Mindray DPM3 User manual
Intellectual Property Statement
Mindray DS USA, Inc. (hereinafter called Mindray DS) owns the intellectual property rights
to this product and this manual. This manual may refer to information protected by
copyrights or patents and does not convey any license under the copyright and the patent
rights of Mindray DS, nor the rights of others.
Mindray DS intends to maintain the contents of this manual as confidential information.
Disclosure of the information in this manual in any manner whatsoever without the written
permission of Mindray DS is strictly forbidden. Release, amendment, reproduction,
distribution, rental, adaption and translation of this manual in any manner whatsoever without
the written permission of Mindray DS is strictly forbidden.
is a trademark or a registered trademark of Shenzhen Mindray Bio-Medical
Electronics Co., Ltd. All third-party trademarks that appear in this manual are used solely for
editorial purposes and are the property of their respective owners.
Contents of this manual are subject to changes without prior notice.
© 2008-2010 Mindray DS USA, Inc. All rights reserved.
WARNING
z Federal Law (USA) restricts this device to sale by or on the order of a physician.
I
FOR YOUR NOTES
II
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment
maintenance and prevents equipment damage and personnel injury.
This manual is based on the maximum configuration; Therefore, some contents may not
apply to your monitor. If you have any question, please contact our Customer Service
Department.
Intended Audience
This manual is for biomedical engineers, authorized technicians or service representatives
responsible for troubleshooting, repairing and maintaining the monitors.
Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject
to change without prior notice
Revision number: 2.0
Release time: 2010-04
Password
A password is required to access the service mode. The service password is 321.
1
FOR YOUR NOTES
2
Contents
1 Safety................................................................................................................................. 1-1
1.1 Safety Information ..........................................................................................................1-1
1.1.1 Warnings............................................................................................................. 1-2
1.1.2 Cautions ............................................................................................................. 1-2
1.1.3 Notes .................................................................................................................. 1-2
1.2 Equipment Symbols ........................................................................................................ 1-3
2 Theory of Operation ........................................................................................................ 2-1
2.1 Introduction..................................................................................................................... 2-1
2.2 System Structure ............................................................................................................. 2-1
2.3 Hardware Structure ......................................................................................................... 2-3
2.3.1 Main Board......................................................................................................... 2-4
2.3.2 Power Board....................................................................................................... 2-5
2.3.3 Key&displays Board .......................................................................................... 2-6
2.3.4 Parameter Boards ............................................................................................... 2-7
2.3.5 Recorder ............................................................................................................. 2-9
2.3.6 Bar Code Scanner............................................................................................... 2-9
3 Testing and Maintenance................................................................................................. 3-1
3.1 Introduction..................................................................................................................... 3-1
3.1.1 Recommended Frequency .................................................................................. 3-2
3.2 Visual test........................................................................................................................ 3-2
3.3 Power-On Test................................................................................................................. 3-3
3.3.1 NIBP Tests.......................................................................................................... 3-3
3.3.2 SpO
3.3.3 Temp Test ........................................................................................................... 3-6
3.4 Nurse Call Performance Test........................................................................................... 3-7
3.5 Bar Code Scanner Test.................................................................................................... 3-7
3.6 Electrical Safety Tests .....................................................................................................3-8
3.6.1 Enclosure Leakage Current Test......................................................................... 3-9
3.6.2 Earth Leakage Current Test.............................................................................. 3-10
3.6.3 Patient Leakage Current Test ........................................................................... 3-10
3.6.4 Patient Auxiliary Leakage Current Test ........................................................... 3-10
3.7 Recorder Check..............................................................................................................3-11
3.8 Program upgrade ............................................................................................................3-11
4 T ro ubleshooting................................................................................................................ 4-1
4.1 Introduction..................................................................................................................... 4-1
4.2 Part Replacement ............................................................................................................4-1
4.3 Monitor Status Check...................................................................................................... 4-1
4.4 Technical Alarm Check ................................................................................................... 4-2
Test............................................................................................................ 3-5
2
1
4.5 Troubleshooting Guide.................................................................................................... 4-2
4.5.1 Power On/Off Failures ....................................................................................... 4-2
4.5.2 Display Failure ................................................................................................... 4-3
4.5.3 LED Digital Display & Indication Lamp Failure............................................... 4-3
