Milton CAT CB-564D User Manual

CB-534D CB-534D XW CB-564D

Vibratory Asphalt Compactors
Cat®3054C T Gross Power 97 kW 130 hp Drum Width
CB-534D CB-534D XW 2.0 m 79" CB-564D 2.13 m 84"
urbocharged Diesel Engine
1.7 m 67"
Operating W
CB-534D 10 380 kg 22,836 lb CB-534D XW 11 300 kg 24,860 lb CB-564D
eight (with ROPS)

Productivity and Reliability in a Durable Package

The CB-500 D-Series Asphalt Compactors offer compaction performance, application versatility and operator comfort in order to maximize productivity while providing exceptional product quality.
Vibratory Systems
Pod-style eccentric weights with more amplitude selections provide peak compaction performance and minimal service. The high dynamic force helps achieve density in the fewest number of passes. The Versa Vibe™vibratory system provides both high amplitude or high frequency in one machine for working on tough superpave mixes or on tender marshall mixes. The dual amplitude/dual frequency vibratory system provides the capability of working in high frequency on thin lift applications.
Page 4
CB-564D
The CB-564D includes a 2.13 m (84") drum for increased lane coverage. It is a versatile machine that provides Versa Vibe as the standard vibratory system. The compactor can be used in breakdown or intermediate positions. When in the static mode, the CB-564D can be used in the finish position.
Page 5
Engine
Cat®3054C turbocharged diesel engine delivers 97 kW (130 hp) and is built for performance and reliability without sacrificing fuel economy. The cooling system delivers fresh air from above the engine for clean and efficient operation.
Page 5
Performance and Reliability You Can Depend On.
Based upon the industry-proven reputation
®
of the Caterpillar CB-500 D-Series Asphalt Compactors establish innovative new standards for productivity and reliability in the asphalt compaction industry.
Durable Cat
®
hydraulic systems, vibratory systems, and the world’s largest and most dedicated dealer support system ensure the CB-500 D-Series Asphalt Compactors will provide maximum productivity.
Asphalt Compactors, the
powertrain, field-proven
2
Operator’
The operator’s station features comfort and visibility. A tilting steering column, propel lever wrist rest, and conveniently located and grouped control switches and gauges enhance operator productivity and reduce fatigue. Heavy-duty isolation mounts provide a smooth ride. Machines with the ROPS/FOPS platform include quick release handrails that can be individually adjusted to accommodate multiple operating positions. For FOPS protection to be effective, the operator must be seated under the canopy.
Page 6
s Station
ater Spray System
W
Caterpillar’s exclusive dual-pump water spray system provides the operator with an efficient, easy access drum watering system. A large polyethylene tank, triple water filtration and infinitely variable spray settings are some of the benefits integrated into the system. An optional overnight freeze protection kit is also available for cold weather construction.
Page 7
viceability
Ser
The one-piece fiberglass hood opens upward and rearward to allow access to the engine and daily maintenance points. Daily check points are accessible from ground level. Ground level service is also provided on the water spray system with pumps, filters, and drain valves grouped together and centrally located. The rear mounted cooling system with fresh air intake reduces the need for cleaning. The engine oil change interval is 500 hours and the vibratory bearing lube service interval of 3 year/3000 hour keeps maintenance to a minimum and maximizes production. The articulation hitch area features sealed­for-life bearings that never need maintenance.
Page 8

Comfort and Serviceability You Deserve.

The operator’s station provides a comfortable and user friendly environment that promotes productive operation. Simplified service access and extended service intervals minimize maintenance time and increase machine production.
3

Five Amplitude Vibratory System

The pod-style vibratory system delivers optimum compactive force while offering serviceability advantages.
t
r
e
w
q
1 Oil Level Sight Gauge 2 Amplitude Selection Wheel 3 Oil Drain 4 Eccentric Weight Shaft Bearings
y
u
i
5 Fixed Eccentric Weight 6 5-Position Counterweight 7 Weight Drive Shaft to Motor 8 Eccentric Weight Housing
Five Amplitude Selections
The five amplitude selections provide efficient operation on thick or thin lift applications.
Automatic Corresponding Rotation
Eccentric weight rotation automatically matches drum rotation providing good mat quality.
Automatic Vibration Control
The vibratory system automatically starts when the propel lever is moved from neutral and stops when positioned in neutral. A manual vibratory control is also provided.
3 Year/3000 Hour Service Interval
Moving parts are separated from lubricating oil keeping oil clean to ensure long bearing life. Bearing oil has a 3 year/3000 hour service interval.

