Milton CAT Cold Planers User Manual

Max. drum width PC203 350 mm (14 in) PC204 450 mm (18 in) PC205 450 mm (18 in) PC206 600 mm (24 in) PC210 1000 mm (40 in)
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Cold Planers
Skid Steer Loader Work Tools Multi Terrain Loader Work Tools
Cat®Cold Planers
High speed drum and conical bits quickly remove asphalt and concrete prior to resurfacing.
Caterpillar®Cold Planers are designed for small to medium size paving jobs in residential and commercial applications. Cold planers are used to economically restore asphalt and concrete paved surfaces to a specified grade or level. They are ideal for milling bumps or imperfections in expanded pavements, removing cracked or deteriorated pavement, removing traffic lane stripes and working on jobs where weight restrictions limit the use of dedicated planers.
Caterpillar offers five models of cold planers. The PC203 and PC204 operate efficiently on the standard flow hydraulics of Cat Skid Steer and Multi Terrain Loaders and are best suited for utility planning applications. The PC205, PC206 and PC210 are designed specifically for the high flow auxiliary hydraulic circuit and horsepower capabilities of the Caterpillar high flow machine models. High flow planers are more productive than standard flow models due to the greater power available to the drum making them ideal for production planning applications.

Performance and Versatility

Caterpillar Cold Planers deliver maximum performance and provide smooth, efficient operation when coupled to Cat Skid Steer and Multi Terrain Loaders. Designed and built to strict Caterpillar standards, they carry with them the proven Caterpillar reputation for performance, versatility and reliability.

Ease of Operation

Caterpillar Cold Planers are designed with the operator in mind. The coupler interface is matched to the machine’s mechanical and hydraulic quick coupler systems for fast, secure work tool changes. Hydraulic hose routing, hose length and quick disconnects have been optimized to ensure proper routing and fit-up. Steps are conveniently located to facilitate operator entry and exit. Operation of Cat Cold Planers is easy with Caterpillar joystick controls... virtually everything is at your fingertips.

Features

Two standard flow models and drum widths: PC203 – 350 mm (14 in) and PC204 – 450 mm (18 in).
Three high flow models and drum widths: PC205 – 450 mm (18 in),
PC206 – 600 mm (24 in) and PC210 – 1000 mm (40 in).
Self-leveling design automatically levels itself when placed on the ground for consistent depth control without operator adjustments, and excellent spoil retention. Spoil cleanup is quick and easy since spoil is contained inside the planing path.
Two wear resistant skid plates
remain parallel to the ground for optimum stability.
Hydraulic sideshift permits close planing to curbs, walls and other obstructions. A wide, heavy-duty frame allows planing outside the machine wheel width.
Independent left/right depth control
allows maximum drum depths to be adjusted independently on each skid from 5-8 in (130-200 mm) for greater consistency of cuts on side-by-side passes, inclines, and flush planing around manhole covers and curbs. Depth gauges are easy to view from the cab. Independent depth control is mechanical on standard flow planers and hydraulic on high flow planers.
Spring tilt and hydraulic tilt
enables planers to oscillate up to ±16 degrees in either direction for angled cuts. Tilt is hydraulically controlled on high flow models and spring controlled on standard flow planers. The floating spring tilt system can be manually locked within tilt range and automatically returns to level after a cut.
Optimal drum bit pattern and standard all-purpose conical bits
provide maximum cutting performance and efficiency, while ensuring superior surface texture.
Direct drive system on the standard flow models feature a variable speed, unidirectional, gerotor style hydraulic motor that delivers the right mix of bit speed and drum torque for efficient cutting performance.
Planetary drive system on the high flow models feature a variable speed, unidirectional, axial piston style hydraulic motor that mounts directly to a double reduction gearbox for optimal cutting bit speed and maximum drum torque for maximum milling performance. The planetary gearbox is mounted inside the planer drum, enabling the inertia generated by the drum to dampen load spikes for smoother cutting operation.
Optional drum widths on all models (except PC210) offer a wide variety of different widths for quick, easy change on the planer.
Optional concrete bits are available for all models for aggressive concrete milling.
Optional water sprinkler kits are available for all models for dust suppression.
Caterpillar XT and medium pressure hose, couplings, and O-ring face seals provide superior
leak free performance and reliability. All hoses are wrapped with nylon woven Cordura sleeving for added operator protection. Hydraulic quick disconnects enable fast tool changes.
Quick Coupler
Caterpillar Skid Steer Loader and Multi Terrain Loader Work Tools incorporate an interface that matches the machine’s integrated mechanical and hydraulic quick coupler systems. The rugged, opposing wedge design holds the work tool tightly and allows the operator to quickly change from one high performance Cat Work Tool to another.
Serviceability
Cat Cold Planers utilize proven components such as Caterpillar hose, couplings, O-ring face seals, hardware and replaceable conical bits. A full line of replacement parts is readily available from your Cat dealer to help extend work tool system life.
Customer Support
Caterpillar is always ready to assist you in matching the right work tool to your application or machine, adding more Cat Work Tools to your lineup or obtaining responsible, knowledgeable support.
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Specifications/Dimensions

