Opel Speedster 2003 User Manual
TABLE OF CONTENTS
PART DESCRIPTION PAGE
BODYSHELL AND PANELS 10-30
PARTIAL BODY 10
CHASSIS BLANKING PLUGS 11
FRONT END CRASH LIMITER 11
FRONT TOWING LUG 11
FRONT CLOSING PANEL 11
DIFFUSER AND FIXINGS 12
SHEAR PANEL 13
REAR SUBFRAME 14
FRONT CLAMSHELL AND FIXINGS 15
BONNET PANEL 16
BONNET HINGE 16
BONNET LOCK 16
BONNET LOCK RELEASE CABLE 17
RADIATOR GRILLE 18
SIDE PANEL 19
DOOR SHELL 20
DOOR HINGE AND FITTINGS 20
BULKHEAD PANEL 22
REAR CLAMSHELL AND FIXINGS 23
ENGINE COVER PANEL 24
ENGINE COVER HINGE 24
ENGINE COVER STAY 25
FOLDING ROOF 27
1
HARD TOP 28
WINDSCREEN FRAME 29
ROLL-OVER BAR 30
BODY EXTERIOR FITTINGS 32-38
STONE PROTECTION 32
NAMEPLATES AND DECALS 33
WHEELHOUSE LINER 34
REAR VIEW DOOR MIRROR 36
WINDSCREEN 37
DOOR OUTER HANDLE 38
BODY INTERIOR FITTINGS 40-63
DASH PANEL INSULATOR 40
FRONT FLOOR INSULATOR 40
LOAD COMPARTMENT INSULATOR 40
REAR FLOOR INSULATOR 40
DASH PANEL WATER DEFLECTOR 40
INSTRUMENT PANEL COVER 41
INSTRUMENT PANEL COWL 41
INSTRUMENT PANEL PAD 42
SWITCH PANEL 42
AIR DUCTS 43
DISTRIBUTION HOUSING AND HEATER AND VENTILATION AIRFLOW 43
HEATER CONTROLS 44
HEATER HOSES AND FIXINGS 45
DOOR WEATHERSTRIP 47
DOOR WINDOW RECESS 47
LOAD COMPARTMENT 47
DOOR LOCKING MECHANISM 48
2
WINDOW REGULATOR DOOR 51
WINDOW GUIDE RAIL DOOR 51
GLASS RUN CHANNEL DOOR 52
WINDOW REGULATOR HANDLE DOOR 52
FRONT TUNNEL CONSOLE 53
PEDALS AND FIXINGS 54
FOOT REST 55
SEAT ASSEMBLY LHD 56
SEAT ASSEMBLY RHD 57
SEAT ASSEMBLY LHD 58
SEAT MOUNTINGS 60
SEAT BELTS 61
REAR VIEW MIRROR INTERIOR 62
LOAD COMPARTMENT 63
BODY INTERIOR TRIM 65-70
SILL PANEL MOULDING 65
DOOR TRIM 66
ROOF TRIM PANEL FOR HARD TOP SECTION 68
FLOOR MATS AND CARPETS 69
LOAD COMPARTMENT CARPET 70
ENGINE AND CLUTCH 72-89
ENGINE ASSEMBLY 72
SHORT MOTOR 72
ENGINE MOUNTINGS FRONT ENGINE MOUNTING 73
ENGINE MOUNTINGS RIGHT ENGINE MOUNTING 73
ENGINE MOUNTINGS LEFT ENGINE MOUNTING 73
ENGINE MOUNTINGS REAR ENGINE MOUNTING 73
CYLINDER BLOCK 74
CYLINDER BLOCK PLUGS Z22SE PETROL ENGINE 74
PISTON AND RINGS STANDARD 75
3
PISTON AND RINGS OVERSIZE 75
CONNECTING ROD Z22SE PETROL ENGINE 75
CONNECTING ROD BEARINGS 75
CRANKCASE VENTILATION 76
WATER PUMP AND FITTINGS 76
OIL PUMP AND FITTINGS 76
OIL PAN AND FITTINGS 78
