AIR DIE GRINDER SET PDSS 16 A1
AIR DIE GRINDER SET
Translation of the original instructions
IAN 292167
DRUCKLUFT-STABSCHLEIFER-SET
Originalbetriebsanleitung
Before reading, unfold the page containing the illustrations and familiarise yourself with all functions of
the device.
Klappen Sie vor dem Lesen die Seite mit den Abbildungen aus und machen Sie sich anschließend mit allen
Funktionen des Gerätes vertraut.
GB / IE / NI Translation of t he original instructions Page 1
DE / AT / CH Originalbetriebsanleitung Seite 13
Contents
Introduction ......................................................2
Intended use ................................................................ 2
Features ................................................................... 2
Package contents ............................................................ 3
Technical data .............................................................. 3
General safety instructions for compressed air tools ....................3
Hazards caused by flying parts ................................................. 4
Hazards caused by entanglement ............................................... 4
Hazards during operation ..................................................... 4
Hazards caused by repetitive movements ......................................... 5
Hazards caused by accessories ................................................. 5
Hazards in the workplace ..................................................... 6
Hazards caused by dust and vapours ............................................ 6
Hazards caused by noise ...................................................... 6
Hazards caused by vibrations .................................................. 7
Additional safety instructions ................................................... 7
Additional safety notices ...................................................... 8
Before use .......................................................8
Fitting the connector nipple .................................................... 8
Lubrication ................................................................. 8
Refilling oil ................................................................. 9
Connecting to a compressed air source ........................................... 9
Operation .......................................................9
Changing/inserting the tool/collet chuck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Switching on and off ........................................................10
Maintenance and cleaning .........................................10
Troubleshooting .................................................10
Disposal ........................................................11
Kompernass Handels GmbH warranty ..............................11
Service .........................................................12
Importer .......................................................12
Translation of the original Conformity Declaration .....................12
PDSS 16 A1
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AIR DIE GRINDER SET
PDSS 16 A1
Introduction
Congratulations on the purchase of your new
appliance. You have chosen a high-quality product.
The operating instructions are part of this product.
They contain important information about safety,
usage and disposal. Before using the product,
please familiarise yourself with all operating and
safety instructions. Use the product only as described and for the range of applications specified.
Please also pass these operating instructions on to
any future owner.
Intended use
This appliance is suitable for fine grinding work
with sanding pens for shaped polishers, felt
polishers and lamellar grinding wheels.
The tool may only be operated with a compressed
air supply. The maximum permissible operating
pressure specified on the tool must not be exceeded.
This tool must not be operated with explosive,
flammable or health-damaging gases.
Do not use as a lever, crusher or striking tool.
Any other usage or modification of the tool is
deemed to be improper and carries a significant
risk of accidents. The manufacturer accepts no responsibility for damage(s) resulting from improper
usage. This tool is intended for domestic use only.
Symbols on the compressed air tool:
WARNING!
Read the operating
instructions before use.
Always wear eye
protection when using
or maintaining the
compressed air appliance.
Always wear a dust
mask in situations in
which dust is being
generated.
Always wear hearing
protection.
Oil daily
Features
Compressed air appliance
Air inlet
Connector nipple (pre-assembled)
Trigger lock
Trigger
Spindle
Collet chuck nut
Collet chuck 1/4" (pre-assembled)
Collet chuck 1/8"
Teflon tape (not included)
Assembly tool (SW 19)
Assembly tool (SW 14)
5x grinding bits (6 mm)
5x grinding bits (3 mm)
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PDSS 16 A1
Package contents
1 air die grinder set PDSS 16 A1
2 assembly tools
1 connector nipple 6.35 mm (1/4") (pre-assembled)
5 grinding bits (3 mm)
5 grinding bits (6 mm)
1 collet chuck 1/4" / Ø 6.35 mm (pre-assembled)
1 collet chuck 1/8" / Ø 3.2 mm
1 carrying case
1 set of operating instructions
Technical data
Rated air pressure: max. 6.3 bar
Air consumption: 198 l/min
Max. rotational speed: 22500 rpm
Tool fitting: Ø 6.35 mm (1/4")
(collet chuck)
Ø 3.2 mm (1/8")
(collet chuck)
Noise emission values:
Noise measurement determined in accordance
with ISO15744:
Sound pressure level: L
Uncertainty: K
Sound power level: L
Uncertainty: K
Wear hearing protection!
= 88.2 dB (A)
pA
= 3 dB
pA
= 99.2 dB (A)
WA
= 3 dB
WA
WARNING!