Versa Vibe™ Vibratory System

The Versa Vibe vibratory system provides high amplitude or high frequency in one machine for maximum versatility.
Four Amplitudes and Two Frequencies
r
e
w
q
1 Oil Level Sight Gauge 2 Amplitude Selection 3 Oil Drain 4 Eccentric Weight Shaft Bearings
4
Wheel
t
y
u
i
5 Eccentric Weight 6 2-Position Counterweight
eight Drive Shaft to Motor
7 W 8 Eccentric Weight Housing
Versa Vibe offers four amplitude selections and two frequencies of 42 Hz (2,520 vpm) and 63.3 Hz (3,800 vpm) for customers who value both high amplitude and high frequency in one machine.
Vibratory Control Switch
The vibratory control switch on the console allows the operator to change vibe settings on-the-run from aggressive high amplitude to fast high frequency.
Counter-Rotating Weights
The eccentric weights in the front and rear drums counter-rotate from each other, one eccentric weight is always rotating in the direction of travel.
Automatic Vibration Control
The vibratory system automatically starts when the propel lever is moved from neutral and stops when positioned in neutral.

CB-564D

100
90
80
70
60
50
40
30
20
10
0
Time
Power Draw Comparison
%
Max
Power
With POR Valve – CB-534D
Without POR Valve – Competition
Power Saved With POR Valve
The CB-564D offers a wider drum and the Versa Vibe™ vibratory system for increased production and versatility.
Wider Drum Width
The CB-564D incorporates a drum width of 2.13 m (84") and a drum diameter of 1300 mm (51") providing increased lane coverage resulting in fewer passes.
Operating Weight
The operating weight of the CB-564D is 12 600 kg (27,783 lb) providing a high centrifugal force of 112.6 kN (25,305 lb)
Versa Vibe™ Vibratory System
The CB-564D is equipped with the Versa Vibe vibratory system which includes two frequencies of 63 Hz (3,800 vpm) and 42 Hz (2,520 vpm). The Versa Vibe system provides high frequency for thin lifts or high amplitude for demanding Superpave mixes.

Caterpillar 3054C Diesel Engine

High-tech four-cylinder engine provides outstanding performance and reliability.
Cat®3054C Engine
The 3054C engine produces 97 kW (130 hp) of power at 2,200 rpm providing fuel ef
ficiency.
urbocharged for Top Performance
T
The turbochar efficient operation especially at high altitudes, up to 2500 meters (8,200 feet) without derating.
ged engine provides
Balanced Power
The Pressure Override (POR) valve balances power demand in order to provide responsiveness.
5

Operator’s Station

Ergonomically designed for maximum operator productivity and unmatched comfort.
Comfortable Operating Environment
The console and instrumentation move with the operator, staying in the same relative position to the operator.
Multi-Position Operator’s Station
The operating station has nine rotating and seven sliding positions, maximizing comfort.
Multi-Function Propel Handle
The multifunction propel handle simplifies operation with the following controls: propel speed, vibe on/off, water spray on/off, horn and optional drum offset.
Steering Console
The entire console tilts for simple entrance and exit. A lockable vandal cover is provided for the console.
For FOPS protection to be effective, the operator must be seated under the canopy.
Automatic Speed
Control Dial
Comfortable and Durable Seat
The seat has adjustable fore/aft position, suspension stiffness, and flip-up arm rests with a 76 mm (3") wide retractable seat belt.
Isolated Operator’s Station
The operator’s station with four, heavy-duty rubber mounts reduce machine vibration to the operator.
Automatic Speed Contr
speed control dial located on the
A operator’s console simplifies operation by allowing the operator to preset the machine speed or impact spacing.
The speed control dial allows the operator to push the propel lever to the forward or reverse positions while repeating the desired speed or impact spacing.
ol
6

Water Spray System

Corrosion-proof system and long-life components for reliable operation.
High-Capacity Water Tank
The single, high capacity water tank is enclosed within the
q
e
w
machine frame providing extended operation.
Two Pump System
An auto pump control setting selects water from one pump while traveling forward and water from the other pump while traveling rearward. The system maintains even pump usage for uniform life. Manual override control is provided.
Triple Water Filtration
Water filtration reduces machine downtime caused by system clogs. A mesh strainer is located in the water fill port. The water pump and spray nozzles, include screen filters that provide simple access and cleaning.
, polyethylene
1 Single Water Fill Port 2 Spray Nozzle with Filter 3 Water Distribution Mat
4 Water Filter 5 Water Pumps 6 Single Water Tank Drain
r
t
Nozzle Orientation
The upward spray nozzle orientation allows water to drain back into the supply line, limiting particle accumulation in the nozzle filter.
Constant or Intermittent Spray Capability
The water spray system provides constant or intermittent spray settings. The intermittent spray setting provides longer operation between fill-ups. The intermittent spray is infinitely variable allowing fine-tuning for any condition.
On/Off Spray Control
The spray control is located on the propel lever providing simple operation.
Quick Release Spray Bars Covers
Quick release spray bar covers shield the spray bars and nozzles from wind and sun, allowing the spray nozzles to provide consistent coverage across the drum surface.
y
Freeze Protection Kit (Optional)
The freeze protection kit includes an in-line antifreeze bottle that allows the operator to pump antifreeze into the system.
7