OIL LEVEL INDICATOR Z22SE PETROL ENGINE 78
OIL LEVEL SENSOR Z22SE PETROL ENGINE 78
OIL COOLER RADIATOR 79
OIL FILTER Z22SE PETROL ENGINE 79
CYLINDER HEAD. PLUGS AND GASKET 80
VALVES. INLET AND EXHAUST 80
CAMSHAFT 82
CYLINDER HEAD COVER AND GASKET 82
OIL FILLER CAP Z22SE PETROL ENGINE 82
TIMING CHAIN. GEAR AND PULLEYS 83
CRANKSHAFT 84
CRANKSHAFT BEARINGS AND SEALS Z22SE PETROL ENGINE 84
CRANKSHAFT BEARING GUIDE Z22SE PETROL ENGINE 84
CRANKSHAFT PULLEY Z22SE PETROL ENGINE 84
ENGINE VIBRATION DAMPER Z22SE PETROL ENGINE 84
BALANCE UNIT 84
FLYWHEEL AND FITTINGS Z22SE PETROL ENGINE 86
CLUTCH 87
CLUTCH PEDAL AND FIXINGS 88
CLUTCH PIPES AND HOSES 89
COOLING 91-96
RADIATOR AND THERMOSTAT SWITCH 91
RADIATOR HOUSING 91
HEADER TANK 92
HOSES AND PIPES 92
4
WATER PUMP AND FITTINGS 94
THERMOSTAT. HOUSING AND WATER OUTLET 95
FAN AND DRIVE 96
FUEL AND EXHAUST 98-110
FUEL TANK 98
FUEL PUMP 99
FUEL PIPES AND FITTINGS 100
FUEL FILTER 100
FUEL EVAPORATION TANK 101
ACCELERATOR PEDAL 103
AIR CLEANER 104
INDUCTION MANIFOLD 105
EXHAUST MANIFOLD 106
THROTTLE VALVE BODY 107
FUEL INJECTION DISTRIBUTION 107
EXHAUST GAS RECIRCULATION 109
EXHAUST PIPE. SILENCER AND CATALYTIC CONVERTER 110
TRANSMISSION 113-115
TRANSMISSION ASSEMBLY 113
MAINSHAFT GEARS 113
GEARSHIFT LEVER 114
GEARSHIFT CABLE 115
BRAKES 117-125
BRAKE PEDAL 117
BRAKE MAIN CYLINDER 118
ABS HYDRAULIC UNIT 119
5
BRAKE PIPES AND HOSES LHD 121
BRAKE PIPES AND HOSES RHD 122
FRONT BRAKE DISC CALIPER 123
REAR BRAKE DISC CALIPER 124
HANDBRAKE LEVER 125
HANDBRAKE CABLE 125
FRONT AXIL AND SUSPENSION 128-132
FRONT HUB 128
FRONT SHOCK ABSORBERS 129
FRONT WISHBONES 130
FRONT SUSPENSION STABILIZER BAR 132
STEERING 134- 139
STEERING WHEEL 134
AIR BAG 134
STEERING COLUMN 135
STEERING GEAR 138
STEERING TIE ROD 139
REAR AXIL AND SUPENSION 141-146
REAR HUB 141
REAR SHOCK ABSORBERS 142
REAR WISHBONES 143
TRACK CONTROL ARM 145
REAR AXLE DRIVE SHAFT 146
WHEELS 148
ROAD WHEELS 148
TYRES 148
WHEEL COVERS 148
6
ELECTRICAL 150-174
BATTERY 150
SPARK PLUG OPEL ENGINE AND COOLING 150
STARTER 151
STARTER SWITCH ENGINE AND COOLING 151
ALTERNATOR 152
DRIVE BELT 154
ELECTRONIC IGNITION CONTROLUNIT 155
OIL PRESSURE SWITCH 156
WATER TEMPERATURE SENSOR 156
CRANKSHAFT SPEED SENSOR ENGINE AND COOLING 156