► The noise emission levels specified in these
instructions have been measured in accordance with the standardised measuring
procedure specified in ISO 15744 and can
be used to make equipment comparisons.
The noise emission values vary in accordance
with the use of the compressed air tool and
may be higher than the values specified in
these instructions in some cases. It is easy to
underestimate the noise emission load if the
compressed air tool is used regularly in a
certain manner.
NOTE
► For an accurate estimate of the noise emis-
sion load during a certain working period,
the times during which the appliance is
switched off or is running but not actually
being used must also be taken into consideration. This can significantly reduce the noise
emission load over the total working period.
WARNING!
General safety instructions for compressed air
tools
WARNING!
► Read all safety warnings and all instruc-
tions. Failure to follow the warnings and
instructions may result in electric shock, fire
and/or serious injury.
Vibration emission value:
Vibration values determined in accordance
with ISO 28927-12 and EN 12096:
a
= 3.34 m/s
h
Uncertainty K = 0.87 m/s
2
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PDSS 16 A1
NOTE
► The terms "compressed air tool" or "tool" used
in the following text refer to the compressed air
tools specified in these operating instructions.
Save all warnings and instructions for future
reference.
■ The user must evaluate the specific risks that
may arise due to different kinds of use.
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■ Please ensure that you have read and understood
the safety instructions before fitting, operating,
repairing, servicing or replacing any accessories and before working near the compressed
air tool. Failure to do this can result in serious
bodily injury.
■ The compressed air tool should only be set up,
adjusted or used by adequately qualified and
trained operators.
■ The compressed air tool may not be modified.
Modifications can reduce the effectiveness of
the safety measures and increase the risks for
the operator.
■ Never use damaged compressed air tools.
Maintain compressed air tools with care. Check
regularly whether moving parts function correctly
and do not jam; check whether any parts are
broken or damaged to an extent that the compressed air tool will no longer operate correctly.
Check signs and labels for completeness and
readability. If damaged, have parts repaired or
replaced before using the compressed air tool.
Many accidents are caused by poorly maintained compressed air tools.
Hazards caused by flying parts
■ If a workpiece or accessory of the compressed
air tool breaks, parts can be flung out at high
speeds.
■ Always wear impact-resistant safety goggles
during operation, when replacing accessory
parts or during repair or maintenance of the
compressed air tool. The level of the required
protection must be evaluated separately for
each individual task.
■ You must ensure that the workpiece has been
securely fixed in place.
■ Check regularly that the rotation speed of
the compressed air tool is not higher than the
specified rotation speed appended on the
compressed air tool. These rotation speed tests
must be conducted without any accessory tools
attached.
■ Ensure that sparks and fragments created during
work do not constitute a hazard.
■ Separate the compressed air tool from the com-
pressed air supply before replacing the attachment or accessories or before you adjust the
settings, service or clean the tool.
■ Ensure that no dangers are created for other
persons either.
Hazards caused by entanglement
■ Dress properly. Do not wear loose clothing or
jewellery. Keep hair, clothing and gloves away
from the compressed air tool and moving parts.
Loose clothes, jewellery or long hair can be
caught in moving parts. There is a risk of personal injury.
Hazards during operation
■ Avoid contact with the rotating shaft and the
accessory tool to prevent cuts on your hands
and other body parts.
■ When using the machine, the operator's hands
can be subject to hazards such as cuts, grazing
and heat. Wear suitable gloves to protect your
hands.
■ The operator and maintenance personnel must
be physically capable of handling the size,
weight and power of the compressed air tool.
■ Hold the compressed air tool correctly:
be ready to counteract any normal or sudden
movements – keep both hands ready.
■ Keep proper footing and balance at all times.
■ Prevent unintentional starting. If the air supply is
interrupted, switch off the compressed air tool
on the On/Off switch.
■ Use only the lubricants recommended by the
manufacturer.
■ Use personal protective equipment. Always
wear eye protection. Wearing personal protective equipment such as protective gloves,
non-slip safety shoes or hearing protection,
depending on the type and use of the power
tool reduces the risk of personal injuries and it is
recommended.
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PDSS 16 A1
■ The permissible speed of the accessory tool
used must be at least as high as the maximum
speed specified for the compressed air tool. Accessories that rotate faster than the permissible
rate can break and throw pieces into the air.
■ Wear a safety helmet for overhead work.
■ The tool will run on after the compressed air
tool has been switched off.
■ Ensure that no hazard is caused by sparks cre-
ated during use. Explosive or flammable dusts
can be generated when processing certain
materials. There is a risk of explosion or fire.
