TABLE OF CONTENTS
PART DESCRIPTION PAGE
BODYSHELL AND PANELS 10-30
PARTIAL BODY 10
CHASSIS BLANKING PLUGS 11
FRONT END CRASH LIMITER 11
FRONT TOWING LUG 11
FRONT CLOSING PANEL 11
DIFFUSER AND FIXINGS 12
SHEAR PANEL 13
REAR SUBFRAME 14
FRONT CLAMSHELL AND FIXINGS 15
BONNET PANEL 16
BONNET HINGE 16
BONNET LOCK 16
BONNET LOCK RELEASE CABLE 17
RADIATOR GRILLE 18
SIDE PANEL 19
DOOR SHELL 20
DOOR HINGE AND FITTINGS 20
BULKHEAD PANEL 22
REAR CLAMSHELL AND FIXINGS 23
ENGINE COVER PANEL 24
ENGINE COVER HINGE 24
ENGINE COVER STAY 25
FOLDING ROOF 27
1
HARD TOP 28
WINDSCREEN FRAME 29
ROLL-OVER BAR 30
BODY EXTERIOR FITTINGS 32-38
STONE PROTECTION 32
NAMEPLATES AND DECALS 33
WHEELHOUSE LINER 34
REAR VIEW DOOR MIRROR 36
WINDSCREEN 37
DOOR OUTER HANDLE 38
BODY INTERIOR FITTINGS 40-63
DASH PANEL INSULATOR 40
FRONT FLOOR INSULATOR 40
LOAD COMPARTMENT INSULATOR 40
REAR FLOOR INSULATOR 40
DASH PANEL WATER DEFLECTOR 40
INSTRUMENT PANEL COVER 41
INSTRUMENT PANEL COWL 41
INSTRUMENT PANEL PAD 42
SWITCH PANEL 42
AIR DUCTS 43
DISTRIBUTION HOUSING AND HEATER AND VENTILATION AIRFLOW 43
HEATER CONTROLS 44
HEATER HOSES AND FIXINGS 45
DOOR WEATHERSTRIP 47
DOOR WINDOW RECESS 47
LOAD COMPARTMENT 47
DOOR LOCKING MECHANISM 48
2
WINDOW REGULATOR DOOR 51
WINDOW GUIDE RAIL DOOR 51
GLASS RUN CHANNEL DOOR 52
WINDOW REGULATOR HANDLE DOOR 52
FRONT TUNNEL CONSOLE 53
PEDALS AND FIXINGS 54
FOOT REST 55
SEAT ASSEMBLY LHD 56
SEAT ASSEMBLY RHD 57
SEAT ASSEMBLY LHD 58
SEAT MOUNTINGS 60
SEAT BELTS 61
REAR VIEW MIRROR INTERIOR 62
LOAD COMPARTMENT 63
BODY INTERIOR TRIM 65-70
SILL PANEL MOULDING 65
DOOR TRIM 66
ROOF TRIM PANEL FOR HARD TOP SECTION 68
FLOOR MATS AND CARPETS 69
LOAD COMPARTMENT CARPET 70
ENGINE AND CLUTCH 72-89
ENGINE ASSEMBLY 72
SHORT MOTOR 72
ENGINE MOUNTINGS FRONT ENGINE MOUNTING 73
ENGINE MOUNTINGS RIGHT ENGINE MOUNTING 73
ENGINE MOUNTINGS LEFT ENGINE MOUNTING 73
ENGINE MOUNTINGS REAR ENGINE MOUNTING 73
CYLINDER BLOCK 74
CYLINDER BLOCK PLUGS Z22SE PETROL ENGINE 74
PISTON AND RINGS STANDARD 75
3
PISTON AND RINGS OVERSIZE 75
CONNECTING ROD Z22SE PETROL ENGINE 75
CONNECTING ROD BEARINGS 75
CRANKCASE VENTILATION 76
WATER PUMP AND FITTINGS 76
OIL PUMP AND FITTINGS 76
OIL PAN AND FITTINGS 78
OIL LEVEL INDICATOR Z22SE PETROL ENGINE 78
OIL LEVEL SENSOR Z22SE PETROL ENGINE 78
OIL COOLER RADIATOR 79
OIL FILTER Z22SE PETROL ENGINE 79
CYLINDER HEAD. PLUGS AND GASKET 80
VALVES. INLET AND EXHAUST 80
CAMSHAFT 82
CYLINDER HEAD COVER AND GASKET 82
OIL FILLER CAP Z22SE PETROL ENGINE 82
TIMING CHAIN. GEAR AND PULLEYS 83
CRANKSHAFT 84
CRANKSHAFT BEARINGS AND SEALS Z22SE PETROL ENGINE 84
CRANKSHAFT BEARING GUIDE Z22SE PETROL ENGINE 84
CRANKSHAFT PULLEY Z22SE PETROL ENGINE 84
ENGINE VIBRATION DAMPER Z22SE PETROL ENGINE 84
BALANCE UNIT 84
FLYWHEEL AND FITTINGS Z22SE PETROL ENGINE 86
CLUTCH 87
CLUTCH PEDAL AND FIXINGS 88
CLUTCH PIPES AND HOSES 89
COOLING 91-96
RADIATOR AND THERMOSTAT SWITCH 91
RADIATOR HOUSING 91
HEADER TANK 92
HOSES AND PIPES 92
4
WATER PUMP AND FITTINGS 94
THERMOSTAT. HOUSING AND WATER OUTLET 95
FAN AND DRIVE 96
FUEL AND EXHAUST 98-110
FUEL TANK 98
FUEL PUMP 99
FUEL PIPES AND FITTINGS 100
FUEL FILTER 100
FUEL EVAPORATION TANK 101
ACCELERATOR PEDAL 103
AIR CLEANER 104
INDUCTION MANIFOLD 105
EXHAUST MANIFOLD 106
THROTTLE VALVE BODY 107
FUEL INJECTION DISTRIBUTION 107
EXHAUST GAS RECIRCULATION 109
EXHAUST PIPE. SILENCER AND CATALYTIC CONVERTER 110
TRANSMISSION 113-115
TRANSMISSION ASSEMBLY 113
MAINSHAFT GEARS 113
GEARSHIFT LEVER 114
GEARSHIFT CABLE 115
BRAKES 117-125
BRAKE PEDAL 117
BRAKE MAIN CYLINDER 118
ABS HYDRAULIC UNIT 119
5
BRAKE PIPES AND HOSES LHD 121
BRAKE PIPES AND HOSES RHD 122
FRONT BRAKE DISC CALIPER 123
REAR BRAKE DISC CALIPER 124
HANDBRAKE LEVER 125
HANDBRAKE CABLE 125
FRONT AXIL AND SUSPENSION 128-132
FRONT HUB 128
FRONT SHOCK ABSORBERS 129
FRONT WISHBONES 130
FRONT SUSPENSION STABILIZER BAR 132
STEERING 134- 139
STEERING WHEEL 134
AIR BAG 134
STEERING COLUMN 135
STEERING GEAR 138
STEERING TIE ROD 139
REAR AXIL AND SUPENSION 141-146
REAR HUB 141
REAR SHOCK ABSORBERS 142
REAR WISHBONES 143
TRACK CONTROL ARM 145
REAR AXLE DRIVE SHAFT 146
WHEELS 148
ROAD WHEELS 148
TYRES 148
WHEEL COVERS 148
6
ELECTRICAL 150-174
BATTERY 150
SPARK PLUG OPEL ENGINE AND COOLING 150
STARTER 151
STARTER SWITCH ENGINE AND COOLING 151
ALTERNATOR 152
DRIVE BELT 154
ELECTRONIC IGNITION CONTROLUNIT 155
OIL PRESSURE SWITCH 156
WATER TEMPERATURE SENSOR 156
CRANKSHAFT SPEED SENSOR ENGINE AND COOLING 156
KNOCK LIMIT SENSOR 156
FUEL PUMP 157
CATALYTIC CONVERTER SENSOR 157
FUEL INJECTION CONTROL UNIT 157
AXLE SPEED SENSOR 157
HANDBRAKE WARNING LIGHT SWITCH 158
STOP LAMP SWITCH 158
INSTRUMENTS 159
HEADLAMPS 160
HEADLAMP FITTINGS 160
LIGHTING SWITCH 161
MULTI-PURPOSE SWITCH 161
HAZARD WARNING SWITCH 161
FLASHER UNIT 161
FRONT FOGLAMP AND FIXINGS 161
FRONT FOGLAMP SWITCH 161
SIDE REPEATER LAMP AND FIXINGS 162
ADDITIONAL BRAKE LAMP 162
ROOF LAMP AND FITTINGS 163
DOOR HARNESS 163
FRONT BODY WIRING HARNESS 163
7
MAIN WIRING HARNESS 164
ENGINE WIRING HARNESS 164
REAR BODY WIRING HARNESS 166
FOGLAMP HARNESS 166
RADIATOR BLOWER FAN HARNESS 166
ADDITIONAL BRAKE LAMP WIRING 166
HARNESS 166
BATTERY LEADS CABLES 167
FUSE BOX 168
RELAY BOX 168
HORN AND FITTINGS 170
HORN CONTACT 170
AIR BAG CONTROL UNIT 170
WINDSCREEN WIPER 171
WINDSCREEN WASHER 172
WINDSCREEN WIPER AND WASHER SWITCH 172
CIGARETTE LIGHTER 173
LOUDSPEAKERS 173
AERIAL 173
ANTI-THEFT WARNING SYSTEM 173
ENGINE IMMOBILIZER CONTROL UNIT 174
8
BODYSHELL AND PANELS
9
A1 Part
Ref Description Qty Part No
Note: PARTIAL BODY INCLUDES HARNESSES. CABLES. HOSES AND PIPES
PARTIAL BODY
1 PARTIAL BODY. WITH CHASSIS. LHD 1 9197032
1 PARTIAL BODY. WITH CHASSIS. RHD 1 9197033
10
A2 Part
Ref Description Qty Part No
CHASSIS BLANKING PLUGS
1 PLUG. FRONT FLOOR PANEL. 10.3MM 2 9197750
FRONT END CRASH LIMITER
2 CRASH LIMITER. FRONT END 1 9197042
3 GROMMET. CRASH LIMITER 2 9197272
4 SET. GLUE. FRONT END CRASH 1 90541160
LIMITER
FRONT TOWING LUG
5 LUG. TOWING. FRONT 1 9197167
6 BRACKET. FRONT TOWING 1 9197166
7 SCREW. HEX.HD.. M8 X 12. TOWING 3 9197164
LUG MOUNTING BRACKET
8 WASHER. M8 X 25. TOWING LUG 3 9197165
MOUNTING BRACKET
FRONT CLOSING PANEL
9 CLOSING PANEL. ASSY.. FRONT 1 9197041
10 SCREW. TORX. M6 X 20. CLOSING 3 9197259
PANEL TO CRASH LIMITER
11 WASHER. 6 X 15. CLOSING PANEL 3 9198128
TO CRASH LIMITER
12 CLIP. NUT. M5. CLOSING PANEL TO 6 9197269
CRASH LIMITER
13 WASHER. 3/16 X 1/2. CLOSING 6 9198016
PANEL TO CRASH LIMITER
11
A3 Part
Ref Description Qty Part No
DIFFUSER AND FIXINGS
1 DIFFUSER. ASSY.. FRONT (NLS.) 1 (9197160 )
2 -PANEL. DIFFUSER 1 9197161
3 -DUCT. AIR (NACA) 2 9197159
4 DIFFUSER. ASSY.. REAR 1 9197162
5 RIVET. BLIND. DIFFUSER TO 10 9197729 )
UNDERBODY (NLS.)