KNOCK LIMIT SENSOR 156
FUEL PUMP 157
CATALYTIC CONVERTER SENSOR 157
FUEL INJECTION CONTROL UNIT 157
AXLE SPEED SENSOR 157
HANDBRAKE WARNING LIGHT SWITCH 158
STOP LAMP SWITCH 158
INSTRUMENTS 159
HEADLAMPS 160
HEADLAMP FITTINGS 160
LIGHTING SWITCH 161
MULTI-PURPOSE SWITCH 161
HAZARD WARNING SWITCH 161
FLASHER UNIT 161
FRONT FOGLAMP AND FIXINGS 161
FRONT FOGLAMP SWITCH 161
SIDE REPEATER LAMP AND FIXINGS 162
ADDITIONAL BRAKE LAMP 162
ROOF LAMP AND FITTINGS 163
DOOR HARNESS 163
FRONT BODY WIRING HARNESS 163
7
MAIN WIRING HARNESS 164
ENGINE WIRING HARNESS 164
REAR BODY WIRING HARNESS 166
FOGLAMP HARNESS 166
RADIATOR BLOWER FAN HARNESS 166
ADDITIONAL BRAKE LAMP WIRING 166
HARNESS 166
BATTERY LEADS CABLES 167
FUSE BOX 168
RELAY BOX 168
HORN AND FITTINGS 170
HORN CONTACT 170
AIR BAG CONTROL UNIT 170
WINDSCREEN WIPER 171
WINDSCREEN WASHER 172
WINDSCREEN WIPER AND WASHER SWITCH 172
CIGARETTE LIGHTER 173
LOUDSPEAKERS 173
AERIAL 173
ANTI-THEFT WARNING SYSTEM 173
ENGINE IMMOBILIZER CONTROL UNIT 174
8
BODYSHELL AND PANELS
9
A1 Part
Ref Description Qty Part No
Note: PARTIAL BODY INCLUDES HARNESSES. CABLES. HOSES AND PIPES
PARTIAL BODY
1 PARTIAL BODY. WITH CHASSIS. LHD 1 9197032
1 PARTIAL BODY. WITH CHASSIS. RHD 1 9197033
10
A2 Part
Ref Description Qty Part No
CHASSIS BLANKING PLUGS
1 PLUG. FRONT FLOOR PANEL. 10.3MM 2 9197750
FRONT END CRASH LIMITER
2 CRASH LIMITER. FRONT END 1 9197042
3 GROMMET. CRASH LIMITER 2 9197272
4 SET. GLUE. FRONT END CRASH 1 90541160
LIMITER
FRONT TOWING LUG
5 LUG. TOWING. FRONT 1 9197167
6 BRACKET. FRONT TOWING 1 9197166
7 SCREW. HEX.HD.. M8 X 12. TOWING 3 9197164
LUG MOUNTING BRACKET
8 WASHER. M8 X 25. TOWING LUG 3 9197165
MOUNTING BRACKET
FRONT CLOSING PANEL
9 CLOSING PANEL. ASSY.. FRONT 1 9197041
10 SCREW. TORX. M6 X 20. CLOSING 3 9197259
PANEL TO CRASH LIMITER
11 WASHER. 6 X 15. CLOSING PANEL 3 9198128
TO CRASH LIMITER
12 CLIP. NUT. M5. CLOSING PANEL TO 6 9197269
CRASH LIMITER
13 WASHER. 3/16 X 1/2. CLOSING 6 9198016
PANEL TO CRASH LIMITER
11
A3 Part
Ref Description Qty Part No
DIFFUSER AND FIXINGS
1 DIFFUSER. ASSY.. FRONT (NLS.) 1 (9197160 )
2 -PANEL. DIFFUSER 1 9197161
3 -DUCT. AIR (NACA) 2 9197159
4 DIFFUSER. ASSY.. REAR 1 9197162
5 RIVET. BLIND. DIFFUSER TO 10 9197729 )
UNDERBODY (NLS.)