Visibility

The CB-500 D-Series Asphalt Compactors provide good visibility for precise control and operator comfort.
Multi-Position Seating
The multi-position operator provides good visibility to the drum edges, drum surfaces, water spray nozzles and overall visibility around the machine.
Folded Drum Supports
Vertically folded drum supports provide the operator with good sight lines to the drum edges when working near obstructions.
Backlit Spray Nozzles
The water spray nozzles include LED lights for easy on/off determination in various lighting conditions.
’s station

Reliability and Serviceability

The CB-500 D-Series Asphalt Compactors continue to provide exceptional reliability and serviceability that you’ve come to expect from Caterpillar.
Vertical-Lift Hood Arrangement
The vertical-lift hood allows routine service when parked close to other machines and structures, providing easy ground level access to routine maintenance points.
Easy Access and Removal
The filters and spray nozzles are easily removed by hand without the need for special tools.
Sealed Hitch Design
The sealed hitch design simplifies overall machine maintenance.
Product Link Ready
The Product Link System ensures maximum uptime and minimum repair costs by simplifying tracking of equipment fleets. The system provides automatic machine location and hour updates.
8
Engine
The Caterpillar®3054C engine is a four cylinder, turbocharged, diesel engine. The engine meets U.S. EPA Tier 2 and E.U. Stage II engine emission regulations.
Engine Cat®3054C
Gross Power kW hp
SAE J1995 97 130
Net Power kW hp
ISO 9249 93 125
EEC 80/1269 93 125
SAE J1349 92 124
Specifications
Bore 105 mm 4.12"
Stroke 127 mm 5.0"
Displacement 4.4 L 268 in
• The power ratings apply at a rated speed of 2200 RPM when tested under the reference conditions for the specific standard.
• The net power advertised is the power available at the flywheel when the engine is equipped with alternator, air cleaner, muffler and fan at minimum speed.
• Derating is not required up to an altitude of 2134 m (7,000 ft).
• 12-volt electrical starting system with 80 amp alternator and one, 12-volt, 950 cold cranking amp, maintenance-free battery.
3
Transmission
Variable displacement piston pump supplies pressure flow to two-speed hydraulic motors driving the front and rear drums through planetary
single propel lever located
gearboxes. on the control console provides smooth hydrostatic control of the machine’s infinitely variable speeds in both forward and reverse. lever is positioned in reverse, a backup alarm emits an audible alarm.
Speeds (forward and reverse):
Low High
A
0-7.3 km/h
0-13 km/h
When the propel
0-4.5 mph
0-8 mph
Brakes
Service Brake Features
• Closed-loop hydrostatic drive system provides dynamic braking during machine operation.
Secondary Brake Features
• Spring-applied/hydraulically released brake on front and rear drums. Actuated by switch on console or automatically when pressure is lost in brake circuit or when the engine is shut off. A manual release pump is included.
Steering
Priority-demand hydraulic power-assist steering system provides smooth, firm machine handling. The automotive-type steering wheel and column are integral with the operator’s swivel platform and allow steering from multiple positions.
Minimum turning radius:
Inside drum edge
CB-534D 4.15 m 13' 8" CB-534D XW 4.0 m 13' 1" CB-564D 3.94 m 12' 11"
Outside drum edge
CB-534D 5.85 m 19' 2" CB-534D XW 6.0 m 19' 8" CB-564D 6.07 m 19' 11"
Steering Angles 40°
Frame
Fabricated from heavy gauge steel plate and rolled sections. The frame is joined at the articulation pivot. 50% of the machine is rear of the articulation pivot
A
steering
°
The
and 50% is in front of the pivot. two sections are joined by two hardened steel pins that are supported by heavy-duty roller bearings.
40
vertical pin provides a angle and the frame/yoke provides ±4° oscillation for a smooth ride, uniform drum loading and no maintenance interval.
±
Instrumentation
The instrument panel is located in front of the operator and contains the speedometer mode selector, light switches, hour meter gauge, water tank gauge and warning lights. An audible alarm sounds and a warning light illuminates if abnormal conditions occur in engine oil pressure, engine coolant temperature or charge pressure. Operational lights are also positioned on the instrument panel. They illuminate if the vibratory system, drum spray system, neutral or parking brake are engaged.
Machine controls are also located to the operator’s right on the control console. These controls include the start switch with cold-start aid, electric throttle, propel lever, speed selector switch, automatic speed control (ASC) dial, drum spray switch, vibration switch, horn and secondary brake switch. Electrical system fuses and relays are located on the side of the control console.
, vibe tachometer, vibration
, alternator indicator light, fuel
Drum Spray System
The entire drum spray system is corrosion-proof and includes a large water tank with a single fill port and drain valve.
The system consists of two diaphragm pumps driven by electric motors. Only one pump operates at a time, supplying pressurized water to both sets of drum spray bars. The pump operation is controlled from operator’s station. The system provides complete back-up capability controlled from operator’s station.
Spray can be set on continuous for maximum wetting action or intermittent for maximum duration between fill-ups. The “Auto” selection pulls water from one pump traveling forward and from the other pump while traveling backward. The spray nozzles on the drum can be easily removed for replacement or cleaning without the need for tools.