6 SCREW. RD.HD.. M8 X 25. DIFFUSER 4 9197345
TO UNDERBODY
7 WASHER. M8 X 25. DIFFUSER TO 4 9197794
UNDERBODY
8 WASHER. SPRING. 8MM ID. DIFFUSER 4 9198227
TO UNDERBODY
9 SCREW. HEX.HD.. M5 X 16. 16 9198015
DIFFUSER TO UNDERBODY
10 WASHER. 3/16 X 3/4. DIFFUSER 16 9198016
TO UNDERBODY
11 CLIP. NUT. M5. DIFFUSER TO 16 9197269
TO UNDERBODY
12 FOAM RUBBER. ANTI-RATTLE. 10 X 1 9197670
6MM
12
A4 Part
Ref Description Qty Part No
SHEAR PANEL
1 PANEL. SHEAR 1 9197037
2 NUT. HEX.. SELF LOCKING. M8. 5 9198205
SHEAR PANEL TO CHASSIS
3 NUT. RIVET. M8. SHEAR PANEL TO 5 9197756
CHASSIS
4 WASHER. M8 X 16.6. SHEAR PANEL 5 9197795
TO CHASSIS
5 WASHER. 3/16 X 1/2 X 16. 6 9197743
SHEAR PANEL TO SIDEMEMBER
6 LABEL. WARNING 2 9197730
13
A5 Part
Ref Description Qty Part No
REAR SUBFRAME
1 SUBFRAME. ASSY.. REAR 1 9197768
2 SCREW. SOCKET HD.. M12 X 60. 4 9197986
SUBFRAME TO CHASSIS
3 NUT. HEX.. SELF LOCKING. M12. 2 9197989
SUBFRAME TO CHASSIS
4 NUT. HEX.. M10. SUBFRAME TO 2 9198086
CHASSIS
5 WASHER. 12 X 23.5. SUBFRAME TO 6 9198226
CHASSIS
6 NUT. RIVET. M6. CROSSMEMBER. UPPER 2 9197763
6 NUT. RIVET. M6. SIDEMEMBER LEG 2 9197763
7 SHIM. ADAPTER PLATE 2 9197764
- SHIELD. HEAT. REAR SILENCER. 1 9198122
REAR SUBFRAME
- WASHER. 3/16 X 3/4. HEAT 5 9198108
SHIELD TO SUBFRAME
- RIVET. BLIND. HEAT SHIELD TO 4 9198114
SUBFRAME
- NUT. HEX.. SELF LOCKING. M6. HEAT 4 9198220
SHIELD TO SUBFRAME
- WASHER. SPRING. M6. HEAT SHIELD 6 9198009
TO SUBFRAME
14
A6 Part
Ref Description Qty Part No
FRONT CLAMSHELL AND FIXINGS
1 PANEL. ASSY.. CLAMSHELL. FRONT 1 9197014
2 BRACKET. CLAMSHELL TO 'A' 1 9197012
PILLAR. RH
3 BRACKET. CLAMSHELL TO 'A' 1 9197011
PILLAR. LH
4 SCREW. RD.HD.. M8 X 25. 4 9197006
CLAMSHELL TO BULKHEAD
5 WASHER. 25 X 8 X 3MM. CLAMSHELL 4 9197003
TO BULKHEAD
6 WASHER. M8 X 20.5. CLAMSHELL TO 2 9197005
BULKHEAD
7 SCREW. RD.HD.. M8 X 25. 5 9197006
CLAMSHELL TO CHASSIS
8 SCREW. HEX.HD.. M6 X 20. 2 9198127
CLAMSHELL TO CRASH LIMITER
9 WASHER. 6 X 15. CLAMSHELL TO 2 9198128
CRASH LIMITER
10 WASHER. 25 X 8. CLAMSHELL TO 2 9197003
CRASH LIMITER
11 SCREW. HEX.HD.. M5 X 16. 9 9198015
CLAMSHELL TO CRASH LIMITER
12 WASHER. 3/16 X 3/4. CLAMSHELL 9 9198016
TO CRASH LIMITER
13 NUT. CLIP. M5. CLAMSHELL TO 9 9197269
CRASH LIMITER
14 NUT. PLATE. M8. CLAMSHELL 1 9197017
MOUNTING. LOWER
15
A7 Part
Ref Description Qty Part No
BONNET PANEL
1 PANEL. BONNET 1 9197061
2 GRILLE. BONNET DUCT. RH 1 9197059
3 GRILLE. BONNET DUCT. LH 1 9197060
4 STOP. BONNET PANEL 4 9197008
5 SCREW. HEX.HD.. M8 X 35. BONNET 2 9197002
STOP TO CLAMSHELL
6 WASHER. M8. BONNET STOP TO 2 9197005
CLAMSHELL
7 NUT. HEX.. SELF LOCKING. M8. 2 9198239
BONNET STOP TO CLAMSHELL
BONNET HINGE
8 HINGE. ASSY.. BONNET 1 9197031
9 PLATE. HINGE SUPPORT 1 9197664
10 SCREW. HEX.HD.. M8 X 12. HINGE 3 9197164
TO BONNET
11 WASHER. M8 X 25. BONNET HINGE 3 9197007
12 WASHER. 8 X 20. HINGE TO 3 9198228
RADIATOR HOUSING
13 NUT. HEX.SELFLOCKING. M8. HINGE 3 9197871
TO RADIATOR HOUSING
BONNET LOCK
14 BOLT. PILOT. BONNET LOCK 1 9197065
15 WASHER. CUP. BONNET LOCK 1 9197077
16 SPRING. THRUST. BONNET LOCK 1 9197078
17 NUT. SPECIAL. BONNET LOCK 1 9197076
18 NUT. PLATE. M10. LATCH 1 9197044
16
BONNET LOCK RELEASE CABLE
- CABLE. BONNET LOCK RELEASE 1 90520128
- CABLE. BONNET LOCK RELEASE. LHD 1 90159584
19 GROMMET. BONNET LOCK RELEASE 2 9197706
CABLE
- BRACKET. HANDLE 1 9197643
17
A8 Part
Ref Description Qty Part No
RADIATOR GRILLE
1 GRILLE. RADIATOR. INLET 1 9197168
- BRACKET. RADIATOR GRILLE. INLET 6 9197068
- GRILLE. RADIATOR (EXCEPT FRONT 2 9197063
FOGLAMPS)
- BRACKET. RADIATOR GRILLE 2 9197067
(EXCEPT FRONT FOGLAMPS)
18
A9 Part
Ref Description Qty Part No
SIDE PANEL
1 PANEL. ASSY.. SIDE OUTER. RH 1 9197174
1 PANEL. ASSY.. SIDE OUTER. LH 1 9197173
2 SCREW. RD.HD.. M8 X 25. SIDE 2 9197006
PANEL TO FRONT CLAMSHELL
3 NUT. SPECIAL. M8. SIDE PANEL TO 2 9197017
FRONT CLAMSHELL
4 WASHER. M8 X 20.5. SIDE PANEL 2 9197005
TO FRONT CLAMSHELL
5 WASHER. M6. SIDE PANEL TO 'A' 8 9197687
PILLAR
6 GRILLE. ENGINE COMPARTMENT AIR 1 9197320
INTAKE. RH
6 GRILLE. ENGINE COMPARTMENT AIR 1 9197319
INTAKE. LH
7 LABEL. CAUTION. JACK 2 9197731
8 SET. GLUE. SIDE PANEL AR 90541160
- FOAM. B-PILLAR. RH 1 9197185
- FOAM. B-PILLAR. LH 1 9197188
19
A10 Part
Ref Description Qty Part No
DOOR SHELL
1 SHELL. DOOR. RH 1 9197175
1 SHELL. DOOR. LH 1 9197127
2 BEAM. DOOR. RH 1 9197117
2 BEAM. DOOR. LH 1 9197118
3 BRACKET. DOOR BEAM TO DOOR 1 9197125
SHELL. RH
3 BRACKET. DOOR BEAM TO DOOR 1 9197126
SHELL. LH
4 SCREW. HEX.HD.. M6 X 20. DOOR 4 9198127
BEAM TO DOOR SHELL. FRONT
5 WASHER. 15 X 6 X1.5. DOOR BEAM 4 9198128
TO DOOR SHELL. FRONT
6 WASHER. M8 X 16.6. DOOR BEAM TO 4 9198224
DOOR SHELL. FRONT
7 SCREW. HEX.HD.. M8 X 20. DOOR 2 9198107
BEAM TO DOOR SHELL. FRONT
8 SCREW. HEX.HD.. M8 X 25. DOOR 2 9198017
BEAM TO DOOR SHELL. REAR
9 WASHER. M8 X 16.6. DOOR BEAM TO 4 9198224
DOOR SHELL. REAR
DOOR HINGE AND FITTINGS
10 HINGE. DOOR 2 9197100
11 BEARING. DOOR HINGE 4 9197107
12 BUSH. DOOR HINGE 4 9197102
13 SCREW. SOCKET HD.. M10 X 30. 4 9197198
HINGE TO 'A' PILLAR
14 SHIM. 2MM. HINGE TO 'A' PILLAR 2 9197113
15 SHIM. 3MM. HINGE TO 'A' PILLAR 2 9197114
16 PLATE. THREADED. HINGE TO 'A' 4 9197101
20
PILLAR
17 CAP. DOOR HINGE 2 9197106
18 CHECK PLATE. DOOR HINGE 2 9197115
19 SUPPORT. CHECK PLATE 2 9197116
20 SCREW. HEX.HD.. M6 X 20. DOOR 4 9198127
CHECK PLATE TO HINGE
21 STOPPER. DOOR. 135MM 2 9197112
21
A11 Part
Ref Description Qty Part No
BULKHEAD PANEL
1 PANEL. ENGINE BULKHEAD 1 9197039
2 BRACKET. BULKHEAD PANEL 1 9197027
- BRACKET. BULKHEAD PANEL 1 9197095
- SHIELD. HEAT. BULKHEAD. ENGINE 1 9197183
SIDE
- SHIELD. HEAT. BULKHEAD. RH 1 9198120
- SHIELD. HEAT. BULKHEAD. LH 1 9198119
3 RIVET. EXPANDING. 8MM. HEAT 4 9197260
SHIELD TO BULKHEAD
4 PLUG. BLANKING. 12.5MM. BULKHEAD AR 9197652
PANEL
22
A12 Part
Ref Description Qty Part No
REAR CLAMSHELL AND FIXINGS
1 PANEL. ASSY.. CLAMSHELL. REAR 1 9197013
- GRILLE. ASSY.. CENTRE VENT 1 9197000
- SHIELD. HEAT. CLAMSHELL 1 9197712
- MUDGUARD. ASSY.. RH 1 9197090
- MUDGUARD. ASSY.. LH 1 9197022
23
A13 Part
Ref Description Qty Part No
ENGINE COVER PANEL
1 PANEL. ASSY.. ENGINE COVER 1 9197092
2 GRILLE. ENGINE COVER. RH 1 9197083
3 GRILLE. ENGINE COVER. LH 1 9197084
ENGINE COVER HINGE
- HINGE. ENGINE COVER. RH 1 9197189
- HINGE. ENGINE COVER. LH 1 9197192
- PLATE. HINGE SUPPORT 2 9197194
- SCREW. M5 X 20. ENGINE COVER 6 9197195
HINGE
- WASHER. 3/16X3/4. ENGINE 6 9198108
COVER HINGE
4 HINGE. ENGINE COVER 1 9197181
5 BRACKET. ENGINE COVER HINGE 1 9197182
6 SHIM. HINGE. 1MM (NLS.) AR (9197071 )
7 SHIM. HINGE. 4MM (NLS.) AR (9197072 )
8 SCREW. M6 X 25. ENGINE COVER 3 9197080
HINGE
9 WASHER. M6. ENGINE COVER HINGE 3 (9197066 )
(NLS.)
10 BUMPER. RUBBER. ENGINE COVER 2 (9197179 )
HINGE (NLS.)
11 SCREW. HEX.HD.. M5 X 16. HINGE 2 (9198056 )
PIVOT (NLS.)
12 WASHER. SHAKEPROOF. 5MM. HINGE 2 (9197704 )
PIVOT (NLS.)
13 WASHER. M5 X 19. HINGE PIVOT 4 (9197724 )
(NLS.)
14 WASHER. SPACER. HINGE PIVOT 2 (9197180 )
(NLS.)