6 SCREW. RD.HD.. M8 X 25. DIFFUSER 4 9197345
TO UNDERBODY
7 WASHER. M8 X 25. DIFFUSER TO 4 9197794
UNDERBODY
8 WASHER. SPRING. 8MM ID. DIFFUSER 4 9198227
TO UNDERBODY
9 SCREW. HEX.HD.. M5 X 16. 16 9198015
DIFFUSER TO UNDERBODY
10 WASHER. 3/16 X 3/4. DIFFUSER 16 9198016
TO UNDERBODY
11 CLIP. NUT. M5. DIFFUSER TO 16 9197269
TO UNDERBODY
12 FOAM RUBBER. ANTI-RATTLE. 10 X 1 9197670
6MM
12
A4 Part
Ref Description Qty Part No
SHEAR PANEL
1 PANEL. SHEAR 1 9197037
2 NUT. HEX.. SELF LOCKING. M8. 5 9198205
SHEAR PANEL TO CHASSIS
3 NUT. RIVET. M8. SHEAR PANEL TO 5 9197756
CHASSIS
4 WASHER. M8 X 16.6. SHEAR PANEL 5 9197795
TO CHASSIS
5 WASHER. 3/16 X 1/2 X 16. 6 9197743
SHEAR PANEL TO SIDEMEMBER
6 LABEL. WARNING 2 9197730
13
A5 Part
Ref Description Qty Part No
REAR SUBFRAME
1 SUBFRAME. ASSY.. REAR 1 9197768
2 SCREW. SOCKET HD.. M12 X 60. 4 9197986
SUBFRAME TO CHASSIS
3 NUT. HEX.. SELF LOCKING. M12. 2 9197989
SUBFRAME TO CHASSIS
4 NUT. HEX.. M10. SUBFRAME TO 2 9198086
CHASSIS
5 WASHER. 12 X 23.5. SUBFRAME TO 6 9198226
CHASSIS
6 NUT. RIVET. M6. CROSSMEMBER. UPPER 2 9197763
6 NUT. RIVET. M6. SIDEMEMBER LEG 2 9197763
7 SHIM. ADAPTER PLATE 2 9197764
- SHIELD. HEAT. REAR SILENCER. 1 9198122
REAR SUBFRAME
- WASHER. 3/16 X 3/4. HEAT 5 9198108
SHIELD TO SUBFRAME
- RIVET. BLIND. HEAT SHIELD TO 4 9198114
SUBFRAME
- NUT. HEX.. SELF LOCKING. M6. HEAT 4 9198220
SHIELD TO SUBFRAME
- WASHER. SPRING. M6. HEAT SHIELD 6 9198009
TO SUBFRAME
14
A6 Part
Ref Description Qty Part No
FRONT CLAMSHELL AND FIXINGS
1 PANEL. ASSY.. CLAMSHELL. FRONT 1 9197014
2 BRACKET. CLAMSHELL TO 'A' 1 9197012
PILLAR. RH
3 BRACKET. CLAMSHELL TO 'A' 1 9197011
PILLAR. LH
4 SCREW. RD.HD.. M8 X 25. 4 9197006
CLAMSHELL TO BULKHEAD
5 WASHER. 25 X 8 X 3MM. CLAMSHELL 4 9197003
TO BULKHEAD
6 WASHER. M8 X 20.5. CLAMSHELL TO 2 9197005
BULKHEAD
7 SCREW. RD.HD.. M8 X 25. 5 9197006
CLAMSHELL TO CHASSIS
8 SCREW. HEX.HD.. M6 X 20. 2 9198127
CLAMSHELL TO CRASH LIMITER
9 WASHER. 6 X 15. CLAMSHELL TO 2 9198128
CRASH LIMITER
10 WASHER. 25 X 8. CLAMSHELL TO 2 9197003
CRASH LIMITER
11 SCREW. HEX.HD.. M5 X 16. 9 9198015
CLAMSHELL TO CRASH LIMITER
12 WASHER. 3/16 X 3/4. CLAMSHELL 9 9198016
TO CRASH LIMITER
13 NUT. CLIP. M5. CLAMSHELL TO 9 9197269
