MODEL 5500
13 HP Generator
Item # 56550
Owner's Manual
DO NOT RETURN TO
Questions? Problems?
Please call our customer
STORE
help line:
(888) 315-3080 M-F 8-5
CT
ThaN< you for purchasing a model 5500 generator. This manual provides information regarding
the operation and maintenance of this product. We have made every effort to ensure the accuracy
of the information in this manual. Wen Power reserves the right to change this product at any time
without prior notice.
Please keep this manual available to all users during the entire life of the generator.
rex'. 03/24/05
MODEL 5500
13 HP Generator
FEATURES
• 5500 Surge Watt Output
• 5000 Rated Watt Output
• Powerful Enough to Run Essential Appliances
During Power Outages
• 120 and 240 VoltAC Outputs
• DC Output for Automotive Battery Charging
• Low OilAutomaticShutoff
• Circuit Breaker for Overload Protection
• 6.5 Gallon Fuel Tank Capacity
• Meets EPA Emission Standards
TABLE OF CONTENTS
GENERAL SAFETY PROCEDURES ........................................................................ 4
PACKAGE CONTENTS ....................................................................................... 8
GENERATOR COMPONENTS .............................................................................. 9
PREPARING THE GENERATOR FOR USE ............................................................... 10
Using the Generator tbr the First Time ............................................................... 10
Step 1- Add Oil ................................................................................. 10
Step 2- Add Gasoline .......................................................................... 11
Step 3- Ground the Generator ................................................................ 11
Subsequem Use of the Generator ..................................................................... 12
Step 1- Check the Oil .......................................................................... 12
Step 2- Check the Gas Level ................................................................. 12
Step 3- Ground the Generator ................................................................ 13
STARTING THE GENERATOR .............................................................................. 13
USING THE GENERATOR ................................................................................... 14
AC Usage ................................................................................................ 14
DC Usage ................................................................................................ 17
STOPPING THE GENERATOR .............................................................................. 18
MAINTENANCE / CARE ..................................................................................... 19
Cleaning the Generator ................................................................................. 19
Checking the Oil ........................................................................................ 19
Changing/Adding Oil .................................................................................. 20
Air Cleaner Maintenance .............................................................................. 21
Fuel Filter Cup Cleaning .............................................................................. 22
Spark Plug Maintenance ............................................................................... 22
Emptying the Gas Tank ................................................................................ 23
STORAGE / TRANSPORT PROCEDURES ............................................................... 23
SPECIFICATIONS .............................................................................................. 24
TROUBLESHOOTING ......................................................................................... 25
EXPLODED VIEW AND PARTS LIST ..................................................................... 26
WIRING DIAGRAM ........................................................................................... 28
WARRANTY ..................................................................................................... 30
Notice Regarding Emissions
Engines that are certified to comply with U.S. EPA emission regulations for SORE
(Small Off Road Equipment), are certified to operate on regular unleaded gasoline, and
may include the tbllowing emission control systems: (EM) Engine Modifications and
(TWC) Three-Way Catalyst (if so equipped).
GENERAL SAFETY PROCEDURES
Please familiarize yourself with the lbllowing safety symbols and words:
The safety alert symbol _t, is used with one of the safety words (DANGER, CAUTION,
or WARNING) to alert you to hazards. Please pay attention to these hazard notices both
in this manual and on the generator.
DANGER: Indicates a hazard that will result in serious injury or death if instructions are
not followed.
WARNING: Indicates a strong possibility of causing serious injury or death if
instructions are not lbllowed.
CAUTION: Indicates a possibility of personal injury or equipment damage if
instructions are not followed.
If you have any questions regarding the hazard and safety notices listed in this
manual or on the product, please call (888) 315-3080 M-F 8-5CT before using the
generator.
AlLDANGER: This generator produces poisonous carbon monoxide gas when
running. This gas is both odorless and colorless. Even if you do not see or smell
gas, carbon monoxide may still be present. Breathing this poison can lead to
headaches, dizziness, drowsiness, and eventually death.
• Use outdoors ONLY in non-confined areas.
• Keep several feet of clearance on all sides to allow proper ventilation of the
generator.
A WARNING: The exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects, or other reproductive harm.
WARNING: This generator may emit highly flammable and explosive gasoline
vapors, which can cause severe burns or even death. A nearby open flame can lead
to explosion even if not directly in contact with gas.
• Do not operate near open flame.
• Do not smoke near generator.
• Always operate on a finn, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2
minutes betbre removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
• Do not overfill gas tank. Gas may expand during operation. Do not fill to the top
of the tank.
