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Nokia Customer Care
2255 (RM-97)
Mobile Terminal
Service Tools
ISSUE 1 10/2005 Company Confidential ©2005 Nokia Corporation
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Service Tools
Contents Page
Service Tools..................................................................................................................................................... 3
AAS-10A RF Probe ......................................................................................................................................3
CA-5S DC Service Cable ............................................................................................................................3
CA-57RS RF Test Cable ..............................................................................................................................3
CPL-8 Antenna Coupler .............................................................................................................................4
DA-55 Docking Station Adapter .............................................................................................................4
DAU-9S FBUS/MBUS Cable ......................................................................................................................4
FPS-8 Flash Prommer .................................................................................................................................5
FPS-10 Flash Prommer ...............................................................................................................................5
JBV-1 Docking Station ...............................................................................................................................5
JXS-2 Shield Box .........................................................................................................................................6
MJ-72 Module Jig .......................................................................................................................................6
PKD-1 Software Security Dongle ............................................................................................................7
PCS-1 Power Cable .....................................................................................................................................7
RJ-18 Power Amp LGA Rework Jig and ST-16 PA Stencil ...............................................................8
RJ-64 LNA LGA Rework Jig and ST-24 Stencil ....................................................................................8
RJ-65 TX IC LGA Rework Jig and ST-25 Stencil ..................................................................................9
RJ-77 Soldering Jig .....................................................................................................................................9
SA-54 RF Calibration Adapter .................................................................................................................9
SF-65 Flash Adapter .................................................................................................................................10
SRT-6 Opening Tool ..................................................................................................................................10
SS-13 Tuning Docking Station ..............................................................................................................10
SS-75 Domesheet Alignment Jig ..........................................................................................................11
SS-87 Antenna Removal Tool ................................................................................................................11
XCS-1 Service Cable .................................................................................................................................11
XCS-4 Cable ................................................................................................................................................12
XRS-6 RF Cable ..........................................................................................................................................12
Service Configurations............................................................................................................................... 13
Service Setup 1 ..........................................................................................................................................13
Service Setup 2 ..........................................................................................................................................14
Service Setup 3 - Automated Tuning and Alignment .....................................................................15
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Nokia Customer Care Service Tools
Service Tools
AAS-10A RF Probe
The AAS-10A allows you to troubleshoot the handset. The probe can be used with the
XRS-6 RF Cable.
CA-5S DC Service Cable
The CA-5S is used for energy management calibration with the JBV-1 Docking Station.
CA-57RS RF Test Cable
The CA-56RS test cable is used with Module Jig (MJ-72) for RF engine testing and
tuning. This cable is 10 cms long. It snaps directly on the mobile terminal’s RF connector
and converts the output to an surface mounting assembly connector.
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Service Tools
CPL-8 Antenna Coupler
The CPL-8 allows authorized service centers to test the antenna during handset
troubleshooting. The coupler is attached to (and detached from) the DA-55 Docking
Station Adapter.
Note: The DA-55 and the coupler assembly fit into the JXS-2 Shield Box
DA-55 Docking Station Adapter
The DA-55 works in conjunction with the JBV-1 Docking Station and the FPS-8/10
Prommer Box to allow calibration, tuning and/or software flashing of the handset. The
DA-55 also has a built-in RUIM card reader and supports both Local and Normal modes.
DAU-9S FBUS/MBUS Cable
The DAU-9S is a general purpose cable that supports FBUS/MBUS communication
between a Mod-10 device and a PC.
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FPS-8 Flash Prommer
The FPS-8 is used for mobile terminal flashing at authorized service centers.
FPS-10 Flash Prommer
The FPS-10 replaces the FPS-8 Flash Prommer. The FPS-10 allows the flash code to be
pre-loaded into the unit's memory and then can be flashed directly to the mobile
terminal at high speeds. A smart card is required when flashing DCT-4 mobile terminal.
JBV-1 Docking Station
The JBV-1 connects flash prommers. The docking station can be powered by the FPS-8
Flash Prommer or by an external power supply.
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JXS-2 Shield Box
The JXS-2 is used to perform RF radiated testing and antenna testing.
MJ-72 Module Jig
The MJ-72 is used as a means to secure the PWBs and allows easy access to critical areas
of the mobile terminal during troubleshooting. It supports regulated and unregulated DC
input voltages, Local and Normal mode operations, and UIM card reader. The MJ-72 also
supports simultaneous RF connections to the CDMA engine.
Note: CA-56RS is an optional cable used with the MJ-72 module jig.
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PKD-1 Software Security Dongle
The PKD-1 is a hardware dongle that, when connected to the parallel (LPT) port of the
PC, enables the use of the service software. It is not possible to use the service software
without the dongle. Printers or other peripheral devices can be connected to the PC
through the dongle, if needed.