CRASH LIMITER
14 NUT. PLATE. M8. CLAMSHELL 1 9197017
MOUNTING. LOWER
15
A7 Part
Ref Description Qty Part No
BONNET PANEL
1 PANEL. BONNET 1 9197061
2 GRILLE. BONNET DUCT. RH 1 9197059
3 GRILLE. BONNET DUCT. LH 1 9197060
4 STOP. BONNET PANEL 4 9197008
5 SCREW. HEX.HD.. M8 X 35. BONNET 2 9197002
STOP TO CLAMSHELL
6 WASHER. M8. BONNET STOP TO 2 9197005
CLAMSHELL
7 NUT. HEX.. SELF LOCKING. M8. 2 9198239
BONNET STOP TO CLAMSHELL
BONNET HINGE
8 HINGE. ASSY.. BONNET 1 9197031
9 PLATE. HINGE SUPPORT 1 9197664
10 SCREW. HEX.HD.. M8 X 12. HINGE 3 9197164
TO BONNET
11 WASHER. M8 X 25. BONNET HINGE 3 9197007
12 WASHER. 8 X 20. HINGE TO 3 9198228
RADIATOR HOUSING
13 NUT. HEX.SELFLOCKING. M8. HINGE 3 9197871
TO RADIATOR HOUSING
BONNET LOCK
14 BOLT. PILOT. BONNET LOCK 1 9197065
15 WASHER. CUP. BONNET LOCK 1 9197077
16 SPRING. THRUST. BONNET LOCK 1 9197078
17 NUT. SPECIAL. BONNET LOCK 1 9197076
18 NUT. PLATE. M10. LATCH 1 9197044
16
BONNET LOCK RELEASE CABLE
- CABLE. BONNET LOCK RELEASE 1 90520128
- CABLE. BONNET LOCK RELEASE. LHD 1 90159584
19 GROMMET. BONNET LOCK RELEASE 2 9197706
CABLE
- BRACKET. HANDLE 1 9197643
17
A8 Part
Ref Description Qty Part No
RADIATOR GRILLE
1 GRILLE. RADIATOR. INLET 1 9197168
- BRACKET. RADIATOR GRILLE. INLET 6 9197068
- GRILLE. RADIATOR (EXCEPT FRONT 2 9197063
FOGLAMPS)
- BRACKET. RADIATOR GRILLE 2 9197067
(EXCEPT FRONT FOGLAMPS)
18
A9 Part
Ref Description Qty Part No
SIDE PANEL
1 PANEL. ASSY.. SIDE OUTER. RH 1 9197174
1 PANEL. ASSY.. SIDE OUTER. LH 1 9197173
2 SCREW. RD.HD.. M8 X 25. SIDE 2 9197006
PANEL TO FRONT CLAMSHELL
3 NUT. SPECIAL. M8. SIDE PANEL TO 2 9197017
FRONT CLAMSHELL
4 WASHER. M8 X 20.5. SIDE PANEL 2 9197005
TO FRONT CLAMSHELL
5 WASHER. M6. SIDE PANEL TO 'A' 8 9197687
PILLAR
6 GRILLE. ENGINE COMPARTMENT AIR 1 9197320
INTAKE. RH
6 GRILLE. ENGINE COMPARTMENT AIR 1 9197319
INTAKE. LH
7 LABEL. CAUTION. JACK 2 9197731
8 SET. GLUE. SIDE PANEL AR 90541160
- FOAM. B-PILLAR. RH 1 9197185
- FOAM. B-PILLAR. LH 1 9197188
19
A10 Part
Ref Description Qty Part No
DOOR SHELL
1 SHELL. DOOR. RH 1 9197175
1 SHELL. DOOR. LH 1 9197127
2 BEAM. DOOR. RH 1 9197117
2 BEAM. DOOR. LH 1 9197118
3 BRACKET. DOOR BEAM TO DOOR 1 9197125
SHELL. RH
3 BRACKET. DOOR BEAM TO DOOR 1 9197126