24
ENGINE COVER STAY
15 BRACKET. ENGINE COVER STAY 1 9197088
16 SCREW. RD.HD.. M6 X 25. ENGINE 1 9197270
COVER STAY
17 WASHER. M6 X 25. ENGINE COVER 1 9197268
STAY
18 NUT. HEX.SELFLOCKING. M6. ENGINE 1 9198151
COVER STAY
19 WASHER. 3/16 X 1/2. ENGINE 1 9197649
COVER STAY
20 WASHER. M10 X 20.5. ENGINE 1 9198225
COVER STAY
21 WASHER. M10 X 20.5. ENGINE 2 9198225
COVER STAY PIVOT
22 SPACER. BUSHING. ENGINE COVER 1 9198010
STAY
23 SCREW. ENGINE COVER STAY 1 9198130
RETAINING CLIP TO LOAD
COMPARTMENT
24 CLIP. RETAINING. ENGINE COVER 1 9198129
STAY TO LOAD COMPARTMENT
- GUIDE. ENGINE COVER CHECK STRAP 1 9198008
25 BOLT. PILOT. ENGINE COVER LOCK 1 9197065
26 WASHER. CUP. ENGINE COVER LOCK 1 9197077
27 SPRING. THRUST. ENGINE COVER 1 9197078
28 NUT. SPECIAL. ENGINE COVER LOCK 1 9197076
29 NUT. PLATE. M10. LATCH 1 9197081
30 SCREW. RD. HD. M8 X 20. LOCK TO CHASSIS 2 9197062
31 WASHER. 8MM. LOCK TO CHASSIS 2 9197388
32 SLIDER. LATCH RELEASE 1 9197064
25
33 CABLE. ENGINE COVER RELEASE 1 9197085
34 BRACKET. ENGINE COVER RELEASE 1 9197085
35 BEZEL. ENGINE COVER RELEASE CABLE 1 9197086
36 GROMMET. ENGINE COVER RELEASE
CABLE 1 9197069
- BRACKET. ENGINE COVER RELEASE
CABLE. RHD 1 9197110
- BRACKET. ENGINE COVER RELEASE
CABLE HANDLE. LHD 1 9197137
- BRACKET. ENGINE COVER RLEASE
CABLE HANDLE. RHD 1 9197111
26
A14 Part
Ref Description Qty Part No
FOLDING ROOF
1 ROOF. ASSY.. FOLDING (BLACK) 1 9197307
1 ROOF. ASSY.. FOLDING (RED) 1 9197578
1 ROOF. ASSY.. FOLDING (BLUE) 1 9197579
1 ROOF. ASSY.. FOLDING (GREEN) 1 9197579
2 BOW. ROOF 4 9197292
- INSERT. ROOF BOW 2 9197713
- COVER. FINISHER. FRONT 1 9197290
- COVER. FINISHER. REAR 1 9197291
3 SEAL. HEADER RAIL. FRONT 1 9197293
4 SEAL. SIDE HEADER RAIL. FRONT. LH 1 9197285
5 SEAL. SIDE HEADER RAIL. FRONT. RH 1 9197288
6 SEAL. HEADER RAIL. REAR 1 9197294
7 BRACKET. SIDE HEADER RAIL. FRONT. RH 1 9197326
8 BRACKET. SIDE HEADER RAIL. 1 9197325
FRONT. LH
9 BRACKET. SIDE HEADER RAIL. REAR. 1 9197328
RH
10 BRACKET. SIDE HEADER RAIL. REAR. 1 9197327
LH
- SCREW. CSK.. M6. SIDE HEADER 4 9197043
RAIL TO BRACKET
- INSTRUCTIONS. OPERATING 1 9197736
- DECAL. HEADER RAIL 1 9197686
- LABEL. OPERATING INSTRUCTIONS. 1 9197737
LH
- LABEL. OPERATING INSTRUCTIONS. RH 1 919773
27
A15 Part
Ref Description Qty Part No
HARD TOP
1 PANEL. ASSY.. ROOF. HARD TOP 1 9197314
2 PLATE. ASSY.. HEADER CLAMP. FRONT 1 9197306
3 PLATE. HEADER CLAMP. FRONT 1 9197305
4 LATCH. ASSY.. REAR 2 9197310
5 PLATE. RETAINING. LATCH. RH. REAR 1 9197522
5 PLATE. RETAINING. LATCH. LH. REAR 1 9197521
6 SCREW. RD.HD.. M6. LATCH FIXING. 6 9197257
REAR
7 SCREW. SOCKET HD.. M8 X 18. HARD 3 9197261
TOP FIXING . FRONT
8 SPACER. HEADER CLAMP TO FRONT 1 9197263
HEADER RAIL. CENTRE
9 SPACER. HEADER CLAMP TO FRONT 1 9197265
HEADER RAIL. SIDE
- BRACKET. HARD TOP FIXING. INNER. 1 9197322
RH
- BRACKET. HARD TOP FIXING. INNER. 1 9197321
LH
10 WEATHERSTRIP. RH 1 9197299
10 WEATHERSTRIP. LH 1 9197298
11 CARRIER. HARD TOP WEATHERSTRIP. 1 9197296
RH
11 CARRIER. HARD TOP WEATHERSTRIP. 1 9197295
LH
12 RIVET. WEATHERSTRIP TO CARRIER 8 9197297
13 PLUG. BLANKING. HARD TOP FIXING 3 9197248
HOLES. FRONT
- KEY. ALLEN. HARD TOP FIXING 1 9197642
28
A16 Part
Ref Description Qty Part No
WINDSCREEN FRAME
- FRAME. ASSY.. FRONT. WINDSCREEN 1 9197109
1 GROMMET. WINDSCREEN FRAME. LOWER 1 9197018
2 SET. GLUE. WINDSCREEN FRAME AR 90541160
29
A17 Part
Ref Description Qty Part No
ROLL-OVER BAR
1 BAR. ROLL-OVER. BLACK 1 9197049
2 SHIM. 2MM. ROLL-OVER BAR 2 9197045
MOUNTING
3 SCREW. SOCKET HD.. M8 X 25. 8 9197046
ROLL-OVER BAR FIXING
4 WASHER. M8. ROLL-OVER BAR FIXING 8 9198224
5 SCREW. SOCKET HD.. M10 X 35. 2 9197047
ROLL-OVER BAR FIXING
6 WASHER. M10. ROLL-OVER BAR 2 9198225
FIXING
- GASKET. ROLL-OVER BAR MOUNT. RH 1 9197204
- GASKET. ROLL-OVER BAR MOUNT. LH 1 9197203
7 COVER. ROLL-OVER BAR 1 9197207
8 PANEL. HEADER. REAR (PRIMER) 1 9197208
30
BODY EXTERIOR FITTINGS
31
B1 Part
Ref Description Qty Part No
STONE PROTECTION
1 STONE PROTECTOR. SIDE PANEL. RH 1 9197266
(FOIL)
1 STONE PROTECTOR. SIDE PANEL. LH 1 9197267
(FOIL)
2 STONE PROTECTOR. REAR 1 9197264
CLAMSHELL. RH SIDE (FOIL)
2 STONE PROTECTOR. REAR 1 9197262
CLAMSHELL. LH SIDE (FOIL)
32
B2 Part
Ref Description Qty Part No
NAMEPLATES AND DECALS
1 EMBLEM. RADIATOR GRILLE. OPEL 1 90459944
2 EMBLEM. RADIATOR GRILLE. 1 9119101
VAUXHALL
3 RAIL. MOUNTING. EMBLEM. FRONT. 1 9197323
OPEL
4 RAIL. MOUNTING. EMBLEM. FRONT. 1 9197324
VAUXHALL
5 NUT. SPECIAL. 5MM. RADIATOR 1 9197548
GRILLE EMBLEM FIXING
6 EMBLEM. REAR . OPEL 1 9197508
7 EMBLEM. REAR. VAUXHALL 1 9197509
8 NAMEPLATE. REAR END. SPEEDSTER 1 9197155
- NAMEPLATE. REAR END. VX220 1 9197436
- DECAL. RADIATOR GRILLE 1 9197567
33
B3 Part
Ref Description Qty Part No
WHEELHOUSE LINER
1 PANEL. WHEELHOUSE LINER. FRONT. 1 9197274
RH-LHD
1 PANEL. WHEELHOUSE LINER. FRONT. 1 9197279
LH-LHD
1 PANEL. WHEELHOUSE LINER. FRONT. RH-RHD 1 9197280
1 PANEL. WHEELHOUSE LINER. FRONT. LH-RHD 1 9197275
2 RIVET. EXPANDING. FRONT 6 9197260
WHEELHOUSE LINER TO BODY
3 SCREW. RD.HD.. M5 X 16. FRONT 4 9197708
WHEELHOUSE LINER TO BODY
4 WASHER. 3/4 X 3/16. FRONT 4 9198016
WHEELHOUSE LINER TO BODY
5 CLIP. NUT. M5. FRONT WHEELHOUSE 4 9197269
LINER TO BODY
- WASHER. M5 X 19. FRONT 4 9197724
WHEELHOUSE LINER TO BODY
- SCREW. M5 X 16. FRONT 4 9197396
WHEELHOUSE LINER TO BODY
- NUT. M5. FRONT WHEELHOUSE LINER 4 9197213
TO BODY
- RIVET. FRONT WHEELHOUSE LINER 4 9197483
TO BODY
- RIVET. 6MM. WHEELHOUSE LINER 2 9197493
BRACKET
- GROMMET. FRONT WHEELHOUSE LINER 2 9197484
6 PANEL. WHEELHOUSE LINER. REAR. LH 1 9197277
6 PANEL. WHEELHOUSE LINER. REAR. RH 1 9197276
34
7 SCREW. HEX.HD.. M6 X 16. REAR 4 9198126
WHEELHOUSE LINER TO CLAMSHELL
8 WASHER. 6 X 15. REAR WHEELHOUSE 4 9198128
LINER TO CLAMSHELL
9 NUT. HEX.. M6. REAR WHEELHOUSE 4 9198220
LINER TO CLAMSHELL
10 RIVET. EXPANDING. REAR 12 9197260
WHEELHOUSE LINER TO BODY
35
B4 Part
Ref Description Qty Part No
REAR VIEW DOOR MIRROR
1 MIRROR. ASSY.. DOOR 2 9197335
2 GLASS. MIRROR. CONVEX 2 9197334
3 BOOT 2 9197333
4 BASE. DOOR MIRROR. LH 1 9197336
4 BASE. DOOR MIRROR. RH 1 9197337
5 GASKET. BASE 2 9197338
6 SCREW. RD.HD.. BASE TO MIRROR 6 9197316
7 SCREW. RD.HD.. M5 X 16. BASE TO 6 9197348
DOOR
8 WASHER. 5 X 10. BASE TO DOOR 2 9198055
9 WASHER. SHAKEPROOF. 5MM. BASE TO 6 (9197704 )
DOOR (NLS.)
