This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.
Suggestions and comments for improving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
Contents
Contents
ContentsPage
Chapter 1 Introduction
1.1Validity of documentation1-1
1.1.1Retaining the documentation1-1
1.2Overview of documentation1-2
1.3Definition of symbols1-3
Chapter 2 Overview
2.1Unit structure2-1
2.1.1Scope of delivery2-1
2.1.2Unit features2-1
2.2Front view2-2
Chapter 3 Safety
3.1Intended use3-1
3.1.1System requirements3-1
3.2Safety regulations3-2
3.2.1Use of qualified personnel3-2
3.2.2Warranty and liability3-2
3.2.3Disposal3-2
3.2.4For your safety3-2
Chapter 4 Function Description
4.1Device properties4-1
4.1.1Integrated protection mechanisms4-1
4.1.2Function description4-2
4.1.2.1Operation4-2
4.1.2.2Internal wiring diagram4-3
Chapter 5 Installation
5.1General installation guidelines5-1
5.1.1Dimensions5-2
5.2Connecting the base unit and expansion
modules
5-3
Chapter 6 Commissioning
6.1General wiring guidelines6-1
6.2Preparing for operation6-2
6.2.1Download modified project to the PNOZmulti safety system
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is of particular importance can be identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preventive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes situations in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken.
INFORMATION
This gives advice on applications and provides information on
special features, as well as highlighting areas within the text that
are of special importance.
Scope of delivery2-Lieferumfang_Brck_774639_modul_BA
2.1.2Unit features
Unit features2-Gerätemerkmale_Verwendung
` Expansion modulePNOZ ma1p
` Jumper 774 639
Verwendung/Bildunterschrift_multi_Modul
Geraetemerkmale_Zusatz BA Einleitung
Gertemerkmale
Geraetemerkmal_Coated Version
Using the product PNOZ ma1p:
Expansion module for connection to a base unit from the PNOZmulti
modular safety system
The product has the following features:
` 2 safe analogue inputs for current or voltage measurement (configura-
ble)
` Voltage range: -10,24 ... +10.2375 V
` Current range: 0 ... 25.59 mA
` Resolution
– Voltage measurement: 13 Bit (signed 12 Bit)
– Current measurement: 12 Bit
` Range monitoring (4 range limits can be configured)
` Threshold value monitoring (8 threshold values can be configured)
` Max. 4 PNOZ ma1p units can be connected to the base unit
` LED indicators for
– Operating status
– Status of the input signals (Ch0, Ch1)
– Errors
The expansion module is an analogue input module. It provides 2 safe
analogue inputs for current or voltage measurement. For current measurement, both inputs can be used independently. For voltage measurement, both inputs must always be wired. The analogue inputs are
suitable for connecting transducers or input devices with standardised
10 V voltage signals or 20 mA current signals. The analogue inputs are
designed as differential inputs. Each analogue input has a signal range
of –10 VDC to +10 VDC or 0 mA to 25 mA.
The expansion module may only be connected to a base unit from the
PNOZmulti modular safety system.
The PNOZmulti modular safety system is used for the safety-related interruption of safety circuits and is designed for use on:
` E-STOP equipment
` Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1
Bestimmung/Gertebeschreibung_Zusatz_Coated Version
3.1.1System requirements
System requirements3-Systemvoraussetzungen_Analogeingangsmodul
Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interference.
The following is deemed improper use in particular:
` Any component, technical or electrical modification to the product
` Use of the product outside the areas described in this manual
` Use of the product outside the technical details (see chapter entitled
“Technical Details”)
The coated version of the product PNOZ ma1p is suitable for use where
there are increased environmental requirements (see Technical Details).
` PNOZmulti Configurator: From Version 5.3.0
` Base unit PNOZ m1p: From Version 5.6
` Base unit PNOZ m2p: From Version 2.6
The products may only be assembled, installed, programmed, commissioned, operated, maintained and decomissioned by persons with proven skills. Persons with proven skills are people who, because they are:
` Qualified electrical engineers or
` Have received training from qualified electrical engineers
are suitably experienced to operate devices, systems, plant and machinery in accordance with the general standards and guidelines for
safety technology.
It is the company's responsibility only to employ personnel who:
` Are familiar with the basic regulations concerning health and safety /
accident prevention
` Have read and understood the safety guidelines given in this descrip-
tion
` Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
3.2.2Warranty and liability
Warranty and liability3-Sich Gewhrleistung
3.2.3Disposal
Disposal3-Si ch Entsorgung
3.2.4For your safety
For your safety3-Zu Ihrer Sicherheit_multi_Module
All claims to warranty and liability will be rendered invalid if:
` The product was used contrary to the purpose for which it is intended
` Damage can be attributed to not having followed the guidelines in the
manual
` Operating personnel are not suitably qualified
` Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
The product must be disposed of properly when it reaches the end of its
service life.
The unit meets all necessary conditions for safe operation. However,
you should always ensure that the following safety requirements are
met:
` This operating manual only describes the basic functions of the unit.
