Mitutoyo 99MBE021A User Manual

MANUAL No. 99MBE021A SERIES No. 264

DP-1VR

Digimatic Mini-Processor

User's Manual

In order to obtain the best possible performance from the Mitutoyo

Digimatic Mini-Processor DP-1VR,

read this user’s manual thoroughly before operation.

After reading, retain it close at hand for future reference.

THE MARKS USED IN USER'S MANUAL

The meaning of symbol mark and contents describe with each symbol mark used in users manual is as follow.

Notice on Safety

In user's manual, to use exactly this unit, and to protect from yours and other peoples damage and property, several chart expression. The expression and meaning are as follows.

● Following expressions shown general notices, cautions and dangers, but not

limited.

Neglecting this expression, if you deal with this unit by incorrect way, it will be imminent occurrence of human death or heavy injury.

Neglecting this expression, if you deal this unit by incorrect way, it will be supposed to occur possibility of human death or heavy injury.

Neglecting this expression, if you deal with this unit by incorrect way, it will be supposed to occur possibility of human damage and physical damage.

THE MARKS USED IN USER'S MANUAL

● The following marks show notice, exhibit of action/compulsion

This marks show that there is contents urge the notice (include danger, warning. In the chart, concrete notice meaning is shown (left chart mean electrical shock)

This mark express exhibited action. Concrete exhibited actions are drawn in the charts or near the charts. (left chart means exhibit of disassemble)

This mark express the action under compulsion or direction. Concrete directed actions are drawn in the charts or near the charts. (left chart shows necessity of earth)

THE MARKS USED IN USER'S MANUAL

About several kinds of notice.

Several kinds of "notice" which assist to obtain high reliable measured data show in following words.

Important

Notice

Reference

◆ Notice indicates necessary information to achieve the purpose. Do not neglect this direction.

◆ If you do not follow this direction, there are the possibilities to loss or difficult to maintain the performance and accuracy of this unit.

This word indicates especially emphasize or supplementary information. It shows that there are attentions for specified operation (limit of memory, construction of equipment, information concerned with special version of program. etc.)

This word indicates reference information concerned with operating method and procedure described in this manual to apply for particular problem or details explanation of operation and function. And if there are other reference informations, they may be shown the reference portion

When any damages happen by the method not to depend on this manual, our company does not have any responsibilities. Contents of this manual may be changed without advance notice.

iii

NOTICE ON SAFETY (PLEASE READ SURELY)

To use safely, you should observe following.

◆ This unit is intended to be used for a general equipment (measuring equipment, or machine tool etc.) Do not use this unit for medical machine, aerospace vehicle, train or atomic power etc. which miss operation of this unit have possibility to injure the human body or treated human life. When you intend to use for such purpose, please inform to our company in advance.

◆ If accidents happen such as smoke, curious smell or abnormal operation, cut power and pullout AC adapter from consent, then inform to service network. If you continue operation, it causes fire or electric shock.

◆ When you drop this unit and it is damaged, cut power and pullout AC adapter from consent, then inform to service network. If you continue operation, it causes fire or electric shock.

◆ Do not repair or modify this unit by user. As it causes fire or electric shock, do not implement absolutely.

◆ When foreign object puts into this unit, cut power and pullout AC adapter from consent, then inform to service network.

NOTICE ON SAFETY (PLEASE READ SURELY)

◆ Please keep specified power source voltage. When this unit is used with not specified power source voltage. it causes damage of inside, fire or electric shock.

◆ Please do not put this unit at the place opened to direct sunshine or hot temperature. Inner temperature of this unit increases and causes fire.

◆ Do not put this unit close to wall. Inner temperature increases and causes malfunction. And also please put this unit apart about 10 cm from wall as you can pullout the cord of power source without moving this unit.

REGARDING TO EC COMMAND CONFORMITY

◆ This unit is conformed to following EC Command. EMC Command EN61326-1997+A1:1998

CONTENTS

The marks used in this user's manual........................................................................... i

Notice on Safety (Please read thoroughly) ................................................................ iv

WARRANTY .............................................................................................................vi

1. OUTLINE........................................................................................................ 1

1. Introduction ........................................................................................................... 1

2. Features ..................................................................................................................1

2. SET UP .......................................................................................................... 3

1. Power supply ......................................................................................................... 3

1.1 Setting the battery ......................................................................................... 3

1.2 Connection of the AC adapter....................................................................... 5

2. Set of recording paper............................................................................................ 6

3. Connection of the measuring tool .......................................................................... 7

4. Other connection.................................................................................................... 8

