Milton CAT CP-323C User Manual

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CS-323C CP-323C
Vibratory Soil Compactors
Cat®3054C Diesel Engine
oss Power
Gr
Dr
um Width 1270 mm 50" Centrifugal Force 66.8 kN 15,000 lb Vibratory Frequency 35 Hz 2100 vpm
62 kW 83 hp
Operating Weight
CS-323C 4390 kg 9,680 lb CP-323C
4620 kg
10,190 lb
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CS-323C and CP-323C Soil Compactors
Ideally-sized for small compaction jobs or working in tight areas such as trenches or job sites with limited space.
ibratory System
V
An industry-proven eccentric weight design combined with high amplitude and frequency delivers superior compaction in the fewest number of passes.
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Engine
Caterpillar®3054C diesel engine delivers 62 kW (83 hp) and is built for performance and reliability without sacrificing fuel economy.
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Propel System
The single pump propel system with flow divider provides balanced hydraulic flow to both the rear drive axle and the front drum drive motor to minimize drum and wheel spin-out in low traction conditions. (Flow divider is optional on CS-323C without a blade.) This system enables the operator to achieve good gradeability and machine control while compacting on a grade or using the optional leveling blade.
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Operator’
The 300C-Series Soil Compactors feature exceptional operator comfort and visibility. A propel lever, grouped control gauges and conveniently located control switches enhance operator productivity and reduce operator fatigue. Four heavy-duty isolation mounts provide a smooth ride. A new steering wheel with integrated center horn function and steering knob helps reduce operator fatigue. The operator’s platform is enclosed by handrails and features angled foot rests for sure footing when working on a grade. A ROPS/FOPS canopy with a rear view mirror is standard.
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Versatility
Narrow machine width of 1.39 m (4' 6") is ideal for working in trench applications or job sites with limited space. The machine weight is good for light compaction of uniform layers over sewer and water pipes.
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s Station
The optional leveling blade increases machine utilization to tackle backfilling, material knockdown and light dozing applications.
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Serviceability
Daily check points are accessible from ground level. The optional hinged side access doors open wide for easy access to engine components. The operator’s station tilts forward to provide access to the hydraulic pumps. The engine lubrication change interval is 500 hours.
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Performance and reliability you can depend on.
Durable field-proven powertrain and vibratory systems, production enhancing options and the world’s largest and most dedicated dealer support system ensure the CS-323C and CP-323C Soil Compactors will provide maximum compaction performance and value.
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Vibratory System

Industry-proven drum design delivers superior compactive force and high reliability.
High centrifugal force and amplitude
provides superior compactive ef exceptional productivity.
ibratory frequency
V
vpm) combined with optimal drum weight, enables the operator to achieve density in fewer passes.
Large heavy-duty bearings for the eccentric weight shaft designed for high compactive forces.
1 year/1000 hour vibratory bearing lube service interval reduces maintenance.
Heavy-duty isolation mounts allow more force to be transmitted to the ground and less vibration to the drum yoke.
of 35 Hz (2100
w
1 Swinging Eccentric Weight
2 Heavy-duty Bearings
3 Isolation Mounts
e
q
fort and
Caterpillar 3054C Series Diesel Engine
High-tech four cylinder engine provides outstanding durability, performance, reliability and operating economy.
Adjustment-free direct injection fuel system provides individually metered
high-pressure, direct injection of fuel for maximum efficiency.
Large engine oil cooler reduces oil deterioration and varnishing of internal components. Allows for 500 hour engine oil change intervals.
Low-mounted oil pump for quicker start-up lubrication.
Combination fuel filter and water separator offers superior protection for
the fuel injection system.
ier 2 and
T
Engine meets U.S. EP European EU Stage II emissions control standards worldwide.
A
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Efficient Propel System