Information on the advanced functions can be found in the online help
for the PNOZmulti Configurator and in the PNOZmulti technical catalogue. Only use these functions after you have read and understood
the documentation. All necessary documentation can be found on the
PNOZmulti Configurator CD.
` Do not open the housing or make any unauthorised modifications.
` Please make sure you shut down the supply voltage when performing
Zu Ihrer Sicherheit_Analogmodul_praktische_Prüfung
maintenance work (e.g. exchanging contactors).
` Ensure that your application with the analogue input module fulfills
the safety-related requirements of the plant by means of a theoretical
and practical test. You must take note of the warnings given in other
sections of these operating instructions. These are highlighted visually through the use of symbols.
The analogue input module can be used for applications up to SIL3.
For applications in accordance with SIL2 or SIL3, input devices must be
attached that are certified for SIL2 in accordance with IEC 61508. The
output signal of the input device must be monitored, i.e. actual and set
value must be compared with one another. In the event of a deviation, a
reaction must occur that the PNOZmulti recognises and to which it reacts.
` SIL2 applications:
SIL2 applications are only possible for current measurement. If the
analogue input module is to be used for current measurement on SIL2
applications, both inputs can be used independently for current
measurement.
` SIL3 applications:
If the analogue input module is to be used for SIL3 applications, both
inputs must be configured. They will then be combined to form a SIL3
input. To do this, connect a suitable encoder to each input. The analogue input module will then check the feasibility of the input signals,
i.e. the values measured from both input signals are compared.
NOTICE
For SIL3 applications, set a maximum permitted deviation
between the measured values of both input signals (tolerance) in
the PNOZmulti Configurator. A tolerance is only entered to balance out the imprecision of the signal recording, the encoder
and the analogue input module. To maintain safety, the tolerance should be set as low as possible. Please note that the
maximum safety-related measurement error for the overall
system is composed of the following measurement errors:
Error during signal recording
+ Sensor measurement error
+ Max. measurement error in the event of a potential module
error
To ensure that your application switches off safely in the event of
a critical process variable, the configuration of the range limits/
threshold values must be increased/decreased to take into
account the maximum measurement error.
When using the analogue input module for voltage measurement, please note the following:
If the input signal is open circuit or there is a short circuit, this
will not be detected with an input voltage of 0 V. Please use your
risk assessment/hazard analysis to check whether your application fulfills the safety-related requirements or whether additional
measures must be taken. We recommend that you configure a
permitted value range between 2 - 10 V PNOZmulti Configurator.
4.1.2Function description
Function description4-
4.1.2.1Operation
Operation4-Funktionen_multi_Analogeingangsmodul
The analogue input module monitors analogue input signals. It can
measure both current and voltage.
The input signals are collected and read in at each input through two
channels and are converted into digital signals. The resolution is 13 Bit
for voltage measurement, 12 Bit for current measurement.
In the PNOZmulti Configurator you can define limit values, which are to
be monitored:
` Range monitoring
With range monitoring you can define the permitted value range. You
can define up to 4 range limits (e.g. < 3 mA monitored for open circuit;
I > 21 mA monitored for input device error). Depending on the selected condition ("greater than" or "less than"), the ENBL output bit and
output bits 1 - 8 for threshold value monitoring are set to "0" if the recorded value exceeds or drops below a range limit. An entry is added
to the error stack.
Exception: If "automatic reset" type has been selected, no entry will
be added to the error stack.
` Threshold value monitoring
You can define up to 8 switching thresholds, which can be used to
monitor certain process variables (e.g. different temperature values).
The thresholds can be configured with or without scaling. 2 threshold
values are configured per threshold. One threshold value defines
when the relevant output bit (1 ... 8) is set to "1". The second threshold
value defines when the output bit is reset to "0". No entry is added to
the error stack.
The exact analogue values are made available to the base unit to forward to a fieldbus. This value is transmitted through a single channel and
is not safety-related. It can be used for diagnostic purposes.
INFORMATION
The online help on the PNOZmulti Configurator contains
descriptions of the operating modes and all the functions of the
PNOZmulti safety system.
` The safety system should be installed in a control cabinet with a pro-
tection type of at least IP54. Fit the safety system to a horizontal DIN
rail. The venting slots must face upward and downward. Other mounting positions could destroy the safety system.
` Use the notches on the back of the unit to attach it to a DIN rail. Con-
nect the safety system to the DIN rail in an upright position so that the
earthing springs on the safety system are pressed on to the DIN rail.
` The ambient temperature of the PNOZmulti units in the control cabi-
net must not exceed the figure stated in the technical details, otherwise air conditioning will be required.
` To comply with EMC requirements, the DIN rail must have a low im-
pedance connection to the control cabinet housing.
Montage_EMV ESD
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed armband.
66000CommissioningCommissioning6-6.1Gene ral wiring guideline s6100General wi ring guidelines6-Verdrahtung_multi_Modul
The wiring is defined in the circuit diagram of the PNOZmulti Configurator.
Please note:
` Information given in the "Technical details" must be followed.
Verdrahtung_multi_Analogeingangsmodul
` Use copper wire that can withstand 75 °C.