4.1 Attachment of strap....................................................................................... 8

4.2 Footswitch..................................................................................................... 9

4.3 RS-232C Cable • GO±NG judgement cable................................................. 9

4. PARAMETER ............................................................................................... 10

1. Parameter ............................................................................................................. 10

2. In the case of connecting caliper micrometer ...................................................... 10

3. In the case of printout of RS232C linearscale output .......................................... 12

4. Example of parameters setting ............................................................................ 15

4.1 DP-1 parameter setting procedure .............................................................. 15

5. SUMMARY OF FUNCTIONS....................................................................... 19

1. Key functions....................................................................................................... 19

2. Function of each mode ........................................................................................ 20

3. Timer input function ............................................................................................ 21

6. OPERATION ................................................................................................ 22

1. Power ON/OFF .................................................................................................... 22

2. Basic Operation 1 ................................................................................................ 23

2.1 Data input, cancel, clear.............................................................................. 23

CONTENTS

3. Basic operation 2 .................................................................................................25

3.1 Input of tolerance limit data........................................................................ 25

3.2 Confirmation/renew of limit data ...............................................................27

3.3 Release of limit data ...................................................................................28

3.4 Data input, cancel, clear.............................................................................. 29

4. Mode 3 ................................................................................................................. 32

5. Print RS232C of counter...................................................................................... 34

6. OTHER NOTICES........................................................................................ 36

7. MAINTENANCE........................................................................................... 37

1. Clean printer head ................................................................................................ 37

2. Clean paper sensor ............................................................................................... 37

8. ERROR MESSAGE...................................................................................... 39

1. Alarms concerning electric power ....................................................................... 39

2. Other alarms ........................................................................................................ 40

9. CALCULATION METHOD ........................................................................... 42

1. Significant figure .................................................................................................42

2. Overflow and calculation tolerance ..................................................................... 43

3. Calculation tolerance detail .................................................................................44

4. Calculation formula .............................................................................................45

4.1 Calculation of Mode1, Mode2 .................................................................... 45

4.2 Calculation Mode3...................................................................................... 46

10. OUTPUT....................................................................................................... 47

1. Output of GO/±NG Judgment Result .................................................................. 47

2. Output in Accordance with RS-232C Format...................................................... 47

2.1 Communication Specifications ................................................................... 48

2.2 Data Format ................................................................................................ 48

2.3 Error Code .................................................................................................. 49

2.4 Data request command................................................................................ 49

11. TROUBLESHOOTING................................................................................. 50

12. SPECIFICATIONS ....................................................................................... 52

SERVICE NETWORK .................................................................................. 54

vii

OUTLINE

1. Introduction

DV-1VR is an exclusive piece of data processing equipment that records data from a Mitutoyo digimatic tool so it can be statistically processed operation is easy and statistical results can be obtained quickly.

2. Features

(1) Abundant statistical parameters:

Number of samples (N) • Maximum value (MAX) • Minimum value (MIN) • Range (R) • Mean value (X) • Standard deviation (σ-n, σn-1) • Process capability index (C

Limit data 5 types (2) Preparation of histogram (3) Preparation of a chart of displacement that expresses the time history of mea-

sured data D (Displacement). (4) Several calculation functions necessary to prepare the X-R control chart. (5) Timer input function. (6) Data output function.

Output of measured data (RS-232C, TTL Level)

Output result of success or failure (+NG, GO, −NG)

It can be connected to Mitutoyo Instrument Network System (µNET System) (7) Output of success or failure by LED. (8) Power source system of AC adapter or four AA type Nickel Hydrogen batteries

(Ni-MH)/Alkali batteries (LR6) (9) Standard equipment of 48 m recording paper.

P, CPK) • Number of defects (±NG) • Percent detective (P)

- 1 -

OUTLINE

75.2

Recording paper cover/ Recording paper

+ −

Mitutoyo Corporation

Code No.

Model

Serial No.

Power

OPEN

MADE IN JAPAN

Release lever

Adapter jack

GO/±NG LED

DIGIMATIC MINI-PROCESSOR

−

Battery box

Alkaline battery LR6

AA Ni-MH battery

Must use the following types of battery

for battery operation.

INPUT OUTPUT ADAPTER

Input connector

Output connector

CESTAT

PRINTER CL

Strap attachment

43.9

Foot switch connector

EXT.P

FEED DATA

TOL.

