bit 15 in Device Control or

CP1 communication phase 1 is active

CP2 communication phase 2 is active

CP3 communication phase 3 is active

while the communication warning (S-DEV.Bit15) is active in
the Device status, min. 2 s.

Codes Class Error)

SIP identification request)

7-2

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8 Technical details

8.1 Technical details

88000Technical detailsTechnical details8-8.1Technical details8100Technical details8-][Technische Daten_multi_Basis

Technical details

Electrical data

Module's supply voltage via base unit 5 V DC
Voltage tolerance -2 %/+2 %
Module's power consumption 2.5 W
Status display LED

Times
Supply interruption before de-energisation 20 ms
Fieldbus interface

Fieldbus interface sercos III
Device type Slave
Transmission rates 100 MBit/s
Connection RJ45
Galvanic isolation yes
Test voltage 500 V AC

Environmental data

Ambient temperature 0 - 60 °C
Storage temperature -25 - 70 °C
Climatic suitability in accordance with EN 60068-2-30, EN

60068-2-78

Condensation not permitted
EMC EN 61131-2
Vibration to EN 60068-2-6
Frequency 10.0 - 150.0 Hz
Max. acceleration 1g
Airgap creepage in accordance with EN 61131-2
Overvoltage category III
Pollution degree 2
Rated insulation voltage 30 V
Shock stress

EN 60068-2-27 15g

Mechanical data

Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions
Height 94.0 mm
Width 22.5 mm
Depth 114.0 mm
Weight 125 g

Technische Daten_Satz No .

Technische Daten_Satz No rmen

No. stands for order number.

93 % r. h. at 40 °C

11 ms

The standards current on 2012-04 apply.

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8-1

8 Technical details

8.2 Order reference

8.2Order reference8200Order reference8-Bestelldaten PNOZ mc10p

Order reference

Product type Features Order no.

PNOZ mc10p Fieldbus module, sercos III 773 715

Bestelldaten Zubehör Abschlussstecker/Steckbrücke

Order reference: Terminator, jumper

Product type Features Order no.

PNOZmulti bus terminator Terminator 779 110
KOP-XE Jumper 774 639

8-2

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...

1002696-EN-01, 2012-11 Printed in Germany

© Pilz GmbH & Co. KG, 2011

[phone]
[e-mail]

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.pilz.com

Technical support

In many countries we are
represented by our subsidiaries
and sales partners.

Please refer to our homepage
for further details or contact our
headquarters.

InduraNET p

®

, Pilz

®

, PIT

®

, PMCprotego

®

, PMI

®

, PNOZ

®

, Primo

®

, PSEN

®

, PSS

®

, PVIS

®

, SafetyBUS p

®

, SafetyEYE

®

, SafetyNET p

®

, the spirit of safety

®

are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope

of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.

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