SHELL. LH
4 SCREW. HEX.HD.. M6 X 20. DOOR 4 9198127
BEAM TO DOOR SHELL. FRONT
5 WASHER. 15 X 6 X1.5. DOOR BEAM 4 9198128
TO DOOR SHELL. FRONT
6 WASHER. M8 X 16.6. DOOR BEAM TO 4 9198224
DOOR SHELL. FRONT
7 SCREW. HEX.HD.. M8 X 20. DOOR 2 9198107
BEAM TO DOOR SHELL. FRONT
8 SCREW. HEX.HD.. M8 X 25. DOOR 2 9198017
BEAM TO DOOR SHELL. REAR
9 WASHER. M8 X 16.6. DOOR BEAM TO 4 9198224
DOOR SHELL. REAR
DOOR HINGE AND FITTINGS
10 HINGE. DOOR 2 9197100
11 BEARING. DOOR HINGE 4 9197107
12 BUSH. DOOR HINGE 4 9197102
13 SCREW. SOCKET HD.. M10 X 30. 4 9197198
HINGE TO 'A' PILLAR
14 SHIM. 2MM. HINGE TO 'A' PILLAR 2 9197113
15 SHIM. 3MM. HINGE TO 'A' PILLAR 2 9197114
16 PLATE. THREADED. HINGE TO 'A' 4 9197101
20
PILLAR
17 CAP. DOOR HINGE 2 9197106
18 CHECK PLATE. DOOR HINGE 2 9197115
19 SUPPORT. CHECK PLATE 2 9197116
20 SCREW. HEX.HD.. M6 X 20. DOOR 4 9198127
CHECK PLATE TO HINGE
21 STOPPER. DOOR. 135MM 2 9197112
21
A11 Part
Ref Description Qty Part No
BULKHEAD PANEL
1 PANEL. ENGINE BULKHEAD 1 9197039
2 BRACKET. BULKHEAD PANEL 1 9197027
- BRACKET. BULKHEAD PANEL 1 9197095
- SHIELD. HEAT. BULKHEAD. ENGINE 1 9197183
SIDE
- SHIELD. HEAT. BULKHEAD. RH 1 9198120
- SHIELD. HEAT. BULKHEAD. LH 1 9198119
3 RIVET. EXPANDING. 8MM. HEAT 4 9197260
SHIELD TO BULKHEAD
4 PLUG. BLANKING. 12.5MM. BULKHEAD AR 9197652
PANEL
22
A12 Part
Ref Description Qty Part No
REAR CLAMSHELL AND FIXINGS
1 PANEL. ASSY.. CLAMSHELL. REAR 1 9197013
- GRILLE. ASSY.. CENTRE VENT 1 9197000
- SHIELD. HEAT. CLAMSHELL 1 9197712
- MUDGUARD. ASSY.. RH 1 9197090
- MUDGUARD. ASSY.. LH 1 9197022
23
A13 Part
Ref Description Qty Part No
ENGINE COVER PANEL
1 PANEL. ASSY.. ENGINE COVER 1 9197092
2 GRILLE. ENGINE COVER. RH 1 9197083
3 GRILLE. ENGINE COVER. LH 1 9197084
ENGINE COVER HINGE
- HINGE. ENGINE COVER. RH 1 9197189
- HINGE. ENGINE COVER. LH 1 9197192
- PLATE. HINGE SUPPORT 2 9197194
- SCREW. M5 X 20. ENGINE COVER 6 9197195
HINGE
- WASHER. 3/16X3/4. ENGINE 6 9198108
COVER HINGE
4 HINGE. ENGINE COVER 1 9197181
5 BRACKET. ENGINE COVER HINGE 1 9197182
6 SHIM. HINGE. 1MM (NLS.) AR (9197071 )
7 SHIM. HINGE. 4MM (NLS.) AR (9197072 )
8 SCREW. M6 X 25. ENGINE COVER 3 9197080
HINGE
9 WASHER. M6. ENGINE COVER HINGE 3 (9197066 )
(NLS.)