POWER

LIMIT

Power source LED

201.1

External view

Parts List

Parts name Quantity

DP-1VR (Main unit) 1 AC adapter 1 Recording paper 1 Strap 1 Quick reference 1 User’s manual 1

- 2 -

SET UP

1. Power supply

● Power is supplied to this unit by the AC adapter or four AA type Nickel Hydrogen

batteries (Ni-Mh)/Alkali batteries (LR6)

● When the AC adapter is used while batteries installed, the power will be supplied

from the AC adapter (batteries are not included). The AC adapter cannot charge the batteries, charge them with a dedicated battery charger, if necessary.

● When a voltage drop occurs when using the battery or AC adapter, the power

source LED will blink and show an abnormal condition.

1.1 Setting the battery

Set the batteries. If using the AC adapter, refer to section 1.2

q Open the battery box.

Code No. Model Serial No. Power

+ −

Mitutoyo Corporation MADE IN JAPAN

Must use the following types of battery for battery operation.

Alkaline battery LR6 AA Ni-MH battery

Push down the stopper of the battery box and pull forward.

- 3 -

SET UP

w Set the batteries.

Be sure to set correctly the poles of the size AA Alkali batteries (LR6) or Nickel

Hydrogen batteries (Ni -MH AA)

e Close the battery box by the inverse process of q firmly until you hear the

clicking sound.

IMPORTANT

◆ Set the poles of batteries correctly.

◆ Do not use different kinds of batteries.

◆ Use either size AA Alkali batteries (LR6) or AA Nickel Hydrogen batteries

(Ni-MH AA)

◆ Manganese batteries R6 cannot be used.

◆ When Alkali batteries are used, printed letters may fade accordingly.

◆ When Alkali batteries or Nickel Hydrogen batteries are used, print speed is

slower compared with the AC adapter.

◆ In the case of using batteries, if the surface shows peeling or breaks on the pole

of the battery, it may cause poor contact and start-up. Please use batteries only after you check there is no peeling or surface breaks on the poles of batteries.

◆ If DP-1VR is not used for a long period, please remove the batteries from DP-

1VR. If the batteries remain connected to the DP-1VR for long time, fluid leakage may damage the DP-1VR.

◆ The operational temperature of the batteries must remain over 10°C. If the

temperature is less than 10°C, undesirable things, such as printed letters become thin, etc., may occur.

- 4 -

NOTE

◆ DP-1VR has no charger function. If you need to charge the batteries, a

dedicated battery charger is needed.

◆ Battery life is about 10,000 lines, (using 1,600 m Ah Ni-MH, and print large,

letter one time per 5 sec.)

◆ Battery life varies drastically in accordance with environmental conditions.

1.2 Connection of the AC adapter

Connect the AC adapter to the DP-1VR. Skip this page when using batteries.

DIGIMATIC MINI-PROCESSOR

POWER

−

GO+NG

POWER

PRINTER CL

TOL.

CESTAT

LIMIT

FEED DATA

Insert firmly all the way.

SET UP

◆ The AC adapter specified by our company should be used.

100/115V 09EAA088 230V 09EAA088D 230V UK 09EAA088E

◆ If the specified AC adapters are not used, print quality and life expectancy will

be reduced.

- 5 -

SET UP

2. Set of recording paper

● Push the release lever downward

● Move the cover of recording paper upward, then open it.

OPEN

● Peel tape fixing the edge of record paper, then set the recording paper with a little

bit of the paper pulled out.

● Set the core of the recording paper firmly in the holder. If the recording paper is

wrinkled, it can cause the paper to jam while printing, so be sure it is straight.

● Close the cover of the recording paper, pulling out the edge the recording paper a

little bit.

● Press the ‘power’ key to power ON and press the ‘FEED’ key, to send out the

recording paper about 100 mm.

- 6 -

● When paper is set, be careful not to injure your hand by the paper cutter.

IMPORTANT

◆ After setting the recording paper, be sure to press the ‘FEED’ key. This will

perform a self-alignment thereby reducing paper jamming.

◆ When you open the recording paper cover, the printer head is exposed.

Immediately after printing, the printer head is hot. Do not touch to avoid being burned.

◆ DP-1VR recording paper has superior characteristic of conservation, tolerance

to chemicals and weather-proof. Please use the recording paper specified by our company. (Part No. 09EAA082 10 roll pack)

◆ Print quality is not guaranteed if the specified recording paper is not used.

◆ Recording paper should be stored in a cool and dark place.