4.5.4 Alarm Problems.................................................................................................. 4-3
4.5.5 Button Failure..................................................................................................... 4-4
4.5.6 Recorder Failures ............................................................................................... 4-4
4.5.7 Interface Failures................................................................................................ 4-5
4.5.8 Power Supply Failures ....................................................................................... 4-5
4.5.9 Network related problems .................................................................................. 4-7
4.5.10 Software Upgrade Problems............................................................................. 4-7
4.5.11 Bar Code Scanner Failures ............................................................................... 4-8
4.5.12 NIBP Measurement Failures ............................................................................ 4-8
4.5.13 SpO2 Measurement Failure.............................................................................. 4-9
4.5.14 Temp Measurement Failures ............................................................................ 4-9
5 Repair and Disassembly ............................... .. ... .. ... ......................................................... 5-1
5.1 Tools................................................................................................................................ 5-1
5.2 Preparation for Disassembly ........................................................................................... 5-1
5.3 Disassembly .................................................................................................................... 5-2
5.3.1 Separating the Front and Rear Half of the Monitor............................................ 5-2
5.3.2 Disassembling the Front Housing Assembly...................................................... 5-4
5.3.3 Removing the Main Rack Assembly.................................................................. 5-6
5.3.4 Disassembling NIBP Module............................................................................. 5-7
5.3.5 Removing the Main Board ................................................................................. 5-8
5.3.6 Removing the Power Board ............................................................................... 5-8
5.3.7 Removing the Battery Assembly........................................................................ 5-9
5.3.8 Removing the Fan and Speaker.......................................................................... 5-9
5.3.9 Removing the Power Socket ............................................................................ 5-10
5.3.10 Removing the Temp Module .......................................................................... 5-10
5.3.11 Removing the SpO
Module........................................................................... 5-12
2
6 Parts .................................................................................................................................. 6-1
6.1 Main Unit ........................................................................................................................ 6-1
6.2 Main Rack Assembly (For Lead-acid Batteries)............................................................. 6-2
6.3 Main Rack Assembly (For Lithium Battery)................................................................... 6-4
6.4 Front housing Assembly.................................................................................................. 6-6
6.5 Rear Housing Assembly.................................................................................................. 6-7
6.6 Lithium Battery Charger Assembly................................................................................. 6-8
6.7 Lead-acid Battery Assembly ........................................................................................... 6-9
6.8 MASIMO SpO
Board Assembly ................................................................................. 6-10
2
6.9 Temp Assembly..............................................................................................................6-11
2
1 Safety
1.1 Safety Information
WARNING
z Indicates a potential hazard or unsafe practice that, if not avoided, could result in
death or serious injury.
CAUTION
z Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.
NOTE
z Provides application tips or other useful information to ensure better maintenance
operation.
1-1
1.1.1 Warnings
WARNING
z Disassembly and repair of this product should be conducted by Mindray DS
authorized personnel only.
z To avoid explosion hazard, do not use the equipment in the presence of
flammable anesthetics, vapors or liquids.
z Follo w the applicable wa ste contro l re gulations to dispose of the package
material and keep it out of children’s reach.
z The equipment must be connected to a properly installed power outlet with
protective earth contacts only. If the installation does not provide a protective
earth conductor, disconnect the equipment from the power line and opera te it
on battery power, if possible.
1.1.2 Cautions
CAUTION
z Magnetic and electrical fields are capable of interfering with the proper
performance of the equipment. For this reason, make sure that all external
devices operated in the vicinity of the equipment comply with the relevant EMC
requirements. Mobile phones, X-ray equipment or MRI devices are possible
sources of interference as they may emit higher levels of electromagnetic
radiation.
z Before connecting the equipment to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the
equipment’s label or in this manual.
z Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.
1.1.3 Notes
NOTE
z Refer to Operation Manual for detailed operation and other information.
1-2
1.2 Equipment Symbols
Attention (Consulting this
manual).
Power On/Off
Alternating current (AC)
Battery indicator
Type CF applied part.
Defibrillator-proof
NIBP start/stop button
Patient Information
Up button
Confirm button
Down button
Pulse Rate (PR)
Neonate
Pediatric
Adult
Main menu
Set alarms
Display Tabular Trends/Pleth
Wave
NIBP interval
Record
Alarm Silence
Equipotential grounding
Nurse Call connector
RS-232 connector
Date of manufacture
Serial number
Network connector
1-3
FOR YOUR NOTES
1-4
2 Theory of Operation
2.1 Introduction
The monitor is intended for monitoring the patient’s vital signs including non-invasive blood
pressure (NIBP), pulse oxygen saturation (SpO
paediatric and neonatal patient. It is also designed to monitor the temperature Temp) for
single adult and paediatric patient.
2.2 System Structure
The whole system consists of mechanical parts, hardware and software, as follows:
) and pulse rate (PR) for single adult,
2
System
Mechanical Hardware Software
Main unit
Recorder
Battery
chamber
Temp
module
charmber
Barcode
scanner
support
Main board
Power board
Key&display
Parameter
boards
Recorder
board
Barcode
scanner
System
software
Parameter
software
Upgrade
software
Print
software
Gateway
software
2-1
The system’s PCBAs are connected as shown below:
2-2
2.3 Hardware Structure
The monitor’s hardware structure is shown in the figure below.