Caution: Make sure that you have switched off the PC and the printer before making
connections.
Caution: Do not connect the PKD-1 to the serial port. You may damage your PKD-1
and/or your PC.
PCS-1 Power Cable
The PCS-1 is used to connect the service tools (e.g., JBV-1 Docking Station, MJS-82
Service Jig) to an external power supply.
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Service Tools
RJ-18 Power Amp LGA Rework Jig and ST-16 PA Stencil
The ST-16 stencil allows rework on LGA-type components that do not have pre-tinned
pads. Both power amps require the use of this stencil. The stencil is designed to
specifically fit the PA pad configuration and dimensions. The RJ-18 fits the physical
dimension of the PAs.
Note: Used in conjunction with the SPS-1 Paste Spreader.
Note: The RJ-13 is not intended to serve as a test jig.
RJ-64 LNA LGA Rework Jig and ST-24 Stencil
The ST-24 stencil allows rework on LGA-type components that do not have pre-tinned
pads. The LNA requires the use of this stencil. The stencil is designed to specifically fit
the pad configuration and dimensions while the rework jig fits the physical dimension of
the LNA.
Note: Used in conjunction with the SPS-1 Paste Spreader.
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RJ-65 TX IC LGA Rework Jig and ST-25 Stencil
The ST-25 stencil allows rework on LGA-type components that do not have pre-tinned
pads. The Tx RF IC requires the use of this stencil. The stencil is designed to specifically fit
the IC pad configuration and dimensions while the rework jig fits the physical dimension
of the IC.
Note: Used in conjunction with the SPS-1 Paste Spreader.
RJ-77 Soldering Jig
The RJ-77 serves as a mechanical holder for desoldering and soldering of components
using approved soldering equipment.
SA-54 RF Calibration Adapter
The SA-54 adapter is used to replicate the mobile terminal's RF when calculating cable
path losses.
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SF-65 Flash Adapter
The SF-65 Flasher Adapter replaces the mobile terminal’s battery to provide continuous
power to the handset. The mobile terminal can be flashed through flash pins in the
battery compartment. The SF-65 Flasher Adapter has power regulation circuitry for overvoltage and over-current protection. A slide switch allows for local and normal modes.
SRT-6 Opening Tool
The SRT-6 is used to open and remove parts during disassembly of the mobile terminal.
SS-13 Tuning Docking Station
The SS-13 is used with the DA-55 Docking Station Adapters for CDMA RF autotuning.
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SS-75 Domesheet Alignment Jig
The SS-75 is used to replace the domesheet on the PWB engine. It is used to align the
domesheet to the PWB.
SS-87 Antenna Removal Tool
The SS-87 is used to remove the antenna and open the C/D cover.
XCS-1 Service Cable
The XCS-1 provides both power and communication when flashing the mobile terminal
using the FLS-4S Flashing Device and the SF-64 flash adapter.
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XCS-4 Cable
The XCS-4 is a general purpose cable for flashing and communicating with the mobile
terminal. It is used to connect the FPS-8 Flash Prommer to the docking station adapter or
the service jig.
XRS-6 RF Cable
The XRS-6 is used to connect service tools to RF measuring equipment.
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Service Configurations
Service Setup 1
Item Name Type
Docking Station JBV-1
1 Docking Station Adapter DA-55
2 DC Power Cable PCS-1
3 Modular Cable XCS-4
4 Flash Prommer Box FPS-8 or FPS-10
5 Printer Cable
(included with FPS-8)
6 D9-D9 Cable
(included with FPS-8)
7 SW Protection Key PKD-1
8 AC Charger ACF-8
CA-10DS
AXS-4
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Service Setup 2
Item Name Type
1 Docking Station JBV-1
2 Docking Station Adapter DA-55
3 DC Service Cable CA-5S
4RF Antenna Cable XRS-6
5 DC Power Cable PCS-1
6 Service MBUS Cable DAU-9S
7 SW Protection Key PKD-1
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Service Setup 3 - Automated Tuning and Alignment
2
1
6
4
5
7
Item Name MFR Model # QTY Comment
3
1 Vector Signal Analyzer Agilent E4406A 1 B78, CDMA 2000 measurements
2 Signal Generator Agilent E4421B 1 Digital signal generator with high-
stability oscillator and high-spectral
purity
3 RF Switch GreenHill TVi9901 1 RF switch with GPIB control
4 Power Supply Keithley K2306 2 Programmable with sense wire
5 Win2000 PC 1 Dell with Pentium III or above,
network card, 256M RAM, 20GB HD,
CD-ROM, etc.
6 GPIB Interface NI GPIB-USB-A 2 USB to GPIB adapter (184983G-01)
7 Docking Station Nokia SS-13 1 For DCT4 handset tuning.
8 10dB Attenuator
9 Security Key (Dongle) Nokia PDK-1
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