10 COVER. DOOR MIRROR MOUNTING 4 9197639
SCREW
36
B5 Part
Ref Description Qty Part No
WINDSCREEN
1 WINDSCREEN. LAMINATED. WITH SEAL 1 9197029
2 SET. GLUE. WINDSCREEN 1 90541160
DOOR GLASS
3 GLASS. DOOR. RH 1 9197197
4 GLASS. DOOR. LH 1 9197196
BACK WINDOW GLASS
5 GLASS. BACK WINDOW 1 9197199
37
B6 Part
Ref Description Qty Part No
DOOR OUTER HANDLE
1 HANDLE. RH 1 9197124
1 HANDLE. LH 1 9197123
- BRACKET. OUTER HANDLE. RH 1 9197120
- BRACKET. OUTER HANDLE. LH 1 9197119
2 SCREW. CSK.. M4 X 16. DOOR OUTER 4 9197393
HANDLE
38
BODY INTERIOR FITTINGS
39
C1p 1 Part
Ref Description Qty Part No
DASH PANEL INSULATOR
- INSULATOR. DASH PANEL 1 9197273
FRONT FLOOR INSULATOR
- INSULATOR. FRONT FLOOR. RH-LHD 1 9197475
- INSULATOR. FRONT FLOOR. LH-LHD 1 9197476
- INSULATOR. FRONT FLOOR. RH-RHD 1 9197473
- INSULATOR. FRONT FLOOR. LH-RHD 1 9197474
LOAD COMPARTMENT INSULATOR
- INSULATOR. LOAD COMPARTMENT 1 9198014
FLOOR. INNER
REAR FLOOR INSULATOR
- INSULATOR. REAR FLOOR. RH-LHD 1 9197097
- INSULATOR. REAR FLOOR. LH-LHD 1 9197570
- INSULATOR. REAR FLOOR. RH-RHD 1 9197096
- INSULATOR. REAR FLOOR. LH-RHD 1 9197571
DASH PANEL WATER DEFLECTOR
- DEFLECTOR. WATER. DASH PANEL 1 9197025
40
C2 Part
Ref Description Qty Part No
INSTRUMENT PANEL COVER
- PANEL. COVER. INSTRUMENT. UPPER. 1 9197988
LHD
- PANEL. COVER. INSTRUMENT. UPPER. 1 9197836
RHD
1 PANEL. COVER. INSTRUMENT. RH-LHD 1 9197458
2 PANEL. COVER. INSTRUMENT. LH-LHD 1 9197451
1 PANEL. COVER. INSTRUMENT. RH-RHD 1 9197452
2 PANEL. COVER. INSTRUMENT. LH-RHD 1 9197459
3 PANEL. COVER. INSTRUMENT. INNER. 1 9197460
RH-LHD
4 PANEL. COVER. INSTRUMENT. INNER. 1 9197461
LH-RHD
5 CROSSMEMBER. INSTRUMENT PANEL 1 9197439
6 SCREW. CSK.. MIDDLE INSTRUMENT 6 9197429
PANEL TO UPPER INSTRUMENT
PANEL
- PLATE. BAFFLE. INSTRUMENT PANEL 1 9197030
7 LABEL. 'E'MARK 1 9197734
8 RIVET. BLIND. 3/16 X 7/16. 2 9197745
SIDE PLATE TO CHASSIS
- COVER. INSTRUMENT PANEL. SIDE. RH 1 9197653
- COVER. INSTRUMENT PANEL. SIDE. LH 1 9197656
INSTRUMENT PANEL COWL
9 COVER. INSTRUMENTS 1 9197469
10 BRACKET. MOUNTING. RH 1 9197467
11 BRACKET. MOUNTING. LH 1 9197466
41
12 SCREW. HEX.HD.. M6 X 16. BRACKET 2 9197464
FIXING
13 NUT. HEX.. M4. MOUNTING BRACKET 4 9197574
TO COVER
14 WASHER. M4. MOUNTING BRACKET TO 4 9198020
COVER
INSTRUMENT PANEL PAD
- PAD. INSTRUMENT PANEL. LHD 1 9197441
- PAD. INSTRUMENT PANEL. RHD 1 9197440
SWITCH PANEL
15 PANEL. SWITCHES. INSTRUMENT 1 9197016
PANEL SIDE
- COVER. BLANKING. FOG LAMP 1 9198117
SWITCH APERTURE
42
C3p 1 Part
Ref Description Qty Part No
AIR DUCTS
- DUCT. CONNECTING. AIR INLET. 89 1 9197711
X 400(PLENUM)
- CLAMP. HOSE. 80-100. FLEXIBLE 2 9197723
PLENUM DUCT
- ADAPTER. PLENUM DUCT 4 9197719
- ADAPTER. PLENUM PIPE 1 9197714
- NOZZLE. WINDSCREEN DEFROSTER 4 9197720
- SCREW. DEFROST NOZZLE TO 12 9197705
INSTRUMENT PANEL
- DUCT. AIR OUTLET. LHD 1 9197728
- DUCT. AIR OUTLET. RHD 1 9197718
DISTRIBUTION HOUSING AND HEATER AND VENTILATION AIRFLOW
- HOUSING. AIR DISTRIBUTION 1 9197450
- HEATER. ASSY.. LHD 1 9197666
- HEATER. ASSY.. LHD 1 9198074
- HEATER. ASSY.. RHD 1 9197665
- HEATER. ASSY.. RHD 1 9198087
- FLAP. AIR DISTRIBUTION 1 9197689
- PIVOT. AIR DISTRIBUTION FLAP 1 9197688
- WASHER. M6. AIR DISTRIBUTION 2 9197687
FLAP
- COWL. AIR INTAKE. HEATER HOUSING 1 9197655
- FLAP. AIR INLET 1 9197690
- CHAMBER. PLENUM. LHD 1 9197727
- CHAMBER. PLENUM. RHD 1 9197715
43
- CHAMBER. PLENUM. LOWER 1 9197725
- FLAP. ASSY.. PLENUM CHAMBER 1 9197693
- WASHER. SPACER. M6. PLENUM 2 9197697
CHAMBER FLAP
- SCREW. RD.HD.. M5 X 16. PLENUM 2 9197708
CHAMBER TO CHASSIS
- WASHER. M5 X 19. PLENUM CHAMBER 2 9197724
TO CHASSIS
- WASHER. SHAKEPROOF. 5MM ID.. 2 9197704
PLENUM CHAMBER TO CHASSIS
- RIVET. BLIND. 3.2 X 11.5. PLENUM 9 9197709
CHAMBER TO CHASSIS
- GROMMET. PLENUM CHAMBER 2 9197707
- SEAL. PLENUM CHAMBER 2 9197710
- DEFLECTOR. ASSY.. AIR. LOWER 2 9197717
HEATER CONTROLS
- PANEL. HEATER CONTROL 1 9197455
- KNOB. HEATER CONTROLS. 37MM 2 9197683
- KNOB. HEATER CONTROLS. 24MM 1 9197684
- LEVER. ASSY.. HEATER CONTROL 2 9197692
- CABLE. AIR DISTRIBUTION FLAP. 1 9197691
RHD
- GROMMET. CONTROL CABLE 1 9197706
- WASHER. 1/8 X 3/8. CONTROL 4 9197703
CABLE BRACKET
- BRACKET. ABUTMENT. CABLE 2 9197716
- RIVET. BLIND. 3.2 X 8. BRACKET 8 9197722
FIXING
44
HEATER HOSES AND FIXINGS
- HOSE. HEATER FEED. LHD 1 9197828
- HOSE. HEATER FEED. RHD 1 9197834
- HOSE. HEATER FEED 1 9198159
- HOSE. HEATER FEED. LHD 1 9197679
- HOSE. HEATER FEED. RHD 1 9197673
- HOSE. HEATER RETURN. LHD 1 9198070
- HOSE. HEATER RETURN. RHD 1 9197835
- HOSE. HEATER RETURN 1 9198161
- HOSE. HEATER RETURN. RHD 1 9197672
- HOSE. HEATER RETURN. LHD 1 9197680
- PIPE. HEATER. FEED 1 9198160
- PIPE. HEATER. RETURN 1 9198158
- STRAP. RETAINING. HEATER HOSE 1 9198170
- 'P'CLIP. HEATER HOSE. FEED 7 9198165
- CLAMP. HOSE. 20 - 32. HEATER 4 9198155
PIPE TO ENGINE
- RIVET. BLIND. PIPE CLIP TO 2 9197668
RADIATOR HOUSING
- RIVET. BLIND. HEATER PIPE TO 4 9197668
CHASSIS
- GROMMET. HEATER PIPE 1 90307895
- GROMMET. HEATER PIPE 2 9197671
- CLIP. WITH STRAP. HEATER PIPE 14 9197669
TO CHASSIS
- STRAP. RETAINING. HEATER PIPE 14 9198135
- RIVET. BLIND. HEATER PIPE TO 6 9197675
CHASSIS
45
- RIVET. BLIND. HEATER PIPE TO 4 9197676
CHASSIS
- CLAMP. HOSE. 16-25. HEATER HOSE 4 9198132
- CLIP. SWIVEL. CLUTCH AND HEATER 2 9198203
PIPES
- CLIP. SWIVEL. CLUTCH AND HEATER 2 9198204
PIPES
46
C6p 1 Part
Ref Description Qty Part No
DOOR WEATHERSTRIP
1 WEATHERSTRIP. DOOR. RH (NLS.) 1 (9197169 )
1 WEATHERSTRIP. DOOR. LH (NLS.) 1 (9197172 )
2 SEAL. DOOR FRAME. FRONT. RH 1 9197766
2 SEAL. DOOR FRAME. FRONT. LH 1 9197765
3 RIVET. DOOR FRAME SEAL. FRONT 2 9197170
DOOR WINDOW RECESS
4 WEATHERSTRIP. DOOR WINDOW 1 9197201
RECESS. INNER. RH
4 WEATHERSTRIP. DOOR WINDOW 1 9197202
RECESS. INNER. LH
5 WEATHERSTRIP. DOOR WINDOW 1 9197760
RECESS. OUTER. RH
5 WEATHERSTRIP. DOOR WINDOW 1 9197761
RECESS. OUTER. LH
LOAD COMPARTMENT
6 WEATHERSTRIP. LOAD COMPARTMENT 1 9197171
7 WEATHERSTRIP. LOAD COMPARTMENT. 1 9197517
INNER. FRONT(795 MM)
8 WEATHERSTRIP. LOAD COMPARTMENT. 1 9197518
INNER. REAR(1330 MM)
47
C7p 1 Part
Ref Description Qty Part No
DOOR LOCKING MECHANISM
- BARREL AND KEY. ASSY. 2 90271468
(LOCK-PUSH BUTTON)
(UNSPECIFIED)
- BARREL AND KEY. ASSY. 2 9198956
(LOCK-PUSH BUTTON)
(SPECIFIED) (EXCEPT VAUXHALL)
- -KEY. BLANK. WITH TRANSPONDER. 1 90511974
LESS COVER (PROFILE D SERIES)
- -KEY. BLANK. LESS TRANSPONDER 1 90540706
AND COVER (PROFILE D SERIES)
- KEY. READY CUT. WITH 1 90512012
TRANSPONDER. SPECIFIED LOCK.