` The power supply that feeds the expansion module and the input de-
vices must meet the regulations for extra low voltages with safe separation (SELV, PELV).
` 6 connection terminals are available for each of the supply connec-
tions 24 V and 0 V. This means that the supply voltage can be looped
through several connections and the encoder can be supplied.
` Use shielded, twisted pair cable for the connections on the input cur-
rent circuits.
` Separate the supply voltage cable from the analogue input current
lines.
` If the analogue input module is used to measure current, the voltage
inputs must be short-circuited.
` For transducers located outside the control cabinet: Where the
cable enters the control cabinet, the cable shield must be connected
to the earth potential over a wide surface area and with low impedance (connect in star).
NOTICE
If the analogue input module is used to measure voltage, both
inputs must be wired.
6.2Preparing for operation6200Preparing for operation6-
6.2.1Download modified project to the PNOZmulti safety system
Download modified project to the PNOZmulti safety system6-Verdrahtung_multi_Modul_Betr_geaend_Projekt_BA
As soon as an additional expansion module has been connected to the
system, the project must be amended using the PNOZmulti Configurator. Proceed as described in the operating instructions for the base unit.
NOTICE
For the commissioning and after every program change, you
must check whether the safety devices are functioning correctly.
6.2.2Connection
Connection6-Betriebsbereitschaft he rstellen
` Connection to transducer (SIL2 or SIL3)
Example for current measurement
SIL2 application
SIL3 application
Analogeingang - Dauerlast nicht überschreiten Achtung
PNOZ ma1p
PNOZ ma1p
24 V
0 V
I0+
I0-
24 V
0 V
I0+
I0I1+
I1-
24 V
0 V
Please note:
` The transducers are SIL2 certified
` The voltage supply to the input device is optional
` With current measurement, the voltage inputs U+ - U- must be short-
circuited.
6-2
CAUTION!
A constant load of ± 15 V or ± 50 mA per input must not be
exceeded under any circumstances
When the supply voltage is switched on, the PNOZmulti safety system
copies the configuration from the chip card.
The LEDs "POWER","DIAG", "FAULT", "IFAULT" and "OFAULT" light up
on the base unit.
The PNOZmulti safety system is ready for operation when the "POWER"
and "RUN" LEDs on the base unit and the "READY" LED on the PNOZ ma1p are lit continuously.
Supply voltage
Supply voltage U
Voltage tolerance-15 %/+20 %
Power consumption at U
Residual ripple DC5 %
Times
Switch-on delay5.00 s
Max. reaction time when the input signal changes100 ms
Supply interruption before de-energisation 20 ms
Inputs
Number of analogue inputs2
Type of analogue inputsVoltage, Current
Max. measurement error at 25 °C0.5 %
Temperature coefficient*0.0025 %/K
Max. measurement error at full temperature range0.5 %
Greatest transient deviation during el. interference test1.0 %
Max. measurement error in the case of a potential module
error1.5 %
Max. voltage between the I0 and I1 inputs during current or
voltage measurement30 V
Analogue input filterfirst order, RC filter
Cutoff frequency80 Hz
Filter time constant2.0 ms
Galvanic isolationno
Current measurement
Signal range0.00 - 25.59 mA
Value range0 - 4095 d
Resolution12 Bit
Value of least significant bit (LSB)6.25 µA
Input resistance (current input)100.000 Ohm
Max. continuous current50 mA
Voltage measurement
Signal range-10.2400 - 10.2375 V
Value range-4096 - 4095 d
Resolution13 Bit
Value of least significant bit (LSB)5 mV
Input resistance (voltage input)290 kOhm
Max. continuous voltage+/- 30 V
Environmental data
EMCEN 60947-5-1
Vibration to EN 60068-2-6
Frequency10 - 55 Hz
Amplitude0.35 mm
Climatic suitabilityEN 60068-2-1,
Airgap creepage in accordance withEN 60664-1
Ambient temperature0 - 60 °C
Storage temperature-25 - 70 °C
Protection type
Mounting (e.g. cabinet)IP54
HousingIP20
TerminalsIP20
Mechanical data
DIN rail
Top hat rail35 x 7.5 EN 50022
Recess width27 mm
Housing material
HousingPPO UL 94 V0
FrontABS UL 94 V0
Cross section of external conductors with screw terminals
Rigid single-core, flexible multicore or multi-core with
crimp connector
Torque setting with screw terminals0.25 Nm
Spring-loaded terminals: Terminal points per connection1
Stripping length9 mm
Dimensions
Height94.0 mm
Width45.0 mm
Depth121.0 mm
Weight200 g
0.5 - 1.5 mm²
Si-Kennzahlen_alle
Safety characteristic data
UnitOperating mode
EN ISO 13849-1PLEN 954-1
Category
EN IEC 62061
SIL CL
PFH [1/h]tM [year]
analogue inputssingle-channelPL e (Cat. 4)Cat. 4SIL CL 38.71E-0920
analogue inputsdual-channelPL e (Cat. 4)Cat. 4SIL CL 38.71E-0920
Si_Kennzahlen_Erläuterung
All the units used within a safety function must be considered when cal-