High tractive effort and gradeability for outstanding productivity, machine control and utilization.
Single propel pump with flow divider
provides separate, balanced hydraulic flow to the rear wheel axle and the drum drive motors. Provides high
r
e
q
gradeability and increases tractive effort in loose or poor underfoot conditions. (Flow divider is optional on CS-323C without a leveling blade.)
Limited slip differential provides balanced tractive effort and smooth torque transfer to both rear wheels.
y
t
w
1 Propel Pump
2 Caterpillar 3054C Diesel Engine
3 Limited Slip Differential
4 Rear Wheel Drive Motor
5 Drum Drive Motor
6 Flow Divider
Infinitely variable speed range for maximum torque when using the leveling blade or grade climbing, plus the ability to move quickly over longer distances.
Flushing valves in each propel circuit help keep hydraulic oil cool and clean for maximum system efficiency.
High travel speed up to 8.9 km/h (5.5 mph).
Operator’s Station with ROPS/FOPS Canopy
Designed for simple control, comfort and productivity. The platform is equipped with a ROPS/FOPS canopy and is enclosed by handrails and features foot rests for sure footing.
Single lever control for propel and vibratory On/Off provides simple and low effort operation.
Easy to reach propel lever located to the right of the operator’s seat for convenient and accurate machine control.
Operational gauges are located on the steering console for easy reference when operating.
estricted visibility
Unr
tire edge and to the side and rear of the machine.
table and durable adjustable
Comfor seat with flip-up arm rests and 76 mm
(3") wide retractable seat belt.
Isolated operator’
duty rubber mounts reduce machine vibration transmitted to the operator
to the drum and
s station
with heavy-
.
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Compact Size for Specific Applications
Features and benefits designed specifically for utility construction with narrow working widths like trench compaction or job sites with limited space.
row machine width
Nar
(4' 6") is ideal for working in trench applications or job sites with limited space.
Machine weight is good for light compaction of uniform layers over sewer and water pipes.
Propel system allows the operator to stop, maintain machine position and change directions while on a grade.
Short turning radius for good maneuverability in confined work areas.
Padfoot drum features involuted pads in shape to walk out of the lift without fluffing or “kicking up” the soil around the pads. Pads are tapered to help clean themselves. Heavy-duty scrapers mounted on the front of the drum are individually adjustable and replaceable. Helps to reduce excessive material build up between the pads.
of 1.39 m

Leveling Blade

Leveling blade option increases machine versatility and utilization, plus greatly enhances productivity.
Expands machine versatility and utilization for use in material
knockdown, site leveling, trench backfilling and light dozing applications.
Single lever blade contr
the right of the operator’s seat for simple and convenient operation.
Efficient propel system combined with ample engine horsepower
plenty of power and tractive effort for effective blade use without drum spin.
Two-piece reversible and replaceable cutting edges increase edge service life
and reduce replacement costs.
High mounting point provides superior curb and obstruction clearance.
ol
located to
provides
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Reliability and Serviceability

Reliability and serviceability are integrated into every Caterpillar Soil Compactor. These important features keep your machine investment profitable.
Visual indicators allow easy check of radiator coolant, hydraulic oil tank level and air restriction indicator.
Operator’s station tilts forward to allow convenient access to the hydraulic pumps.
Rear mounted cooling system provides easy access for cleaning. Hydraulic oil cooler tilts rearward for additional access to the radiator.
500 hour engine oil change inter
1 year/1000 hour vibratory bearing lube
service interval for reduced maintenance.
Quick-connect hydraulic test por
simplify system diagnostics.
Ecology drains provide an environmental method to drain fluids. They are included on the radiator, engine oil pan, hydraulic and fuel tank.
S•O•SSMports allow for simple fluid collection of engine oil, engine coolant and hydraulic oil.
val.
ts
Secure hose routing with polyethylene
routing blocks to reduce rubbing and increase service life.
Nylon braided wrap and all-weather connectors ensure electrical system
integrity. Electrical wiring is color­coded, numbered and labeled with component identifiers to simplify troubleshooting.
Maintenance-free Caterpillar batteries
are mounted in the rear of the machine and are accessible through the swing out rear grill. Cat batteries are specifically designed for maximum cranking power and protection against vibration.
Machine is Product Link wire-ready.
The Caterpillar Product Link System (CPLS) ensures maximum uptime and minimum repair costs by simplifying tracking of equipment fleets. Provides automatic machine location and hour updates. Can be obtained through your local Caterpillar dealer.
Daily ser ground level and are grouped on one side of the engine. The optional hinged side access doors open wide for easy access to engine components.
vice points ar
e accessible fr
om
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Drum and Vibratory System Specifications