CB-500 D-Series Specifications

9

Five Amplitude Vibratory System

Frequency: 42 Hz (2,520 vpm)
Nominal Amplitude CB-534D (Standard) CB-534D XW (Standard)
High 1.05 mm 0.041" 0.86 mm 0.034" Medium-high 0.91 mm 0.036" 0.75 mm 0.030" Medium Medium-low 0.54 mm 0.021" 0.45 mm 0.018" Low 0.33 mm 0.013" 0.26 mm 0.010"
Centrifugal Force Per Drum
High 112.6 kN 25,208 lb 112.6 kN 25,208 lb Medium-high 97 kN 21,847 lb 97 kN 21,847 lb Medium 77 kN 17,285 lb 77 kN 17,285 lb Medium-low 58 kN 12,964 lb 58 kN 12,964 lb Low 35 kN 7,922 lb 35 kN 7,922 lb
0.72 mm 0.028" 0.58 mm 0.023"

Versa Vibe™ Vibratory System

Frequency: 42 Hz (2,520 vpm)
Nominal Amplitude CB-534D (Optional) CB-534D XW (Optional) CB-564D (Standard)
High 0.86 mm 0.034" 0.73 mm 0.029" 0.67 mm 0.026" Low 0.73 mm 0.029" 0.62 mm 0.024" 0.57 mm 0.022"
Centrifugal Force Per Drum
High 98.9 kN 22,234 lb 98.9 kN 22,234 lb 98.9 kN 22,234 lb Low 82.6 kN 18,570 lb 82.6 kN 18,570 lb 82.6 kN 18,570 lb
Frequency: 63.3 Hz (3,800 vpm)
Nominal Amplitude
High 0.44 mm 0.017" 0.37 mm 0.015" 0.34 mm 0.013" Low 0.30 mm 0.012" 0.25 mm 0.010" 0.23 mm 0.009"
Centrifugal Force Per Drum
High 112.6 kN 25,305 lb 112.6 kN 25,305 lb 112.6 kN 25,305 lb Low 76.7 kN 17,227 lb 76.7 kN 17,227 lb 76.7 kN 17,227 lb

Dual Amplitude and Dual Frequency Vibratory System

Frequency: 42 Hz (2,520 vpm)
CB-534D (Optional)
Nominal Amplitude 0.83 mm 0.033" 0.67 mm 0.026" Centrifugal Force 93.0 kN 20,925 lb 93.0 kN 20,925 lb
Frequency: 63.3 Hz (3,800 vpm)
CB-534D (Optional) CB-534D XW (Optional)
Nominal Amplitude 0.34 mm 0.013" 0.27 mm 0.010" Centrifugal Force
36.0 kN
8,100 lb 36.0 kN 8,100 lb
CB-534D XW (Optional)
10
CB-500 D-Series Specifications