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PC203 Cold Planer PC204 Cold Planer
A Overall width 1720 mm (68 in) 1720 mm (68 in) B Maximum drum width 350 mm (14 in) 450 mm (18 in) C Length 1180 mm (46 in) 1180 mm (46 in) D Overall height 840 mm (33 in) 840 mm (33 in)
Weight 650 kg (1433 lb) 690 kg (1521 lb) Drive method Gerotor motor Gerotor motor
direct drive direct drive
Required hydraulic flow range 55-100 L/min 55-100 L/min
(14-26 gal/min) (14-26 gal/min)
Optimal hydraulic pressure range 160-240 bar 160-240 bar
(2320-3480 psi) (2320-3480 psi) Drum torque @ max. pressure 1250 N•m (45 lb•ft) 1250 N•m (45 lb•ft) Drum speed @ max. flow 202 rpm 202 rpm Conical bits 42 per 350 mm 48 per 450 mm
(14 in) drum (18 in) drum Standard bit type All purpose All purpose Optional bit type Concrete Concrete Maximum depth of cut (std. drum) 150 mm (6 in) 150 mm (6 in) Optional drum widths/depths 80/200 mm (3/8 in) 80/200 mm (3/8 in)
152/200 mm (6/8 in) 152/200 mm (6/8 in)
203/200 mm (8/8 in) 203/200 mm (8/8 in)
305/200 mm (12/8 in) 305/200 mm (12/8 in)
Tilt angle range ±16° ±16° Sideshift travel 650 mm (26 in) 650 mm (26 in)
C
350/200 mm (14/8 in) 400/200 mm (16/8 in) 450/150 mm (18/8 in) 450/150 mm (18/8 in)*
* Concrete
Cold Planers specifications
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Cold Planers specifications
Specifications/Dimensions
PC205 Cold Planer PC206 Cold Planer PC210 Cold Planer
A Overall width 1720 mm (68 in) 1720 mm (68 in) 1720 mm (68 in) B Maximum drum width 450 mm (18 in) 600 mm (24 in) 1000 mm (38 in) C Length 1180 mm (46 in) 1265 mm (50 in) 1130 mm (44 in) D Overall height 990 mm (39 in) 930 mm (37 in) 890 mm (35 in)
Weight 750 kg (1654 lb) 906 kg (1998 lb) 1080 kg (2381 lb) Drive method Piston motor Piston motor Piston motor
planetary drive planetary drive planetary drive
Required hydraulic flow range 80-125 L/min 95-140 L/min 95-180 L/min
(gal/min) (gal/min) (gal/min)
Optimal hydraulic pressure range 160-300 bar 160-300 bar 160-300 bar
(2320-4350 psi) (2320-4350 psi) (2320-4350 psi) Drum torque @ max. pressure 2670 N•m (600 lb•ft) 3720 N•m (837 lb•ft) 5340 N•m (1201 lb•ft) Drum speed @ max. flow 220 rpm 160 rpm 173 rpm Conical bits 48 per 450 mm 60 per 600 mm 78 per 1000 mm
(18 in) drum (24 in) drum (40 in) drum Standard bit type All purpose All purpose All purpose Optional bit type Concrete Concrete Concrete Maximum depth of cut (std. drum) 150 mm (6 in) 170 mm (7 in) 130 mm (5 in) Optional drum widths/depths 80/200 mm (3/8 in) 80/200 mm (3/8 in)
152/200 mm (6/8 in) 152/200 mm (6/8 in)
305/200 mm (12/8 in) 305/200 mm (12/8 in)
450/150 mm (18/6 in) 450/150 mm (18/6 in)
450/150 mm (18/6 in)* 450/150 mm (18/6 in)* Tilt angle range ±16° ±16° ±16° Sideshift travel 650 mm (26 in) 650 mm (26 in) 465 mm (18 in)
* Concrete
AEHQ5569-01 (6-05) Replaces AEHQ5569
Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
See your Caterpillar dealer for available options.
CAT, CATERPILLAR, their respective logos and “Caterpillar Yellow,” as
well as corporate and product identity used herein, are trademarks
of Caterpillar and may not be used without permission.
© 2005 Caterpillar
Printed in U.S.A.
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Cold Planers Skid Steer Loader Work Tools Multi Terrain Loader Work Tools

Compatibility

Following are the recommended and approved Cat Skid Steer Loader/Multi Terrain Loader – Cold Planer combinations for maximum system performance. Compatibility applies to all machine model series.
Skid Steer Loader Models Multi Terrain Loader Models
Extended Extended
Radial Lift Reach Radial Lift Reach
Work Tool 216B 226B 236B 246B 248B 232B 242B 252B 262B 268B 247B 267B 277B 257B 287B
PC203 ●●●●●●●●●●●●●●● PC204 ! ■●●● ! ■●●● ! ●●■● PC205 !!!! !!!●● !!!!! PC206 !!!! !!!●● !!!!! PC210 !!!! !!!●● !!!!!
Provides optimum system performance.
Provides acceptable system performance.
! Not approved. Do not use. Requires high flow hydraulics.
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