Key&display
board
LED &
KEY
LCD
Power
supply
NIBP module
Speaker
SpO2 module
Isolation power
board *
Communication/p
ower supply
Recorder
TEMP module
Main board
Fan
Communication/p
ower supply
Ethernet
RS232
NurseCall
Battery
Power board
VS-800
* Mindray SpO2 module does not require the isolation power board.
The core of the system is the main board which provides power supply for all parameter
modules. The parameter modules directly communicate with the main board, and the
measurements and status of all modules are processed by the main board and then displayed
on the key&display board. The main board also controls communication with the speaker, the
recorder and all the external connectors.
AC
2-3
2.3.1 Main Board
The main board provides resources and supports for the overall system. It controls LCD,
LED, keyboard, speaker and recorder. It also enables to communicate with parameter
modules and connectors.
2.3.1.1 Principle Diagram
Watchdog
Ethernet
Nurse Call
Speaker
PHY
RTL8201
CPU
Audio process
circuit
RTC E2PROM
SPI
Serial port 0
RS232 IC
RS232
Serial port 1: NIBP
FlashSDRAM
FPGA
1.5V
Linear power
3.3V
5.0V
12V
LCD
LED
KEY
2.3.1.2 Function Description
The main board communicates with all the parameter modules and the recorder through
FPGA extended serial port.
The main board supplies information through FPGA for the key&display board to display; it
detects the keys and implements user interface.
The main board controls the alarm indicator via FPGA and the signal wire is adapted from
key&display board.
The main board controls the speaker to give audible alarm, key tones and Pitch Tone.
The main board provides nurse call connector, network connector and R232 connector.
The real-time clock is implemented by the RTC chip. The RT clock is powered according to
the priority of AC mains, battery, and button cell on the main board. This ensures the normal
working status of the clock in the event that AC mains and batteries are not available.
SDRAM is responsible for storing data temporarily and running programs. Flash serves as
the system memory and trend data memory whereas EEPROM services as the device
configuration memory.
Serial port 2: SpO2
Serial port 3: Temp
Serial port 4: Recorder
2-4
2.3.2 Power Board
The power board converts the input power (AC mains or battery) to different working
voltages for other boards; it also has the function of charging battery.
2.3.2.1 Principle Diagram
AC
input
EMI
filter
controller
PWM
Rectifer &
filter
Flyback
converter
Current
detection
Coupler feedback
& isolation circuit
Rectifier
& filter
OVP&OPP
16.8V
DC/DC
converter
DC/DC
converter
Charging
circuit
DC/DC
converter
Switch
circuit
PCON
OVP&OCP
Battery
OVP&OCP
2.3.2.2 Functions
After the AC input reaches the power board, it flows through the EMI filter circuit and
rectifier and filter circuit. Then it is converted to a DC voltage, which is further converted to
the 16.8V DC voltage by the Flyback converter. The 16.8V DC voltage is the main input of
DC/AC converter and charging circuit; it is used to charge the lithium battery or lead-acid
battery, and also converted to 12V, 5V and 3.3V DC voltage by corresponding circuit
conversion. In case the AC input is unavailable, the battery can supply power for the DC/DC
converters to get 12V, 5V and 3.3V DC voltages, which are under the control of device
poweron/poweroff signal.
The 16.8V DC output is protected against over-voltage and over-power, the 12V and 3.3V
DC outputs are protected against over-voltage, short-circuit and over –current, the 5V DC
output is protected against over-voltage and short-circuit.
Two power boards are developed for the lead-acid battery and lithium battery. Each board
demonstrates the battery types it supports via the main board connector, facilitating the main
unit to process information such as battery capacities. The power board charges the battery
merely under AC input. The monitor runs on AC mains if both AC mains and battery are
available.
12V
output
5V
output
3.3V
output
2-5
2.3.3 Key&displays Board
The key&displays board provides the user’s interface. The LCD module, 7-segment digital
display, LED indication lamp and keys are integrated on the board.
2.3.3.1 Principle Diagram
LCD signal
ADV
3.3V
VSB
FSTN LCD
module
Key
matrix
3.3V
disable
Switch
LED
CPLD
Start-up
circuit
2.3.3.2 Functions
The LCD module has the function of adjusting the contrast and brightness in 10 levels,
displaying menus, trend data and Pleth waveform.
The 7-segment digit displays are used to display systolic pressure, diastolic pressure, mean
pressure/cuff pressure, SpO
The AC indicator is driven by the ADV output from the power board whilst the working
status indicator (built in the Power On/Off key) is driven by 3.3V voltage. The battery
indicator is jointly controlled by the flash control signal, ADV signal and /BC signal.