Dimensions and Weights

CB-534D
H
E
D
G
F
A
C
B
Dimensions CB-534D CB-534D XW CB-564D
Overall length (A) 4.94 m 16' 2" 4.94 m 16' 2" 4.94 m 16' 2" Overall width (B) 1.88 m 6' 2" 2.18 m 7' 2" 2.31 m 7' 6" Drum width (C) 1.70 m 67" 2.0 m 79" 2.13 m 84" Drum shell thickness 18 mm 0.71" 18 mm 0.71" 18 mm 0.71" Drum diameter 1.3 m 4' 3" 1.3 m 4' 3" 1.3 m 4' 3" Height at steering wheel (D) 2.32 m 8' 8" 2.32 m 8' 8" 2.32 m 8' 8" Overall height at ROPS/FOPS (E) 3.05 m 10' 3.13 m 10' 3" 3.13 m 10' 3" Wheelbase (F) 3.64 m 11' 11" 3.64 m 11' 11" 3.64 m 11' 11" Curb clearance (G) 870 mm 34.5" 870 mm 34.5" 870 mm 34.5" Ground clearance (H) 306 mm 12" 306 mm 12" 306 mm 12"
Operating Weights (with ROPS/FOPS)
Standard Machine 10 380 kg 22,836 lb 11 300 kg 24,860 lb 12 600 kg 27,783 lb at front drum 5066 kg 11,170 lb 5712 kg 12,595 lb 6340 kg 13,980 lb at rear drum 4942 kg 10,897 lb 5588 kg 12,322 lb 6260 kg 13,803 lb Maximum machine 11 297 kg 24,853 lb 12 217 kg 26,877 lb 13 507 kg 29,715 lb Static linear load (at drum)
29.4 kg/cm
164 lb/in
28.3 kg/cm
158 lb/in
29.6 kg/cm
165 lb/in
* Maximum machine weight includes all attachments, full fluids and an 80 kg (175 lb) operator. * Standard operating weights include lubricants, coolant, 80 kg (175 lb) operator
, full fuel tank, full hydraulic system and 1/2
full water tank.

Optional Equipment

• Versa Vibe™ Vibratory System
• Dual Amplitude and Dual Frequency Vibratory System (CB-534D, CB-534D XW)
• Offset Hitch (CB-534D, CB-534D XW)
• Water Distribution Mats
• Cocoa Mats
ater Spray Freeze Protection Kit
W
• Drum Covers
• High Intensity Discharge Lights
arning Beacon
W
• External Mirrors
• Brass Water Spray Nozzles

Service Refill Capacities

Liters Gallons
Fuel Tank 219 58 Cooling System 19.5 5 Engine Oil (w/filter) 9 2.4 Vibratory Bearing Lubrication 20 5.3 Hydraulic Tank* 60 15.8 Water (Spray) Tank 1100 290
es describe tank at “full” level. Actual tank capacity is higher. Hydraulic/Charge
Figur
*
oil is filter
ge oil filter
ed by a 10 micr
on char
CB-500 D-Series Specifications
.
11

Caterpillar offers a comprehensive line of vibratory asphalt compactors.

Contact your local Caterpillar dealer to learn more about the complete line of Caterpillar’s Paving Products.
CB-634D
Operating Weight (with ROPS) 12 800 kg 28,160 lb Drum Width 2.13 m 84"
Frequency 44 Hz 2,640 vpm Centrifugal Force
Maximum 159 kN 35,745 lb Minimum 58 kN 13,039 lb
Gross Power 108 kW 145 hp
CB-564D
Operating Weight (with ROPS) 12 600 kg 27,783 lb Drum Width 2.13 m 84"
Frequency 42/63 Hz 2,520/3,800 vpm Centrifugal Force
Maximum 112.6 kN 25,208 lb Minimum 35 kN 7,922 lb
Gross Power 97 kW 130 hp
CB-534D XW
Operating Weight (with ROPS) 11 300 kg 24,860 lb Drum Width 2.0 m 79" Frequency 42/63 Hz 2,520/3,800 vpm Centrifugal Force
Maximum 112.6 kN 25,208 lb Minimum 35 kN 7,922 lb
Gross Power 97 kW 130 hp
11 Ton 11 Ton 12 Ton 12 Ton
QEHQ1211 (10/05) Replaces QEHQ9978-01 and QEHQ9960
CB-534D
Operating Weight (with ROPS) 10 380 kg 22,836 lb Drum Width 1.7 m 67"
Frequency 42/63 Hz 2520/3800 vpm Centrifugal Force
Maximum Minimum 35 kN 7,922 lb
Gross Power 97 kW 130 hp
CAT, CATERPILLAR, their respective logos and “Caterpillar Yellow”, as well as corporate and product
identity used herein, are trademarks of Caterpillar and may not be used without permission.
112.6 kN 25,208 lb
ed machines in photography may include optional equipment.
Featur
Materials and specifications are subject to change without notice.
© 2005 Caterpillar
All Rights Reserved.
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