Drum width Drum shell thickness 20 mm 0.78" Drum diameter 1016 mm 40" Drum diameter (over pads) CP-323C 1016 mm 40" Pads (CP-323C only)
Number of pads 88 Pad height 88 mm 3.5" Pad face area 79.3 cm Number of chevrons
Eccentric weight drive Hydrostatic
Weight at Drum (with ROPS/FOPS canopy)
CS-323C 2040 kg 4,500 lb CP-323C 2210 kg 4,870 lb
Static Linear Load*
CS-323C 16 kg/cm 90 lb/in
*Meets NFP
Frequency
Standard 35 Hz 2100 vpm
Nominal Amplitude
High 1.3 mm 0.05"
Centrifugal Force @ 35 Hz (2100 vpm)
Maximum 66.8 kN 15,000 lb
98736 class: VM2
1270 mm 50"
2
11
12.3 in
2

Transmission

A variable displacement piston pump supplies pressurized flow to single­speed piston motor driving the rear axle and a single-speed piston motor driving the drum.
flow divider (optional on the smooth
A drum model without a blade) splits the hydraulic flow between the wheel drive motor and the drum drive motor. If either the drum or wheels begin to slip, the flow divider restricts flow to the spinning drive motor and routes the additional oil flow to the other motor to keep the machine moving.
A single propel lever located on the control console provides smooth hydrostatic control of the machine’s infinitely variable speeds in both forward and reverse.
Max. speeds (forward and reverse):
8.9 km/h - 5.5 mph

Engine

Four-stroke, four cylinder Caterpillar 3054C naturally aspirated diesel engine. Meets U.S. EPA Tier 2 and European EU Stage II emissions control standards worldwide.
Ratings at RPM kW hp
Gross power 2200 62 83
Ratings of Caterpillar machine engines are based on standard air conditions of
°F) and 100 kPa (29.61" Hg)
C (77
°
25 dry barometer. Power is based on using API gravity of 35 at 15°C (60°F), fuel having a LHV of 42 780 kJ/kg (18,390 Btu/lb) used at 30°C (86°F) [ref. a fuel density of 838.9 g/L (7.001 lb/U.S. gal)]. Net power advertised is the power available at the flywheel when the engine is equipped with fan, air cleaner, muffler and alternator.
The following ratings apply at 2200 RPM when tested under the specified standard conditions:
Net Power kW hp
EEC 80/1269 59 80 ISO 9249 59 80 SAE J1349 59 80
Dimensions
Bore 105 mm 4.13" Stroke 127 mm 5" Displacement
Dual-element, dry-type air cleaner with visual restriction indicator, glug plug starting aid and fuel/water separator are standard.
4.4 liters
269 cu. in.

Final Drives and Axle

Final drive is hydrostatic with gear reducer to the drum and hydrostatic with differential and planetary gear reduction to each wheel.
Axle:
Heavy-duty fixed rear axle with a limited slip differential for smooth and quiet torque transfer. Axle width 1.27 m (4' 2")
Tires:
CS-323C: 11.2" x 24" 6-ply flotation CP-323C: 1
1.2" x 24" 8-ply traction
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CS-323C and CP-323C specifications
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Operator and Machine Protective Equipment

Roll Over Pr Object Protective Structure (ROPS/FOPS)
canopy is a two-post structure that bolts directly onto flanges welded to the operator platform. The structure meets SAE J1040 and SAE J231, ISO 3449 and ISO 3471.
Backup Alarm— 107 dB(A) alarm
sounds whenever the machine is in reverse.
Forward Warning Horn— located on
the front of machine to alert ground personnel.
Seat Belt— 76 mm (3") wide seat belt
is standard.
otective Structure/Falling