LESS COVER
- -BULB. 1.5V/0.9W (FOR 1 90349349
ILLUMINATED KEY)
- -BATTERY. 1.5V (FOR 1 90349350
ILLUMINATED KEY)
- -COVER (EXC.ILLUMINATED KEY 1 90511978
- N-COVER (EXC.ILLUMINATED KEY) 1 90511979
(FOR VAUXHALL)
- COVER (FOR ILLUMINATED KEY) 1 90511980
- KNOB (FOR ILLUMINATED KEY) 1 90511984
- KNOB (FOR ILLUMINATED KEY) 1 90511985
(FOR VAUXHALL)
- -SPRING. THRUST(FOR 1 90511988
ILLUMINATED KEY)
- -PLATE. CONTACT(FOR 1 90511990
ILLUMINATED KEY)
1 BRACKET. LOCK BARREL. RH 1 9197230
1 BRACKET. LOCK BARREL. LH 1 9197229
48
2 NUT. HEX.. SELF LOCKING. M6. LOCK 4 9198220
BARREL TO DOOR
3 WASHER. SPRING. M6. LOCK BARREL 2 9198009
TO DOOR
4 WASHER. 6 X 12.1. LOCK BARREL 8 9198223
AND BRACKET TO DOOR
5 PLATE. COVER. DOOR LOCK ACCESS
HOLE 2 9197150
6 STRAP. RETAINING. COVER PLATE
ACCESS HOLE 2 9197131
7 GROMMET. BLANKING LINKAGE
ACCESS HOLE 2 9197128
8 LOCK. DOOR. RH 1 9197144
8 LOCK. DOOR. LH 1 9197145
9 SCREW. RD.HD.. M6 X 12. LOCK AND 6 9197148
BRACKET TO DOOR
10 WASHER. SHAKEPROOF. 6MM. LOCK 6 9198110
AND BRACKET TO DOOR
11 LEVER. RELEASE. DOOR LOCK 2 9197132
12 WASHER. 6 X 12.1. LOCK RELEASE 4 9198223
LEVER TO SPINDLE
15 WASHER. SPRING. M6. RELEASE LEVER 2 9198009
14 PIN. SPIRAL. RELEASE LEVER 2 9197147
13 SPINDLE. LOCK RELEASE. RH 2 9197156
13 SPINDLE. LOCK RELEASE. LH 2 9197157
16 BEARING. SPINDLE 4 9197146
17 ROD. CONNECTING. LOCK BARREL TO 2 9197153
SPINDLE
18 ROD. CONNECTING. INNER HANDLE
RELEASE LEVER TO DOOR LOCK. LH 1 9197152
18 ROD. CONNECTING. INNER HANDLE
RELEASE LEVER TO DOOR LOCK. RH 1 9197151
49
19 ROD. CONNECTING. DOOR LOCK TO
RELEASE LEAVER 2 9197205
20 CLAMP. CONNECTING ROD 6 90120387
21 CLIP. INNER HANDLE CONNECTING
ROD 4 9197918
22 HANDLE. INNER. DOOR LOCK REMOTE
CONTROL. RH 1 9197142
22 HANDLE. INNER. DOOR LOCK REMOTE
CONTROL. LH 1 9197143
23 SCREW. HANDEL TO DOOR. INNER 6 9197597
STRIKER DOOR LOCKING MECHANISM
24 STRIKER. DOOR LOCK 2 9197141
25 WASHER. SPACER. M12 X 24. 2 9197682
STRIKER TO LOCK PILLAR
26 WASHER. STRIKER 2 9197134
27 ESCUTCHEON. STRIKER 2 9197135
28 COLLAR. STRIKER 2 9197136
29 SHIM. 3MM. STRIKER 2 9197139
30 SHIM. 2MM. STRIKER AR 9197140
31 SHIM. EXPANDED STAINLESS. 1MM. 2 9197138
STRIKER
50
C8p 1 Part
Ref Description Qty Part No
WINDOW REGULATOR DOOR
1 REGULATOR. MANUAL. DOOR WINDOW. 1 9197186
RH
1 REGULATOR. MANUAL. DOOR WINDOW. 1 9197187
LH
2 SCREW. HEX.HD.. M6 X 12. WINDOW 4 9197528
REGULATOR TO DOOR
3 SCREW. HEX.HD.. M6 X 16. WINDOW 2 9198126
REGULATOR TO DOOR
4 WASHER. SPRING. M6. WINDOW 6 9198009
REGULATOR TO DOOR
5 WASHER. 6 X 12. WINDOW 6 9198223
REGULATOR TO DOOR
6 STOP. REGULATOR 2 9197228
7 SHIM. EXPANDED STAINLESS. 2 9197216
REGULATOR STOP
12 RAIL. UPSTOP 2 9197198
WINDOW GUIDE RAIL DOOR
8 RAIL. GUIDE. DOOR WINDOW. FRONT. 1 9197217
RH
8 RAIL. GUIDE. DOOR WINDOW. FRONT. 1 9197218
LH
9 RAIL. GUIDE. DOOR WINDOW. REAR. RH 1 9197219
9 RAIL. GUIDE. DOOR WINDOW. REAR. LH 1 9197220
- STOP. ADJUSTABLE. GLASS 4 9198149
- WASHER. 6 X 15. STOPPER 4 9198128
- SCREW. CSK.. ADJUSTABLE STOPPER 4 9197420
TO GLASS CHANNEL
10 ADJUSTER. ASSY.. GLASS 4 9197191
51
11 'O'RING. ADJUSTER(NLS.) 8 (9197193)
- NUT. HEX.. SELF LOCKING. M6. 6 9198151
GLASS TO GUIDE RAIL. UPPER
- NUT. HEX.. SELF LOCKING. M5. 8 9197654
GLASS TO GUIDE RAIL. UPPER
- WASHER. 3/16 X 1/2. REGULATOR 10 9197743
GUIDE RAIL. UPPER
13 RAIL. GUIDE. WINDOW REGULATOR. 2 9197226
LOWER
14 NUT. HEX.. SELF LOCKING. M5. 4 9197654
REGULATOR GUIDE RAIL. LOWER
15 WASHER. 3/16 X 1/2. REGULATOR 4 9197743
GUIDE RAIL. LOWER
GLASS RUN CHANNEL DOOR
- CHANNEL. SEALING. DOOR WINDOW. 2 9197221
UPPER
16 SCREW. CSK. M5 X 12. GLASS RUN 2 9197214
CHANNEL. FRONT. UPPER
17 SCREW. HEX.HD.. M8 X 45. GLASS 2 9198217
RUN CHANNEL. REAR. UPPER
18 WASHER. SHAKEPROOF. M8. GLASS 2 9197388
RUN CHANNEL. REAR. UPPER
19 WASHER. M8. GLASS RUN CHANNEL. 4 9197212
REAR. UPPER
20 WASHER. 8 X 20. GLASS RUN 2 9198228
CHANNEL. REAR. UPPER
WINDOW REGULATOR HANDLE DOOR
21 HANDLE. REGULATOR 2 9197237
22 CAP. REGULATOR HANDLE 2 9197225
23 SCREW. WITH CLIP. REGULATOR 2 9197224
HANDLE FIXING
24 WASHER. SPACER. 3/16 X 7/16. 4 9197211
REGULATOR HANDLE FIXING
52
C9 Part
Ref Description Qty Part No
FRONT TUNNEL CONSOLE
1 COVER. CONSOLE. FRONT TUNNEL. RHD 1 9197495
1 COVER. CONSOLE. FRONT TUNNEL. LHD 1 9197498
2 CONSOLE. CENTRE. FRONT. LHD 1 9197500
2 CONSOLE. CENTRE. FRONT. RHD 1 9197499
3 CONSOLE. CENTRE. CENTRE 1 9197506
4 CONSOLE. CENTRE. REAR(INCLUDES 1 9197507
CUP HOLDER)
5 PLATE. MOUNTING. FRONT TUNNEL. 1 9197496
FRONT
6 RAIL. MOUNTING. FRONT TUNNEL 1 9197497
7 CLIP. MOUNTING RAIL 2 9197918
8 RIVET. 6MM. COVER TO TUNNEL 4 9197493
(PLASTIC)
9 RIVET. BLIND. COVER TO TUNNEL 4 9197675
53
C10 p1 Part
Ref Description Qty Part No
PEDALS AND FIXINGS
1 SUPPORT. PEDAL BOX 1 9197403
2 PLATE. RETAINING. PEDAL SHAFT 1 9197406
3 SHAFT. PEDAL MOUNTING 1 9197402
4 BEARING. FLANGED. 20MM. PEDAL 4 9197395
MOUNTING
5 NUT. HEX.. SELF LOCKING. M6. 2 9198220
PEDAL SHAFT
6 WASHER. 12.1 X 6. PEDAL SHAFT 2 9198223
7 PEDAL. ASSY.. ACCELERATOR 1 9193186
(IDENT BK)
- -ARM. ACCELERATOR PEDAL 1 9197389
8 PAD. ACCELERATOR PEDAL 1 9197390
9 HOUSING. THROTTLE 1 9197387
10 PEDAL. ASSY.. BRAKE 1 9197412
11 PAD. BRAKE PEDAL 1 90498309
12 YOKE. MAIN CYLINDER PUSH ROD 1 9197408
13 PIN. CLEVIS. PUSH ROD TO BRAKE 1 9197397
PEDAL
14 BUSH. CLEVIS PIN TO BRAKE PEDAL 1 9197400
15 CLIP. CLEVIS PIN TO BRAKE PEDAL 1 9197399
- BRACKET. RETURN SPRING. BRAKE 1 9197816
PEDAL
- SPRING. RETURN. BRAKE PEDAL 1 9197817
16 PEDAL. ASSY.. CLUTCH 1 9197413
17 PIN. CLEVIS. PUSH ROD TO CLUTCH 2 9197409
PEDAL
54
18 CLIP. CLEVIS PIN TO CLUTCH 2 9197410
PEDAL
19 BUSH. CLEVIS PIN TO PEDAL 1 9197415
20 SPRING. RETURN. ASSY.. CLUTCH 1 9197411
PEDAL
- BRACKET. RETURN SPRING 1 9198210
FOOT RESTFOOT
21 REST. FOOT. DRIVER. LHD 1 9197404
21 REST. FOOT. DRIVER. RHD 1 9197394
- SCREW. M6 X 10. FOOT REST 3 9197657
- NUT. M6. FOOT REST 3 9197658
22 REST. FOOT. PASSENGER. LHD 1 9197419
22 REST. FOOT. PASSENGER. RHD 1 9197401
55
C11 p1 Part
Ref Description Qty Part No
SEAT ASSEMBLY LHD
1 SEAT. ASSY.. DRIVER SIDE. CLOTH 1 9197361
(GM DRIVE TRIM CODE XXIW)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197362
CLOTH(GM DRIVE TRIM CODE
XXIW)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197368
LEATHER (BEIGE)(GM DRIVE
TRIM CODE XXLB)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197380
LEATHER (BEIGE) (GM DRIVE
TRIM CODE XXLB)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197370
LEATHER (GREEN) (GM DRIVE
TRIM CODE XXIX)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197357
LEATHER (GREEN) (GM DRIVE
TRIM CODE XXIX)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197371
LEATHER (RED)(GM DRIVE TRIM
CODE XXIE)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197358
LEATHER (RED) (GM DRIVE TRIM
CODE XXIE)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197372
LEATHER (BLACK) (GM DRIVE
TRIM CODE XXLS)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197351
LEATHER (BLACK) (GM DRIVE
TRIM CODE XXLS)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197369
LEATHER (BLUE) (GM DRIVE TRIM
CODE XXJE)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197356
LEATHER (BLUE) (GM DRIVE TRIM
CODE XXJE)
56
2 SUPPORT. LUMBER. DRIVER SIDE 1 9197001
3 PUMP. ASSY.. LUMBAR SUPPORT. 1 9197375
DRIVER SIDE
4 BRACKET. PUMP. LUMBAR SUPPORT. 1 9197376
DRIVER SIDE
- POCKET. FRONT SEAT BACK 1 9197178
SEAT ASSEMBLY RHD SEATS
1 SEAT. ASSY.. DRIVER SIDE. CLOTH 1 9197359
(GM DRIVE TRIM CODE XXIW)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197360
CLOTH (GM DRIVE TRIM CODE
XXIW)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197363
LEATHER (BEIGE) (GM DRIVE
TRIM CODE XXLB)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197373
LEATHER (BEIGE) (GM DRIVE
TRIM CODE XXLB)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197365
LEATHER (GREEN) (GM DRIVE
TRIM CODE XXIX)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197377
LEATHER (GREEN) (GM DRIVE
TRIM CODE XXIX)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197366
SEAT ASSEMBLY RHD
1 SEAT. ASSY.. DRIVER SIDE. CLOTH 1 9197359
(GM DRIVE TRIM CODE XXIW)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197360
CLOTH (GM DRIVE TRIM CODE
XXIW)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197363