• Always check for spilled gas before operating.
• Empty gasoline tank before storing or transporting the generator..
• Betbre transporting, turn fuel valve to off and disconnect spark plug.
WARNING: This generator produces powerful voltage, which can result in
electrocution.
• ALWAYS ground the generator betbre using it (see the "Grounding the
Generator" portion of the "PREPARING THE GENERATOR FOR USE"
section).
• Generator should only be plugged into electrical devices, either directly or with
an extension cord. NEVER connect to a building electrical system without a
qualified electrician. Such connections must comply with local electrical laws
and codes. Failure to comply can create a backfeed, which lrlay result in serious
iniury or death to utility workers.
• Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as
metal decking or steel work. GFCIs are available in-line with solne extension
cords.
• Do not use in rainy or wet conditions.
• Do not touch bare wires or receptacles (outlets).
• Do not allow children or non-qualified persons to operate.
A WARNING: This generator produces heat when running. Temperatures near
exhaust can exceed 150° F (65 ° C).
• Do not touch hot surfaces. Pay attention to warning labels on tire generator
denoting hot parts of tire machine.
• Allow generator to cool several minutes after use before touching engine or areas
which heat during use.
CAUTION: Misuse of this generator can damage it or shorten its life.
• Use generator only for its intended purposes.
• Operate only on dry, level surfaces.
• Allow generator to run for several minutes betbre connecting electrical devices.
• Shut off and disconnect any malfunctioning devices t}oln generator.
• Do not exceed the Wattage capacity of tire generator by plugging in more
electrical devices than tire unit can handle (see "PRECAUTIONS-
OVERLOADING THE GENERATOR").
• Do not turn on electrical devices umil after they are connected to the generator.
• Turn off all connected electrical devices betbre stopping the generator.
In addition to the above safety notices, please familiarize yourself with the safety and
hazard markings on the generator.
Stop generator before refueling
- Check for spilled fuel,
Do not operate near open flame,
IMPORTANT_
BEFORE STARTING::
_, Mak_ s_e _tt is p_ope_ly
9tour_ed,
2. Gh_ck {hat ¢r_N_ is
3. Turn _ N _r_lu_ NI d_vCceg
PACKAGE CONTENTS
Your generator comes with the items listed below. Please check to see that all of the
tbllowing items are included with your generator.
If you are missing components DO NOT RETURN TO STORE, please call (888)
315-3080 M-F 8-5 CT for customer service.
ITEM LIST
..................
AC plug tbr connecting 240 Volt electrical
devices
G
PLUG WRENCH
Spark plug wrench
HANDLE BAR
Flat Head Screwdriver
Set of 2 DC connector wires t_r
connecting 12 Volt automotive-type
batteries.
Plug tbr connecting 240Volt electrical
devices
GENERATOR COMPONENTS
Please familiarize yourself with the locations and functions of the various components
and controls of your generator.
7 8 9 10 t 1
1
2
t2
!4
4
17 _8 !5
(1) Choke Rod- Adjusts the amount of air let into
the engine.
(2) Air cleaner- a removable, cleanable, sponge-like
element that limits the amount of dirt pulled into the
engine.
(3) Fuel valve- Allows fuel to enter engine.
(4) Fuel Filter Cup- Traps dirt and water fi:om fuel
before it enters the engine.
(5) Recoil Starter- Pull-cord l_r starting engine.
(6) Oil Fill and Dipstick- Location l_r checking and
filling engine oil.
(7) Fuel Gauge- Indicates the amount of fuel in the
tank.
(8) Fuel (ap- Access to the fuel tank for adding
fuel.
(9) Engine Switch- Used to start/stop engine.
19
(10) Volt Meter- Provides reading of voltage output.
(11) Circuit Breakers- Reset switches that protects the
generator I?oln electrical overload.
(12) 120 Volt AC Receptacles- Use to connect
electrical devices that run 120 Volt, 60 Hz, single phase,
AC current.
(13) Ground Terminal- Connect grounding wires here
to properly ground unit.
(14) Protector-AC output protection when over current.
(15) 12 Volt DC Terminal- Use I_r charging 12 Volt
automotive-type batteries only.
(16) Voltage switch- Use to switch between 120 and
240 voltage.
(17) 240 Volt AC Receptacle- Use to connect electrical
devices that run 240 Volt, 60 Hz, single phase, AC
current.
(18) Muffler- Reduces engine noise.
(19) Spark plug- Provides proper engine ignition.