Steering

A priority-demand hydraulic power­assist steering system provides smooth low-effort steering. The steering system has priority over other other hydraulic functions.
Minimum turning radius:
Inside Outside 3.89 m (12' 2")
Steering angle:
(each direction) ± 38°
Oscillation angle:
(each direction) ± 15°
Hydraulic system:
One 64 mm (2.5") bore, double-acting cylinder powered by a gear-type pump.
2.62 m (8' 7")

Electrical

The 24-volt electrical system consists of two maintenance-free Caterpillar batteries, color-coded and numbered wiring wrapped in nylon braid. The starting system provides 750 cold cranking amps (cca). The system includes a 55-amp alternator.
Service Refill Capacities
Liters Gallons
Fuel tank 144 38 Cooling system 18 4.8 Engine oil w/filter 6.8 1.8 Vibratory bearing lube
CS-323C 50.8 13.4
CP-323C 25.4 6.7 Axle & final drives 9.5 2.5 Hydraulic tank 49.2 13 Filtration system (pressure type)

Instrumentation

The instrument panel is located in front of the operator and features a warning system that constantly monitors various machine systems; alerts the operator if a problem does occur with a light and an audible warning horn. Warning system includes: Low Engine Oil Pressure, High Engine Coolant Temperature, High Hydraulic Oil Temperature and Low Charge System Pressure. Instrumentation also includes an Alternator Malfunction Light, Start Aid Switch, Service Hour Meter and Fuel Gauge.

Frame

Fabricated from structural steel plate and joined at the articulation pivot. The articulation area is structurally reinforced and joined by hardened steel pins. Two vertical pins provide a steering angle of ± 38° and a horizontal pin allows frame oscillation of ± 15°. The articulation lock prevents machine articulation when placed in the locked position. Frame also includes tie-down points for transport.

Operating Weights

Weights shown are approximate and include lubricants, coolant, full fuel and hydraulic tanks and a 80 kg (175 lb) operator.
Machine Weights CS-323C CP-323C
with ROPS/FOPS canopy 4390 kg 9,680 lb 4620 kg 10,190 lb
equipped with leveling blade 4710 kg 10,380 lb 4940 kg 10,890 lb

Brakes

Service brake features
• Closed-loop hydrostatic drive system
provides dynamic braking during operation.
Secondary brake features*
• Spring-applied/hydraulically-released
multiple disc type brake mounted on the drum drive gear reducer. Secondary brakes are activated by a button on the operator’s console, loss of hydraulic pressure in the brake circuit or when the engine is shut down. A brake interlock system prevents driving through the secondary brake.
*Braking system meets SAE J1472.
Weight at Drum
with ROPS/FOPS canopy 2040 kg 4,500 lb 2210 kg 4,870 lb
equipped with leveling blade 2470 kg 5,450 lb 2640 kg 5,820 lb
CS-323C and CP-323C specifications
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CP-323CCP-323C

Dimensions

CS-323C CP-323C
A Overall length 4.12 m (13' 6") 4.12 m (13' 6")
Length with blade 4.5 m (14' 9") 4.5 m (14' 9")
B C Overall width 1.39 m (4' 6") 1.39 m (4' 6") D Drum width 1270 mm (50") 1270 mm (50") E Width with blade 1.57 m (5' 2") 1.57 m (5' 2") F Blade height 558 mm (22") 558 mm (22")
Blade cutting depth 76 mm (3") 76 mm (3")
G H Drum shell thickness 20 mm (0.78") 20 mm (0.78") I Drum diameter 1016 mm (40") 840 mm (35")
Drum diameter over pads 1016 mm (40") J Height at ROPS/FOPS canopy 2.51 m (8' 2") 2.51 m (8' 2") K Wheelbase 2.24 m (7' 4") 2.24 m (7' 4") L Ground clearance 347 mm (13.6") 347 mm (13.6") M Curb clearance 335 mm (13.2") 335 mm (13.2")
Inside turning radius 2.62 m (8' 7") 2.62 m (8' 7")
Outside turning radius 3.89 m (12' 9") 3.89 m (12' 9")
J
H
F
L M
I
K
A
B
G
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CS-323C and CP-323C specifications
D
C
E
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Optional Equipment