LEATHER (BEIGE)(GM DRIVE
TRIM CODE XXLB)
57
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197373
LEATHER (BEIGE) (GM DRIVE
TRIM CODE XXLB)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197365
LEATHER (GREEN) (GM DRIVE
TRIM CODE XXIX)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197377
LEATHER (GREEN) (GM DRIVE
TRIM CODE XXIX)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197366
LEATHER (RED) (GM DRIVE TRIM
CODE XXIE)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197378
LEATHER(RED) (GM DRIVE TRIM
CODE XXIE)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197367
LEATHER (BLACK) (GM DRIVE
TRIM CODE XXLS)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197379
LEATHER (BLACK) (GM DRIVE
TRIM CODE XXLS)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197364
LEATHER (BLUE) (GM DRIVE TRIM
CODE XXJE)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197374
LEATHER (BLUE)(GM DRIVE TRIM
CODE XXJE)
2 SUPPORT. LUMBER. DRIVER SIDE 1 9197001
3 PUMP. ASSY.. LUMBAR SUPPORT. 1 9197375
DRIVER SIDE
4 BRACKET. PUMP. LUMBAR SUPPORT. 1 9197376
DRIVER SIDE
- POCKET. FRONT SEAT BACK 1 9197178
SEAT ASSEMBLY LHD
1 SEAT. ASSY.. DRIVER SIDE. CLOTH 1 9197361
(GM DRIVE TRIM CODE XXIW)
58
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197362
CLOTH (GM DRIVE TRIM CODE XXIW)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197368
LEATHER (BEIGE)(GM DRIVE
TRIM CODE XXLB)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197380
LEATHER (BEIGE) (GM DRIVE
TRIM CODE XXLB)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197370
LEATHER (GREEN) (GM DRIVE
TRIM CODE XXIX)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197357
LEATHER (GREEN) (GM DRIVE
TRIM CODE XXIX)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197371
LEATHER (RED) (GM DRIVE TRIM
CODE XXIE)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197358
LEATHER (RED) (GM DRIVE TRIM
CODE XXIE)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197372
LEATHER (BLACK) (GM DRIVE
TRIM CODE XXLS)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197351
LEATHER (BLACK) (GM DRIVE
TRIM CODE XXLS)
1 SEAT. ASSY.. DRIVER SIDE. 1 9197369
LEATHER (BLUE) (GM DRIVE TRIM
CODE XXJE)
1 SEAT. ASSY.. PASSENGER SIDE. 1 9197356
LEATHER (BLUE) (GM DRIVE TRIM
CODE XXJE)
2 SUPPORT. LUMBER. DRIVER SIDE 1 9197001
3 PUMP. ASSY.. LUMBAR SUPPORT. DRIVER SIDE 1 9197375
4 BRACKET. PUMP. LUMBAR SUPPORT. 1 9197376
DRIVER SIDE
- POCKET. FRONT SEAT BACK 1 9197178
59
C12 Part
Ref Description Qty Part No
SEAT MOUNTINGS
1 FRAME. SEAT MOUNTING. DRIVER 1 9197355
SIDE. LHD
1 FRAME. SEAT MOUNTING. DRIVER 1 9197354
SIDE. RHD
2 FRAME. SEAT MOUNTING. PASSENGER 1 9197353
SIDE. LHD
3 FRAME. SEAT MOUNTING. PASSENGER 1 9197352
SIDE. RHD
3 STOPPER. SEAT ADJUSTER. DRIVER 2 9197349
SIDE. REAR
4 SCREW. SOCKET HD.. M8 X 25. SEAT 2 9197345
FIXING. DRIVER SIDE. FRONT
5 WASHER. SPRING. 8MM. SEAT FIXING. 2 9198227
DRIVER SIDE. FRONT
6 SCREW. SOCKET HD.. M8 X 20. SEAT 2 9197347
FIXING. DRIVER SIDE. REAR
7 SCREW. SOCKET HD.. M8 X 16. SEAT 4 9197346
FRAME TO FLOOR. PASSENGER SIDE
- LABEL. WARNING. CHILD SEAT 1 9198095
60
C13 Part
Ref Description Qty Part No
SEAT BELTS
1 BELT. ASSY.. SEAT. DRIVER 1 9197384
1 BELT. ASSY.. SEAT. PASSENGER 1 9197385
- BUCKLE. ASSY.. SEAT. INNER 2 9198013
2 CAP. SCREW BLANKING. SEAT BELT. 2 9197381
UPPER
3 SCREW. SOCKET HD.. 7/16 X 20. 2 9197383
SEAT BELT BUCKLE
4 SPRING. SEAT BELT 2 9197382
5 SPACER. SEAT BELT BUCKLE 2 9197771
61
C14 Part
Ref Description Qty Part No
REAR VIEW MIRROR INTERIOR
1 MIRROR. ASSY.. REAR VIEW. 1 9197470
INTERIOR
- PLATE. MIRROR RETAINING 1 9197468
62
C15 Part
Ref Description Qty Part No
LOAD COMPARTMENT
1 PANEL. LOAD COMPARTMENT. INNER 1 9197541
2 SCREW. HEX.HD.. M6 X 20. LOAD 1 9198127
COMPARTMENT TO CLAMSHELL
3 WASHER. M6 X 25. LOAD 4 9197268
COMPARTMENT TO CLAMSHELL
4 SPACER. 3.8. LOAD COMPARTMENT 2 9197769
TO LONGITUDINAL
5 LABEL. WARNING 1 9197735
6 GROMMET. FLOOR PANEL 2 9197516
7 SHIELD. HEAT. LOAD COMPARTMENT 1 9198123
BOX
- SHIELD. HEAT. LOAD COMPARTMENT 1 9198269
BOX. FLOOR
8 SHIELD. HEAT. LOAD COMPARTMENT 1 9198118
FLOOR
9 WASHER. 6 X 15. HEAT SHIELD TO 10 9198128
LOAD COMPARTMENT FLOOR
63
BODY INTERIOR TRIM
64
D1 Part
Ref Description Qty Part No
SILL PANEL MOULDING
1 MOULDING. SILL PANEL. RH 1 9197024
1 MOULDING. SILL PANEL. LH 1 9197023
2 INSERT. RUBBER. RH(NLS.) 1 (9197238 )
2 INSERT. RUBBER. LH(NLS.) 1 (9197239 )
3 INSERT. ALUMINIUM. RH(NLS.) 1 (9197317 )
3 INSERT. ALUMINIUM. LH(NLS.) 1 (9197318 )
SCUTTLE PANEL
- PANEL. SCUTTLE. LOWER. LHD 1 9197751
- PANEL. SCUTTLE. LOWER. RHD 1 9197752
65
D2 Part
Ref Description Qty Part No
DOOR TRIM
1 TRIM. ASSY.. DOOR. RH 1 9197478
1 TRIM. ASSY.. DOOR. LH 1 9197479
2 INSERT. DOOR TRIM. RH 1 9197481
2 INSERT. DOOR TRIM. LH 1 9197482
3 PAD. DOOR TRIM. REAR. RH. LEATHER. 1 9197489
RED (GM DRIVE TRIM CODE XXIE)
3 PAD. DOOR TRIM. REAR. LH. LEATHER. 1 9197488
RED (GM DRIVE TRIM CODE XXIE)
3 PAD. DOOR TRIM. REAR. RH. LEATHER. 1 9197491
GREEN (GM DRIVE TRIM CODE
XXIX)
3 PAD. DOOR TRIM. REAR. LH. LEATHER. 1 9197490
GREEN (GM DRIVE TRIM CODE
XXIX)
3 PAD. DOOR TRIM. REAR. RH. LEATHER. 1 9197485
BLUE (GM DRIVE TRIM CODE XXJE)
3 PAD. DOOR TRIM. REAR. LH. LEATHER. 1 9197480
BLUE (GM DRIVE TRIM CODE XXJE)
3 PAD. DOOR TRIM. REAR. RH. LEATHER. 1 9197487
BEIGE (GM DRIVE TRIM CODE
XXLB)
3 PAD. DOOR TRIM. REAR. LH. LEATHER. 1 9197486
BEIGE (GM DRIVE TRIM CODE
XXLB)
3 PAD. DOOR TRIM. REAR. RH. LEATHER. 1 9197247
BLACK (GM DRIVE TRIM CODE
XXLS)
3 PAD. DOOR TRIM. REAR. LH. LEATHER. 1 9197246
BLACK (GM DRIVE TRIM CODE
XXLS)
4 ESCUTCHEON. REMOTE CONTROL 1 9197242
HANDLE. RH
66
4 ESCUTCHEON. REMOTE CONTROL 1 9197241
HANDLE. LH
5 MOULDING. MIRROR HOUSING. RH 1 9197245
5 MOULDING. MIRROR HOUSING. LH 1 9197244
6 SCREW. MOULDING. MIRROR HOUSING 4 9197529
7 FOIL. SEALING. DOOR TRIM 2 9197105
BULKHEAD PANEL TRIM
- RIVET. EXPANDING. 8MM. TRIM 4 9197260
PANEL BRACKET
- NET. RESTRAINT 1 9197472
- RIVET. EXPANDING. 8MM. TRIM PANEL 6 9197260
67
D3 Part
Ref Description Qty Part No
ROOF TRIM PANEL FOR HARD TOP SECTION
1 HEADLINING. ASSY.. ROOF. RH 1 9197304
2 HEADLINING. ASSY.. ROOF. LH 1 9197303
ROLL OVER BAR TRIM
- COVER. ROLL-OVER BAR. RH 1 9197857
- COVER. ROLL-OVER BAR. LH 1 9197856
68
D4 Part
Ref Description Qty Part No
FLOOR MATS AND CARPETS
1 COVER. FLOOR. RH. LHD 1 9197233
2 COVER. FLOOR. LH. LHD 1 9197234
1 COVER. FLOOR. RH. RHD 1 9197231
2 COVER. FLOOR. LH. RHD 1 9197232
3 MAT. FRONT FLOOR. RH. LHD 1 9197523
4 MAT. FRONT FLOOR. LH. LHD 1 9197524
3 MAT. FRONT FLOOR. RH. RHD 1 9197525
4 MAT. FRONT FLOOR. LH. RHD 1 9197526
69
D5 Part
Ref Description Qty Part No
LOAD COMPARTMENT CARPET
1 CARPET. LOAD COMPARTMENT 1 9197519
2 BUTTON. PUSH. CARPET FIXING. 5 9197513
BLACK
3 SOCKET. CARPET FIXING 5 9197514
4 STUD. CARPET FIXING 5 9197515
5 RIVET. BLIND. CARPET FIXING 5 9197512
6 WASHER. 3/8 X 1/8. CARPET 5 9197703
FIXING
70
ENGINE AND CLUTCH
71
E1 Part
Ref Description Qty Part No
ENGINE ASSEMBLY
1 ENGINE. ASSY.. LESS ALTERNATOR 1 90537706
(NOT USED WITH MULTI-FUNCTION
DISPLAY)
SHORT MOTOR
2 MOTOR. ASSY.. SHORT (NLS.) 1 9200073
72
E2 Part
Ref Description Qty Part No
ENGINE MOUNTINGS FRONT ENGINE MOUNTING
1 BRACKET. ENGINE MOUNTING. FRONT 1 9197998
ENGINE MOUNTINGS RIGHT ENGINE MOUNTING
2 BLOCK. DAMPER. RIGHT ENGINE 1 24422658
MOUNTING
3 BRACKET. ENGINE MOUNTING. RH 1 9197997
ENGINE MOUNTINGS LEFT ENGINE MOUNTING
4 BRACKET. ENGINE MOUNTING. LH 1 9197994
5 BLOCK. DAMPER. LEFT ENGINE 1 9127797
MOUNTING
ENGINE MOUNTINGS REAR ENGINE MOUNTING
6 BRACKET. ENGINE MOUNTING. REAR 1 9197995
- BRACKET. ENGINE REACTION MOUNT 2 9197990
73
E3 Part
Ref Description Qty Part No
CYLINDER BLOCK
1 BLOCK. ASSY.. CYLINDER. WITH 1 90537562
CRANKCASE. LOWER
- -SCREW. SPECIAL. M10 X 147. 20 90537355
CRANKCASE TO CYLINDER BLOCK
2 SLEEVE. CRANKCASE TO CYLINDER 4 90537102
BLOCK
- -BUSH. BALANCE SHAFTS. REAR 2 90537559
3 -PLUG. SCREW. OIL DUCT 5 90537378
- -PLUG. SCREW. M16. OIL DUCT 2 21007339
CYLINDER BLOCK PLUGS Z22SE PETROL ENGINE
3 PLUG. SCREW. OIL DUCT 5 90537378
4 PLUG. OIL DUCT 1 9198172
5 PLUG. SCREW. M6 X 50. OIL DUCT 1 9198174
6 NUT. LOCK. M6. OIL DUCT 1 9198176
74
E4 Part
Ref Description Qty Part No
PISTON AND RINGS STANDARD
1 PISTON. PIN AND RINGS. ASSY.. 4 9200281
STD.