3. Connection of the measuring tool

Before connection, confirm that electric power to the digimatic measuring tool is OFF.

(1) Connection to the digimatic measuring tool.

Connect one connector of the connecting cable to DP-1VR input connector and the

other connector to the output connector of the digimatic measuring tool. Some con-

necting cables are different, depending on the type of measuring tool, please refer

to each user's manual.

SET UP

OUTPUTINPUT

• Be careful to connect the connector correctly.

• Pull and put the connector in straight.

Connection of the input connector

- 7 -

SET UP

4. Other connection

4.1 Attachment of the strap

Attach the strap to the DP-1VR as necessary

q Take the sling off the hook. w Press the sling through the attachment point of the DP-1 as shown in the figure.

Must use the following types of battery for battery operation.

Alkaline battery LR6 AA Ni-MH battery

Insert strap here

Sling

Hook

e Hang the hook on the ring and pull out.

- 8 -

4.2 Footswitch

Data can be input by a foot switch. Connect to a foot switch connector, part No. 937179T (optional accessory)

DIGIMATIC MINI-PROCESSOR

POWER

−

GO+NG

POWER

PRINTER CL

TOL.

CESTAT

LIMIT

FEED DATA

4.3 RS-232C Cable • GO±NG judgement cable

SET UP

q RS-232C cable (part No. 09EAA084)

RS-232C output can be obtained from DP-1VR and used for printing RS-232C,

output of a linear scale counter. Connect the RS-232C cable to the DP-1VR output

connector.

w GO±NG judgment cable (part No. 965516)

The results of a judgment can be obtained from the DP-1VR. Connect it to output

connector of the DP-1VR.

NOTICE

The RS-232C cable and GO±NG judgment cable can not be used simultaneously. Be sure to connect / disconnect the cables only when the power is OFF.

- 9 -

PARAMETER

1. Parameter

Parameter functions can customize the actions of the DP-IVR. Set up in accordance with the purpose.

There are two kinds of parameter settings in accordance with connecting measuring equipment to DP-1VR.

Select parameters in accordance with the measuring equipment used.

2. In the case of connecting calipers or micrometers

Parameters are established for digimatic interfaces such as calipers or micrometers when connected to DP-1VR.

Start parameter setting mode by pushing the 'DATA' key and 'POWER' key simulta- neously.

After parameter mode is started, parameters are printed in order. When you want to change a setting, push the 'STAT' key and when you don't want to change a setting, push the 'DATA' key; then the parameter will be set.

Next, a table of parameters is shown.

- 10 -

Table 1 Parameter in DP-1 MODE

PARAMETER

-rO red

5 6

01 11

metIgnitteSnoitareporetnirPtluafeD

-TEMARAP

RAELCRE

METSYS

EDOM KROW

EDOM

DUAB

ETAR

YTIRAP

ATAD

TNIRP

EZIS

EVAS

TNIRP

EMIT

TNIRP

ATAD

EMIT TINU

8/7

HTGNEL

REWOP

YTISNED

EDOMZB

TAMROF

hcnI

enoN

marG

noT

ecnuO

raelcretemaraP

itluM/edom1-PDteS 1-PD edom 1-PD

/1EDOM/0EDOM

3EDOM/2EDOM

/0084/0042/0021

00291/0069

ddO/nevE/enoN

8/7

lamroN/egraL

lamroN/evasrewoP

kraD/lamroN

FFO/NOedomZB

FFO/NOTNIRPEMIT

TAMROFETAD

GNITTESETADgnitnirpnehW.g.e ,2.naJ

GNITTESEMITdradnatSnapaJ

)hcni/mm(citamotuA

retemilliM

edargitneC

FFO/NO FFO/NO

0002 tamrofatadgnisu

hcni/mm

hcni

C°

.bL

1EDOM/0EDOM 3EDOM/2EDOM

0084/0042/0021

00291/0069

DDO/NEVE/NON

LAMRON/EVAS

KRAD/LAMRON

DD/MM/YYYY

YYY/DD/MMM YYY/MMM/DD

2/1/0002

0002/2/NAJ 0002/NAJ/2

RAELCRETEMARAP

RAELCONRETEMARAP

LAMRON/EGRAL

.21nidenifedgnittes

raelctonoD

sretemarap

1edoM

0084

NEVE

EGRAL

si2edomnehW lamronylnotes

siezisgnitnirp

elbaliava

lamroN

DD/MM/YYYY

dradnatSnapaJ

emiT

citamotuA

- 11 -

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