Leveling Bladebolts onto the drum
yoke and is available for both the
-323C and CP-323C. The complete
CS assembly includes blade, push arms, reversible/replaceable cutting edges, replaceable skid plates, center-mounted hydraulic lift cylinder, control valve and flow divider constructed of heat-treated structural sections. Blade raise and lower is controlled by a lever to the right of the propel lever.
Flow Divider is standard on the CP-323C and CS-323C machines ordered with a leveling blade. The CS-323C ordered without a blade, can be ordered with this option to provide increased tractive ef grades or working in thick lifts of soft material.
. The moldboard is
fort in climbing
orking Light Package
W
front-facing and two rear-facing working lights for working under dim or low light conditions. This system is intended for use under working conditions and not for highway transport purposes.
Engine Compartment Enclosures
features lockable swing open side engine covers to protect the engine from vandals and harsh environmental conditions.
Spark Arrester Muffler meets the specifications for those applications that require a spark arresting muffler.
Vinyl Suspension Seat is fully adjustable to include fore and aft positions, bottom cushion height and suspension stif armrests.

Total Customer Support System

includes two
fness and flip-up
Drum Guard Systemhelps protect the
drum hydraulic components. Especially useful when working in trenches.
Flexible Urethane Scrapers for the CS-323C mounted at the front and rear of the drum are made of polyurethane and are designed to contact the drum and completely clean debris from the drum surface.
Rear Scraper Teeth for the CP-323C mounted at the rear of the drum and work in conjunction with the standard front scraper teeth.
8-Ply Tires with traction tread are available for the CS-323C.
Service capability — most dedicated dealer support system to ensure fast service whether at the dealer’s shop or in the field by trained technicians using the latest tools and technology.
Parts availability — most parts on dealer’s shelf when you need them. Computer-controlled, emergency search system backup.
Parts stock lists — dealer helps you plan on-site parts stock to minimize your parts investment while maximizing machine availability.
Literature support — easy-to-use parts books, operation and maintenance manuals and service manuals to help you get maximum value from your Caterpillar equipment.
Remanufactured parts — pumps and motors, pod-style weight housings, engines, fuel system and charging system components available from dealer at a fraction of new part cost.
Machine management services — effective preventive maintenance programs, cost-effective repair options, customer meetings, operator and mechanic training.
Flexible financing — your dealer can arrange attractive financing on the entire line of Caterpillar equipment. Terms structured to meet cash flow requirements. See how easy it is to own, lease or rent Cat equipment.
CS-323C and CP-323C specifications
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Caterpillar offers a comprehensive line of vibratory soil compactors.

Contact your local Caterpillar dealer to learn more about the complete line of Caterpillar Paving Products.
The 600E-Series Soil Compactors
Operating Weight (with ROPS/FOPS)
CS-663E 16 700 kg 36,820 lb CP-663E 16 500 kg 36,375 lb
CS-683E 18 500 kg 40,785 lb Drum Width 2.13 m 7' Gross Power 129 kW 173 hp
The 500E-Series Soil Compactors
Operating Weight (with ROPS/FOPS)
CS-533E 10 485 kg 23,120 lb
CP-533E 11 320 kg 24,960 lb
CS-563E 11 120 kg 24,520 lb
CP-563E 11 555 kg 25,479 lb
CS-573E 13 570 kg 29,922 lb
CP-573E 13 750 kg 30,319 lb
CS-583E 15 100 kg 33,296 lb
CP-583E 15 235 kg 33,593 lb Drum Width 2.13 m 7' Gross Power (CS/CP-533E only) 97 kW 130 hp Gross Power 112 kW 150 hp
QEHQ9778-01 (3/04) Replaces QEHQ9778
The 400E-Series Soil Compactors
Operating weight (with ROPS/FOPS)
CS-423E
CS-433E 6745 kg 14,875 lb
CP-433E 7145 kg 15,750 lb Drum Width 1.67 m 5' 6" Gross Power
CS-423E 62 kW 83 hp
CS/CP-433E
6745 kg
75 kW
Featured machines in photography may include optional equipment.
14,875 lb
100 hp
Materials and specifications are subject to change without notice.
© 2004 Caterpillar
www.CAT.com
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