10 BUMPER. RUBBER. ENGINE COVER 2 (9197179 )
HINGE (NLS.)
11 SCREW. HEX.HD.. M5 X 16. HINGE 2 (9198056 )
PIVOT (NLS.)
12 WASHER. SHAKEPROOF. 5MM. HINGE 2 (9197704 )
PIVOT (NLS.)
13 WASHER. M5 X 19. HINGE PIVOT 4 (9197724 )
(NLS.)
14 WASHER. SPACER. HINGE PIVOT 2 (9197180 )
(NLS.)
24
ENGINE COVER STAY
15 BRACKET. ENGINE COVER STAY 1 9197088
16 SCREW. RD.HD.. M6 X 25. ENGINE 1 9197270
COVER STAY
17 WASHER. M6 X 25. ENGINE COVER 1 9197268
STAY
18 NUT. HEX.SELFLOCKING. M6. ENGINE 1 9198151
COVER STAY
19 WASHER. 3/16 X 1/2. ENGINE 1 9197649
COVER STAY
20 WASHER. M10 X 20.5. ENGINE 1 9198225
COVER STAY
21 WASHER. M10 X 20.5. ENGINE 2 9198225
COVER STAY PIVOT
22 SPACER. BUSHING. ENGINE COVER 1 9198010
STAY
23 SCREW. ENGINE COVER STAY 1 9198130
RETAINING CLIP TO LOAD
COMPARTMENT
24 CLIP. RETAINING. ENGINE COVER 1 9198129
STAY TO LOAD COMPARTMENT
- GUIDE. ENGINE COVER CHECK STRAP 1 9198008
25 BOLT. PILOT. ENGINE COVER LOCK 1 9197065
26 WASHER. CUP. ENGINE COVER LOCK 1 9197077
27 SPRING. THRUST. ENGINE COVER 1 9197078
28 NUT. SPECIAL. ENGINE COVER LOCK 1 9197076
29 NUT. PLATE. M10. LATCH 1 9197081
30 SCREW. RD. HD. M8 X 20. LOCK TO CHASSIS 2 9197062
31 WASHER. 8MM. LOCK TO CHASSIS 2 9197388
32 SLIDER. LATCH RELEASE 1 9197064
25
33 CABLE. ENGINE COVER RELEASE 1 9197085
34 BRACKET. ENGINE COVER RELEASE 1 9197085
35 BEZEL. ENGINE COVER RELEASE CABLE 1 9197086
36 GROMMET. ENGINE COVER RELEASE
CABLE 1 9197069
- BRACKET. ENGINE COVER RELEASE
CABLE. RHD 1 9197110
- BRACKET. ENGINE COVER RELEASE
CABLE HANDLE. LHD 1 9197137
- BRACKET. ENGINE COVER RLEASE
CABLE HANDLE. RHD 1 9197111
26
A14 Part
Ref Description Qty Part No
FOLDING ROOF
1 ROOF. ASSY.. FOLDING (BLACK) 1 9197307
1 ROOF. ASSY.. FOLDING (RED) 1 9197578
1 ROOF. ASSY.. FOLDING (BLUE) 1 9197579
1 ROOF. ASSY.. FOLDING (GREEN) 1 9197579
2 BOW. ROOF 4 9197292
- INSERT. ROOF BOW 2 9197713
- COVER. FINISHER. FRONT 1 9197290
- COVER. FINISHER. REAR 1 9197291
3 SEAL. HEADER RAIL. FRONT 1 9197293
4 SEAL. SIDE HEADER RAIL. FRONT. LH 1 9197285
5 SEAL. SIDE HEADER RAIL. FRONT. RH 1 9197288
6 SEAL. HEADER RAIL. REAR 1 9197294