Hazards caused by repetitive movements
■ Users of the compressed air tool may experi-
ence unpleasant sensations in their hands, arms,
shoulders, neck area or other body parts.
■ Assume a comfortable position when working
with the compressed air tool, pay attention to
safe footing and avoid unfavourable positions
or such that make it difficult to keep your balance. During work over longer periods, the
operator should change posture to avoid discomfort and fatigue.
■ If the operator notices symptoms such as persis-
tent discomfort, throbbing, pain, tingling, burning
or stiffness, these warning indications should not
be ignored. The operator should consult a qualified medical doctor.
Hazards caused by accessories
■ Separate the compressed air tool from the com-
pressed air supply before replacing the attachment or accessory.
■ Only use accessories that are intended for this
appliance and comply with the requirements
and specifications listed in these operating
instructions.
■ Avoid direct contact with the accessory tool
during and after use because it may be hot or
have sharp edges.
■ The permissible speed of the accessory tool
used must be at least as high as the maximum
speed specified for the compressed air tool. Accessories that rotate faster than the permissible
rate can break and throw pieces into the air.
■ Never fit a grinding disc, cutting disc or milling
cutter. A bursting grinding disc can lead to serious injuries or death.
■ Do not use discs that are damaged, cracked or
have been dropped.
■ Only approved accessory tools with the appro-
priate shaft diameter may be used.
■ Observe the manufacturer's recommendation
for small grinding tools. The maximum permissible protrusion (L0 = length of the shaft between
the collet chuck end and the small grinding
tool) specified by the manufacturer must not be
exceeded when using small grinding tools! If
the protrusion (L0) is increased, the permissible
rotation speed must be lowered. Wherever possible, insert the complete length of the shaft of
the accessory tool into the collet chuck. Ensure
that the clamping length (Lg) is at least 10 mm.
PDSS 16 A1
L
L
g
o
■ The shaft diameter of the accessory tool must
exactly match the clamp bore of the collet
chuck!
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Hazards in the workplace
■ Slipping, tripping up and falling are the main
causes of injuries in the workplace. Pay attention to surfaces that may have become slippery
from the use of the compressed air tool and
tripping hazards caused by air or the hydraulic
hose.
■ Proceed with caution in unknown surroundings.
Hidden hazards caused by power or other
supply lines may be present.
■ This compressed air tool is not suitable for use
in explosive atmospheres and is not insulated
against contact with power sources.
■ Make sure (e.g. by using a metal detector) that
there are no hidden power, water or gas lines
in the location where you are working.
Hazards caused by dust and vapours
■ The dusts and vapours produced by using the
machines for screw connections can be hazardous to health (e.g. cause cancer, birth defects,
asthma and/or dermatitis); it is essential to
carry out a risk assessment in respect of these
risks and to implement corresponding regulatory mechanisms.
■ The risk assessment should include the dust
caused by using the machine and any existing
dust that may be raised at the same time.
■ The compressed air tool is to be operated and
maintained in accordance with the recommendations contained in this manual to keep the
release of dust and vapours to a minimum.
■ The exhaust air should be extracted so that the
minimum amount of dust is raised in an already
dusty environment.
■ If dusts or vapours are created, the main priority
must be to control these at the site of their release.
■ All components of the compressed air tool or
accessories intended for collecting, extracting
or suppressing airborne dust or vapours or
should be used and serviced properly in accordance with the manufacturer’s instructions.
■ Consumables/tools should be selected, main-
tained and replaced in accordance with the
recommendations in this guide in order to avoid
unnecessary intensification of dust or vapour
production.
■ Use a dust mask as per the instructions provided
by your employer or as required by health and
safety regulations.
■ Working with certain materials can lead to
emissions of dust and vapours that are potentially explosive.
Hazards caused by noise
■ Excessive noise levels in conjunction with insuffi-
cient hearing protection may lead to permanent
hearing damage, loss of hearing and other
problems, such as tinnitus (ringing, buzzing,
whistling or humming in your ears).
■ It is essential to carry out a risk assessment with
regard to these hazards and implement suitable
control mechanisms.
■ Suitable control mechanisms include measures
such as the use of insulating materials to avoid
ringing noises from occurring on the workpieces.
■ Use hearing protection as required by work and
health safety regulations.
■ The compressed air tool is to be operated and
maintained in accordance with the recommendations contained in these instructions in order
to reduce any unnecessary increase of the noise
levels.
■ Consumables and the tool should be selected,
maintained and replaced in accordance with
the recommendations in these instructions in
order to avoid any unnecessary increase of the
noise levels.
■ The integrated silencer may not be removed
and must be in good working order.
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