2 -RING SET. PISTON. STD. 4 9194704
3 -RING. SNAP. PISTON PIN 8 90537376
PISTON AND RINGS OVERSIZE
4 PISTON. PIN AND RINGS. ASSY.. 4 9200283
0.5MM O/S
3 -RING. SNAP. PISTON PIN 8 90537376
CONNECTING ROD Z22SE PETROL ENGINE
5X ROD AND CAP. ASSY.. CONNECTING. 4 9194699
STD. (TONEWANDA)
6 -SCREW. CONNECTING ROD 8 90537293
CONNECTING ROD BEARINGS
7 BEARING. CONNECTING ROD. STD. 4 9194705
75
E5 Part
Ref Description Qty Part No
CRANKCASE VENTILATION
- HOSE. VENTILATION. CYLINDER 1 9198073
HEAD COVER TO AIR CLEANER
WATER PUMP AND FITTINGS
1 PUMP. ASSY.. WATER 1 9194747
2 -PLUG. SCREW. WATER PUMP 1 90537623
3 SEAL. RING. WATER PUMP TO 1 90537621
CYLINDER BLOCK
4 -SPROCKET. WATER PUMP 1 90537298
5 -SCREW. HEX.HD.. M6 X 13. 3 11516422
SPROCKET TO WATER PUMP
6 SCREW. HEX.HD.. M8 X 65. WATER 2 11516344
PUMP TO CYLINDER BLOCK
7 SCREW. HEX.HD.. M8 X 95. WATER 2 11516987
PUMP TO CYLINDER BLOCK
OIL PUMP AND FITTINGS
8 PUMP. ASSY.. OIL 1 9194744
9 -COVER. OIL PUMP 1 90537266
10 -SPRING. RELIEF VALVE. OIL PUMP 1 90537371
11 SCREW. PLUG. M20. RELIEF VALVE 1 90537361
12 -SEAL. RING. 20.2 X 23.9. 1 11093042
PRESSURE RELIEF VALVE
13 -GASKET. COVER. OIL PUMP 1 90537915
14 -SCREW. HEX.HD.. M6 X 13. COVER. 4 11516422
OIL PUMP
15 SEAL. RING. CRANKSHAFT FRONT 1 90571925
16 SCREW. HEX.HD.. M8 X 25. OIL 10 90537620
PUMP TO CYLINDER BLOCK
76
17 SCREW. M8 X 95. OIL PUMP TO 1 11516987
CYLINDER BLOCK
18 GASKET. OIL PUMP TO CYLINDER 1 90537589
BLOCK
19 PIN. OIL PUMP 2 22531637
77
E6 Part
Ref Description Qty Part No
OIL PAN AND FITTINGS
1 PAN. OIL (NOT USED WITH 1 90537755
MULTI-FUNCTION DISPLAY)
1 PAN. OIL (USED WITH 1 90537602
MULTI-FUNCTION DISPLAY)
2 -PLUG. OIL DRAIN 1 3536964
3 SCREW. M8 X 25. OIL PAN TO 14 11516336
CYLINDER BLOCK
4 SCREW. M8 X 100. OIL PAN TO 1 11516988
CYLINDER BLOCK
5 SCREW. TORX. M8 X 75. CRANKSHAFT 10 11516967
BEARING COVER TO CYLINDER BLOCK
6 PIN. OIL PAN 2 22531637
OIL LEVEL INDICATOR Z22SE PETROL ENGINE
7 ROD. OIL LEVEL INDICATOR 1 24428553
8 -'O'RING. OIL LEVEL INDICATOR 2 90529866
ROD
9 GUIDE. OIL LEVEL INDICATOR ROD 1 9197987
- CLIP. DIPSTICK TUBE 1 9198138
10 'O'RING. GUIDE. OIL LEVEL 2 90467275
INDICATOR ROD
11 SCREW. HEX.HD.. M6 X 10. OIL 1 11516421
LEVEL INDICATOR GUIDE TUBE TO
CYLINDER BLOCK
OIL LEVEL SENSOR Z22SE PETROL ENGINE
12 SENSOR. MINIMUM OIL LEVEL. OIL 1 90379288
PAN
13 WASHER. SAFETY. 18.0. MINIMUM 1 11094181
OIL LEVEL SENSOR
14 SCREW. TORX. M6 X 20. MINIMUM OIL LEVEL SENSOR TO OIL PAN 2 11095001
78
E7 Part
Ref Description Qty Part No
OIL COOLER RADIATOR
1 RADIATOR. ENGINE OIL COOLER 1 9198198
OIL COOLER PIPES AND HOSES Z22SE PETROL ENGINE
2 HOSE. OIL COOLER FEED. 450MM 1 9198196
3 HOSE. OIL COOLER RETURN. 300MM 1 9198197
4 CONNECTOR. OIL COOLER HOSE TO 1 9198173
OIL FILTER
5 SEAL. RING. OIL COOLER 2 9198195
CONNECTOR TO OIL FILTER
6 SCREW. HOLLOW. M12 / 5/8. OIL 1 9198188
COOLER HOSE TO CONNECTOR RING
7 SEAL. RING. M12. OIL COOLER HOSE 2 9198193
TO CONNECTOR
8 SCREW. HOLLOW. M18 / 5/8. OIL 2 9198189
COOLER HOSE TO RADIATOR
9 SEAL. RING. M18. OIL COOLER HOSE 2 9198194
TO RADIATOR
OIL FILTER Z22SE PETROL ENGINE
10 FILTER. ASSY.. OIL 1 9198199
11 CAP. OIL FILTER. INNER 1 9198192
12 -CAP. OIL FILTER. OUTER. UPPER 1 9198190
13 -ADAPTER. OIL FILTER HOUSING 1 9198175
14 -'O'RING. OIL FILTER CAP 1 24100002
15 ELEMENT. OIL FILTER 1 9194746
- CAP. OIL FILTER. OUTER. LOWER 1 9198191
79
E8 Part
Ref Description Qty Part No
CYLINDER HEAD. PLUGS AND GASKET
1 HEAD. ASSY.. CYLINDER. LESS 1 24411546
VALVES
2 -SCREW. TORX. M8 X 40. CAMSHAFT 2 11516339
BEARING COVER TO CYLINDER HEAD
3 -SCREW. HEX.HD.. M6 X 40. 20 11516427
CAMSHAFT BEARING COVER TO
CYLINDER HEAD
4 -SLEEVE. CAMSHAFT CASE TO 2 90537104
CYLINDER HEAD
5 GASKET. CYLINDER HEAD 1 9194113
6 SCREW. CYLINDER HEAD TO 4 24407225
CYLINDER BLOCK
7 SCREW. M11 X 164. CYLINDER HEAD 10 90537691
TO CYLINDER BLOCK
8 PLUG. EXPANSION 2 21000867
9 PLUG. LOCKING 2 21007339
10 PLUG. SCREW 8 90537378
11 SLEEVE. CYLINDER HEAD TO 2 90537102
CYLINDER BLOCK
- NUT. HEX.SELF LOCKING. M8. 1 11516076
ENGINE TRANSPORT SHACKLE
VALVES. INLET AND EXHAUST
12 VALVE. INLET. STD.(LESS IDENT) 8 90537240
13 VALVE. EXHAUST. STD.(LESS 8 24434957
IDENT)
14 VALVE. EXHAUST. 0.075 MM O/S 8 24434465
(IDENT K1)
15 SPRING. EXHAUST AND INLET VALVE 16 90537032
80
16 CUP. EXHAUST AND INLET VALVE 16 90537243
SPRING
17 KEY. VALVE STEM 32 90354648
18 SEAL. VALVE STEM 16 90537241
VALVE LIFTER Z22SE PETROL ENGINE
19 LIFTER. VALVE 16 9194698
ROCKER ARM Z22SE PETROL ENGINE
20 ARM. VALVE ROCKER 16 9194096
81
E9 Part
Ref Description Qty Part No
CAMSHAFT
1 CAMSHAFT. INLET. STD. 1 9194109
2 CAMSHAFT. EXHAUST. STD. 1 9194102
CYLINDER HEAD COVER AND GASKET
3 COVER. CYLINDER HEAD. WITH 1 24426734
GASKET
4 GASKET. CYLINDER HEAD COVER 1 90537319
OIL FILLER CAP Z22SE PETROL ENGINE
5 CAP. OIL FILLER 1 90537919
6 GASKET. OIL FILLER CAP 1 24100002
82
E10 Part
Ref Description Qty Part No
TIMING CHAIN. GEAR AND PULLEYS
1 SET. DRIVE PARTS. CAMSHAFT 1 90537843
2 -SPROCKET. CAMSHAFT 2 90537632
3 -SCREW. M12 X 30. TIMING 2 90537451
SPROCKET ON CAMSHAFT
4 -CHAIN. TIMING 1 90537338
5 -TENSIONER. ASSY.. TIMING CHAIN 1 90537802
6 N-ARM. TENSIONER. TIMING CHAIN 1 90537842
7 -BOLT. TIMING CHAIN TENSIONER 1 11516425
ARM TO CYLINDER BLOCK
8 -RAIL. GUIDE. TIMING CHAIN 1 90537633
9 -BOLT. GUIDE RAIL 2 90537445
10 RAIL. GUIDE. TIMING CHAIN. UPPER 1 90537337
11 -SCREW. HEX.HD.. M6 X 13. GUIDE 2 11518295
RAIL TO CYLINDER BLOCK
- -SCREW PLUG. FRONT TIMING CASE 1 90537360
12 -JET. ASSY. 1 90537476
13 -SCREW. HEX.HD.. M6 X 30. JET. 1 11516425
ASSY.
14 RING. SEAL. TENSIONER HOUSING 1 90537625
15 SCREW. HEX.HD.. M10 X 60. 1 11516354
TENSIONER TO CYLINDER BLOCK
83
E11 Part
Ref Description Qty Part No
CRANKSHAFT
1 CRANKSHAFT 1 9194162
2 SCREW. HEX.HD.. DAMPER TO 1 90537363
CRANKSHAFT
CRANKSHAFT BEARINGS AND SEALS Z22SE PETROL ENGINE
3 BEARING. CRANKSHAFT. UPPER AND 4 9194163
LOWER. STD.
4 BEARING. CRANKSHAFT. UPPER AND 4 9196717
LOWER. 0.25MM U/S
5 BEARING. CRANKSHAFT. UPPER AND 4 9196718
LOWER. 0.50MM U/S
6 SEAL. RING. 90 X 104 X 11. 1 90325572
CRANKSHAFT REAR BEARING
CRANKSHAFT BEARING GUIDE Z22SE PETROL ENGINE
7 GUIDE. CRANKSHAFT BEARING. 1 9194165
UPPER AND LOWER. STD.