7 BRACKET. SIDE HEADER RAIL. FRONT. RH 1 9197326
8 BRACKET. SIDE HEADER RAIL. 1 9197325
FRONT. LH
9 BRACKET. SIDE HEADER RAIL. REAR. 1 9197328
RH
10 BRACKET. SIDE HEADER RAIL. REAR. 1 9197327
LH
- SCREW. CSK.. M6. SIDE HEADER 4 9197043
RAIL TO BRACKET
- INSTRUCTIONS. OPERATING 1 9197736
- DECAL. HEADER RAIL 1 9197686
- LABEL. OPERATING INSTRUCTIONS. 1 9197737
LH
- LABEL. OPERATING INSTRUCTIONS. RH 1 919773
27
A15 Part
Ref Description Qty Part No
HARD TOP
1 PANEL. ASSY.. ROOF. HARD TOP 1 9197314
2 PLATE. ASSY.. HEADER CLAMP. FRONT 1 9197306
3 PLATE. HEADER CLAMP. FRONT 1 9197305
4 LATCH. ASSY.. REAR 2 9197310
5 PLATE. RETAINING. LATCH. RH. REAR 1 9197522
5 PLATE. RETAINING. LATCH. LH. REAR 1 9197521
6 SCREW. RD.HD.. M6. LATCH FIXING. 6 9197257
REAR
7 SCREW. SOCKET HD.. M8 X 18. HARD 3 9197261
TOP FIXING . FRONT
8 SPACER. HEADER CLAMP TO FRONT 1 9197263
HEADER RAIL. CENTRE
9 SPACER. HEADER CLAMP TO FRONT 1 9197265
HEADER RAIL. SIDE
- BRACKET. HARD TOP FIXING. INNER. 1 9197322
RH
- BRACKET. HARD TOP FIXING. INNER. 1 9197321
LH
10 WEATHERSTRIP. RH 1 9197299
10 WEATHERSTRIP. LH 1 9197298
11 CARRIER. HARD TOP WEATHERSTRIP. 1 9197296
RH
11 CARRIER. HARD TOP WEATHERSTRIP. 1 9197295
LH
12 RIVET. WEATHERSTRIP TO CARRIER 8 9197297
13 PLUG. BLANKING. HARD TOP FIXING 3 9197248
HOLES. FRONT
- KEY. ALLEN. HARD TOP FIXING 1 9197642
28
A16 Part
Ref Description Qty Part No
WINDSCREEN FRAME
- FRAME. ASSY.. FRONT. WINDSCREEN 1 9197109
1 GROMMET. WINDSCREEN FRAME. LOWER 1 9197018
2 SET. GLUE. WINDSCREEN FRAME AR 90541160
29
A17 Part
Ref Description Qty Part No
ROLL-OVER BAR
1 BAR. ROLL-OVER. BLACK 1 9197049
2 SHIM. 2MM. ROLL-OVER BAR 2 9197045
MOUNTING
3 SCREW. SOCKET HD.. M8 X 25. 8 9197046
ROLL-OVER BAR FIXING
4 WASHER. M8. ROLL-OVER BAR FIXING 8 9198224
5 SCREW. SOCKET HD.. M10 X 35. 2 9197047
ROLL-OVER BAR FIXING
6 WASHER. M10. ROLL-OVER BAR 2 9198225
FIXING
- GASKET. ROLL-OVER BAR MOUNT. RH 1 9197204
- GASKET. ROLL-OVER BAR MOUNT. LH 1 9197203
7 COVER. ROLL-OVER BAR 1 9197207
8 PANEL. HEADER. REAR (PRIMER) 1 9197208
30
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