The keypad consists of the power ON/OFF key and the other 11 functional keys.
, PR, Temp and so forth.
2
LED&KEY
detection
2-6
2.3.4 Parameter Boards
2.3.4.1 SpO2 Module
The principle diagram of SpO2 module is shown below:
/RST
WATCHDOG
WDI
DRIVE DAC
LED DRIVE
CIRCUITRY
CPU
DRAM
FLASH
Isolated Serial
In/Output Port
4KV Isolated
Power
Supply
+3.3V
+5V
-5V
HOST
+12V
SENSOR
GAIN CONTROL
CIRCUITRY
PROGRAMMABLE GAIN
CIRCUITRY
OFFSET DAC
OFFSET
AMPLIFIER
A/D
CONVERTER
The SpO2 sensor collects the red and infrared light signal transmitting through the finger or
toe which is pulsing and process the collected signal to get the measured result. The drive
circuit of the LED and the gain of the amplifying circuit should be controlled according to the
perfusions and transmittances of the tested objects.
2-7
2.3.4.2 NIBP Module
The principle diagram of NIBP module is shown below:
CUFF
PRESSURE
SENSOR
FOR
PROTECT
PRESSURE
SIGNAL
AMPLIFIED
CIRCUITS
FOR
PROTECT
OVER
PRESSURE
PROTECT
CIRCUIT
WATCHDO
G
ASYNCHRONOUS
SERIAL
COMMUNICATION
CPU
PRESSURE
SIGNAL
AMPLIFIED
CIRCUITS
MOTOR CONTROL
FEEDBACK SIGNAL
Windpipe
Valve and Air
Pump
PRESSURE
SENSOR
The NIBP is measured based on the pulse vibration principle. Inflate the cuff which is on the
forearm till the cuff pressure blocks the arterial blood, and then deflate the cuff according to a
specified algorithm. While the cuff pressure is decreasing, the arterial blood has pulses,
which are sensed by the pressure transducer in the cuff. Consequently, the pressure transducer
connected with the windpipe of the cuff, generates a pulsation signal, which is then processed
by the NIBP module to get the NIBP value.
NIBP values are based on the oscillometric method of noninvasive blood pressure
measurement and correspond to comparisons with auscultative values (applied to adults and
pediatrics elder than 3 years) and intra-arterial values (applied to neonates and pediatrics
younger than 3 years) within ANSI/AAMI SP10 Standards for accuracy (a mean difference of
± 5 mmHg, and a standard deviation of < 8 mmHg).
PRESSURE
SIGNAL
PUMP AND
VALVES
CONTROLED
CIRCUITS
A/D
CONVERTER
FLASH
DRAM
2-8
2.3.4.3 Temp Module
The principle diagram of Temp module is shown below:
Normally, the sensor used for measuring temperature is a thermistor. The resistance of a
given thermistor is nonlinearly relative to the temperature. Thus, the resistance of a
thermistor can be conversed into temperature. By applying given field current to the
thermistor, its resistance can be easily obtained by measuring the voltage on the thermistor.
2.3.5 Recorder
The recorder receives data from the main board and then sends them to the thermal printhead
for printing. The recorder has a hardkey(starting/stopping recordings) and a green LED on its
front.
2.3.6 Bar Code Scanner
The bar code scanner enables to read the one-dimensional and two-dimensional bar codes,
simplifying patient admit. The bar code scanner communicates with the monitor and gets
power supply to the power source via the serial ports. The scanner’s serial port is defined as
follows:
PIN Definition
2 Barcode_RX
3 Barcode_TX
5 GND
9
VCC（5VDC）
2-9
The monitor’s serial port is defined as follows:
PIN Definition
2 DPM 3_TX
3 DPM 3_RX
5 GND
9
VCC（5VDC）
Basic settings of the bar code scanner are listed in the table below:
Bar code scanner Factory default
Host Parameters
Baud Rate 9600 9600
Data Bits 8 8
Stop Bits 1 1
Calibration bit 0 0
Handshaking None None
User Parameters
Beeper Tone Medium Medium
Beeper Volume Medium High
Trigger Mode Level Auto Aim
Parameter Scanning Disable Enable
Data Format
Prefix Value 7013 <CR><LF> 7013 <CR><LF>
Suffix 1 Value
7013 <CR><LF> 7013 <CR><LF>
Suffix 2 Value
Scan Data Transmission
Format
<PREFIX><DATA><SUFFIX
1><SUFFIX 2>
Data only
You shall program the bar code scanner to perform various functions.
To change parameter settings, scan the following bar codes in sequence.
1. Set Default Parameter
2-10
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