8 GUIDE. CRANKSHAFT BEARING. 1 9196719
UPPER AND LOWER. 0.25MM U/S
9 GUIDE. CRANKSHAFT BEARING. 1 9196720
UPPER AND LOWER. 0.50MM U/S
CRANKSHAFT PULLEY Z22SE PETROL ENGINE
10 PULLEY. CRANKSHAFT 1 90537704
ENGINE VIBRATION DAMPER Z22SE PETROL ENGINE
BALANCE UNIT
11 SET. DRIVE. BALANCE SHAFT 1 90537593
12 RAIL. GUIDE. BALANCE SHAFT 1 90537369
CHAIN. LOWER
13 -RAIL. GUIDE. BALANCE SHAFT 1 90537336
CHAIN. UPPER
84
14 -BOLT. GUIDE RAIL 4 90537445
15 -GEAR. TIMING. CRANKSHAFT 1 24424758
16 -KEY. WOODRUFF. GEAR TO 1 24424855
CRANKSHAFT
17 GEAR. CRANKSHAFT. BALANCE 1 90537301
SHAFT CHAIN
18 -CHAIN. DRIVING. ENGINE 1 90537370
VIBRATION DAMPER BALANCE UNIT
19 -TENSIONER ASSY.. TIMING CHAIN. 1 90537300
ENGINE VIBRATION DAMPER
BALANCE UNIT
20 -ARM. TENSIONER. TIMING CHAIN 1 90537299
21 -BOLT. M6 X 30. BALANCE UNIT 2 11516425
CHAIN TENSIONER TO CYLINDER
BLOCK
22 -BOLT. M6 X 30. BALANCE UNIT 1 11516425
CHAIN TENSIONER TO CYLINDER
BLOCK
23 SHAFT. ENGINE VIBRATION DAMPER 1 90537566
BALANCE UNIT. RH
24 -BEARING. BALANCE SHAFT. ENGINE. 1 90537455
RH
25 SHAFT. ENGINE VIBRATION DAMPER 1 90537565
BALANCE UNIT. LH
26 -BEARING. BALANCE SHAFT. ENGINE. 1 90537456
LH
27 SCREW. M6 X 16. BALANCE UNIT 2 11516398
HOUSING TO CYLINDER BLOCK
28 SPROCKET. ENGINE VIBRATION 1 90537295
DAMPER BALANCE UNIT SHAFT. RH
29 SPROCKET. ENGINE VIBRATION 1 90537435
DAMPER BALANCE UNIT SHAFT. LH
30 SCREW. HEX.HD.. M10 X 25. 2 11516347
SPROCKET TO ENGINE VIBRATION
DAMPER BALANCE UNIT SHAFT
85
31 BUSH. BALANCE SHAFTS. REAR 2 90537559
FLYWHEEL AND FITTINGS Z22SE PETROL ENGINE
32 FLYWHEEL. ASSY. 1 90537283
33 -GEAR. RING. FLYWHEEL 1 90136995
34 SCREW. HEX.HD.. M10 X 25. 6 90511423
FLYWHEEL TO CRANKSHAFT
86
E12 Part
Ref Description Qty Part No
CLUTCH
1 DISC. ASSY.. CLUTCH (IDENT FH) 1 9194767
2 COVER. AND PRESSURE PLATE. 1 9119506
ASSY.. CLUTCH (IDENT B9)
3 SCREW. HEX.HD.. M7 X 22. CLUTCH 6 90444148
TO FLYWHEEL
87
E13 Part
Ref Description Qty Part No
CLUTCH PEDAL AND FIXINGS
-CYLINDER. ASSY.. CLUTCH MASTER 1 9197407
1 PEDAL. ASSY.. CLUTCH 1 9197413
2 PIN. CLEVIS. PUSH ROD TO CLUTCH 2 9197409
PEDAL
3 CLIP. CLEVIS PIN TO CLUTCH 2 9197410
PEDAL
4 BUSH. CLEVIS PIN TO PEDAL 1 9197415
5 SPRING. RETURN. ASSY.. CLUTCH 1 9197411
PEDAL
- BRACKET. RETURN SPRING 1 9198210
88
E14 Part
Ref Description Qty Part No
CLUTCH PIPES AND HOSES
1 HOSE. CLUTCH. MASTER CYLINDER 1 9198209
TO RESERVOIR
- HOSE. CLUTCH. MASTER CYLINDER 1 9198208
TO SLAVE CYLINDER
2 PIPE. CLUTCH OPERATING. FRONT. 1 9198212
LHD
2 PIPE. CLUTCH OPERATING. FRONT. 1 9198211
RHD
3 PIPE. CLUTCH OPERATING. 1 9198213
INTERMEDIATE
4 PIPE. CLUTCH OPERATING. REAR 1 9198214
5 BRACKET. CLUTCH PIPE TO CHASSIS 1 9198215
6 BRACKET. CLUTCH PIPE TO 1 9198216
TRANSMISSION
7 CLAMP. HOSE. CLUTCH FLUID 2 9198202
RESERVOIR TO CLUTCH MASTER
CYLINDER
8 GROMMET. CLUTCH PIPE THROUGH 1 9198200
BULKHEAD
- CLIP. CLUTCH PIPE TO DASH 1 9197527
PANEL CROSSMEMBER
- CLIP. CLUTCH HOSE 8 9198206
- CLIP. SWIVEL. CLUTCH AND HEATER 2 9198203
PIPES
- CLIP. SWIVEL. CLUTCH AND HEATER 2 9198204
PIPES
CLUTCH SLAVE CYLINDER CLUTCH CONTROLS
- CYLINDER. ASSY.. CLUTCH SLAVE 1 9198207
89
COOLING
90
F1 Part
Ref Description Qty Part No
RADIATOR AND THERMOSTAT SWITCH
1 RADIATOR. ASSY. 1 9198143
2 SCREW. HEX.HD.. M6 X 16. 4 9198126
RADIATOR FIXING BRACKET
3 WASHER. 6 X 18. RADIATOR FIXING 3 9198154
BRACKET
4 NUT. HEX.. SELF LOCKING. M6. 4 9198151
RADIATOR FIXING BRACKET
RADIATOR HOUSING
5 HOUSING. RADIATOR 1 9198171
- SCREW. RD.HD.. M5 X 16. RADIATOR 6 9197708
HOUSING TO CRASH LIMITER
- WASHER. 3/16 X 3/4. RADIATOR 6 9198016
HOUSING TO CRASH LIMITER
- SCREW. RD.HD.. M5 X 16. RADIATOR 2 9198219
HOUSING TO CRASH LIMITER
- WASHER. 3/16 X 1/2. RADIATOR 2 9197743
HOUSING TO CRASH LIMITER
- WASHER. 6 X 15. RADIATOR 4 9198128
HOUSING TO CRASH LIMITER
- SCREW. HEX.HD.. M6 X 20. 2 9198127
RADIATOR HOUSING TO CRASH
LIMITER
- NUT. HEX.. SELF LOCKING. M6. 2 9198220
RADIATOR HOUSING TO CRASH
LIMITER
- CLIP. NUT. M5. RADIATOR HOUSING 8 9197269
TO CRASH LIMITER
- SEAL. RADIATOR HOUSING. RH 1 9197651
- SEAL. RADIATOR HOUSING. LH 1 9197650
91
HEADER TANK
6 TANK. ASSY.. HEADER 1 9117436
7 CAP. HEADER TANK 1 90467473
- SENSOR. COOLANT FLUID LEVEL 1 9117438
8 BRACKET. HEADER TANK 2 9198169
9 CLAMP. HEADER TANK TO BRACKET 1 90233545
10 SCREW. HEX.HD.. M6 X 20. HEADER 2 9198127
TANK TO BRACKET
11 WASHER. 6 X 15. HEADER TANK TO 2 9198128
BRACKET
12 NUT. HEX.. SELF LOCKING. M6. 2 9198151
HEADER TANK TO BRACKET
HOSES AND PIPES
13 HOSE. RADIATOR INLET. RH 1 9198141
14 HOSE. RADIATOR OUTLET WITH AIR 1 9198140
BLEED VALVE. LH
- -SCREW. BLEEDER 1 9198142
15 HOSE. COOLANT. FEED 1 9198163
16 PIPE. COOLANT. FEED AND RETURN 2 9198164
FLOW
17 HOSE. DEGASSING PIPE 1 9198166
- SCREW. M5 X 20. DEGASSING HOSE 2 9197695
- CLIP. DEGASSING HOSE 2 9197700
- NUT. HEX.. SELF LOCKING. M5. 2 9198054
DEGASSING HOSE
- WASHER. 5 X 10. DEGASSING HOSE 2 9198055
18 CLIP. DEGASSING PIPE. ENGINE 7 9198152
AND HEADER TANK
- CLAMP. HOSE. HEADER TANK HOSE 1 9197677
TO DEGASSING PIPE (TWIN)
92
19 HOSE. COOLANT. THERMOSTAT TO 1 9198167
OIL COOLER. RETURN FLOW
20 HOSE. COOLANT. OIL COOLER PIPE. 1 9198168
RETURN FLOW
- CONNECTOR. HEADER TANK HOSE 1 90537387
- SEAL. COOLANT PIPE TO 2 9197748
SIDEMEMBER. REAR
- CLAMP. HOSE. 25-40 7 9198125
- CLAMP. HOSE. 8-16 2 9198134
21 GROMMET. COOLANT PIPE TO 2 9198133
SIDEMEMBER
22 GROMMET. COOLANT PIPES THROUGH 2 9198148
BULKHEAD
93
F2 Part
Ref Description Qty Part No
WATER PUMP AND FITTINGS
1 PUMP. ASSY.. WATER 1 9194747
2 -PLUG. SCREW. WATER PUMP 1 90537623
3 -GASKET. WATER PUMP TO 1 90537621
CYLINDER BLOCK
4 SPROCKET. WATER PUMP 1 90537298
5 -SCREW. HEX.HD.. M6 X 13. 3 11516422
SPROCKET TO WATER PUMP
6 SCREW. HEX.HD.. M8 X 65. WATER 2 11516344
PUMP TO CYLINDER BLOCK
7 SCREW. HEX.HD.. M8 X 95. WATER 2 11516987
PUMP TO CYLINDER BLOCK
94
F3 Part
Ref Description Qty Part No
THERMOSTAT. HOUSING AND WATER OUTLET
1 THERMOSTAT. AND FLANGE. ASSY. 1 24409069
2 SCREW. HEX.HD.. M6 X 25. 2 11516424
THERMOSTAT HOUSING TO
CYLINDER BLOCK
3 STUD. THERMOSTAT HOUSING TO 1 90537723
CYLINDER HEAD
95
F4 Part
Ref Description Qty Part No
FAN AND DRIVE
1 FAN. RADIATOR COOLING 1 9198145
2 BRACKET. RADIATOR FAN AND 4 9198139
MOTOR(FIXED)
3 BRACKET. RADIATOR FAN AND 4 9198146
MOTOR (ADJUSTABLE)
4 RIVET. BLIND. RADIATOR FAN 8 9197745
BRACKET
96
FUEL AND EXHAUST
97
G1 Part
Ref Description Qty Part No
FUEL TANK
1 TANK. ASSY.. FUEL 1 9198042
2 NECK. ASSY.. FUEL FILLER 1 9198028
3 CAP. FUEL FILLER 1 9198026
- BARREL AND KEYS. FUEL FILLER 1 90167273
CAP. UNSPECIFIED LOCK
- BARREL AND KEY. FUEL FILLER 1 90167279
CAP. SPECIFIED LOCK (EXCEPT
VAUXHALL)
4 CLAMP. 50-70. FUEL FILLER TUBE 4 9198022
- CLAMP. FUEL FILLER TUBE 4 9197660
5 HOSE. FUEL FILLER 1 9198030
6 RING. FUEL FILLER 1 9198027
7 HOSE. VENTILATION. FUEL FILLER 1 9198031
- HOSE. VENTILATION AR 9198144
- STRAP. RETAINING. VENTILATION 2 9198135
HOSE
- CLIP. VENTILATION HOSE 2 9198136
- SHIELD. HEAT. FUEL FILLER NECK 1 9197184
8 LABEL. TANK FILLING 1 9197739
INFORMATION. FUEL FILLER LOCK
(BLACK)
9 LABEL. TANK FILLING 1 9197740
INFORMATION. FUEL FILLER LOCK
(WHITE)
10 LABEL. UNLEADED. TANK FILLING 1 9197742
INFORMATION
FUEL TANK MOUNTINGS
- PANEL. ACCESS. FUEL TANK 1 9198023
98
- 'O'RING. 90MM. FUEL TANK ACCESS 1 9198024
PANEL
- SCREW. RD.HD.. M5 X 12. ACCESS 4 9198025
PANEL TO FUEL TANK
- MOUNTING. ASSY.. FRONT. RH 1 9198035
- MOUNTING. ASSY.. FRONT. LH 1 9198036
- SCREW. HEX.HD.. M8 X 25. FUEL 4 9198017
TANK MOUNTING
- WASHER. M8 X 16.6. FUEL TANK 4 9198224
MOUNTING
- WASHER. SPRING. M8. FUEL TANK 4 9198227
MOUNTING
FUEL PUMP
11 PUMP. ASSY.. FUEL. ELECTRICAL 1 9198046
(WITH SENDER)
99
G2 Part
Ref Description Qty Part No
FUEL PIPES AND FITTINGS
1 PIPE. ASSY.. FUEL FEED 1 9198049
2 PIPE. ASSY.. FUEL RETURN 1 9198050
3 PIPE. FUEL. PUMP TO FILTER 1 9198051
4 PIPE. FEED. FILTER TO ENGINE 1 9198053
5 GROMMET. FUEL PIPE. FEED AND 2 9198043
RETURN FLOW
6 BRACKET. FUEL PIPE. FEED AND 1 24577012
RETURN FLOW
7 PLATE. MOUNTING. FUEL PIPE TO 1 9198052
CYLINDER HEAD. FEED AND RETURN
FLOW
8 'P'CLIP. FUEL PIPE. FEED AND 6 9198001
RETURN FLOW
9 STRAP. RETAINING. FUEL HOSE 1 24577318
- SCREW. HEX.HD.. M6 X 12. FUEL AR 9197528
PIPE CLAMP
- SCREW. HEX.HD.. M6 X 20. FUEL AR 9198127
PIPE CLAMP
- CLIP. FUEL PIPE 4 9197759 N
- NUT. FUEL PIPE 4 9197806 N
- SPACER. FUEL PIPE 4 9198115 N
FUEL FILTER
10 FILTER. FUEL 1 9198066
11 BRACKET. FUEL FILTER 1 90234754
- SCREW. HEX.HD.. M6 X 18. FUEL 1 9198006 ยท
FILTER BRACKET
- CLIP. FUEL FILTER 1 9197681 N
- ELBOW. FUEL FILTER 1 9197678 N
100
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